CN109784619A - A kind of generating systems based on supply chains - Google Patents

A kind of generating systems based on supply chains Download PDF

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Publication number
CN109784619A
CN109784619A CN201811481578.8A CN201811481578A CN109784619A CN 109784619 A CN109784619 A CN 109784619A CN 201811481578 A CN201811481578 A CN 201811481578A CN 109784619 A CN109784619 A CN 109784619A
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China
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inventory
enterprise
capacity
subsystem
product
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CN201811481578.8A
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彭飞
刘昱
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CRRC Industry Institute Co Ltd
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CRRC Industry Institute Co Ltd
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Abstract

The embodiment of the present invention provides a kind of generating systems based on supply chains, the system comprises: include at least capacity planning subsystem and production capacity scheduler subsystem, wherein, the capacity planning subsystem specifically: the control logic unit of the supply chain module pre-established is according to the conditions of demand of each enterprise, the termination condition of production capacity variable condition and setting, the capacity planning of each enterprise is calculated, and the capacity planning of each enterprise is sent to each enterprise;The scheduler subsystem is to be scheduled by setting safety inventory and inventory of transfiniting to the production capacity of different enterprises using inventory-logistics as control index.Using system provided in an embodiment of the present invention, unified planning and scheduling are realized in terms of production capacity.

Description

A kind of generating systems based on supply chains
Technical field
The present embodiments relate to supply chain field more particularly to a kind of generating systems based on supply chains.
Background technique
Now with the continuous promotion of China's industry manufacturing capacity, industrial manufacturing level has leaped into the front ranks of the world, great Liang Jie Structure is responsible for, the production requirement of the numerous equipments of component at home is gradually increased, and manufacturing industry chain and supply chain constantly lengthen.
Meanwhile as networking production and cloud manufacture concept are constantly risen, the connection of industrial chain is also gradually diversified, in addition to Other than traditional series connection, closed loop, parallel connection, selection, situations such as voluminous industry link coupling, is also increasingly common.
In order to promote whole manufacturing efficiency, cost is reduced, the thought of supply chains is more more and more universal.Supply chain association Same basic thought is exactly with world market and customer demand for guiding, to improve global market share and obtain maximum profit It is leader with core enterprise, passes through utilization using collaborative business, mutual trust and two-win mechanism as business operation model for target Modern research and development technology, manufacturing technology, administrative skill, information technology and process control technology reach to the letter in entire supply chain The effective planning and control for ceasing stream, logistics, cash flow, Business Stream and monetary value flow, thus by client research and development centre, supplier, system It makes the affiliates such as quotient, retailer and service provider and is linked to be a complete supply chain network structure, form the whole world of a great competitiveness Supply chain strategic alliance, i.e. supply chains should freely exchanging with information, the shared mutual trust of knowledge innovation achievement, collaboration Based on decision, the production procedure of seamless connection and common strategic objective.
The concept of supply chains has been risen for many years, in production capacity balance and scheduling aspect, also there are many exploration and practice, But mostly float on paper.Many supply chains are still had the final say by the main engine plants (large assembly factory) in downstream, the enterprise of supply chain upstream It is difficult have the ability made decisions on one's own and judged.It is also all certain in the industrial chain that small part has carried out supply chains It under frame, does things in his own way, by the transmitting of partial information, realizes the matching of production capacity to a certain extent, collaboration degree is lower, and Compliance is not strong.
What existing scheme mostly considered is collaboration ideally, complete at task initial stage for the calculating of production capacity scheduling After ingredient is matched, i.e., carried out according to set mode.Task change can not be handled, situations such as emergency task.Or occurring to appoint When business change or sacrifice economic benefit completes task index or task index conflicts with each other and cannot achieve global optimization, from And loss in efficiency economic loss is attended to one thing and lose sight of another than more serious.
Summary of the invention
For the technical problems in the prior art, the embodiment of the present invention provides a kind of production capacity based on supply chains System.
In a first aspect, the embodiment of the present invention provides a kind of generating systems based on supply chains, comprising:
Capacity planning subsystem and production capacity scheduler subsystem, wherein the capacity planning subsystem specifically: pre-establish Supply chain module control logic unit according to the conditions of demand of each enterprise, production capacity variable condition and the termination item of setting Part is calculated the capacity planning of each enterprise, and the capacity planning of each enterprise is sent to each enterprise;The tune Spending subsystem is to pass through setting safety inventory and production of the inventory to different enterprises of transfiniting as control index using inventory-logistics It can be carried out scheduling.
Generating systems provided in an embodiment of the present invention based on supply chains include at least capacity planning subsystem and production Energy scheduler subsystem, wherein the capacity planning subsystem specifically: the control logic unit of the supply chain module pre-established According to the conditions of demand of each enterprise, the termination condition of production capacity variable condition and setting, the production capacity meter of each enterprise is calculated It draws, and the capacity planning of each enterprise is sent to each enterprise;The scheduler subsystem is to be made using inventory-logistics To manage index, the production capacity of different enterprises is scheduled by setting safety inventory and inventory of transfiniting, is realized in terms of production capacity Unified planning and scheduling.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is this hair Bright some embodiments for those of ordinary skill in the art without creative efforts, can be with root Other attached drawings are obtained according to these attached drawings.
Fig. 1 is the structural schematic diagram of the generating systems provided in an embodiment of the present invention based on supply chains;
Fig. 2 is the model schematic for the supply chain modes that one embodiment of the invention provides;
Fig. 3 is the model schematic for the supply chain modes that further embodiment of this invention provides;
Fig. 4 is the relation schematic diagram for the upstream and downstream firms that further embodiment of this invention provides;
Fig. 5 is the flow diagram for the logic control element cycle calculations that further embodiment of this invention provides;
Fig. 6 is the flow diagram that the supply chain modes that one embodiment of the invention provides find optimal solution;
Fig. 7 is the relation schematic diagram between supply chain modes inventory, logistics and production that one embodiment of the invention provides.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
Fig. 1 is the structural schematic diagram of the generating systems provided in an embodiment of the present invention based on supply chains, such as Fig. 1 institute Show, the system includes at least capacity planning subsystem 10 and production capacity scheduler subsystem 20, wherein the capacity planning subsystem 10 specifically: the control logic unit of the supply chain module pre-established can be changed feelings according to conditions of demand, the production capacity of each enterprise The termination condition of condition and setting is calculated the capacity planning of each enterprise, and the capacity planning of each enterprise is sent To each enterprise;The scheduler subsystem 20 by setting safety inventory and surpasses to be used as control index using inventory-logistics Limit inventory is scheduled the production capacity of different enterprises.
In general, supply chain modes can be abstracted into the model such as Fig. 2, and according to external demand, upstream firm production is produced Product A is to midst enterprise, and by midst enterprise production product B to down-stream enterprise, this is a kind of simple model, more there is a kind of complexity Model is as shown in figure 3, multiple upstream firms produce multiple product to midst enterprise, then have midst enterprise to carry out processing new product To down-stream enterprise.
For supply chain modes, the relationship between upstream and downstream firms is as shown in figure 4, lower layer's decision-maker gives upper layer decision master Body sends demand order, and upper layer decision-maker generates constraint to lower layer's decision-maker to lower layer's decision-maker, due to upper and lower level There are various constraints in decision-maker, so needing to carry out upper and lower level decision-maker capacity planning and production capacity scheduling, thus real Existing unified planning and scheduling.
It in particular it is required that pre-establishing a supply chain control module, and include control logic in supply chain control module Unit, for being managed to all enterprises of supply chain.
According to the conditions of demand and production capacity variable condition of each different enterprises, and a decision condition is given, such as need Reach production capacity meets 90%, control logic unit just carries out loop iteration according to logical flow chart as shown in Figure 5, finally looks for To an optimal solution.
Meanwhile each enterprise of supply chain carries out cycle calculations according to logical flow chart as shown in FIG. 6, cooperates the control Logic unit processed finds optimal solution.
After both sides' confirmation, control logic unit issues Supply Chain Planner to each enterprise of supply chain.
On the other hand, scheduling is primarily referred to as production scene and assigns relevant work according to the work plan issued, and locates in time Manage abnormal conditions.In general, scheduling periods are shorter (being no more than 3 days).In order to enable supply chain can cooperate with development to produce Energy scheduling, the embodiment of the present invention are used as control index using inventory-logistics, by the way that safety inventory is arranged and transfinites inventory to difference The production capacity of enterprise is scheduled, and with safety inventory pulling system, pushes next stage production with inventory of transfiniting.
Generating systems provided in an embodiment of the present invention based on supply chains include at least capacity planning subsystem and production Energy scheduler subsystem, wherein the capacity planning subsystem specifically: the control logic unit of the supply chain module pre-established According to the conditions of demand of each enterprise, the termination condition of production capacity variable condition and setting, the production capacity meter of each enterprise is calculated It draws, and the capacity planning of each enterprise is sent to each enterprise;The scheduler subsystem is to be made using inventory-logistics To manage index, the production capacity of different enterprises is scheduled by setting safety inventory and inventory of transfiniting, is realized in terms of production capacity Unified planning and scheduling.
Optionally, before executing above-mentioned steps, the capacity planning subsystem further include:
According to market situation, the demand of each enterprise's preset time is predicted, and draw demand curve.
On the basis of the above embodiments, it before control logic unit executes cycle calculations, needs according to market situation, It predicts the demand of each enterprise within a preset time in supply chain, and receipt demand curve, provides preparation to subsequent calculating Work.
Optionally, the preset time is year or monthly.
On the basis of the above embodiments, it predicts the demand in the preset time of each enterprise in supply chain, can be With annual, monthly or double weeks, concrete condition can be set according to actual demand.
Optionally, the capacity planning subsystem further include: according to the equipment situation and technique of enterprise each in supply chain Situation obtains the capacity constraints condition of each enterprise.
On the basis of the above embodiments, after the conditions of demand for getting each enterprise, it is also necessary to obtain in supply chain The equipment situation and process condition of each enterprise, substantially get capacity constraints condition.
For example, requiring to rerun above procedure when having greater difference order and forecast demand, finding again can Row solution.
When varying widely supply chain modes production capacity (such as critical process assembly line breaks down and need to stop work one section Time), it is also desirable to rerun above procedure.
Optionally, the particular number of the safety inventory and the inventory of transfiniting are true according to product batches and demand size Fixed, regular stock is between the safety inventory and the inventory of transfiniting.
On the basis of the above embodiments, as shown in Figure 7, it is shown that the relationship between inventory, logistics and production, specifically Scheduling process is as follows:
Each factory of supply chain executes production according to set plan.If emergency case does not occur, rush order does not occur And change, then plan to execute constant.In general, according to product demand, the production plan of supply chain production are as follows: A production 50, B It produces 30, C and produces 100, A production 40, B production 30, C, 100, D of production production 50 ..., circulation progress.
For each product, a safety inventory, an inventory of transfiniting is arranged in A, B, C, D etc..Safety inventory and library of transfiniting The particular number deposited will be determined according to series of factors such as product batches, demand sizes.Under normal circumstances, inventory will be in always Between safety inventory and inventory of transfiniting.
It is optionally, described that the production capacity of different enterprises is scheduled by setting safety inventory and inventory of transfiniting, specifically:
When the inventory of a kind of product is lower than the safety inventory, then in next cycle, the product is preferentially produced, Until the inventory of the product is more than the safety inventory;
When the inventory of a kind of product transfinites inventory higher than described in, then the life of the product is skipped in next period It produces, until the inventory of the product is lower than the inventory of transfiniting.
On the basis of the above embodiments, in specific scheduling process, when the inventory that certain a kind of product occurs is lower than peace When full inventory, then in next cycle, it is first inserted into the production of such product, until the inventory of the product is more than safety inventory. If the inventory of certain a kind of product is higher than inventory of transfiniting, the production of the product is skipped in next period, until the library of the product It deposits lower than inventory of transfiniting.
Optionally, the specific amount of statistics of the safety inventory and the inventory of transfiniting are come also according to logistics average period It determines.
On that basi of the above embodiments, for certain a part of supply chain modes, since supply chain upstream and downstream firms are distributed in Different areas, logistics time be can not ignore (2-7 days), or even the process cycle of significantly larger than product.At this point it is possible to need by Logistics average period is superimposed consideration with safety inventory/inventory of transfiniting.
At this point, the decision factor of overtime work production becomes α logistics factor+β safety inventory and equally skips the judgement item of production Part, which also becomes α logistics factor+β, to transfinite inventory.
In general, the logistics period is longer relative to process cycle, safety inventory proportion is lower, transfinites shared by inventory Ratio is higher.
Optionally, the production capacity scheduler subsystem uses distributed multi agent decision mode, between upstream and downstream firms Balance productivity load.
On the basis of the above embodiments, the production capacity scheduler subsystem uses distributed multi agent decision mode, Productivity load is balanced in upstream and downstream firms, during balancing productivity load, the quantity of inventory is mainly checked, in inventory's mistake The admission inspection of Cheng Zhong, every level-one supply chain can be replaced by the warehouse-out inspection of upper level, will also be greatlyd save the quality inspection time, and be improved Quality inspection efficiency.
Generating systems provided in an embodiment of the present invention based on supply chains include at least capacity planning subsystem and production Energy scheduler subsystem, wherein the capacity planning subsystem specifically: the control logic unit of the supply chain module pre-established According to the conditions of demand of each enterprise, the termination condition of production capacity variable condition and setting, the production capacity meter of each enterprise is calculated It draws, and the capacity planning of each enterprise is sent to each enterprise;The scheduler subsystem is to be made using inventory-logistics To manage index, the production capacity of different enterprises is scheduled by setting safety inventory and inventory of transfiniting, is realized in terms of production capacity Unified planning and scheduling.
The apparatus embodiments described above are merely exemplary, wherein described, unit can as illustrated by the separation member It is physically separated with being or may not be, component shown as a unit may or may not be physics list Member, it can it is in one place, or may be distributed over multiple network units.It can be selected according to the actual needs In some or all of the modules achieve the purpose of the solution of this embodiment.Those of ordinary skill in the art are not paying creativeness Labour in the case where, it can understand and implement.
Through the above description of the embodiments, those skilled in the art can be understood that each embodiment can It realizes by means of software and necessary general hardware platform, naturally it is also possible to pass through hardware.Based on this understanding, on Stating technical solution, substantially the part that contributes to existing technology can be embodied in the form of software products in other words, should Computer software product may be stored in a computer readable storage medium, such as ROM/RAM, magnetic disk, CD, including several fingers It enables and using so that a computer equipment (can be personal computer, server or the network equipment etc.) executes each implementation Method described in certain parts of example or embodiment.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features; And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (8)

1. a kind of generating systems based on supply chains, which is characterized in that include at least capacity planning subsystem and production capacity tune Spend subsystem, wherein the capacity planning subsystem specifically: the control logic unit of the supply chain module pre-established according to Conditions of demand, the termination condition of production capacity variable condition and setting of each enterprise, are calculated the capacity planning of each enterprise, and The capacity planning of each enterprise is sent to each enterprise;The scheduler subsystem is using inventory-logistics as control Index is scheduled the production capacity of different enterprises by setting safety inventory and inventory of transfiniting.
2. system according to claim 1, which is characterized in that before executing above-mentioned steps, the capacity planning subsystem System further include:
According to market situation, the demand of each enterprise's preset time is predicted, and draw demand curve.
3. system according to claim 2, which is characterized in that the preset time is year or monthly.
4. system according to claim 2, which is characterized in that the capacity planning subsystem further include: according to supply chain In each enterprise equipment situation and industrial situations, obtain the capacity constraints condition of each enterprise.
5. system according to claim 1, which is characterized in that the particular number of the safety inventory and the inventory of transfiniting It is determined according to product batches and demand size, regular stock is between the safety inventory and the inventory of transfiniting.
6. system according to claim 5, which is characterized in that described by the way that safety inventory is arranged and transfinites inventory to difference The production capacity of enterprise is scheduled, specifically:
When the inventory of a kind of product is lower than the safety inventory, then in next cycle, the product is preferentially produced, until The inventory of the product is more than the safety inventory;
When the inventory of a kind of product transfinites inventory higher than described in, then the production of the product is skipped in next period, directly Inventory to the product is lower than the inventory of transfiniting.
7. system according to claim 5, which is characterized in that the particular number of the safety inventory and the inventory of transfiniting Statistics determined also according to logistics average period.
8. system according to claim 1, it is characterised in that described, the production capacity scheduler subsystem is using distributed more intelligence Energy body decision mode, balances productivity load between upstream and downstream firms.
CN201811481578.8A 2018-12-05 2018-12-05 A kind of generating systems based on supply chains Pending CN109784619A (en)

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