CN109776287A - A kind of preparation method of acetone dimethyl acetal - Google Patents

A kind of preparation method of acetone dimethyl acetal Download PDF

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Publication number
CN109776287A
CN109776287A CN201711169986.5A CN201711169986A CN109776287A CN 109776287 A CN109776287 A CN 109776287A CN 201711169986 A CN201711169986 A CN 201711169986A CN 109776287 A CN109776287 A CN 109776287A
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acetone
methanol
tower
method described
section
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Inventor
戴铭
周永广
郭楷
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Jiangsu Dingye Pharmaceutical Co Ltd
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Jiangsu Dingye Pharmaceutical Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Abstract

The present invention relates to a kind of preparation methods of acetone dimethyl acetal, using methanol and acetone as reaction raw materials, and methanol is divided into two parts addition, and reaction raw materials are reacted in the presence of acidic resins and molecular sieve catalyst, and reaction product is separated using partition wall type rectifying column.Compared with prior art, it is of the invention have the advantages that catalyst activity is high, reaction yield is high, separation efficiently and low energy consumption.

Description

A kind of preparation method of acetone dimethyl acetal
Technical field
The present invention relates to field of organic compound preparation more particularly to a kind of preparation method of acetone dimethyl acetal.
Background technique
Acetone dimethyl acetal is also known as 2,2-dimethoxypropane, is abbreviated as DMP, is a kind of important organic intermediate. DMP can be used as hydroxy-protecting agent, condensing agent, cyclizing agent, dewaterer, Insecticides (tech) & Herbicides (tech) etc., in medicine, pesticide, natural products Have in the development and industrialized production of equal fine chemical products and has been widely used.
The synthetic method of DMP has propine and methanol synthesis, methanol and acetone method, ortho acid methyl esters and acetone method etc. at present, Wherein propine and methanol synthesis usually require that a certain amount of mercury oxide is added, reaction yield is lower, and using being more toxic Mercury oxide;Ortho acid methyl esters and the raw material ortho acid methyl esters price in acetone method are higher, it is difficult to carry out industrialized production.Methanol and acetone Its process flow of method is simple, and raw material is cheap and easy to get, is conducive to industrialized production.
However, there is catalyst activities that low, product separates that difficult, rectification efficiency is low, yield is low, energy for methanol and acetone method Consume higher disadvantage.For there are drawbacks described above, need to develop that a kind of catalyst activity is high and reaction yield is high and energy consumption at present Low DMP preparation method.
Summary of the invention
It is an object of the invention to overcome the shortcomings of methanol in the prior art and acetone method, it is high to provide a kind of catalyst activity And reaction yield height and the DMP each method that low energy consumption.
What the invention is realized by the following technical scheme: a kind of preparation method of acetone dimethyl acetal, including following process:
1) methanol (A), acetone (B) from tank field storage tank are in molar ratio 3.2-4.0: 1 pumped in dosage bunker;
2) methanol, acetone mixture are pumped up in built-in steam pipe coil and distillation still with destilling tower in dosage bunker; Kettle is warming up to 65-70 DEG C, and tower top begins with reflux;Pressure≤0.020Mpa, bottom temperature≤85 DEG C in control tower, tower top control Certain reflux ratio;Material a part is back in distillation still in reflux condenser, and remainder is cooled to through first-stage condenser Material-heat-exchanging that 45-50 DEG C, first-class heat exchanger and rear step alkalization device come out and the freezing for being cooled to 30-35 DEG C, secondary condenser Brine-cooled enters alkylation reactor to -15 DEG C to -20 DEG C after cooling;The another part in methanol measuring tank Methanol (C) and the outlet material from first-stage condenser enter from the same entrance of first-class heat exchanger together;
3) alkylation reactor is fixed bed reactors, wherein built-in solid acid catalyst, reaction temperature -15 DEG C to - 20 DEG C, pressure≤0.015Mpa, the solid acid catalyst are the combination of acidic resins and acidic molecular sieve, acidic resins and acid Mass ratio 3-5: 1 of property molecular sieve;
4) enter alkalization device from the material that reactor comes out, built-in basic resin in the device that alkalizes, temperature is -15 in the device that alkalizes DEG C to -20 DEG C, pressure≤0.015Mpa;From alkalization device come out material first through process 2) in first-class heat exchanger heat exchange, heating To 28-32 DEG C, exchange heat using secondary heat exchanger to after 65-70 DEG C, return to process 2) in distillation still circulation, until acetone in kettle When dimethyl acetal content reaches 60-65%, reaction terminates, and material is depressed into crude product slot with pressure itself in kettle;
5) material in crude product slot is sent into from the middle part of partition wall type rectifying column, tower reactor is warming up to 70-78 DEG C, and rectifying tower top is adopted Acetone and part acetone is flowed back out, side take-off methanol, the DMP product that tower lower end produces concentration >=99% is simultaneously condensed laggard Enter product receiving slit, tower bottom recovered water removes waste water after hot water storgae is collected.
Further, process 1) in methanol (A), acetone (B) molar ratio be 3.5-3.8: 1.
Further, process 2) in methanol (C) and acetone (B) molar ratio be 0.2-0.5: 1.
Further, process 3) in acidic resins be acidity in ion exchange resin;Molecular sieve be selected from HZSM-5, One of HMCM-22, SAPO-34, preferably SAPO-34.
Further, process 4) in secondary heat exchanger heat source be process 2) or process 5) in heat exchange recycling 70-75 DEG C hot water.
Further, process 5) in partition wall type rectifying column be divided into four regions, including rectifying section (I), stripping section (II), Side line rectifying section (III) and public stripping section (IV);Next door is the setting of eccentric or center, makes stripping section (II) and side line rectifying section (III) cross-sectional area ratio is 1: 1~10: 1, and the number of plates of rectifying section (I) is 8-10 block, and the number of plates of stripping section (II) is 10-15 block, the number of plates of side line rectifying section (III) are 10-15 block, and the number of plates of public stripping section (IV) is 3-5 block, and is mentioned It is identical as the number of plates of side line rectifying section (III) to evaporate section (II).
Further, process 5) in produce acetone and methanol return to process 1) in dosage bunker in recycle.
Compared with the prior art, the present invention has the following advantages:
(1) reactivity is improved as catalyst using the combination of acidic resins and molecular sieve, and molecular sieve is simultaneously It can play the role of dehydrating agent, be integrally improved reaction yield, product yield is up to 83.6%;
(2) product separation is carried out using partition wall type rectifying column, overcomes the separation that methanol, acetone, DMP three's azeotropic occur Difficult problem, and it is easy to operate;
(3) methanol, which is divided into two parts addition, ensure that the raw material into reactor is in best proportion, improves the receipts of reaction Rate;
(4) heat exchange utilization sufficiently is carried out to the heat of technical process, effectively reduces energy consumption.
Detailed description of the invention
Fig. 1 is partition wall type rectifying tower structure schematic diagram of the invention.
In figure: I- rectifying section, II- stripping section, III- side line rectifying section, the public stripping section of IV-.
Specific embodiment
The present invention will now be described in detail with reference to examples, and the examples are only preferred embodiments of the present invention, It is not limitation of the invention.
Embodiment 1
1) methanol (A), acetone (B) from tank field storage tank are in molar ratio 3.5: 1 pumped in dosage bunker;
2) methanol, acetone mixture are pumped up in built-in steam pipe coil and distillation still with destilling tower in dosage bunker; Kettle is warming up to 65 DEG C, and tower top begins with reflux;Pressure≤0.015Mpa, bottom temperature≤80 DEG C in control tower, tower top control one Fixed reflux ratio;Material a part is back in distillation still in reflux condenser, and remainder is cooled to 45- through first-stage condenser Material-heat-exchanging that 50 DEG C, first-class heat exchanger and rear step alkalization device come out and the chilled brine for being cooled to 30-35 DEG C, secondary condenser - 15 DEG C to -20 DEG C are cooled to, alkylation reactor is entered after cooling;The another part methanol in methanol measuring tank (C) enter together from the same entrance of first-class heat exchanger with the outlet material from first-stage condenser;Methanol (C) and acetone (B) Molar ratio is 0.5: 1
3) alkylation reactor is fixed bed reactors, wherein built-in solid acid catalyst, reaction temperature is in -15 DEG C, pressure Power≤0.015Mpa, the solid acid catalyst are the combination of ion exchange resin and acidic molecular sieve SAPO-34 in acidity, The mass ratio 5: 1 of ion exchange resin and acidic molecular sieve SAPO-34 in acidity;
4) enter alkalization device from the material that reactor comes out, built-in basic resin in the device that alkalizes, temperature is -15 in the device that alkalizes DEG C, pressure≤0.015Mpa;From alkalization device come out material first through process 2) in first-class heat exchanger heat exchange, be warming up to 28-32 DEG C, exchange heat using secondary heat exchanger to after 65-70 DEG C, return to process 2) in distillation still circulation, until acetone contracting diformazan in kettle When alcohol content reaches 60-65%, reaction terminates, and material is depressed into crude product slot with pressure itself in kettle;
5) material in crude product slot is sent into from the middle part of partition wall type rectifying column, partition wall type rectifying column is divided into four regions, wraps It includes rectifying section (I), stripping section (II), side line rectifying section (III) and public stripping section (IV);Next door makes stripping section (II) and side line The cross-sectional area ratio of rectifying section (III) is 1: 1, and the number of plates of rectifying section (I) is 8 pieces, and the number of plates of stripping section (II) is 15 pieces, The number of plates of side line rectifying section (III) is 15 pieces, and the number of plates of public stripping section (IV) is 5 pieces;Tower reactor is warming up to 70-78 DEG C, Rectifying tower top extraction acetone simultaneously flows back part acetone, and side take-off methanol, tower lower end produces the DMP product of concentration >=99% simultaneously Enter product receiving slit after condensing, tower bottom recovered water removes waste water after hot water storgae is collected.
Using acetone dosage as calculating benchmark, the yield of product DMP is 80.7%, purity 99.3%.
Embodiment 2
1) methanol (A), acetone (B) from tank field storage tank are in molar ratio 3.8: 1 pumped in dosage bunker;
2) methanol, acetone mixture are pumped up in built-in steam pipe coil and distillation still with destilling tower in dosage bunker; Kettle is warming up to 65 DEG C, and tower top begins with reflux;Pressure≤0.015Mpa, bottom temperature≤80 DEG C in control tower, tower top control one Fixed reflux ratio;Material a part is back in distillation still in reflux condenser, and remainder is cooled to 45- through first-stage condenser Material-heat-exchanging that 50 DEG C, first-class heat exchanger and rear step alkalization device come out and the chilled brine for being cooled to 30-35 DEG C, secondary condenser - 15 DEG C to -20 DEG C are cooled to, alkylation reactor is entered after cooling;The another part methanol in methanol measuring tank (C) enter together from the same entrance of first-class heat exchanger with the outlet material from first-stage condenser;Methanol (C) and acetone (B) Molar ratio is 0.2: 1
3) alkylation reactor is fixed bed reactors, wherein built-in 12g solid acid catalyst, reaction temperature -15 DEG C, Pressure≤0.015Mpa, the solid acid catalyst are the group of ion exchange resin and acidic molecular sieve SAPO-34 in acidity It closes, the mass ratio 5: 1 of ion exchange resin and acidic molecular sieve SAPO-34 in acidity;
4) enter alkalization device from the material that reactor comes out, built-in basic resin in the device that alkalizes, temperature is -15 in the device that alkalizes DEG C, pressure≤0.015Mpa;From alkalization device come out material first through process 2) in first-class heat exchanger heat exchange, be warming up to 28-32 DEG C, exchange heat using secondary heat exchanger to after 65-70 DEG C, return to process 2) in distillation still circulation, until acetone contracting diformazan in kettle When alcohol content reaches 60-65%, reaction terminates, and material is depressed into crude product slot with pressure itself in kettle;
5) material in crude product slot is sent into from the middle part of partition wall type rectifying column, partition wall type rectifying column is divided into four regions, wraps It includes rectifying section (I), stripping section (II), side line rectifying section (III) and public stripping section (IV);Next door makes stripping section (II) and side line The cross-sectional area ratio of rectifying section (III) is 5: 1, and the number of plates of rectifying section (I) is 8 pieces, and the number of plates of stripping section (II) is 15 pieces, The number of plates of side line rectifying section (III) is 15 pieces, and the number of plates of public stripping section (IV) is 5 pieces;Tower reactor is warming up to 70-78 DEG C, Rectifying tower top extraction acetone simultaneously flows back part acetone, and side take-off methanol, tower lower end produces the DMP product of concentration >=99% simultaneously Enter product receiving slit after condensing, tower bottom recovered water removes waste water after hot water storgae is collected.
Using acetone dosage as calculating benchmark, the yield of product DMP is 83.6%, purity 99.5%.
Comparative example 1
In addition to use 12g acidity in ion exchange resin be catalyst other than, remaining is identical as example 2.
Using acetone dosage as calculating benchmark, the yield of product DMP is 68.9%, purity 99.3%.
Comparative example 2
In addition to use 12g acidic molecular sieve SAPO-34 be catalyst other than, remaining is identical as example 2.
Using acetone dosage as calculating benchmark, the yield of product DMP is 63.3%, purity 99.1%.
Comparative example 3
In addition to methanol is disposably in process 1) in be added, in process 2) in do not add methanol, and methanol and acetone mole Except 4: 1, remaining is identical as example 2.
Using acetone dosage as calculating benchmark, the yield of product DMP is 77.6%, purity 99.2%.
Comparative example 4
In addition to process 5) in use routine rectifying column (number of plates is 28 piece) other than, remaining is identical as example 2.
It handles identical inventory and reaches the DMP product requirement of tower lower end extraction concentration >=99%, rectifying separates the used time It is 4.5 hours, and the rectifying in embodiment 2 separates the used time 2 hours.
The present invention can be summarized with others without prejudice to the concrete form of spirit or essential characteristics of the invention.Of the invention Above-described embodiment can only all be considered the description of the invention rather than limit that all substantial technologicals according to the present invention are to above Any subtle modifications, equivalent variations and modifications, belong in the range of technical solution of the present invention made by embodiment.

Claims (8)

1. a kind of preparation method of acetone dimethyl acetal, it is characterised in that: including following process:
1) methanol (A), acetone (B) from tank field storage tank are in molar ratio 3.2-4.0: 1 pumped in dosage bunker;
2) methanol, acetone mixture are pumped up in built-in steam pipe coil and distillation still with destilling tower in dosage bunker;Kettle liter For temperature to 65-70 DEG C, tower top begins with reflux;Pressure≤0.020Mpa, bottom temperature≤85 DEG C in control tower, tower top control are certain Reflux ratio;Material a part is back in distillation still in reflux condenser, and remainder is cooled to 45-50 through first-stage condenser DEG C, the material-heat-exchanging that comes out of first-class heat exchanger and rear step alkalization device and be cooled to 30-35 DEG C, the chilled brine of secondary condenser it is cold But -15 DEG C to -20 DEG C are arrived, alkylation reactor is entered after cooling;Another part methanol (C) in methanol measuring tank Enter together from the same entrance of first-class heat exchanger with the outlet material from first-stage condenser;
3) alkylation reactor is fixed bed reactors, wherein built-in solid acid catalyst, reaction temperature -15 DEG C to -20 DEG C, Pressure≤0.015Mpa, the solid acid catalyst are the combination of acidic resins and acidic molecular sieve, acidic resins and acidity point Mass ratio 3-5: 1 of son sieve;
4) enter alkalization device from the material that reactor comes out, built-in basic resin in the device that alkalizes, temperature is at -15 DEG C in the device that alkalizes To -20 DEG C, pressure≤0.015Mpa;From alkalization device come out material first through process 2) in first-class heat exchanger heat exchange, be warming up to 28-32 DEG C, exchange heat using secondary heat exchanger to after 65-70 DEG C, return to process 2) in distillation still circulation, until in kettle acetone contract When diformazan alcohol content reaches 60-65%, reaction terminates, and material is depressed into crude product slot with pressure itself in kettle;
5) material in crude product slot is sent into from the middle part of partition wall type rectifying column, tower reactor is warming up to 70-78 DEG C, rectifying tower top extraction third Ketone simultaneously flows back part acetone, side take-off methanol, and tower lower end produces the product of concentration >=99% and enters product after condensing Receiving slit, tower bottom recovered water remove waste water after hot water storgae is collected.
2. according to the method described in claim 1, it is characterized in that process 1) in methanol (A), acetone (B) molar ratio be 3.5- 3.8∶1。
3. according to the method described in claim 1, it is characterized in that process 2) in methanol (C) and acetone (B) molar ratio be 0.2- 0.5∶1。
4. according to the method described in claim 1, it is characterized in that process 3) in acidic resins be acid mesoporous amberlite Rouge;Molecular sieve is selected from one of HZSM-5, HMCM-22, SAPO-34, preferably SAPO-34.
5. according to the method described in claim 1, it is characterized in that process 4) in the heat source of secondary heat exchanger be process 2) or Process 5) in heat exchange recycling 70-75 DEG C of hot water.
6. according to the method described in claim 1, it is characterized in that process 5) in partition wall type rectifying column be divided into four regions, wrap It includes rectifying section (I), stripping section (II), side line rectifying section (III) and public stripping section (IV);Next door (5) is that eccentric or center is set It sets, makes the cross-sectional area ratio 1: 1~10: 1 of stripping section (II) Yu side line rectifying section (III).
7. according to the method described in claim 6, it is characterized in that the number of plates of rectifying section (I) is 8-10 block, stripping section (II) The number of plates be 10-15 block, the number of plates of side line rectifying section (III) is 10-15 block, and the number of plates of public stripping section (IV) is 3- 5 pieces, and stripping section (II) is identical as the number of plates of side line rectifying section (III).
8. according to the method described in claim 1, it is characterized in that process 5) in the acetone that produces and methanol return to process 1) In dosage bunker in recycle.
CN201711169986.5A 2017-11-15 2017-11-15 A kind of preparation method of acetone dimethyl acetal Pending CN109776287A (en)

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CN110724038A (en) * 2019-11-06 2020-01-24 安徽华甬新材料股份有限公司 Preparation method of methyl isopropenyl ether
CN113999092A (en) * 2021-09-30 2022-02-01 宿迁盛基医药科技有限公司 Method and device for recycling byproducts in production of statins intermediates
CN114213223A (en) * 2021-12-08 2022-03-22 浙江胡涂硅有限公司 Production process and production device of 2, 2-dimethoxypropane
CN115536504A (en) * 2022-09-19 2022-12-30 江苏道尔顿石化科技有限公司 Bulkhead catalytic reaction method and device for synthesizing polymethoxy dimethyl ether

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110724038A (en) * 2019-11-06 2020-01-24 安徽华甬新材料股份有限公司 Preparation method of methyl isopropenyl ether
CN113999092A (en) * 2021-09-30 2022-02-01 宿迁盛基医药科技有限公司 Method and device for recycling byproducts in production of statins intermediates
CN114213223A (en) * 2021-12-08 2022-03-22 浙江胡涂硅有限公司 Production process and production device of 2, 2-dimethoxypropane
CN114213223B (en) * 2021-12-08 2024-02-02 浙江胡涂硅有限公司 Production process and production device of 2, 2-dimethoxy propane
CN115536504A (en) * 2022-09-19 2022-12-30 江苏道尔顿石化科技有限公司 Bulkhead catalytic reaction method and device for synthesizing polymethoxy dimethyl ether
CN115536504B (en) * 2022-09-19 2024-04-05 江苏道尔顿石化科技有限公司 Partition wall catalytic reaction method and device for polymethoxy dimethyl ether synthesis

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