CN109777065B - Environment-friendly polycarbonate/polyester composite material and preparation method and application thereof - Google Patents

Environment-friendly polycarbonate/polyester composite material and preparation method and application thereof Download PDF

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CN109777065B
CN109777065B CN201711131473.5A CN201711131473A CN109777065B CN 109777065 B CN109777065 B CN 109777065B CN 201711131473 A CN201711131473 A CN 201711131473A CN 109777065 B CN109777065 B CN 109777065B
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polycarbonate
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CN109777065A (en
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王国利
陈亚宁
曲振
党伟荣
潘小君
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Dingzhou Xubang New Material Technology Co ltd
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Beijing Risun Technology Co ltd
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Abstract

The invention provides an environment-friendly polycarbonate/polyester composite material and a preparation method and application thereof. The polycarbonate/polyester composite comprises: polyester: 30-80 parts by weight; polycarbonate (C): 20-60 parts by weight; glass fiber: 5-30 parts by weight; ester exchange inhibitor: 1-5 parts by weight; a toughening agent: 1-5 parts by weight; a compatilizer: 0.5-10 parts by weight; flame retardant: 1-20 parts by weight; antioxidant: 0.1-1 weight parts; anti-UV agent: 0.1-1 weight parts; lubricant: 0.1-1 weight parts; coupling agent: 0.1 to 0.5 weight portion. The environment-friendly polycarbonate/polyester composite material has excellent mechanical property, flame retardant property and aging resistance, the preparation method is simple in process, and the production cost is effectively reduced.

Description

Environment-friendly polycarbonate/polyester composite material and preparation method and application thereof
Technical Field
The invention relates to an environment-friendly Polycarbonate (PC)/polyester composite material, a preparation method and application thereof, and an intelligent irrigation control machine well house prepared from the composite material.
Background
Polycarbonate is a non-crystalline polymer material, and has excellent impact resistance, dimensional stability, thermal stability, high glossiness, excellent mechanical property, electric insulation property and flame retardant property. But the defects of large molecular rigidity and steric hindrance, high melting temperature, difficult molding and processing, more importantly, large residual stress of the product, easy stress cracking, poor solvent resistance, high cost and the like limit the application of the polycarbonate in practice.
Polyester materials, such as polybutylene terephthalate (PBT), polyethylene terephthalate (PET), and poly (butylene terephthalate-co-adipate butylene glycol) ester (PBAT), have very excellent chemical resistance, heat resistance, and excellent mechanical strength, electrical insulation characteristics, and thermal stability. But the product has the defects of large shrinkage rate, low notch impact strength and the like.
The alloying of the material can make up for the deficiencies and can fully exert the advantages of each component. Therefore, the PC/polyester alloy material has excellent molding processability, better impact resistance, chemical resistance and other excellent characteristics, particularly aging resistance, and has unique advantages in aging compared with the traditional PC/ABS alloy material. The polyester can improve the fluidity, stress cracking and solvent resistance of PC, and can also improve the defect that polyester material products are easy to warp and deform. But the ester exchange reaction can occur between PC and polyester in the blending process, which affects the performance of the alloy material and generally needs to add an ester exchange inhibitor; on the other hand, the compatibility of PC and polyester is poor, and the compatibility and the comprehensive mechanical property of the alloy material can be improved only by adding a compatible toughening agent. In order to expand the application field of PC/polyester, the added light stabilizer and the flame retardant can be applied to the field of outdoor products, such as national grid control boxes and agricultural intelligent irrigation control machine well rooms. While relatively few studies have been made, the present patent application can provide a reference to this technical breakthrough.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a polycarbonate/polyester composite material and a preparation method thereof, so as to solve the technical problems of the prior polycarbonate/polyester composite material that the mechanical strength, the chemical corrosion resistance, the aging resistance and other performances are not ideal. The composite material of the present invention is environmentally friendly. Particularly, in the polycarbonate/polyester composite material, an environment-friendly PBAT polyester material is introduced, and the polycarbonate/polyester composite material has excellent flexibility and environment-friendly performance.
In addition, the invention aims to provide an intelligent irrigation control machine well house, which solves the technical problem that the safety of the intelligent irrigation control machine well house is not high due to the fact that the existing glass fiber reinforced plastic and cast iron materials are not environment-friendly, cause environmental pollution, cannot be recycled, are not corrosion-resistant, are heavy and the like and are not ideal.
In order to achieve the above object, according to one aspect of the present invention, there is provided a polycarbonate/polyester composite comprising:
polyester: 30-80 parts by weight, preferably 30-60 parts by weight;
polycarbonate (C): 20 to 60 parts by weight, preferably 30 to 60 parts by weight;
glass fiber: 5 to 30 parts by weight, preferably 20 to 30 parts by weight;
ester exchange inhibitor: 1 to 5 parts by weight, preferably 2 to 5 parts by weight;
a toughening agent: 1 to 5 parts by weight, preferably 2 to 5 parts by weight;
a compatilizer: 0.5 to 10 parts by weight, preferably 2 to 5 parts by weight;
flame retardant: 1 to 20 parts by weight, preferably 15 to 20 parts by weight;
antioxidant: 0.1 to 1 part by weight, preferably 0.1 to 0.15 part by weight;
anti-UV agent: 0.1 to 1 part by weight, preferably 0.1 to 0.3 part by weight;
lubricant: 0.1 to 1 part by weight, preferably 0.1 to 0.2 part by weight;
coupling agent: 0.1 to 0.5 part by weight, preferably 0.1 to 0.15 part by weight.
In the polycarbonate/polyester composite material of the present invention, the polyester may be an aromatic polyester, an aliphatic-aromatic copolyester, etc., and is preferably selected from polybutylene terephthalate (PBT), polyethylene terephthalate (PET), poly (butylene terephthalate-co-butylene adipate) ester (PBAT), and poly (butylene terephthalate-co-butylene succinate) ester (PBST), and more preferably PBAT. Preferably, the polyester may have a melt flow rate of 5 to 50g/10min, an intrinsic viscosity of 0.5 to 2.0dl/g, and a relative molecular weight of 7000-50000 g/mol.
In the polycarbonate/polyester composite material of the present invention, preferably, the relative molecular weight of the polycarbonate may be 10000-30000 g/mol. In the polycarbonate/polyester composite material of the present invention, preferably, the glass transition temperature of the polycarbonate may be 140-150 ℃.
In the polycarbonate/polyester composite material, preferably, the glass fiber can be hydrolysis-resistant food-grade glass fiber, and the fiber diameter can be between 7 and 17 micrometers.
In the polycarbonate/polyester composite material of the present invention, the transesterification inhibitor may be a transesterification inhibitor generally used in the art, and is preferably selected from triphenyl phosphate, triphenyl phosphite, triethyl phosphate, and trimethyl phosphate.
In the polycarbonate/polyester composite material of the present invention, preferably, the toughening agent may be a toughening agent generally used in the art. For example, the toughening agent may be a thermoplastic elastomer, more preferably selected from ethylene-methyl acrylate-glycidyl methacrylate copolymer and n-butyl acrylate-glycidyl acrylate copolymer.
In the polycarbonate/polyester composite material, the flame retardant can be an environment-friendly phosphorus-nitrogen flame retardant system, and is more preferably selected from phosphorus-nitrogen composite flame retardants such as melamine cyanurate, melamine polyphosphate and aluminum hypophosphite.
In the polycarbonate/polyester composite material of the present invention, the antioxidant may be an antioxidant generally used in the art, preferably one or more selected from hindered phenol and phosphite compounds, and more preferably one or more selected from antioxidant 1010, antioxidant 168, antioxidant 1098, and antioxidant 1076.
In the polycarbonate/polyester composite material of the present invention, the UV resistant agent may be a UV resistant agent generally used in the art, preferably one or more selected from benzotriazole and triazine ultraviolet absorbers, and more preferably one or more selected from UV234, UV326, UV329 and UV 360.
In the polycarbonate/polyester composite material of the present invention, the lubricant may be an amide compound, a silicone compound, or a wax compound, and more preferably one or more compounds selected from the group consisting of ethylene bis stearamide, silicone powder, and silicone master batch.
In the polycarbonate/polyester composite material of the present invention, preferably, the compatibilizer may be one commonly used in the art. For example, the compatibilizer may be a polyolefin graft, and more preferably, any one or more compounds selected from polyethylene graft maleic anhydride, polypropylene graft maleic anhydride, and the like.
In the polycarbonate/polyester composite material of the present invention, the coupling agent may be a titanate or a silane compound, and is preferably selected from a titanate coupling agent, a silane coupling agent, and the like.
In another aspect of the present invention, a method for preparing the polycarbonate/polyester composite material is provided, which comprises the following steps: 1) putting polycarbonate, polyester and glass fiber into a high-speed mixer, premixing for 1-3 minutes, adding a coupling agent, and mixing for 2-4 minutes to fully and uniformly disperse the components to obtain a mixed material A;
2) putting the ester exchange inhibitor, the toughening agent, the compatilizer, the composite flame retardant, the anti-UV agent, the antioxidant and the lubricant into a high-speed mixer, and mixing for 3-5 minutes to uniformly disperse the components to obtain a mixed material B;
3) adding the mixed material A obtained in the step 1) into a main feed of a double-screw extruder, adding the mixed material B obtained in the step 2) into a side feed of the double-screw extruder, adjusting the material ratio of a nylon mixture and a glass fiber mixture by controlling the rotating speeds of motors of the main feed and the side feed to obtain an extruded material C,
preferably, the processing technology of the double-screw extruder is as follows: the melting temperature of each area from the main feeding port of the double-screw extruder to the machine head is as follows: the first zone is 220-;
4) drawing the extruded material C in the double-screw extruder in the step 3), rinsing, air-cooling, and then sending to a granulator for granulation to obtain granules D;
5) and (3) drying the granules D obtained by the granulator in the step 4) in a dryer, packaging and vacuumizing to obtain the polycarbonate/polyester composite material.
Preferably, the rotating speed of a motor of the high-speed mixer in the step 1) is more than 2000r/min, and the vacuum degree in the step 3) is less than 1325 Pa; the water content of the product in step 5) is less than 0.1%.
According to another aspect of the present invention, there is provided an intelligent irrigation control machine well house made of the polycarbonate/polyester composite material.
According to a further aspect of the present invention there is provided the use of the polycarbonate/polyester composite described above, in particular for the preparation of an intelligent irrigation control machine well house.
Compared with the prior art, the environment-friendly polycarbonate/polyester composite material takes the polycarbonate and the polyester as the base resin, particularly takes the environment-friendly PBAT as the polyester material, and can endow the alloy material with good mechanical properties, particularly notch impact strength. Secondly, the compatilizer contains high-activity maleic anhydride groups, which can react with hydroxyl groups and carboxyl groups contained in the base resin to form covalent bonds, so that the interfacial compatibility of the material is improved, and the thickness and the adhesive force of a two-phase interface are improved, thereby improving the comprehensive mechanical property of the whole alloy material, and simultaneously improving the stress cracking resistance and the sensitivity to organic solvents of the polycarbonate material. Thirdly, the toughening agent can also indirectly increase the compatibility and toughness of the base resin, thereby improving the notch impact strength of the composite material. And fourthly, the PC/polyester composite material is added with an anti-UV and composite flame retardant, so that the ageing resistance and the flame retardant property of the polycarbonate/polyester alloy material can be avoided, the polycarbonate/polyester composite material can be used in the fields of outdoor or power distribution cabinets and the like, and the electrostatic effect caused by long-term dry environment can also be avoided.
According to the preparation method of the environment-friendly PC/polyester composite material, through a melt blending process route, the raw materials of all the components interact with each other in a re-melt extrusion process, so that the environment-friendly polycarbonate/polyester composite material is endowed with the characteristics of excellent mechanical property, chemical corrosion resistance, flame retardance, ageing resistance, static resistance and the like. Meanwhile, the preparation process provided by the invention has the advantages of simple route, low production cost, easiness in control and the like.
Because the intelligent irrigation control machine well house is made of the environment-friendly polycarbonate/polyester composite material, compared with the traditional glass fiber reinforced plastic and cast iron materials, the intelligent irrigation control machine well house disclosed by the invention is resistant to chemical corrosion, high in safety, durable, free of environmental pollution, capable of being recycled, and particularly light in weight.
Detailed Description
The invention will be described in further detail, clearly and completely, with reference to specific embodiments. The examples given are only intended to illustrate the invention and do not limit it accordingly.
Polycarbonate was purchased from imperial japan; PBT and PET were purchased from China instrumented chemical fiber; PBAT was purchased from BASF corporation, blue mountain tun, china or germany; the glass fiber is purchased from Taishan mountain glass fiber company, Chongqing International composite Material company and China megalithic chemical company, and other auxiliary agents are purchased from the market. The equipment used was a CTE-65 model equipment commercially available from Nanjing Keplon.
Example 1
The formula is as follows: 30 parts by weight of Polycarbonate (PC), 30 parts by weight of polybutylene terephthalate (PBT) as a polyester, 20 parts by weight of glass fiber, 2 parts by weight of triethyl phosphate as an ester exchange inhibitor, 5 parts by weight of polyethylene-grafted maleic anhydride (Hill Corp.) as a compatibilizer, 2 parts by weight of an ethylene-methyl acrylate-glycidyl methacrylate copolymer (available from Akema, France) as a toughening agent, 15 parts by weight of melamine aluminum polyphosphate (available from Claien, Inc.) as a flame retardant, 0.3 parts by weight of a UV resistant agent (UV360), 0.15 parts by weight of an antioxidant (1098), 0.15 parts by weight of a coupling agent (KH570), and 0.2 parts by weight of a silicone powder as a lubricant.
The preparation method comprises the following steps:
1) PC, polyester and a toughening agent in the formula amount are placed into a high-speed mixer for premixing for 1-3 minutes, and then a coupling agent in the formula amount is added for mixing for 2-4 minutes, so that all the components are fully and uniformly dispersed.
2) The glass fiber, the compatilizer, the ester exchange inhibitor, the flame retardant, the anti-UV agent, the antioxidant and the lubricant with the formula ratio are put into a high-speed mixer to be mixed for 3-5 minutes, so that the components are uniformly dispersed.
3) Adding the PC mixture material obtained in the step 1) into a main feed of a double-screw extruder, adding the glass fiber mixture material obtained in the step 2) into a side feed of the double-screw extruder, and adjusting the material ratio of the nylon mixture and the glass fiber mixture by controlling the rotating speed of motors of the main feed and the side feed.
The processing technology of the double-screw extruder is as follows: the melting temperature of each area from the main feeding port of the double-screw extruder to the machine head is as follows: the first region is 220-. Meanwhile, the twin-screw extruder is provided with a vacuum device so as to pump out small molecules and impurities in the melt extrusion process. The vacuum was generally controlled at 1325 Pa.
4) And (3) drawing the extrudate in the double-screw extruder in the step 3), watering, cooling by air, and then sending to a granulator for granulation.
5) And (4) drying the particles obtained by the granulator in the step 4) in a dryer, packaging and vacuumizing to obtain the final product.
Example 2
The formula is as follows: 30 parts by weight of Polycarbonate (PC), 30 parts by weight of polyethylene terephthalate (PET) as a polyester, 20 parts by weight of glass fiber, 2 parts by weight of triethyl phosphate as an ester exchange inhibitor, 5 parts by weight of polyethylene graft maleic anhydride (Shanghai Rieger Co.) as a compatibilizer, 2 parts by weight of n-butyl acrylate-glycidyl ester copolymer (Achima, France) as a toughening agent, 15 parts by weight of aluminum hypophosphite (commercially available from Clayan Co.) as a flame retardant, 0.3 part by weight of a UV resistant agent (UV360), 0.15 part by weight of an antioxidant (1098), 0.15 part by weight of a coupling agent (KH570), and 0.2 part by weight of a lubricant (silicone powder).
The preparation method is the same as example 1.
Example 3
The formula is as follows: 30 parts by weight of Polycarbonate (PC), 30 parts by weight of poly (butylene terephthalate-co-butylene adipate) ester (PBAT) as a polyester, 20 parts by weight of glass fiber, 2 parts by weight of triethyl phosphate as an ester exchange inhibitor, 5 parts by weight of polyethylene-grafted maleic anhydride (shanghai-day-old company)) as a compatibilizer, 2 parts by weight of n-butyl acrylate-glycidyl ester copolymer (dupont) as a toughening agent, 15 parts by weight of aluminum hypophosphite (purchased from colai company) as a flame retardant, 0.3 part by weight of a UV resistant agent (UV360), 0.15 part by weight of an antioxidant (1098), 0.15 part by weight of a coupling agent (KH570), and 0.2 part by weight of a lubricant (silicone powder).
The preparation method is the same as example 1.
Comparative example 1
The formula is as follows: 30 parts by weight of Polycarbonate (PC), 30 parts by weight of polybutylene terephthalate (PBT) as a polyester, 20 parts by weight of glass fiber, 5 parts by weight of polyethylene-grafted maleic anhydride (Hill. Shanghai Co.) as a compatibilizer, 2 parts by weight of an ethylene-methyl acrylate-glycidyl methacrylate copolymer (available from Achima, France) as a toughening agent, 15 parts by weight of melamine aluminum polyphosphate (available from Claine Co.) as a flame retardant, 0.3 part by weight of a UV resistant agent (UV360), 0.15 part by weight of an antioxidant (1098), 0.15 part by weight of a coupling agent (KH570), and 0.2 part by weight of a lubricant (silicone powder).
The preparation method is the same as example 1.
Comparative example 2
The formula is as follows: 30 parts by weight of Polycarbonate (PC), 30 parts by weight of polybutylene terephthalate (PBT) as a polyester, 20 parts by weight of glass fiber, 2 parts by weight of triethyl phosphate as an ester interchange inhibitor, 5 parts by weight of a compatibilizer (polyethylene grafted maleic anhydride (Shanghai-Nippon Co.)), 2 parts by weight of n-butyl acrylate-glycidyl ester copolymer (DuPont Co.) as a toughening agent, 15 parts by weight of aluminum hypophosphite (purchased from Claine Co.) as a flame retardant, 0.3 part by weight of a UV resistant agent (UV360), 0.15 part by weight of an antioxidant (1098), 0.15 part by weight of a coupling agent (KH570), and 0.2 part by weight of a lubricant (silicone powder).
The preparation method is the same as example 1.
The compositions obtained in the above examples and comparative examples were tested, and the test standards, test parameters and results are shown in the following table.
TABLE 1
Figure BDA0001469401090000091
According to the results in table 1, the environment-friendly PC/polyester composite material according to the present invention has excellent mechanical properties, particularly toughness, i.e., notched impact strength, higher aging resistance, better flame retardancy of V0 grade, reduced surface resistivity, and relatively low price, under the precondition of the presence of the transesterification inhibitor and PBAT, and completely meets or exceeds the requirements of similar foreign products, thus completely replacing imports. Can meet the requirements of intelligent irrigation control machine well room development.

Claims (6)

1. A polycarbonate/polyester composite material, the formula of the polycarbonate/polyester composite material is as follows:
polycarbonate (C): 30 parts by weight of a solvent, and a solvent,
polybutylene terephthalate as a polyester: 30 parts by weight of a solvent, and a solvent,
glass fiber: 20 parts by weight of a non-woven fabric,
triethyl phosphate as transesterification inhibitor: 2 parts by weight of a reaction product of (B),
polyethylene grafted maleic anhydride as compatibilizer: 5 parts by weight of a reaction product of (B),
ethylene-methyl acrylate-glycidyl methacrylate copolymer as toughening agent: 2 parts by weight of a reaction product of (B),
melamine aluminum polyphosphate as a flame retardant: 15 parts by weight of a solvent, and a solvent,
UV360 as anti-UV agent: 0.3 part by weight of a stabilizer,
antioxidant 1098: 0.15 part by weight of a stabilizer, and,
coupling agent KH 570: 0.15 part by weight of a stabilizer, and,
silicone powder as lubricant: 0.2 part by weight of a stabilizer, and,
wherein the relative molecular weight of the polycarbonate is 10000-30000g/mol, and the glass transition temperature of the polycarbonate is 140-150 ℃.
2. A method of making the polycarbonate/polyester composite of claim 1, comprising the steps of:
1) putting polycarbonate, polyester and a toughening agent into a high-speed mixer, premixing for 1-3 minutes, adding a coupling agent, and mixing for 2-4 minutes to fully and uniformly disperse the components to obtain a mixed material A;
2) putting the glass fiber, the ester exchange inhibitor, the compatilizer, the composite flame retardant, the anti-UV agent, the antioxidant and the lubricant into a high-speed mixer, and mixing for 3-5 minutes to uniformly disperse the components to obtain a mixed material B;
3) adding the mixed material A obtained in the step 1) into a main feed of a double-screw extruder, adding the mixed material B obtained in the step 2) into a side feed of the double-screw extruder, adjusting the material ratio of the mixture obtained in the step 1) and the mixture obtained in the step 2) by controlling the rotating speeds of motors of the main feed and the side feed to obtain an extruded material C,
4) drawing the extruded material C in the double-screw extruder in the step 3), rinsing, air-cooling, and then sending to a granulator for granulation to obtain granules D;
5) and (3) drying the granules D obtained by the granulator in the step 4) in a dryer, packaging and vacuumizing to obtain the polycarbonate/polyester composite material.
3. The method as claimed in claim 2, wherein in the step 3), the twin-screw extruder is processed by the following steps: the melting temperature of each area from the main feeding port of the double-screw extruder to the machine head is as follows: the first zone is 220-230 ℃, the second zone is 230-240 ℃, the third zone is 230-240 ℃, the fourth zone is 240-250 ℃, the fifth zone is 240-250 ℃, the sixth zone is 250-260 ℃ and the seventh zone is 260-270 ℃, meanwhile, the double-screw extruder is provided with a vacuum device so as to extract small molecules and impurities in the melting extrusion process, and the vacuum degree is controlled below 1325 Pa.
4. The method of claim 2, wherein:
the rotating speed of a motor of the high-speed mixer in the step 1) is more than 2000 r/min; and or (b) a,
the vacuum degree in the step 3) is less than 1325 Pa; and or (b) a,
the water content of the product in step 5) is less than 0.1%.
5. An intelligent irrigation control machine well house made of the polycarbonate/polyester composite material of claim 1.
6. Use of the polycarbonate/polyester composite of claim 1 for the preparation of intelligent irrigation control machine wellbores.
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