CN109802275B - Automatic assembling system for core wire terminal rubber sleeve - Google Patents
Automatic assembling system for core wire terminal rubber sleeve Download PDFInfo
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- CN109802275B CN109802275B CN201910097963.0A CN201910097963A CN109802275B CN 109802275 B CN109802275 B CN 109802275B CN 201910097963 A CN201910097963 A CN 201910097963A CN 109802275 B CN109802275 B CN 109802275B
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- rubber sleeve
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Abstract
The invention discloses an automatic assembling system for a barbed core wire terminal rubber sleeve, which comprises a terminal rubber sleeve positioning mechanism for positioning and guiding the terminal rubber sleeve, a core wire fixing mechanism for fixing a core wire to enable the core wire to be in a position of a rubber core hole on the same straight line, a core wire conveying mechanism for conveying the core wire fixing mechanism to a core wire cutting and peeling station and a wire inserting station, a core wire peeling mechanism for peeling off a core wire insulating layer, a core wire peeling mechanism for cutting the core wire in order, a wire arranging mechanism for guiding the core wire into the rubber core hole directly, a terminal rubber sleeve pushing mechanism for pushing the terminal rubber sleeve into the rubber core hole, a pressing mechanism for pressing or riveting the rubber sleeve for inserting the core wire into the position to enable the terminal and the core wire to form electric connection, and a control module for mechanism action. The automatic operation is realized due to the actions of peeling, cutting flat, straightening, inserting core wires into the rubber core holes, pressing and fixing and the like before the core wires are inserted into the terminal rubber sleeves, the automatic assembly of the terminal sleeves and the core wires is completed, and the assembly efficiency is improved.
Description
Technical Field
The invention relates to the technical field of wire and cable and terminal rubber sleeve assembly, in particular to an automatic assembly system of a core wire terminal rubber sleeve, which is used for fixing a core wire and the terminal rubber sleeve in a core wire puncturing manner.
Background
In connecting wire or data line field, wire and cable one end is equipped with the USB and connects, and the other end is equipped with TYPE C or other joints of being connected with electronic product. The connection head is commonly connected with the core wire of the electric wire and the cable, and one type is to rivet the core wire with the tail part of the terminal rubber sleeve on the connector and then insert the terminal rubber sleeve into the terminal rubber sleeve to form the connector. And the second is to weld the wire and cable with the tail part of the terminal rubber sleeve on the connector by welding, so as to realize connection. The wire and the cable can be welded or terminal rubber sleeves only after the insulating skin on the upper core wire of the wire and the cable is stripped, so that the wire and the cable are complex in production process and low in efficiency, and defective products are easy to occur in the process of welding or terminal rubber sleeves.
At present, a structure for forming electric connection between an electric wire core wire and a terminal rubber sleeve is further developed, namely, needling is arranged on the terminal rubber sleeve, after an electric wire and a cable are inserted into a specific position, a fixed end on the terminal rubber sleeve is downwards closed, so that a needle pierces a surface of the core wire to form electric connection with the core wire, although the structure is simple in the process of being matched with the terminal rubber sleeve, the core wire of the electric wire and the cable usually has certain flexibility, the aperture of the rubber core for fixing the core wire on the terminal rubber sleeve is limited, and when the electric wire and the cable are inserted, the bending phenomenon of the core wire is easy to occur, and the electric wire and the core wire cannot be inserted in place. Under the normal condition, the connector needs to be connected with a plurality of core wires, according to the definition of a connector interface, the distance between each core wire on the terminal rubber sleeve is limited, the plurality of core wires are needed to be simultaneously inserted into the terminal rubber sleeve, the bending phenomenon of the core wires is easier to occur at the moment, and the difficulty for simultaneously inserting the terminal rubber sleeve is increased according to the fact that the core wires are more difficult to simultaneously insert.
Disclosure of Invention
The invention mainly solves the technical problem of providing an automatic assembling system for the core wire terminal rubber sleeve, which can improve the assembling efficiency of the terminal rubber sleeve and the core wire.
In order to solve the above problems, the present invention provides an automatic assembling system of a stab core wire terminal gum cover, the automatic assembling system of the stab core wire terminal gum cover comprising,
the terminal rubber sleeve positioning mechanism is used for fixing the terminal rubber sleeve so that the terminal rubber sleeve can linearly move in the horizontal direction;
the core wire fixing mechanism is used for fixing each core wire of the electric wire and the electric cable, so that the axis of each fixed core wire and the axis of each rubber core hole are respectively positioned on the same straight line;
the core wire conveying mechanism is used for conveying the core wire fixing mechanism fixed with the core wire to a core wire cutting and peeling station and a wire inserting station;
a core wire peeling mechanism for peeling off the insulating layer outside the core wire;
the wire cutting and peeling mechanism cuts the peeled core wire on the core wire fixing mechanism in order;
the wire arranging mechanism is used for arranging and directly guiding each core wire into a corresponding rubber core hole of the terminal rubber sleeve, and the axis of each wire arranging hole is in the same straight line with the axis of each core wire and the axis of each rubber core hole on the terminal rubber sleeve;
the pushing mechanism horizontally moves the terminal rubber sleeve on the terminal rubber sleeve positioning mechanism to the core wire fixing mechanism, and each core wire is inserted into a rubber sleeve core hole of the terminal rubber sleeve;
the rubber sleeve pressing mechanism is used for sleeving and pressing the upper sleeve of the terminal rubber sleeve with the core wire inserted into place to the pressing mechanism of the lower sleeve, so that the terminal and the core wire are electrically connected;
and a control module for coordinating the actions of the thread mechanism, the pushing mechanism and the rubber pressing sleeve mechanism.
Further, the wire arranging mechanism comprises a support and a base which is horizontally matched with the support in a sliding manner, a translation driving part which enables the support to horizontally move is arranged between the support and the base, an upper wire arranging plate and a lower wire arranging plate which can slide up and down are arranged on the support, each wire arranging plate is connected with the upper driving part and the lower driving part, fixing grooves which are matched with the core wires of the wires and the cables are respectively arranged on the upper wire arranging plate and the lower wire arranging plate, and when the upper wire arranging plate and the lower wire arranging plate are in contact, wire arranging holes are formed in the fixing grooves on the upper wire arranging plate and the lower wire arranging plate.
Further, the wire arranging mechanism further comprises an up-and-down driving part for driving the up-and-down wire arranging plate to move up and down.
Further, the pressing mechanism comprises a pressing cylinder and a pressing head, wherein a piston rod of the pressing cylinder is connected with the pressing head.
Further, the terminal gum cover positioning mechanism comprises a positioning guide groove matched with the terminal gum cover in size and a few movable pressing plate for fixing the terminal gum cover in the positioning special guide groove, and when the terminal gum cover moves, the pressing plate leaves the pressing position.
The invention relates to an automatic assembling system for a barbed core wire terminal rubber sleeve, which comprises a terminal rubber sleeve positioning mechanism for positioning and guiding the terminal rubber sleeve, a core wire fixing mechanism for fixing a core wire to enable the core wire to be positioned on the same straight line with a rubber core hole on the terminal rubber sleeve, a core wire conveying mechanism for conveying the core wire fixing mechanism fixed with the core wire to a core wire cutting and peeling station and a wire inserting station, a core wire peeling mechanism for peeling an insulating layer outside the core wire, a core wire peeling mechanism for cutting the core wire neatly, a wire arranging mechanism for arranging each core wire into the rubber core hole corresponding to the terminal rubber sleeve, a pushing mechanism for pushing the terminal rubber sleeve horizontally to the core wire, a pressing mechanism for pressing or riveting the rubber sleeve inserted with the core wire in place to enable the terminal and the core wire to form electric connection, and a control module for mechanism action. Because the core wire of the wire arranging mechanism is straightened before the core wire is inserted into the terminal rubber sleeve, the wire arranging mechanism plays a role in guiding the core wire in the inserting process, the core wire is prevented from bending in the process of inserting the terminal rubber sleeve, and meanwhile, after the core wire is inserted in place, the terminal is tightly pressed, so that the core wire is electrically connected with the terminal, the terminal sleeve assembly is completed, and the assembly efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description are some embodiments of the invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of an embodiment of an automatic assembly system for a barbed wire terminal gum cover.
Fig. 2 is a schematic flow chart of an assembly method of the automatic assembly system of the barbed wire terminal rubber sleeve.
The achievement, functional features and advantages of the object of the present invention will be further described below with reference to the accompanying drawings, in conjunction with the embodiments.
Description of the embodiments
The claims hereof are to be understood as being further detailed below, with reference to specific embodiments and figures, it being understood that the described embodiments are only a partial embodiment of the invention. Based on the embodiments of the present invention, one of ordinary skill in the art would be able to devise all other embodiments that are obtained without inventive effort and that fall within the scope of the present invention.
It should be understood that in the description of the present invention, all directional terms, such as "upper", "lower", etc., are used for convenience in describing the present invention and simplifying the description only, and do not indicate or imply that the apparatus or elements being referred to must have a specific orientation, be constructed and operate in a specific orientation, based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship in which the inventive product is conventionally put. Merely to explain the relative positional relationship, movement, etc. of the components shown in the drawings, the directional indication may be changed when the specific posture is changed.
Furthermore, descriptions in this disclosure as pertaining to "first," "second," etc. are used solely for the purpose of distinguishing between them and should not be construed as indicating or implying a relative importance or an implicit indication of the number of features being indicated. The features "first", "second" and the like may thus be limited to either explicit or implicit and at least one of these features. In the description of the present invention, the meaning of "plurality" means at least two, i.e., two or more, unless otherwise specifically defined; the meaning of "at least one" is one or more.
As shown in fig. 1, the present invention proposes an embodiment of an automatic assembling system for a barbed wire terminal gum cover.
The barbed wire terminal adhesive set assembly system comprises: the terminal rubber sleeve positioning mechanism (not labeled in the drawing) is used for positioning the position of the terminal rubber sleeve so that the terminal rubber sleeve can linearly move in the horizontal direction, and a positioning groove structure which is the same as the cross section of the terminal end can be adopted, and the terminal rubber sleeve can move along the direction of the positioning groove;
the core wire fixing mechanism (not shown in the drawing) is used for fixing each core wire of the electric wire and the electric cable, so that each core wire which is peeled is respectively fixed on the core wire fixing mechanism, one end of each core wire is positioned outside the core wire fixing mechanism, namely at one side of the terminal rubber sleeve, and the axis of each core wire after fixing is positioned on the same straight line with the axis of each rubber core hole on the terminal rubber sleeve; the specific structure can be realized by adopting the prior art, and the position of each core wire is stable after the core wires are fixed and kept, and the specific structure is not particularly limited.
The core wire conveying mechanism is used for conveying the core wire fixing mechanism fixed with the core wire to a core wire cutting and peeling station and a wire inserting station; the core wire conveying mechanism is realized by adopting the prior art, such as a conveying chain and other structures, and the specific structure is not repeated.
The core wire peeling mechanism peels off the insulating layer outside the core wire, the core wire peeling mechanism can be realized by adopting the prior art, and the specific structure is not repeated.
The wire cutting and peeling mechanism cuts the peeled core wire on the core wire fixing mechanism in order; the tangential peeling mechanism can be realized by adopting the prior art, and the specific structure is not repeated.
The wire arranging mechanism is positioned between the core wire fixing mechanism and the core wire fixing mechanism, each wire arranging hole is positioned on the same straight line with the axis of each core wire, the axis of each core wire and the axis of each rubber core hole on the terminal rubber sleeve, and the wire arranging holes firstly straighten each core wire, and guide the core wires and prevent bending or deformation when the rubber sleeve is inserted, so that the core wires are easier to be inserted into the rubber core holes corresponding to the terminal rubber sleeve.
The pushing mechanism moves the terminal rubber sleeve on the terminal rubber sleeve positioning mechanism horizontally to the core wire fixing mechanism, each core wire is inserted into the terminal rubber sleeve, and generally, the pushing mechanism can be realized by adopting the prior art, so long as the terminal rubber sleeve on the core wire fixing mechanism can linearly move towards the core wire direction, and the core wire is inserted into a rubber core hole of the terminal rubber sleeve, for example, the pushing mechanism can be pushed by adopting an air cylinder.
The rubber sleeve pressing mechanism is used for sleeving and pressing the upper sleeve of the terminal rubber sleeve with the core wire inserted into place to the pressing mechanism of the lower sleeve, so that the terminal and the core wire are electrically connected;
and the control module is used for coordinating the actions of the core wire conveying mechanism, the core wire peeling mechanism, the wire cutting peeling mechanism, the wire arranging mechanism, the pushing mechanism and the rubber pressing sleeve mechanism. The core wire conveying mechanism, the core wire peeling mechanism, the wire cutting peeling mechanism, the wire arranging mechanism, the pushing mechanism and the rubber pressing sleeve mechanism are realized by adopting the prior art.
Specifically, the pressing mechanism comprises a pressing cylinder and a pressing head, wherein a piston rod of the pressing cylinder is connected with the pressing head.
The terminal gum cover positioning mechanism comprises a positioning guide groove matched with the size of the terminal gum cover and a little-moving pressing plate for fixing the terminal gum cover in the positioning special guide groove, and when the terminal gum cover moves, the pressing plate leaves the pressing position.
The core wire penetrating terminal rubber sleeve is characterized in that a core wire is inserted into the terminal rubber sleeve, a needle electrically connected with the terminal rubber sleeve in the terminal rubber sleeve is utilized to penetrate through an insulating surface skin of the surface of the core wire or directly enable a conductive part of the core wire to be electrically connected or signal connected with the terminal rubber sleeve and the needle, and the core wire is prevented from being connected with the terminal rubber sleeve through welding or riveting after being peeled.
The wire arranging mechanism is synchronous with the core wire inserting terminal rubber sleeve, namely, when the core wire is inserted into the terminal rubber sleeve and moves, the wire arranging mechanism synchronously moves outside the terminal rubber sleeve, so that the wire arranging mechanism is always positioned outside the terminal rubber sleeve. When the wire arranging mechanism is inserted, the wire arranging mechanism, the core wire and the terminal rubber sleeve are arranged on the same straight line, and the same straight line is the same as the horizontal straight line.
The wire arranging mechanism may adopt a structure comprising a bracket 19 and a base 11 horizontally sliding and matching with the bracket 19, a translation driving part 12 for horizontally moving the bracket 19 is arranged between the bracket 19 and the base 11, the translation driving part 12 may adopt a motor such as a servo motor, or a cylinder, when the cylinder is adopted as the translation driving part 12, the cylinder body is fixed with the base 11, and the cylinder piston rod is connected with the bracket 19. The support 19 is provided with a slidable upper wire arranging plate 16 and a slidable lower wire arranging plate 15, each wire arranging plate is connected with an upper driving part and a lower driving part, namely, the upper wire arranging plate 16 is connected with the upper driving part 17, the lower wire arranging plate 15 is connected with the lower driving part 13, and the lower driving part 13 and the upper driving part 17 can adopt motors such as servo motors or air cylinders.
The upper and lower wire arranging plates are matched to form wire arranging holes matched with the wire and cable chips, the wire arranging holes are formed by arranging upper fixing grooves 161 on the upper wire arranging plate 16 and lower fixing grooves 151 on the lower wire arranging plate 15, and the positions of the upper fixing grooves 161 and the lower fixing grooves 151 correspond to each other in number. When the upper and lower wire management plates are in contact, the upper fixing groove 161 and the lower fixing groove 151 form wire management holes, the number of which is the same as the number of wire and cable cores to be inserted into the rubber sleeve, such as one, two, three or more, the specific number is not limited, and the diameter of the holes is slightly larger than the diameter of each core. The wire arrangement hole is used for fixing and guiding the core wire, before the terminal rubber sleeve is inserted, the wire arrangement hole formed by the opposite movement of the upper wire arrangement plate and the lower wire arrangement plate is just sleeved on the core wire to be inserted into the rubber sleeve, the wire arrangement plate moves towards the end part of the core wire at the moment, so that the core wire is combed to be straight, during the insertion process, the upper wire arrangement plate and the lower wire arrangement plate synchronously move towards the core wire direction horizontally with the terminal rubber sleeve, the upper wire arrangement plate and the lower wire arrangement plate play a role in guiding at the moment, the core wire is prevented from bending, the core wire axis is always positioned on the same straight line with the axis of the wire arrangement hole and the rubber sleeve rubber core hole, the core wire can be inserted into the rubber core hole of the rubber sleeve more easily, the core wire is prevented from bending deformation in the insertion process, and the core wire is easier to be inserted into place.
The upper fixing groove 161 and the lower fixing groove 151 form a wire arrangement hole with a size corresponding to the diameter of the core wire, so that the straightened core wire can be ensured to freely and linearly move in the length direction in the wire arrangement hole. The number of the wire arranging holes is determined according to the number of the connector terminal rubber sleeves, and one, two or more wire arranging holes can be arranged.
According to the need, be equipped with guiding mechanism between support 19 and the base 11, be equipped with the guide rail on for example the base 11, be equipped with on the support 19 with guide rail complex guide slot, can guarantee like this more steady in the horizontal migration operation in-process.
According to the need, be equipped with guiding mechanism between upper and lower reason line board and the support 19, be equipped with the guide rail on the support 19 for example, upper and lower reason line board is equipped with the guide slot with guide rail complex, can guarantee like this that the transportation is more steady from top to bottom. In this embodiment, the upper and lower wire arranging plates are connected to the upper and lower driving parts through wire arranging seats, respectively.
During operation, the upper wire arranging plate and the lower wire arranging plate are driven by the upper and lower driving parts to respectively clamp the core wires required to be inserted into the terminal rubber sleeve in the wire arranging holes formed by the upper fixing grooves 161 and the lower fixing grooves 151, so that the upper and lower wire arranging plates move towards the terminal rubber sleeve to straighten the core wires, when the core wires are inserted, the lower wire arranging plate and the lower wire arranging plate synchronously move towards the core wires, namely, the translation driving part 12 and the pushing mechanism synchronously drive the bracket 19 to move towards the direction opposite to the insertion direction, so that the core wires which are to be inserted into the terminal rubber sleeve are smoothly arranged, the core wires inserted into the terminal rubber sleeve are always positioned on the same horizontal straight line with the terminal rubber sleeve, and therefore, the core wires are conveniently inserted in place under the condition that the core wires are not bent, when the core wires are inserted into the rubber sleeve, the upper and lower wire arranging plates are separated, and the core wire inserting action is completed.
In this embodiment, the synchronization means that the speed and timing of inserting the core wire are identical to the speed and timing of moving the wire management plate, that is, the speed and timing of moving the terminal gum cover are identical to the speed and timing of moving the wire management plate.
In the above embodiment, the core wire is inserted into the terminal rubber sleeve by moving the terminal rubber sleeve in the core wire direction when the core wire is inserted, but the core wire may be inserted into the terminal rubber sleeve by moving the core wire in the terminal rubber sleeve direction or the core wire and the terminal rubber sleeve simultaneously move in opposite directions so that the core wire is inserted into the terminal rubber sleeve.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be replaced with other technical solutions, which may not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (5)
1. The automatic assembling system for the core-spun yarn terminal rubber sleeve is characterized by comprising
The terminal rubber sleeve positioning mechanism is used for fixing the terminal rubber sleeve so that the terminal rubber sleeve can linearly move in the horizontal direction;
the core wire fixing mechanism is used for fixing each core wire of the electric wire and the electric cable, so that the axis of each fixed core wire and the axis of each rubber core hole are respectively positioned on the same straight line;
the wire arranging mechanism is used for arranging and guiding each core wire into a corresponding rubber core hole of the terminal rubber sleeve, the axis of each wire arranging hole is in the same straight line with the axis of each core wire and the axis of each rubber core hole on the terminal rubber sleeve, before the terminal rubber sleeve is inserted, the core wires are positioned in the wire arranging holes formed by the upper wire arranging plate and the lower wire arranging plate, the wire arranging plate moves towards the end parts of the core wires to enable the core wires to be combed and straightened, and in the inserting process, the upper wire arranging plate and the lower wire arranging plate synchronously move towards the core wire direction horizontally, and the wire arranging plate guides the core wires, so that the axis of the core wires, the axis of the wire arranging holes and the axis of the rubber sleeve rubber core holes are always positioned on the same straight line;
the pushing mechanism horizontally moves the terminal rubber sleeve on the terminal rubber sleeve positioning mechanism to the core wire fixing mechanism, and each core wire is inserted into a rubber sleeve core hole of the terminal rubber sleeve;
the rubber sleeve pressing mechanism is used for sleeving and pressing the upper sleeve of the terminal rubber sleeve with the core wire inserted into place to the pressing mechanism of the lower sleeve, so that the terminal and the core wire are electrically connected;
and a control module for coordinating the actions of the thread mechanism, the pushing mechanism and the rubber pressing sleeve mechanism.
2. The automatic assembling system for the barbed wire terminal gum cover according to claim 1, wherein the wire arranging mechanism comprises a bracket and a base which is horizontally matched with the bracket in a sliding manner, a translational driving part which enables the bracket to horizontally move is arranged between the bracket and the base, an upper wire arranging plate and a lower wire arranging plate which can slide up and down are arranged on the bracket, each wire arranging plate is connected with the upper and lower driving part, fixing grooves matched with wire and cable cores are respectively arranged on the upper wire arranging plate and the lower wire arranging plate, and when the upper wire arranging plate and the lower wire arranging plate are contacted, the fixing grooves on the upper wire arranging plate and the lower wire arranging plate form wire arranging holes.
3. The automatic assembling system for the barbed wire terminal gum cover according to claim 2, wherein the wire arranging mechanism further comprises an up-and-down driving member that drives the up-and-down wire arranging plate to move up and down.
4. The automatic assembling system for the barbed wire terminal gum cover according to claim 2, wherein the pressing mechanism comprises a pressing cylinder and a pressing head, wherein a piston rod of the pressing cylinder is connected with the pressing head.
5. The automatic assembling system of the barbed wire terminal gum cover according to claim 2, wherein the terminal gum cover positioning mechanism comprises a positioning special guide groove matched with the terminal gum cover in size and a few moving pressing plate for fixing the terminal gum cover in the positioning special guide groove, and the pressing plate is separated from the pressing position when the terminal gum cover moves.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810133855 | 2018-02-09 | ||
| CN201810133855X | 2018-02-09 |
Publications (2)
| Publication Number | Publication Date |
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| CN109802275A CN109802275A (en) | 2019-05-24 |
| CN109802275B true CN109802275B (en) | 2023-10-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910097963.0A Active CN109802275B (en) | 2018-02-09 | 2019-01-31 | Automatic assembling system for core wire terminal rubber sleeve |
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| CN (1) | CN109802275B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673225B (en) * | 2020-05-06 | 2021-12-28 | 肇庆市新昊通自动化设备有限公司 | NTC temperature sensor rubber-insulated-wire upper-piece welding machine |
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| Publication number | Publication date |
|---|---|
| CN109802275A (en) | 2019-05-24 |
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