CN109780006A - A kind of coke vehicle hydraulic oil temperature intelligent temperature control system - Google Patents

A kind of coke vehicle hydraulic oil temperature intelligent temperature control system Download PDF

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Publication number
CN109780006A
CN109780006A CN201910078097.0A CN201910078097A CN109780006A CN 109780006 A CN109780006 A CN 109780006A CN 201910078097 A CN201910078097 A CN 201910078097A CN 109780006 A CN109780006 A CN 109780006A
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CN
China
Prior art keywords
air
control system
temperature
oil cylinder
gas
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Pending
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CN201910078097.0A
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Chinese (zh)
Inventor
李明岩
周利鹏
王宝林
伊方润
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Baosteel Zhanjiang Iron and Steel Co Ltd
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Baosteel Zhanjiang Iron and Steel Co Ltd
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Priority to CN201910078097.0A priority Critical patent/CN109780006A/en
Publication of CN109780006A publication Critical patent/CN109780006A/en
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Abstract

The present invention provides a kind of coke vehicle hydraulic oil temperature intelligent temperature control system, including PLC control system, hydraulic system and pipeline, the hydraulic system includes temperature sensor (1), and the invention also includes pneumatic operated valve (12), air compressor (7), refrigerated air dryer (9), gas bag (10) and return lines;The temperature sensor (1) is located on the fuel tank of hydraulic system, the temperature signal that the temperature sensor (1) will test is sent to PLC control system, PLC control system sends signal control oil cylinder cooling air solenoid valve (12) and opens, and air enters gas bag (10) by air compressor (7) and pipeline.The present invention can allow and realize whole-process automatic control when coke vehicle such as charging car, pusher machine, coke guiding locomotive operation, also extend the service life of hydraulic oil and oil cylinder and reached the recycling to residual gas.

Description

A kind of coke vehicle hydraulic oil temperature intelligent temperature control system
Technical field
The present invention relates to the domain of control temperature of coke vehicle hydraulic oil, and in particular to a kind of coke vehicle hydraulic oil temperature intelligence It can temperature control system.
Background technique
In coke making process, coke vehicle is important equipment, is mechanically moving, and hydraulic system is coke vehicle Main logic unit, but since condition limits, it is domestic at present generally to use natural wind circulation cooling form without sufficient water source on vehicle Cooling hydraulic system, it is ineffective.Due to the Effect of Hyperthermic Environment of surrounding, instead summer causes hydraulic at system heating device System oil temperature is high, seriously affects production run, while oil temperature harm is even more serious on hydraulic system influence.Coking production When, ambient temperature is high, and machine side is close to long-term 80 DEG C of furnace body side cylinder surface temperature or more, coke pushing during pushing coke operation 200 DEG C or so of vehicle furnace body side, often there are 70 DEG C of high temperature alarms in oil temperature in hydraulic system, causes High Temperature in Hydraulic System to be shut down, to life It produces and hydraulic device causes hidden trouble.Therefore, the prior art is upgraded, a kind of coke vehicle hydraulic oil temperature intelligence is set Temperature control system is just particularly important.
State Intellectual Property Office discloses the patent document of Publication No. CN 207178364U, a kind of hydraulic fluid temperature control System processed characterized by comprising oil inlet end and oil outlet, the oil inlet end are connected with oil outlet by evaporator;Compression Machine, the compressor are connected with evaporator, and the compressor is also connected by the dynamic oil temperature adjusting circuit that other two-way is in parallel It is connected to evaporator;Wherein, the first oil temperature adjusting circuit and the second oil temperature adjusting circuit are realized by PID temperature controller dynamically controls System, the first oil temperature adjusting circuit include that the pressure switch being sequentially connected, condenser, the first solenoid valve, device for drying and filtering, gas-liquid are mixed Throttle device is closed, the second oil temperature adjusting circuit is equipped with second solenoid valve.
State Intellectual Property Office discloses the patent document of Publication No. CN 206190643U, a kind of hydraulic oil for another example Temperature control device, including Electric Machine at Pumping Station, hydraulic system, fuel tank, which is characterized in that the hydraulic oil temperature control device further include: setting Heater below fuel tank internal, the radiator being arranged in above fuel tank, the temperature sensor being arranged in fuel tank;It is described to add Hot device is used to be heated when the temperature of the temperature sensor measurement is lower than the minimum value of predetermined temperature range;The heat dissipation Device is used to radiate when the temperature of the temperature sensor measurement is higher than the maximum value of predetermined temperature range.
State Intellectual Property Office discloses the patent document of Publication No. CN 109058441A for another example, and 1. is a kind of automatic The control method of gearbox oil temperature, which is characterized in that the method is to read CAN at regular intervals by control unit of engine Automatic transmission oil temperature and flow signal and cooling water temperature and flow signal in bus, in conjunction with being stored in, engine control is single The oil temperature section of oil cooler heat exchange amount spectrum and automatic transmission efficient operation in member, calculate need the oil stream amount that controls and Cooling water flow, then oil stream amount is sent by CAN bus and controls signal and cooling water flow control signal to electron assistant water pump Controller and electron assistant oil pump controller, control electron assistant oil pump and electron assistant water pump adjusts automatic transmission oil stream amount And cooling water flow, realize the function of automatic transmission fluid temperature control.
By retrieval it can be found that there are problems in above-mentioned open source literature is as follows:
CN 207178364U is not configured to that the return gas channel of gas is recycled, and mainly uses PID controller It realizes the integral element that dynamic controls, in PID control, to the significant effect for inhibiting constant value disturbance, but when undisturbed, integrates ring For section so that the dynamic characteristic of system is deteriorated, this is certain deficiencies when realizing system control using PID controller;
Hydraulic oil liquid level is measured dependent on liquid level sensor in CN 206190643U.When hydraulic oil liquid level is lower than safe liquid When position, stop falling the work of the set heater of its invention thoroughly to prevent unexpected situation, this kind of mode is only applicable to the invention Temperature control of the stretching machine being applicable in stretching process, and in the coking process that the present invention will apply to, Che Shangwu fills Sufficient water source and long-term 80 DEG C of ambient temperature or more, 200 DEG C or so of pusher machine furnace body side during pushing coke operation, it is seen that The mode of the measurement hydraulic oil liquid level of CN206190643U is difficult to stabilize to the realization of coke making process vehicle offer feedback signal normally Work;
Automatic transmission fluid temperature control method in CN 109058441A, be to rely on automatic transmission oil temperature and flow, Cooling water temperature and flow information combine the oil cooler heat exchange amount spectrum and automatic transmission being stored in control unit of engine The oil temperature section of efficient operation obtains that the oil stream amount controlled and cooling water flow is needed to be precisely controlled purpose to reach, than For playing the present invention, invention needs reach temperature control by measuring flow information, cool down purpose, and the dress of measuring flow information Set and be difficult to steady operation in coke vehicle operation process, thus the invention can not solve it is to be solved by this invention in coke oven Charging car, pusher machine, the purpose that hydraulic oil temperature temperature control system is run on coke guiding locomotive.
Summary of the invention
It is run on the charging car, pusher machine, coke guiding locomotive of coke oven in view of the deficiencies of the prior art, the present invention provides a kind of Hydraulic oil temperature temperature control system.
The present invention provides a kind of coke vehicle hydraulic oil temperature intelligent temperature control system, including PLC control system, hydraulic system, Cooling device and pipeline, which is characterized in that the hydraulic system includes temperature sensor (1), and the invention also includes 2/2-ways Air-operated solenoid valve (12), air compressor (7), refrigerated air dryer (9), gas bag (10) and return line;The temperature Sensor (1) is located on the fuel tank of hydraulic system, and the temperature signal which will test is sent to PLC control System, PLC control system send signal control oil cylinder cooling air solenoid valve (12) and open, air by air compressor (7) and Pipeline enters gas bag (10), between gas bag (10) and the air compressor (7) be equipped with pressure sensor (13), gas bag (10) with There are pressure sensor (14) between pneumatic operated valve (12);Compressed air enters refrigerated air dryer (9), the freezing by pipeline The air of formula air dryer (9) output, enters double-layer wind cooling oil cylinder (16) by pipeline.
Further, the double-layer wind cooling oil cylinder (16) is both the executing agency of hydraulic system and the load of cooling device Body.
Further, the air compressor (7) controls work by pressure sensor (13), pressure sensor (14).
Further, the air of refrigerated air dryer (9) output is the air of dried and clean.
It further, will be by air compressor (7) the boil down to compressed air by the air of air compressor (7).
Further, the gas in the double-layer wind cooling oil cylinder (16) returns to refrigerated air dryer by return line (9) conduit positions before.
Further, after the gas in the double-layer wind cooling oil cylinder (16) leaves oil cylinder by return line, outside oil cylinder Pipeline gas pressure rise reduces the output of air compressor (7) when pressure sensor (14) detects pressure rise.
Beneficial effects of the present invention:
Since the gas in double-layer wind cooling oil cylinder (16) leaves oil cylinder by return line, to reach to residual gas Recycling;
The mould of air compressor (7) output size is adjusted due to being provided through pressure sensor (14) monitoring pressure Formula fast and effeciently ensure that the normal use of hydraulic system;
Oil temperature temperature control system of the invention can allow to be realized full when coke vehicle such as charging car, pusher machine, coke guiding locomotive operation Journey automatically controls, and simple, practical;The design of whole system extends the service life of hydraulic oil and oil cylinder.
Detailed description of the invention
Fig. 1 is systematic schematic diagram of the invention;
Fig. 2 is system control process schematic block diagram of the invention.
In figure: 1, temperature sensor;2, fuel tank;3, pump group;4, overflow valve;5, three position four-way electromagnetic valve reversal valve;6, mistake Filter;7, air compressor;8, filter;9, refrigerated air dryer;10, gas bag;11, check valve;12,2/2-way gas Moving electromagnetic valve;13, pressure sensor;14, pressure sensor;15, throttle valve;16, double-layer wind cooling oil cylinder;17, cold air inlet; 18, hydraulic fluid port;19, gas returning port.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings and specific examples, so that those skilled in the art can be with It better understands the present invention and can be practiced, but illustrated embodiment is not as a limitation of the invention.Based in the present invention Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all The scope of protection of the invention should belong to.
In full piece description of the invention, it should be noted that for the noun of locality, if any term " center ", " transverse direction ", " longitudinal direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The indicating positions such as "bottom", "inner", "outside", " clockwise ", " counterclockwise " and positional relationship are orientation based on the figure or position Relationship is set, the narration present invention is merely for convenience of and simplifies description, rather than the device or element of indication or suggestion meaning are necessary It constructs and operates with specific orientation, with particular orientation, should not be understood as limiting specific protection scope of the invention.
A kind of coke vehicle hydraulic oil temperature intelligent temperature control system as shown in Figure 1 and Figure 2, the system include PLC control system System, the commutation of temperature sensor 1, fuel tank 2, pump group 3, overflow valve 4, three position four-way electromagnetic valve reversal valve 5, three position four-way electromagnetic valve Valve, filter 6, air compressor 7, filter 8, refrigerated air dryer 9, gas bag 10, check valve 11,2/2-way are pneumatic Solenoid valve 12, pressure sensor 13, pressure sensor 14, double-layer wind cooling oil cylinder 16.Wherein temperature sensor 1 completes the system temperature Signal feedback during control is chain;Fuel tank 2 is used to store hydraulic oil;Pump group 3 provides power for hydraulic system, and overflow valve 4 rises To the effect of protection hydraulic system;The commutation action of oil cylinder may be implemented in three position four-way electromagnetic valve reversal valve 5;Filter 6 is used to Cross the moisture in air filtering;7 compressed air of air compressor;Filter 8 filters the moisture in entire pipeline, increases its subsequent institute If the service life of equipment;Refrigerated air dryer 9 can be corroded after preventing to equipment with force drying gas source;Gas bag 10 is used To store compressed air;Check valve 11 guarantees that fluid is controllable one-way flow at this;2/2-way air-operated solenoid valve 12 It is formed into a loop with three position four-way electromagnetic valve reversal valve 5, reaches and recycle;Pressure sensor 13, pressure sensor 14 are completed should Signal feedback in system pressure regulation process is chain;Throttle valve 15 is used to adjust flow;Double-layer wind cooling oil cylinder 16 is to realize The controllable executing agency of oil temperature, double-layer wind cooling oil cylinder 16 are also known as gas cooling double-layer wind cooling oil cylinder 16.When coke oven production, surrounding Environment temperature is very high, and oil temperature in hydraulic system is easy to cause to be more than temperature standard and shut down, and influences the use longevity of hydraulic oil and oil cylinder Life.
When the temperature sensor 1 of fuel tank 2 detects the temperature of fuel tank 2 less than 35 DEG C, 2/2-way air-operated solenoid valve 12 It closes, hydraulic system oil circuit pushes piston rod from the inside of gas cooling double-layer wind cooling oil cylinder 16, and oil cylinder works normally;Work as fuel tank When 2 temperature are higher than 45 DEG C, temperature sensor 1 feeds back to PLC control system, after PLC control system processing, issues signal for two Two ventilation moving electromagnetic valves 12 are opened.The air around coke oven enters in gas bag 10 by the compression of air compressor 7 at this time, gas bag 10 effect be deposit compressed air, for have a power failure and air compressor do not work when spare compressed air is provided.It is compressed in air It is equipped with pressure sensor 13 between machine 7 and gas bag 10, is provided with pressure between gas bag 10 and 2/2-way air-operated solenoid valve 12 Sensor 14, when pressure is lower than the setting value 0.2Mpa of pressure sensor 13, air compressor 7 starts, and reaches pressure sensing Air compressor does not work when the setting value 0.5Mpa of device 14, can be energy saving directly using the compressed air in gas bag 10.From The compressed air temperature come out in gas bag 10 is higher, wherein containing the impurity such as water, dust, oil.Compressed air enters by pipeline Refrigerated air dryer 9, gas is after the dry filter of refrigerated air dryer 9, through 2/2-way air-operated solenoid valve 12 must be electric, connects air-cooled pipeline, gas carries out circulation temperature lowering from 16 outer layer of gas cooling double-layer wind cooling oil cylinder, until system temperature 2/2-way air-operated solenoid valve 12 is closed when to 35 DEG C;19 connection of gas returning port of gas cooling double-layer wind cooling oil cylinder 16 is in air pressure Among contracting machine 7 and refrigerated air dryer 9, the design achieves Gas recoveries, recycle, and have reached the saving energy Effect;Pressure sensor 14 is 12 cracking pressure of 2/2-way air-operated solenoid valve, and pressure sensor 13 is air accumulator supplement pressure Power.The process is sufficiently, efficiently, control quickly and easily the oil temperature of hydraulic system.
Embodiment described above is only to absolutely prove preferred embodiment that is of the invention and being lifted, protection model of the invention It encloses without being limited thereto.Those skilled in the art's made equivalent substitute or transformation on the basis of the present invention, in the present invention Protection scope within.Protection scope of the present invention is subject to claims.
The content being not described in detail in this specification belongs to the prior art well known to professional and technical personnel in the field.

Claims (6)

1. a kind of coke vehicle hydraulic oil temperature intelligent temperature control system, including PLC control system, hydraulic system, cooling device and pipe Road, which is characterized in that the hydraulic system includes temperature sensor (1), and the pipeline includes return line, the invention also includes 2/2-way air-operated solenoid valve (12), air compressor (7), refrigerated air dryer (9), gas bag (10);The temperature passes Sensor (1) is located on the fuel tank of hydraulic system, and the temperature signal which will test is sent to PLC control system System, PLC control system send signal control oil cylinder cooling air solenoid valve (12) and open, and air is by air compressor (7) and manages Road enters gas bag (10), and pressure sensor (13), gas bag (10) and gas are equipped between gas bag (10) and the air compressor (7) There are pressure sensor (14) between dynamic valve (12);Compressed air enters refrigerated air dryer (9), the freezing type by pipeline The air of air dryer (9) output, enters double-layer wind cooling oil cylinder (16) by pipeline.
2. coke vehicle hydraulic oil temperature intelligent temperature control system according to claim 1, which is characterized in that the bilayer is air-cooled Oil cylinder (16) is both the executing agency of hydraulic system and the carrier of cooling device.
3. coke vehicle hydraulic oil temperature intelligent temperature control system according to claim 1, which is characterized in that the freezing type is empty The air of gas dryer (9) output is the air of dried and clean.
4. coke vehicle hydraulic oil temperature intelligent temperature control system according to claim 1, which is characterized in that compressed by air The air of machine (7) will be by air compressor (7) the boil down to compressed air.
5. coke vehicle hydraulic oil temperature intelligent temperature control system according to claim 1, which is characterized in that the bilayer is air-cooled Gas in oil cylinder (16) returns to the conduit positions before refrigerated air dryer (9) by return line.
6. coke vehicle hydraulic oil temperature intelligent temperature control system according to claim 1 or 5, which is characterized in that the bilayer After gas in air-cooled oil cylinder (16) leaves oil cylinder by return line, the pipeline gas pressure rise outside oil cylinder, when pressure passes When sensor (14) or pressure sensor (13) detect pressure rise, reduce the output of air compressor (7).
CN201910078097.0A 2019-01-28 2019-01-28 A kind of coke vehicle hydraulic oil temperature intelligent temperature control system Pending CN109780006A (en)

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CN201910078097.0A CN109780006A (en) 2019-01-28 2019-01-28 A kind of coke vehicle hydraulic oil temperature intelligent temperature control system

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Application Number Priority Date Filing Date Title
CN201910078097.0A CN109780006A (en) 2019-01-28 2019-01-28 A kind of coke vehicle hydraulic oil temperature intelligent temperature control system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110925254A (en) * 2019-11-27 2020-03-27 中车长江车辆有限公司 Pneumatic hydraulic safety system
CN114083947A (en) * 2021-11-23 2022-02-25 徐工集团工程机械股份有限公司 Construction vehicle

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3341452A1 (en) * 1983-11-17 1985-05-30 Andersen, Heinrich, 8011 Kirchheim Air-cooled cold water set for air-conditioning plants
CN205330933U (en) * 2016-02-01 2016-06-22 涿州嘉华铝业有限公司 Annular air feeder of production aluminium foil goods
CN107297492A (en) * 2017-07-21 2017-10-27 江苏永钢集团有限公司 Slide gate nozzle oil cylinder
CN206963258U (en) * 2017-06-21 2018-02-02 广东合一新材料研究院有限公司 A kind of cooling system
CN207111585U (en) * 2017-08-31 2018-03-16 无锡锡西石化冶金机械制造厂 A kind of air-cooled drive cylinder of ladle slide gate in billet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3341452A1 (en) * 1983-11-17 1985-05-30 Andersen, Heinrich, 8011 Kirchheim Air-cooled cold water set for air-conditioning plants
CN205330933U (en) * 2016-02-01 2016-06-22 涿州嘉华铝业有限公司 Annular air feeder of production aluminium foil goods
CN206963258U (en) * 2017-06-21 2018-02-02 广东合一新材料研究院有限公司 A kind of cooling system
CN107297492A (en) * 2017-07-21 2017-10-27 江苏永钢集团有限公司 Slide gate nozzle oil cylinder
CN207111585U (en) * 2017-08-31 2018-03-16 无锡锡西石化冶金机械制造厂 A kind of air-cooled drive cylinder of ladle slide gate in billet

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110925254A (en) * 2019-11-27 2020-03-27 中车长江车辆有限公司 Pneumatic hydraulic safety system
WO2021103578A1 (en) * 2019-11-27 2021-06-03 中车长江车辆有限公司 Pneumatic hydraulic safety system
CN110925254B (en) * 2019-11-27 2022-10-04 中车长江车辆有限公司 Pneumatic hydraulic safety system
AU2020389892B2 (en) * 2019-11-27 2023-05-25 Crrc Yangtze Co., Ltd. Pneumatic hydraulic safety system
CN114083947A (en) * 2021-11-23 2022-02-25 徐工集团工程机械股份有限公司 Construction vehicle

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Application publication date: 20190521

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