CN109783921B - Heat-affected zone assessment method, device and computer equipment for oil and gas pipelines - Google Patents
Heat-affected zone assessment method, device and computer equipment for oil and gas pipelines Download PDFInfo
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Abstract
本发明公开了一种油气输送管道的热影响区评估方法、装置及计算机设备,其中该方法包括:获取油气输送管道的管道厚度t,以及油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr;将管道厚度t、焊缝盖面宽度We和根焊宽度Wr输入热影响区评价模型,以确定油气输送管道的热影响区宽度h的约束条件,其中,热影响区评价模型按照h<t‑(We‑Wr)/2且t‑(We‑Wr)/2>0得到热影响区宽度h的约束条件;输出热影响区评价模型得到的热影响区宽度h的约束条件。通过本公开,实现了根据管道的管道厚度和焊缝截面特征快速评估热影响区要求。
The invention discloses a heat-affected zone evaluation method, device and computer equipment of an oil and gas transmission pipeline, wherein the method includes: obtaining the pipeline thickness t of the oil and gas transmission pipeline, and the predicted weld seam cover width We and root weld of the oil and gas transmission pipeline Width Wr; input the pipe thickness t, weld cover width We and root weld width Wr into the heat affected zone evaluation model to determine the constraints on the heat affected zone width h of the oil and gas pipeline, where the heat affected zone evaluation model is based on h <t-(We-Wr)/2 and t-(We-Wr)/2>0 get the constraint condition of heat-affected zone width h; output the constraint condition of heat-affected zone width h obtained from the heat-affected zone evaluation model. Through the present disclosure, the rapid assessment of heat-affected zone requirements according to the pipe thickness and weld section characteristics of the pipe is realized.
Description
技术领域technical field
本发明涉及油气输送管道焊接技术领域,尤其涉及一种油气输送管道的热影响区评估方法、装置及计算机设备。The invention relates to the technical field of oil and gas transportation pipeline welding, in particular to a method, device and computer equipment for evaluating a heat-affected zone of an oil and gas transportation pipeline.
背景技术Background technique
相关技术中,在管道环焊缝焊接过程中,经常发现环焊缝热影响区软化现象,尤其对于大变形钢,这种现象更加明显。由于油气长输管道危险性大,对安全要求尤为严格,环焊缝热影响区软化作为环焊缝不利因素,需要采取有效手段进行避免。为了防止管道拉伸过程中在环焊缝位置发生断裂,需要控制环焊缝热影响区软化。In the related art, during the welding process of the pipeline girth weld, it is often found that the girth weld heat-affected zone softens, especially for large deformation steel, this phenomenon is more obvious. Due to the high risk of long-distance oil and gas pipelines, the safety requirements are particularly strict, and the softening of the heat-affected zone of the girth weld is an unfavorable factor for the girth weld, which needs to be avoided by effective means. In order to prevent fracture at the girth weld position during pipeline stretching, it is necessary to control the softening of the heat-affected zone of the girth weld.
发明内容Contents of the invention
本发明的目的是提供一种油气输送管道的热影响区评估方法、装置及计算机设备,用于解决相关技术中如何简单评估环焊缝热影响区(HAZ)的技术问题。The purpose of the present invention is to provide a heat-affected zone assessment method, device and computer equipment for oil and gas pipelines, which are used to solve the technical problem of how to simply assess the heat-affected zone (HAZ) of girth welds in the related art.
在本发明的一个方面,提供了一种油气输送管道的热影响区评估方法,该方法实现了根据管道厚度、预计的焊缝盖面宽度和根焊宽度评估油气输送管道热影响区宽度的约束条件,该方法包括:获取油气输送管道的管道厚度t,以及该油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr;将该管道厚度t、该焊缝盖面宽度We和该根焊宽度Wr输入热影响区评价模型,以确定该油气输送管道的热影响区宽度h的约束条件,其中,该热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件;输出该热影响区评价模型得到的热影响区宽度h的约束条件。In one aspect of the present invention, a method for evaluating the heat-affected zone of oil and gas transportation pipelines is provided, which realizes the constraints of evaluating the width of the heat-affected zone of oil and gas transportation pipelines based on the thickness of the pipeline, the expected width of the weld cap and the width of the root weld conditions, the method includes: obtaining the pipeline thickness t of the oil and gas transmission pipeline, and the expected weld cap width We and the root weld width Wr of the oil and gas transmission pipeline; the pipeline thickness t, the weld cap width We and the root weld width Wr; The welding width Wr is input into the heat-affected zone evaluation model to determine the constraint conditions of the heat-affected zone width h of the oil and gas pipeline, wherein the heat-affected zone evaluation model follows h<t-(We-Wr)/2 and t-( We-Wr)/2>0 to obtain the constraint condition of the heat affected zone width h; output the constraint condition of the heat affected zone width h obtained from the heat affected zone evaluation model.
在本发明的另一个方面,提供了一种油气输送管道的性能评估方法,该方法实现了根据管道厚度、焊缝盖面宽度和根焊宽度评估油气输送管道是否满足性能要求,该性能要求包括焊缝热影响区软化性能,该包括:检测油气输送管道的管道厚度t、焊缝盖面宽度We、根焊宽度Wr以及热影响区宽度h;将管道厚度t、焊缝盖面宽度We、根焊宽度Wr和热影响区宽度h输入热影响区评价模型,以判断该油气输送管道的热影响区宽度h是否满足约束条件,其中,该约束条件为h<t-(We-Wr)/2且t-(We-Wr)/2>0;当该热影响区宽度h<t-(We-Wr)/2且t-(We-Wr)/2>0时,确定该油气输送管道的焊接符合性能要求。In another aspect of the present invention, a method for evaluating the performance of an oil and gas transmission pipeline is provided. The method realizes whether the oil and gas transmission pipeline meets the performance requirements according to the thickness of the pipeline, the width of the weld cover and the width of the root weld. The performance requirements include The softening performance of the heat-affected zone of the weld, which includes: detecting the pipeline thickness t, the weld cover width We, the root weld width Wr, and the heat-affected zone width h of the oil and gas transmission pipeline; the pipeline thickness t, the weld cover width We, The root weld width Wr and the heat-affected zone width h are input into the heat-affected zone evaluation model to judge whether the heat-affected zone width h of the oil and gas pipeline satisfies the constraints, where the constraints are h<t-(We-Wr)/ 2 and t-(We-Wr)/2>0; when the heat-affected zone width h<t-(We-Wr)/2 and t-(We-Wr)/2>0, determine the oil and gas pipeline The welding meets the performance requirements.
在本发明的另一个方面,提供了一种油气输送管道的焊接工艺确定方法,该方法实现了根据管道厚度、预计的焊缝盖面宽度和根焊宽度确定油气输送管道的焊接工艺,该方法包括:获取油气输送管道的管道厚度t,以及油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr;将管道厚度t、焊缝盖面宽度We和根焊宽度Wr输入热影响区评价模型,以确定油气输送管道的热影响区宽度h的约束条件,其中,热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件;基于热影响区宽度h的约束条件与焊接工艺信息的对应关系,确定油气输送管道满足热影响区宽度h的约束条件时的焊接工艺信息,其中,焊接工艺信息包括焊接方法及焊接方法对应的工艺参数。In another aspect of the present invention, a method for determining the welding process of an oil and gas transmission pipeline is provided, the method realizes the determination of the welding process of the oil and gas transmission pipeline according to the thickness of the pipeline, the expected weld cover width and the root weld width, the method Including: Obtain the pipeline thickness t of the oil and gas transmission pipeline, and the expected weld cover width We and root weld width Wr of the oil and gas transmission pipeline; input the pipeline thickness t, weld cover width We and root weld width Wr into the heat affected zone evaluation model to determine the constraint conditions of the heat-affected zone width h of the oil and gas pipeline, where the heat-affected zone evaluation model obtains the heat Constraints on the width of the affected zone h; based on the corresponding relationship between the constraints on the width of the heat-affected zone h and the welding process information, determine the welding process information when the oil and gas pipeline meets the constraints on the width of the heat-affected zone h, where the welding process information includes The welding method and the process parameters corresponding to the welding method.
在本发明的又一个方面,提供了一种油气输送管道的热影响区评估装置,包括:获取模块,用于获取油气输送管道的管道厚度t,以及油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr;确定模块,用于将管道厚度t、焊缝盖面宽度We和根焊宽度Wr输入热影响区评价模型,以确定油气输送管道的热影响区宽度h的约束条件,其中,热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件;输出模块,用于输出热影响区评价模型得到的热影响区宽度h的约束条件。In yet another aspect of the present invention, a heat-affected zone evaluation device for oil and gas transmission pipelines is provided, including: an acquisition module, used to obtain the pipeline thickness t of the oil and gas transmission pipeline, and the expected weld cover width We of the oil and gas transmission pipeline and root weld width Wr; a determination module, which is used to input the pipe thickness t, weld cover width We and root weld width Wr into the heat-affected zone evaluation model to determine the constraint conditions of the heat-affected zone width h of the oil and gas pipeline, where , the heat-affected zone evaluation model obtains the constraints of the heat-affected zone width h according to h<t-(We-Wr)/2 and t-(We-Wr)/2>0; the output module is used to output the heat-affected zone evaluation Constraints for the width h of the heat-affected zone obtained by the model.
在本发明的又一个方面,提供了一种油气输送管道的性能评估装置,包括:检测模块,用于检测油气输送管道的管道厚度t、焊缝盖面宽度We、根焊宽度Wr以及热影响区宽度h;判断模块,用于将管道厚度t、焊缝盖面宽度We、根焊宽度Wr和热影响区宽度h输入热影响区评价模型,以判断油气输送管道的热影响区宽度h是否满足约束条件,其中,约束条件为h<t-(We-Wr)/2且t-(We-Wr)/2>0;确定模块,用于当热影响区宽度h<t-(We-Wr)/2且t-(We-Wr)/2>0时,确定油气输送管道的焊接符合性能要求。In yet another aspect of the present invention, a performance evaluation device for oil and gas transmission pipelines is provided, including: a detection module, which is used to detect the pipeline thickness t, weld cover width We, root weld width Wr and thermal influence of the oil and gas transmission pipeline. zone width h; a judging module, which is used to input the pipe thickness t, weld cover width We, root weld width Wr and heat-affected zone width h into the heat-affected zone evaluation model to judge whether the heat-affected zone width h of the oil and gas transmission pipeline is Satisfy the constraints, where the constraints are h<t-(We-Wr)/2 and t-(We-Wr)/2>0; the determination module is used when the heat-affected zone width h<t-(We- Wr)/2 and t-(We-Wr)/2>0, it is determined that the welding of oil and gas pipelines meets the performance requirements.
在本发明的又一个方面,提供了一种油气输送管道的焊接工艺确定装置,包括:获取模块,用于获取油气输送管道的管道厚度t,以及油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr;第一确定模块,用于将管道厚度t、焊缝盖面宽度We和根焊宽度Wr输入热影响区评价模型,以确定油气输送管道的热影响区宽度h的约束条件,其中,热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件;第二确定模块,用于基于热影响区宽度h的约束条件与焊接工艺信息的对应关系,确定油气输送管道满足热影响区宽度h的约束条件时的焊接工艺信息,其中,该焊接工艺信息包括焊接方法及焊接方法对应的工艺参数。In yet another aspect of the present invention, a device for determining the welding process of an oil and gas transmission pipeline is provided, including: an acquisition module for acquiring the pipeline thickness t of the oil and gas transmission pipeline, and the predicted weld cover width We and Root weld width Wr; the first determination module is used to input the pipe thickness t, weld cover width We and root weld width Wr into the heat-affected zone evaluation model to determine the constraints on the heat-affected zone width h of the oil and gas pipeline, Among them, the heat-affected zone evaluation model obtains the constraints of the heat-affected zone width h according to h<t-(We-Wr)/2 and t-(We-Wr)/2>0; the second determination module is used to The corresponding relationship between the constraint conditions of the width of the affected zone h and the welding process information, determine the welding process information when the oil and gas pipeline meets the constraints of the heat-affected zone width h, where the welding process information includes the welding method and the corresponding process parameters of the welding method .
在本发明的再一个方面,提供了一种计算机设备,包括存储器、处理器以及存储在存储器上并可在处理器上运行的计算机程序,该处理器执行该计算机程序时实现上述任意方法的步骤或上述任意装置的步骤。In yet another aspect of the present invention, a computer device is provided, including a memory, a processor, and a computer program stored in the memory and operable on the processor. When the processor executes the computer program, the steps of any of the above-mentioned methods are implemented. Or the steps of any of the above devices.
非限制性的,上述方法、装置可适用于X70或X80型管道钢板的管道,评估其手工焊(SMAW)和半自动焊(FCAW-S)制备的环焊缝。尤其适用于评估高钢级、大管径、高压力的油气输送管道。Without limitation, the above-mentioned method and device can be applied to pipelines with X70 or X80 type pipeline steel plates to evaluate girth welds prepared by manual welding (SMAW) and semi-automatic welding (FCAW-S). It is especially suitable for evaluating oil and gas transmission pipelines with high steel grade, large diameter and high pressure.
根据材料力学理论,韧性材料变形最薄弱的方向是45°剪切应力方向,材料的断裂和应变集中出现在45°剪切方向(也称为剪切带)。发明人发现环焊缝变形遵循45°剪切带理论,并基于该理论设计了热影响区评价模块。具体的,本公开的热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件。该约束条件下,外加轴向载荷条件下发生变形时,环焊缝变形45°剪切带落在热影响区范围外,避免了环焊缝变形集中在热影响区范围内时环焊缝发生近缝断裂。同时,对于管道厚度t,焊缝盖面宽度We和根焊宽度需要满足t-(We-Wr)/2>0。According to the theory of material mechanics, the weakest direction of ductile material deformation is the 45° shear stress direction, and the fracture and strain concentration of the material appear in the 45° shear direction (also known as the shear band). The inventors found that the deformation of the girth weld follows the 45° shear band theory, and based on this theory, an evaluation module for the heat-affected zone was designed. Specifically, the heat-affected zone evaluation model of the present disclosure obtains the constraint condition of the heat-affected zone width h according to h<t-(We-Wr)/2 and t-(We-Wr)/2>0. Under this constraint condition, when deformation occurs under the condition of external axial load, the 45° shear band of the girth weld deformation falls outside the range of the heat-affected zone, which avoids the occurrence of girth weld deformation when the girth weld deformation is concentrated in the range of the heat-affected zone Near seam fracture. At the same time, for the pipe thickness t, the weld cap width We and the root weld width need to satisfy t-(We-Wr)/2>0.
通过本发明提供的技术方案,简便地实现了根据焊缝截面特征(焊缝盖面宽度We和根焊宽度)快速判断是否会发生环焊缝近缝断裂行为,优化焊缝截面尺寸和焊接工艺,有效保证焊缝服役安全。Through the technical scheme provided by the present invention, it is convenient to quickly judge whether there will be fracture behavior near the girth weld according to the weld section characteristics (weld cover width We and root weld width), and optimize the weld section size and welding process , Effectively guarantee the service safety of welds.
附图说明Description of drawings
图1为根据本发明的符合约束条件的管道的示意图;Figure 1 is a schematic diagram of a pipeline meeting constraints according to the present invention;
图2为根据本发明的不符合约束条件的管道的示意图;Figure 2 is a schematic diagram of a pipeline that does not meet the constraint conditions according to the present invention;
图3为根据本发明实施例的油气输送管道的热影响区评估方法的流程图;Fig. 3 is a flowchart of a method for evaluating a heat-affected zone of an oil and gas transportation pipeline according to an embodiment of the present invention;
图4为根据本发明实施例的油气输送管道的热影响区评估装置的结构框图;Fig. 4 is a structural block diagram of an evaluation device for a heat-affected zone of an oil and gas transportation pipeline according to an embodiment of the present invention;
图5为根据本发明实施例的油气输送管道的性能评估方法的流程图;5 is a flow chart of a method for evaluating the performance of an oil and gas pipeline according to an embodiment of the present invention;
图6为根据本发明实施例的油气输送管道的性能评估装置的结构框图;Fig. 6 is a structural block diagram of a performance evaluation device for an oil and gas pipeline according to an embodiment of the present invention;
图7为根据本发明实施例的油气输送管道的焊接工艺确定方法的流程图;Fig. 7 is a flowchart of a method for determining a welding process of an oil and gas transportation pipeline according to an embodiment of the present invention;
图8为根据本发明实施例的油气输送管道的焊接工艺确定装置的结构框图;以及Fig. 8 is a structural block diagram of an apparatus for determining a welding process of an oil and gas pipeline according to an embodiment of the present invention; and
图9为根据本发明实施例的计算机设备的示意图。FIG. 9 is a schematic diagram of a computer device according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
根据材料力学理论,韧性材料变形最薄弱的方向是45°剪切应力方向,材料的断裂和应变集中出现在45°剪切方向(也称为剪切带)。本公开发明人发现,环焊缝变形遵循45°剪切带理论,并基于该理论设计了热影响区评价模块。According to the theory of material mechanics, the weakest direction of ductile material deformation is the 45° shear stress direction, and the fracture and strain concentration of the material appear in the 45° shear direction (also known as the shear band). The inventors of the present disclosure found that the deformation of the girth weld follows the 45° shear band theory, and based on this theory, designed a heat-affected zone evaluation module.
非限制性地,本公开的热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件。参考图1,满足该约束条件时,外加轴向载荷条件下发生变形时,环焊缝变形45°剪切带落在热影响区范围外,避免了环焊缝变形集中在热影响区范围内时环焊缝发生近缝断裂。参考图2,不满足该约束条件时,加轴向载荷条件下发生变形时,环焊缝变形45°剪切带落在热影响区范围内,环焊缝变形集中在热影响区范围内,环焊缝容易发生近缝断裂。Without limitation, the heat-affected zone evaluation model of the present disclosure obtains the constraint condition of the heat-affected zone width h according to h<t-(We-Wr)/2 and t-(We-Wr)/2>0. Referring to Figure 1, when the constraints are satisfied, when deformation occurs under the condition of external axial load, the 45° shear band of the girth weld deformation falls outside the range of the heat-affected zone, which avoids the concentration of the girth weld deformation in the range of the heat-affected zone Seam-near fracture occurs in the girth weld. Referring to Fig. 2, when the constraint condition is not satisfied, when the deformation occurs under the condition of adding axial load, the 45° shear band of the girth weld deformation falls within the range of the heat-affected zone, and the girth weld deformation is concentrated in the range of the heat-affected zone. Girth welds are prone to near-seam fractures.
本公开提供了一种油气输送管道的热影响区评估方法,该方法实现了根据管道厚度、预计的焊缝盖面宽度和根焊宽度评估油气输送管道热影响区宽度的约束条件。The present disclosure provides a method for evaluating the heat-affected zone of an oil-gas transportation pipeline, which realizes the constraint condition of evaluating the width of the heat-affected zone of the oil-gas transportation pipeline according to the thickness of the pipeline, the expected width of the weld cover and the width of the root weld.
图3为根据本发明实施例的油气输送管道的热影响区评估方法的流程图,如图3所示,该方法包括步骤S302至步骤S306。Fig. 3 is a flowchart of a method for evaluating a heat-affected zone of an oil and gas transportation pipeline according to an embodiment of the present invention. As shown in Fig. 3 , the method includes steps S302 to S306.
步骤S302,获取油气输送管道的管道厚度t,以及该油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr。Step S302, obtaining the pipeline thickness t of the oil and gas transmission pipeline, and the expected weld cap width We and root weld width Wr of the oil and gas transmission pipeline.
步骤S304,将该管道厚度t、该焊缝盖面宽度We和该根焊宽度Wr输入热影响区评价模型,以确定该油气输送管道的热影响区宽度h的约束条件,其中,该热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件。Step S304, input the pipe thickness t, the weld cap width We and the root weld width Wr into the heat-affected zone evaluation model to determine the constraints on the heat-affected zone width h of the oil and gas pipeline, wherein the heat-affected The zone evaluation model obtains the constraints of the heat-affected zone width h according to h<t-(We-Wr)/2 and t-(We-Wr)/2>0.
步骤S306,输出该热影响区评价模型得到的热影响区宽度h的约束条件。Step S306, outputting the constraint conditions of the heat-affected zone width h obtained from the heat-affected zone evaluation model.
通过上述方法,实现了根据管道的管道厚度,并在焊缝截面特征满足一定条件下,评价该管道的热影响区宽度的约束条件。Through the above method, the constraint condition of evaluating the width of the heat-affected zone of the pipeline is realized according to the thickness of the pipeline and when the cross-sectional characteristics of the weld meet certain conditions.
在本公开的实施例中,可通过计算机图形用户界面输入管道厚度t,以及该油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr,可通过计算机图形用户界面输出热影响区评价模型得到的热影响区宽度h的约束条件,但不限于此。In the embodiment of the present disclosure, the thickness t of the pipeline can be input through the computer GUI, as well as the predicted weld cover width We and root weld width Wr of the oil and gas pipeline, and the heat-affected zone evaluation model can be output through the computer GUI Resulting constraints on the width h of the heat-affected zone, but not limited thereto.
本公开还提供了一种油气输送管道的热影响区评估装置。The present disclosure also provides a heat-affected zone evaluation device for oil and gas transmission pipelines.
图4为根据本发明实施例的油气输送管道的热影响区评估装置的结构框图,如图4所示,该装置包括:获取模块402,用于获取油气输送管道的管道厚度t,以及油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr;确定模块404,与获取模块402相连,用于将管道厚度t、焊缝盖面宽度We和根焊宽度Wr输入热影响区评价模型,以确定油气输送管道的热影响区宽度h的约束条件,其中,热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件;输出模块406,与确定模块404相连,用于输出热影响区评价模型得到的热影响区宽度h的约束条件。Fig. 4 is a structural block diagram of a heat-affected zone evaluation device of an oil and gas transmission pipeline according to an embodiment of the present invention. The estimated weld cover width We and the root weld width Wr of the pipeline; the determination module 404 is connected to the acquisition module 402, and is used to input the pipeline thickness t, the weld cover width We and the root weld width Wr into the heat-affected zone evaluation model, To determine the constraint conditions of the heat-affected zone width h of the oil and gas pipeline, where the heat-affected zone evaluation model obtains the heat-affected zone according to h<t-(We-Wr)/2 and t-(We-Wr)/2>0 Constraint condition of width h; output module 406, connected to determination module 404, for outputting constraint condition of heat affected zone width h obtained from heat affected zone evaluation model.
在本公开的实施例中,对于给定管道厚度的管道,可以设置多组焊缝截面特征,评估每组焊缝截面特征对应的热影响区宽度h的约束条件,根据焊接工艺的难易程度、成本等选择焊接时使用的焊缝截面特征和热影响区宽度h的约束条件。In the embodiment of the present disclosure, for a pipe with a given pipe thickness, multiple sets of weld cross-sectional features can be set, and the constraints of the heat-affected zone width h corresponding to each set of weld cross-sectional features can be evaluated, according to the difficulty of the welding process , cost, etc. to select the constraints of the weld section characteristics and heat-affected zone width h used in welding.
本公开还提供了一种油气输送管道的性能评估方法,该方法实现了根据管道厚度、焊缝盖面宽度和根焊宽度评估油气输送管道是否满足性能要求,该性能要求包括焊缝热影响区软化性能。The present disclosure also provides a method for evaluating the performance of an oil and gas transmission pipeline, which realizes the evaluation of whether the oil and gas transmission pipeline meets the performance requirements according to the thickness of the pipeline, the width of the weld cover and the width of the root weld, and the performance requirements include the heat affected zone of the weld Softening properties.
图5为根据本发明实施例的油气输送管道的性能评估方法的流程图,如图5所示,该方法包括步骤S502至步骤S506。Fig. 5 is a flowchart of a method for evaluating the performance of an oil and gas transmission pipeline according to an embodiment of the present invention. As shown in Fig. 5 , the method includes steps S502 to S506.
步骤S502,检测油气输送管道的管道厚度t、焊缝盖面宽度We、根焊宽度Wr以及热影响区宽度h。Step S502 , detecting the pipe thickness t, weld cover width We, root weld width Wr, and heat-affected zone width h of the oil and gas transportation pipeline.
步骤S504,将管道厚度t、焊缝盖面宽度We、根焊宽度Wr和热影响区宽度h输入热影响区评价模型,以判断该油气输送管道的热影响区宽度h是否满足约束条件,其中,该约束条件为h<t-(We-Wr)/2且t-(We-Wr)/2>0。Step S504, input the pipe thickness t, weld cap width We, root weld width Wr, and heat-affected zone width h into the heat-affected zone evaluation model to judge whether the heat-affected zone width h of the oil and gas pipeline satisfies the constraints, where , the constraints are h<t-(We-Wr)/2 and t-(We-Wr)/2>0.
步骤S506,当该热影响区宽度h<t-(We-Wr)/2且t-(We-Wr)/2>0时,确定该油气输送管道的焊接符合性能要求。Step S506, when the heat-affected zone width h<t-(We-Wr)/2 and t-(We-Wr)/2>0, it is determined that the welding of the oil and gas pipeline meets the performance requirements.
通过上述方法,实现了根据管道的管道厚度、焊缝截面特征以及热影响区域宽度,评价该管道性能,具有简单易操作的优点。Through the above method, the performance of the pipeline can be evaluated according to the thickness of the pipeline, the cross-sectional characteristics of the weld and the width of the heat-affected zone, which has the advantage of being simple and easy to operate.
本公开还提供了一种油气输送管道的性能评估装置。The disclosure also provides a performance evaluation device for oil and gas transmission pipelines.
图6为根据本发明实施例的油气输送管道的性能评估装置的结构框图,如图6所示,该装置包括:检测模块602,用于检测油气输送管道的管道厚度t、焊缝盖面宽度We、根焊宽度Wr以及热影响区宽度h;判断模块604,与检测模块602相连,用于将管道厚度t、焊缝盖面宽度We、根焊宽度Wr和热影响区宽度h输入热影响区评价模型,以判断油气输送管道的热影响区宽度h是否满足约束条件,其中,约束条件为h<t-(We-Wr)/2且t-(We-Wr)/2>0;确定模块606,与判断模块604相连,用于当热影响区宽度h<t-(We-Wr)/2且t-(We-Wr)/2>0时,确定油气输送管道的焊接符合性能要求。Fig. 6 is a structural block diagram of a performance evaluation device for an oil and gas transportation pipeline according to an embodiment of the present invention. As shown in Fig. 6, the device includes: a detection module 602 for detecting the pipe thickness t and the width of the weld cover of the oil and gas transportation pipeline We, root weld width Wr, and heat-affected zone width h; judgment module 604, connected to detection module 602, used to input pipe thickness t, weld cover width We, root weld width Wr, and heat-affected zone width h into heat-affected Zone evaluation model to judge whether the heat-affected zone width h of the oil and gas pipeline meets the constraint conditions, where the constraint conditions are h<t-(We-Wr)/2 and t-(We-Wr)/2>0; determine Module 606, connected to the judgment module 604, is used to determine that the welding of the oil and gas transmission pipeline meets the performance requirements when the heat-affected zone width h<t-(We-Wr)/2 and t-(We-Wr)/2>0 .
本公开还提供了一种油气输送管道的焊接工艺确定方法,该方法实现了根据管道厚度、预计的焊缝盖面宽度和根焊宽度确定油气输送管道的焊接工艺。The present disclosure also provides a method for determining the welding process of the oil and gas transmission pipeline, which realizes determining the welding process of the oil and gas transmission pipeline according to the thickness of the pipeline, the expected width of the weld cover and the width of the root weld.
图7为根据本发明实施例的油气输送管道的焊接工艺确定方法的流程图,如图7所示,该方法包括步骤S702至步骤S706。Fig. 7 is a flowchart of a method for determining a welding process of an oil and gas transmission pipeline according to an embodiment of the present invention. As shown in Fig. 7 , the method includes steps S702 to S706.
步骤S702,获取油气输送管道的管道厚度t,以及油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr。Step S702, obtaining the pipeline thickness t of the oil and gas transmission pipeline, and the expected weld cover width We and root weld width Wr of the oil and gas transmission pipeline.
步骤S704,将管道厚度t、焊缝盖面宽度We和根焊宽度Wr输入热影响区评价模型,以确定油气输送管道的热影响区宽度h的约束条件,其中,热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件。Step S704, input the pipe thickness t, weld cap width We and root weld width Wr into the heat-affected zone evaluation model to determine the constraints on the heat-affected zone width h of the oil and gas pipeline, where the heat-affected zone evaluation model is based on h <t-(We-Wr)/2 and t-(We-Wr)/2>0 get the constraints of the heat-affected zone width h.
步骤S706,基于热影响区宽度h的约束条件与焊接工艺信息的对应关系,确定油气输送管道满足热影响区宽度h的约束条件时的焊接工艺信息,其中,焊接工艺信息包括焊接方法及焊接方法对应的工艺参数。Step S706, based on the corresponding relationship between the constraint condition of the heat-affected zone width h and the welding process information, determine the welding process information when the oil and gas transportation pipeline meets the constraint condition of the heat-affected zone width h, wherein the welding process information includes welding method and welding method Corresponding process parameters.
通过上述方法,实现了根据管道的管道厚度和焊缝截面特征,确定管道的焊接工艺,具有简单易操作的优点。Through the above method, the welding process of the pipeline is determined according to the pipeline thickness and the characteristics of the weld seam section, which has the advantage of being simple and easy to operate.
在本公开实施例中,可以通过计算机图形用户界面获取油气输送管道的管道厚度t,以及油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr,通过计算机图形用户界面输出焊接工艺信息。热影响区宽度h的约束条件与焊接工艺信息的对应关系的预先存储在数据库中,但不限于此。In the embodiment of the present disclosure, the pipeline thickness t of the oil and gas transmission pipeline, and the expected weld cover width We and root weld width Wr of the oil and gas transmission pipeline can be obtained through the computer GUI, and the welding process information can be output through the computer GUI. The corresponding relationship between the constraint condition of the heat-affected zone width h and the welding process information is pre-stored in the database, but is not limited thereto.
本公开还提供了一种油气输送管道的焊接工艺确定装置。The present disclosure also provides a welding process determination device for oil and gas transmission pipelines.
图8为根据本发明实施例的油气输送管道的焊接工艺确定装置的结构框图,如图8所示,该装置包括:获取模块802,用于获取油气输送管道的管道厚度t,以及油气输送管道预计的焊缝盖面宽度We和根焊宽度Wr;第一确定模块804,与获取模块802相连,用于将管道厚度t、焊缝盖面宽度We和根焊宽度Wr输入热影响区评价模型,以确定油气输送管道的热影响区宽度h的约束条件,其中,热影响区评价模型按照h<t-(We-Wr)/2且t-(We-Wr)/2>0得到热影响区宽度h的约束条件;第二确定模块806,与第一确定模块804相连,用于基于热影响区宽度h的约束条件与焊接工艺信息的对应关系,确定油气输送管道满足热影响区宽度h的约束条件时的焊接工艺信息,其中,该焊接工艺信息包括焊接方法及焊接方法对应的工艺参数。Fig. 8 is a structural block diagram of an apparatus for determining a welding process of an oil and gas transportation pipeline according to an embodiment of the present invention. Estimated weld cover width We and root weld width Wr; the first determination module 804, connected to the acquisition module 802, is used to input the pipe thickness t, weld cover width We and root weld width Wr into the heat-affected zone evaluation model , to determine the constraint conditions of the heat-affected zone width h of the oil and gas pipeline, where the heat-affected zone evaluation model obtains the heat-affected zone according to h<t-(We-Wr)/2 and t-(We-Wr)/2>0 Constraint conditions of zone width h; the second determination module 806, connected to the first determination module 804, is used to determine that the oil and gas transportation pipeline satisfies the heat-affected zone width h based on the corresponding relationship between the constraint conditions of the heat-affected zone width h and the welding process information The welding process information under the constraint conditions, wherein the welding process information includes the welding method and the corresponding process parameters of the welding method.
非限制性的,上述方法可适用于X70或X80型管道钢板的管道,评估其手工焊(SMAW)和半自动焊(FCAW-S)制备的环焊缝。Without limitation, the above method can be applied to pipes with X70 or X80 type pipe steel plates to evaluate girth welds prepared by manual welding (SMAW) and semi-automatic welding (FCAW-S).
本实施例还提供一种计算机设备,如可以执行程序的智能手机、平板电脑、笔记本电脑、台式计算机、机架式服务器、刀片式服务器、塔式服务器或机柜式服务器(包括独立的服务器,或者多个服务器所组成的服务器集群)等。本实施例的计算机设备20至少包括但不限于:可通过系统总线相互通信连接的存储器21、处理器22,如图9所示。需要指出的是,图9仅示出了具有组件21-22的计算机设备20,但是应理解的是,并不要求实施所有示出的组件,可以替代的实施更多或者更少的组件。This embodiment also provides a computer device, such as a smart phone, a tablet computer, a notebook computer, a desktop computer, a rack server, a blade server, a tower server, or a cabinet server (including an independent server, or A server cluster composed of multiple servers), etc. The computer device 20 in this embodiment at least includes but is not limited to: a memory 21 and a processor 22 that can be communicatively connected to each other through a system bus, as shown in FIG. 9 . It should be noted that FIG. 9 only shows computer device 20 having components 21-22, but it should be understood that implementation of all of the illustrated components is not required and that more or fewer components may instead be implemented.
本实施例中,存储器21(即可读存储介质)包括闪存、硬盘、多媒体卡、卡型存储器(例如,SD或DX存储器等)、随机访问存储器(RAM)、静态随机访问存储器(SRAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、可编程只读存储器(PROM)、磁性存储器、磁盘、光盘等。在一些实施例中,存储器21可以是计算机设备20的内部存储单元,例如该计算机设备20的硬盘或内存。在另一些实施例中,存储器21也可以是计算机设备20的外部存储设备,例如该计算机设备20上配备的插接式硬盘,智能存储卡(Smart Media Card, SMC),安全数字(Secure Digital, SD)卡,闪存卡(Flash Card)等。当然,存储器21还可以既包括计算机设备20的内部存储单元也包括其外部存储设备。本实施例中,存储器21通常用于存储安装于计算机设备20的操作系统和各类应用软件,例如实施例一的坐席任务管理装置10的程序代码等。此外,存储器21还可以用于暂时地存储已经输出或者将要输出的各类数据。In this embodiment, the memory 21 (that is, a readable storage medium) includes a flash memory, a hard disk, a multimedia card, a card-type memory (for example, SD or DX memory, etc.), a random access memory (RAM), a static random access memory (SRAM), Read Only Memory (ROM), Electrically Erasable Programmable Read Only Memory (EEPROM), Programmable Read Only Memory (PROM), Magnetic Memory, Magnetic Disk, Optical Disk, etc. In some embodiments, the memory 21 may be an internal storage unit of the computer device 20 , such as a hard disk or memory of the computer device 20 . In other embodiments, the memory 21 can also be an external storage device of the computer device 20, such as a plug-in hard disk equipped on the computer device 20, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, flash memory card (Flash Card), etc. Of course, the storage 21 may also include both the internal storage unit of the computer device 20 and its external storage device. In this embodiment, the memory 21 is generally used to store the operating system and various application software installed in the computer device 20, such as the program code of the agent task management device 10 in the first embodiment. In addition, the memory 21 can also be used to temporarily store various types of data that have been output or will be output.
处理器22在一些实施例中可以是中央处理器(Central Processing Unit,CPU)、控制器、微控制器、微处理器、或其他数据处理芯片。该处理器22通常用于控制计算机设备20的总体操作。本实施例中,处理器22用于运行存储器21中存储的程序代码或者处理数据,例如上述任意装置,以实现对应方法。In some embodiments, the processor 22 may be a central processing unit (Central Processing Unit, CPU), a controller, a microcontroller, a microprocessor, or other data processing chips. The processor 22 is generally used to control the overall operation of the computer device 20 . In this embodiment, the processor 22 is configured to run program codes stored in the memory 21 or process data, such as any of the above-mentioned devices, so as to implement the corresponding method.
本实施例还提供一种计算机可读存储介质,如闪存、硬盘、多媒体卡、卡型存储器(例如,SD或DX存储器等)、随机访问存储器(RAM)、静态随机访问存储器(SRAM)、只读存储器(ROM)、电可擦除可编程只读存储器(EEPROM)、可编程只读存储器(PROM)、磁性存储器、磁盘、光盘、服务器、App应用商城等等,其上存储有计算机程序,程序被处理器执行时实现相应功能。本实施例的计算机可读存储介质用于存储上述任意装置,被处理器执行时实现对应方法。This embodiment also provides a computer-readable storage medium, such as flash memory, hard disk, multimedia card, card-type memory (for example, SD or DX memory, etc.), random access memory (RAM), static random access memory (SRAM), Read memory (ROM), electrically erasable programmable read-only memory (EEPROM), programmable read-only memory (PROM), magnetic memory, magnetic disk, optical disk, server, App application store, etc., on which computer programs are stored, The corresponding functions are realized when the program is executed by the processor. The computer-readable storage medium in this embodiment is used to store any of the above devices, and implements the corresponding method when executed by a processor.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到上述实施例方法可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件,但很多情况下前者是更佳的实施方式。Through the description of the above embodiments, those skilled in the art can clearly understand that the methods of the above embodiments can be implemented by means of software plus a necessary general-purpose hardware platform, and of course also by hardware, but in many cases the former is better implementation.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields , are all included in the scope of patent protection of the present invention in the same way.
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