CN109786022A - A kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely - Google Patents

A kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely Download PDF

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Publication number
CN109786022A
CN109786022A CN201910226695.8A CN201910226695A CN109786022A CN 109786022 A CN109786022 A CN 109786022A CN 201910226695 A CN201910226695 A CN 201910226695A CN 109786022 A CN109786022 A CN 109786022A
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China
Prior art keywords
layer
sheath
cable
environmentally friendly
restrictive coating
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CN201910226695.8A
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Chinese (zh)
Inventor
李影
张宗军
刘召见
焦宏所
王洪祥
常军
董丽娜
李启
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TEBIAN ELECTRIC SHANDONG LUNENG TAISHAN CABLE CO Ltd
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TEBIAN ELECTRIC SHANDONG LUNENG TAISHAN CABLE CO Ltd
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Priority to CN201910226695.8A priority Critical patent/CN109786022A/en
Publication of CN109786022A publication Critical patent/CN109786022A/en
Pending legal-status Critical Current

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Abstract

The present invention is that a kind of 220kV-750kV high drop environmentally friendly crosslinked cable that blocks water entirely using zigzag restrictive coating increases the frictional property of restrictive coating;Metal sheath layer uses smooth aluminium sheath, increases the tightness degree between aluminium sheath and sheath, to play the role of antiskid when the construction of high drop.Using the radial water-resisting of water-blocking conductor (round compacted comductor or milliken conductor) and semi-conductive layer longitudinal water-blocking and aluminium sheath, PE sheath, the full block-water performance of cable is realized.In order to which the short circuit current for making up plane aluminium sheath is insufficient, increases brass wire shielding structure, improve the short circuit current of cable.Increase by 4 optical cables in copper wires of cable shielding construction and be evenly distributed, realizes the intelligence of cable.Non metallic sheath enhances block-water performance using high density polyethylene (HDPE), extrudes semiconductive external electrode and realizes the cleaning of high-tension cable, the feature of environmental protection;The present invention has slip resistance good, and installation is convenient, and block-water performance and good environmental protection are applicable in high drop construction line.

Description

A kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely
Technical field
The invention patent relates to field of cable technology, in particular to a kind of 220kV-750kV high drop block water full environmental protection hand over Join cable.
Background technique
With domestic and international ultra-high voltage cross-linking polyethylene-insulated power cable (hereinafter referred to as crosslinked cable) demand gradually Increase, construction environment requires cable quality higher and higher.But ultra-high voltage cross-linking polyethylene-insulated power cable line footpath is thick, weight Greatly, under high drop construction environment, sliding is easy to produce between sheath itself, sheath and aluminium sheath, influence cable uses the longevity Life.Insulation ag(e)ing degree is reduced insulation to also influence its service life by tree discharge, the i.e. influence of water tree and electricity tree Moisture content is to improve one of the method for power cable with cross-linked polyethylene insulation service life, in particular with mentioning for voltage class Height, cable block-water performance are also just more and more important.In addition, intelligent product is more aobvious as country three changes the fast development of construction Must be particularly important, meanwhile, the attention with country to environmental protection, the feature of environmental protection of cable product also receives the great attention of user. Currently, international, the domestic environmentally friendly ultra-high voltage cross-linking polyethylene power cable product that blocks water entirely suitable for high drop not yet.
Summary of the invention
In order to solve the above-mentioned technical problem, the present invention is that a kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely, Its technical solution are as follows:
Be followed successively by from inside to outside including conductor (2), outside the conductor semi-conductive layer (3), conductor shield (4), insulating layer (5), Insulation screen (6), semi-conductive buffer layer (7), shielding layer of copper wires (8), two-sided semiconductor waterstop (10), metal sheath layer (11) and restrictive coating (12), which is characterized in that the conductor (2) is milliken conductor or round compacted comductor, the copper wire screen It covers and is evenly distributed several optical cables (9) in layer (8), the metal sheath layer (11) uses smooth aluminium sheath, the restrictive coating (12) For non metallic sheath layer and semiconductive jacket layer is extruded, black high density polyethylene (HDPE) protective cover material and thermoplastic polyolefin is respectively adopted Zigzag sheath is made in semiconductive shieldin material.
Further, it pads between every layer of monofilament of conductor (2) and is process every waterstop, the intermediate addition of the milliken conductor Waterproofing rope (1), cross section use tile-type segmenting structure or fan-segmentation structure, and the cross section of the round compacted comductor is adopted With pressing circular configuration.
Further, the semi-conductive layer (3) uses semiconductive nylon tape.
Further, the conductor shield (4) and insulation screen (6) are all made of the shielding of ultra-smooth semiconductive polyolefin Material.
Further, the insulating layer (5) using ultrapurification ultra-high voltage cross-linking insulating material of polyethylene or uses ultrapurification Insulating material of polyethylene.
Further, the semi-conductive buffer layer (7) is blocked water using the single side semi-conductive buffer that 4 thickness degree are respectively 2mm Band.
Further, the shielding layer of copper wires (8) is shielded using the copper wire of diameter 1.8mm, in shielding layer of copper wires (8) 4 optical cables (9) are evenly distributed, the diameter of optical cable (9) is less than the diameter of copper wire.
Further, the metal sheath layer (11) uses the smooth aluminium sheath of thickness 1.5-2.0mm, the restrictive coating (12) zigzag high density polyethylene (HDPE) and thermoplastic polyolefin semi-conductive screen protective cover material are used, is extruded into section as zigzag shield Jacket layer.
Further, the zigzag restrictive coating is parallel sawtooth shape restrictive coating or spiral saw dentation restrictive coating.
The present invention is that a kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely, compared with prior art, first is that adopting With zigzag restrictive coating, increase the frictional property of restrictive coating;Second is that metal sheath layer uses smooth aluminium sheath, so that aluminium sheath and shield Tightness degree between set increases, to play the role of antiskid when the construction of high drop.Meanwhile it using water-blocking conductor and partly leading The radial water-resisting of electric layer longitudinal water-blocking and aluminium sheath, PE sheath, the final full block-water performance for realizing cable.In order to make up plane aluminium The short circuit current of sheath is insufficient, increases brass wire shielding structure, improves the short circuit current of cable.In addition, for the intelligence for realizing cable Change, increase by 4 optical cables in copper wires of cable shielding construction, and be evenly distributed, cable outer diameter outline is less than copper wire outer diameter, to cable Product operating condition carries out real-time monitoring.Non metallic sheath uses high density polyethylene (HDPE), further enhances block-water performance, passes through Semiconductive external electrode is extruded, cleaning, the feature of environmental protection of high-tension cable are realized, the present invention has preferable slip resistance energy, installation It is easy for construction, it blocks water and good environmental protection.
Detailed description of the invention
The overall structure diagram that Fig. 1 is the present invention when being milliken conductor;
The overall structure diagram that Fig. 2 is the present invention when being round compacted comductor;
Fig. 3 is parallel sawtooth shape sheath schematic diagram of a layer structure of the present invention;
Fig. 4 is spiral saw dentation restrictive coating structural schematic diagram of the present invention;
Fig. 5 is zigzag sheath die sleeve schematic diagram of the present invention;
Fig. 6 is Fig. 5 side sectional view;
As shown, 1 waterproofing rope, 2 conductors, 3 semi-conductive layers, 4 conductor shields, 5 insulating layers, 6 insulation screens, 7 semiconductives Buffer layer, 8 shielding layer of copper wires, 9 optical cables, 10 two-sided semiconductor waterstops, 11 metal sheath layers, 12 restrictive coatings, 3 die sleeves, 14 hold Diameter.
Specific embodiment
As shown in Figure 1, the present invention is that a kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely, layer from the inside to the outside 1 waterproofing rope is successively respectively included, 2 conductors, 3 semiconductive nylon tapes, 4 conductor shields, 5 insulating layers, 6 insulation screens, 7 half lead Electric buffer layer, 8 shielding layer of copper wires, 9 optical cables, 10 two-sided semiconductor waterstops, 11 metal sheath layers, 12 restrictive coatings.
As shown in Fig. 2, layer successively respectively includes 2 conductors, 3 semiconductive nylon tapes, 4 conductor shieldings to the present invention from the inside to the outside Layer, 5 insulating layers, 6 insulation screens, 7 semi-conductive buffer layers, 8 shielding layer of copper wires, 9 optical cables, 10 two-sided semiconductor waterstops, 11 Metal sheath layer, 12 restrictive coatings.
Conductor 2 is milliken conductor or round compacted comductor, and Fig. 1 uses milliken conductor, and Fig. 2 uses round compacted comductor. In order to reduce kelvin effect of the conductor when transmitting high current load, the conductor 800mm2-3500mm2Specification, which preferentially uses, divides Cut copper conductor or segmentation aluminium conductor, 240mm2-800mm2Specification is twisted using more single lines presses circular copper conductors or presses Round aluminium conductor;Wherein 800mm2Specification may be either that round compacted comductor can also be milliken conductor.
In order to enhance the stability of conductor structure, wrapped semiconductive nylon tape is provided with outside conductor 2.
The conductor shield 4, insulation screen 6 are using the shielding material manufacture of ultra-smooth semiconductive polyolefin.
The insulating layer 5 preferentially uses ultrapurification ultra-high voltage cross-linking insulating material of polyethylene, and ultrapurification polyethylene can also be used Insulation Material is made.
Conductor shield 4, insulating layer 5, insulation screen 6 once squeeze out system using the vertical production line of three-layer co-extruded dry type Make completion.
It is respectively the single side semi-conductive buffer water-blocking band of 2mm that semi-conductive buffer layer 7, which uses 4 thickness degree, and it is wrapped to carry out gap.
In Fig. 1, for the block-water performance for improving cable, 2 central filler of conductor waterproofing rope 1, monofilament are twisted into every when conductor Wrapped waterstop is process water-blocking conductor between layer single line;By semi-conductive buffer layer 7, outer layer has 8 internal layer of shielding layer of copper wires Two-sided semi-conductive buffer water-blocking band 10, semi-conductive buffer layer 7 are made of single side semi-conductive buffer water-blocking band, to realize absolutely Blocking water between edge shielded layer 6 and metal sheath layer 11;Full block-water performance is realized by above structure, increases high-tension cable Service life.
When cable longitudinally meets water, among conductor, between conductor monofilament, the outer semi-conductive buffer layer of core, brass wire shielding extrernal resistance Water band structure will water-swellable, prevent the entrance of outside moisture, play the effect of radial water-resisting.
The restrictive coating 12 is non metallic sheath layer and extrudes semiconductive jacket layer, using the black with high shrinkage performance Zigzag sheath is made in high density polyethylene (HDPE) protective cover material and thermoplastic polyolefin shield sheath material, so that protective metal shell and nonmetallic Sheath close adhesion prevents to slide.Zigzag surface of outer sheath simultaneously, so that frictional force increases, convenient for the peace of high drop Dress construction.As shown in figure 4, the restrictive coating of spiral saw dentation: it is either aerial or buried, will not ponding, apply in aerial electricity Cable, distinguished and admirable air-flow can leak out along spiral line passage when passing through, and be not easy dust accumulation, and opposite windage is small.
Since 220kV-750kV ultra-high voltage cross-linking polyethylene power cable has the loss of metal sheath layer and capacity of short circuit Higher requirement has higher requirement to the compactness of metal sheath layer and non metallic sheath layer, and the metal sheath layer 11 is excellent The smooth aluminium sheath with a thickness of 1.5-2.0mm is first made by welding using plane aluminium strip, it can also be using the plane aluminium extruded Sheath so that the tightness degree between aluminium sheath and sheath increases, while uniformly coating one layer of hot melt in metallic aluminium jacket surface Glue prevents from generating sliding between protective metal shell and non metallic sheath as erosion resistant coating, thus antiskid when playing the construction of high drop Effect.
The metal sheath layer 11 and restrictive coating 12, when cable radially meets water, metal sheath layer 11 passes through aluminium atom Dense arrangement structure plays the role of radial water-resisting;Restrictive coating 12 plays radial water-resisting by the nonpolar action of polyethylene molecule Effect.
Since 220kV-750kV ultra-high voltage cross-linking polyethylene power cable has the loss of metal sheath layer and capacity of short circuit Higher requirement, the shielding layer of copper wires 8 are shielded using diameter 1.5mm-2.5mm copper wire, mainly make up plane aluminium shield The deficiency for covering short circuit current, improves the short circuit current of cable.Meanwhile shielding layer of copper wires circumferencial direction is uniformly distributed 4 optical cables, light The diameter of cable is slightly less than the diameter of copper wire.
The restrictive coating 12 is using the black high density polyethylene (HDPE) protective cover material and thermoplastic polyolefin with high shrinkage performance It is zigzag sheath that section, which is made, in shield sheath material.Zigzag restrictive coating be parallel sawtooth shape restrictive coating (as shown in Figure 3) or Spiral saw dentation restrictive coating (as shown in Figure 4).The metal sheath layer and non metallic sheath layer be same procedure process and At so as to avoid the deformation of smooth aluminium sheath and fold.So that protective metal shell and non metallic sheath close adhesion, prevent to slide It moves.Zigzag surface of outer sheath, so that frictional force increases, convenient for the installation of high drop.Meanwhile semi-conductive layer is used and is extruded Thermoplastic polyolefin semi-conductive screen protective cover material is made, and realizes cleaning, the environmental-protecting performance of cable.
The zigzag restrictive coating 12 is produced, in wire and cable by traction device using Fig. 5, die sleeve shown in fig. 6 13 Die sleeve used in production is divided into three kinds of forms, i.e. squash type, half squeezes tubular type and crowded tubular type, and the die sleeve that the present invention uses is half crowded Tubular type, for producing the oversheath of cable, the die sleeve are as follows: mold core has tubulose to hold path portion, and mold core holds the end face retraction die sleeve of diameter Mouthful end face, the die sleeve mouth end face are parallel sawtooth shape, the advantages of using the die sleeve: mold core inner hole can suitably increase, to work as When core outer diameter is larger, will not occur scratching, block;Also it can prevent from becoming smaller because of core outer diameter, in mold core caused by swing It is eccentric;There is certain pressure, be compacted plastic layer, the gap of core can be filled, therefore is usually used in inner sheath and requires to be tightly combined Oversheath squeeze out in.The zigzag restrictive coating is parallel sawtooth, and die sleeve holds diameter 14 using laciniation, realizes that sheath is flat The production of row zigzag.
For the intelligence for realizing cable, increase by 4 optical cables in copper wires of cable shielding construction, and be evenly distributed, outside optical cable Diameter outline is less than copper wire outer diameter, carries out real-time monitoring to cable product operating condition, realizes the intelligence of cable.
The present invention is that a kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely, first is that using zigzag restrictive coating, Increase the frictional property of restrictive coating;Second is that metal sheath layer uses smooth aluminium sheath, so that the close journey between aluminium sheath and sheath Degree increases, to play the role of antiskid when the construction of high drop.Meanwhile using water-blocking conductor and semi-conductive layer longitudinal water-blocking and The radial water-resisting of aluminium sheath, PE sheath, the final full block-water performance for realizing cable.In order to make up the short circuit current of plane aluminium sheath Deficiency increases brass wire shielding structure, improves the short circuit current of cable.In addition, for the intelligence for realizing cable, in copper wires of cable screen Increase by 4 optical cables in shield structure, and be evenly distributed, cable outer diameter outline is less than copper wire outer diameter, to cable product operating condition into Row real-time monitoring realizes the intelligence of cable.Non metallic sheath uses high density polyethylene (HDPE), further enhances block-water performance, By extruding semiconductive external electrode, cleaning, the feature of environmental protection of high-tension cable are realized, the present invention has preferable slip resistance good, Installation is convenient, full block-water performance and good environmental protection, especially suitable for high drop construction line.
The above is to the preferred embodiment of the present invention, it should be noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, several improvement and increase can also be made, these improve and increase and also regard For to protection of the invention.

Claims (9)

  1. The environmentally friendly crosslinked cable 1. a kind of 220kV-750kV high drop blocks water entirely, including conductor (2), outside the conductor from inside to outside It is followed successively by semi-conductive layer (3), conductor shield (4), insulating layer (5), insulation screen (6), semi-conductive buffer layer (7), copper wire Shielded layer (8), two-sided semiconductor waterstop (10), metal sheath layer (11) and restrictive coating (12), which is characterized in that the conductor (2) it is milliken conductor or round compacted comductor, is evenly distributed several optical cables (9), the metal in the shielding layer of copper wires (8) Restrictive coating (11) uses smooth aluminium sheath, and the restrictive coating (12) is non metallic sheath layer and extrudes semiconductive jacket layer, respectively Zigzag sheath is made using black high density polyethylene (HDPE) protective cover material and thermoplastic polyolefin semiconductive shieldin material.
  2. The environmentally friendly crosslinked cable 2. a kind of 220kV-750kV high drop as described in claim 1 blocks water entirely, which is characterized in that lead It pads between every layer of monofilament of body (2) and is process every waterstop, the intermediate of the milliken conductor adds waterproofing rope (1), cross section Using tile-type segmenting structure or fan-segmentation structure, the cross section of the round compacted comductor, which uses, presses circular configuration.
  3. The environmentally friendly crosslinked cable 3. a kind of 220kV-750kV high drop as described in claim 1 blocks water entirely, which is characterized in that institute Semi-conductive layer (3) are stated using semiconductive nylon tape.
  4. The environmentally friendly crosslinked cable 4. a kind of 220kV-750kV high drop as described in claim 1 blocks water entirely, which is characterized in that institute It states conductor shield (4) and insulation screen (6) is all made of ultra-smooth semiconductive polyolefin shielding material.
  5. The environmentally friendly crosslinked cable 5. a kind of 220kV-750kV high drop as described in claim 1 blocks water entirely, which is characterized in that institute Insulating layer (5) are stated using ultrapurification ultra-high voltage cross-linking insulating material of polyethylene or use ultrapurification insulating material of polyethylene.
  6. The environmentally friendly crosslinked cable 6. a kind of 220kV-750kV high drop as described in claim 1 blocks water entirely, which is characterized in that institute Stating semi-conductive buffer layer (7) and using 4 thickness degree is respectively the single side semi-conductive buffer water-blocking band of 2mm.
  7. The environmentally friendly crosslinked cable 7. a kind of 220kV-750kV high drop as described in claim 1 blocks water entirely, which is characterized in that institute It states shielding layer of copper wires (8) to be shielded using the copper wire of diameter 1.8mm, is evenly distributed 4 optical cables (9) in shielding layer of copper wires (8), The diameter of optical cable (9) is less than the diameter of copper wire.
  8. The environmentally friendly crosslinked cable 8. a kind of 220kV-750kV high drop as described in claim 1 blocks water entirely, which is characterized in that institute The smooth aluminium sheath that metal sheath layer (11) use thickness 1.5-2.0mm is stated, the restrictive coating (12) uses zigzag high density Polyethylene and thermoplastic polyolefin semi-conductive screen protective cover material, being extruded into section is zigzag restrictive coating.
  9. The environmentally friendly crosslinked cable 9. a kind of 220kV-750kV high drop as claimed in claim 8 blocks water entirely, which is characterized in that institute Stating zigzag restrictive coating is parallel sawtooth shape restrictive coating or spiral saw dentation restrictive coating.
CN201910226695.8A 2019-03-25 2019-03-25 A kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely Pending CN109786022A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112017814A (en) * 2019-05-29 2020-12-01 中天科技海缆有限公司 Smooth aluminum sleeve environment-friendly flame-retardant high-voltage cable and manufacturing method thereof
CN118366710A (en) * 2024-06-20 2024-07-19 中天科技海缆股份有限公司 Cable and cable preparation method

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CN205680487U (en) * 2016-04-26 2016-11-09 重庆泰山电缆有限公司 500kV power cable with cross-linked polyethylene insulation
CN106531305A (en) * 2016-12-30 2017-03-22 无锡江南电缆有限公司 Multilayer segmented conductor type water-blocking power cable with built-in cable
CN206379213U (en) * 2017-02-03 2017-08-04 特变电工山东鲁能泰山电缆有限公司 A kind of full power-frequency electromagnetic fields that block water
CN209374143U (en) * 2019-03-25 2019-09-10 特变电工山东鲁能泰山电缆有限公司 A kind of 220kV-750kV high drop blocks water environmentally friendly crosslinked cable entirely

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CN2594935Y (en) * 2002-11-08 2003-12-24 山东鲁能泰山电缆股份有限公司 Electric cable with splined external casing
CN102194546A (en) * 2010-03-02 2011-09-21 上海欧忆智能网络有限公司 Monophase electric optical fiber embedded power cable
CN201868146U (en) * 2010-12-01 2011-06-15 青岛汉缆股份有限公司 High-voltage water-blocking type insulated power cable
CN205680487U (en) * 2016-04-26 2016-11-09 重庆泰山电缆有限公司 500kV power cable with cross-linked polyethylene insulation
CN106098212A (en) * 2016-08-26 2016-11-09 山东华凌电缆有限公司 A kind of charging pile wear-resistant cable and manufacture method thereof
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112017814A (en) * 2019-05-29 2020-12-01 中天科技海缆有限公司 Smooth aluminum sleeve environment-friendly flame-retardant high-voltage cable and manufacturing method thereof
CN118366710A (en) * 2024-06-20 2024-07-19 中天科技海缆股份有限公司 Cable and cable preparation method

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