CN109773128A - Brake disc gap pouring device - Google Patents

Brake disc gap pouring device Download PDF

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Publication number
CN109773128A
CN109773128A CN201910238270.9A CN201910238270A CN109773128A CN 109773128 A CN109773128 A CN 109773128A CN 201910238270 A CN201910238270 A CN 201910238270A CN 109773128 A CN109773128 A CN 109773128A
Authority
CN
China
Prior art keywords
brake disc
sand
core
air duct
precoated sand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201910238270.9A
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Chinese (zh)
Inventor
马颖
马宗迎
韩维波
徐其刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG HONGMA ENGINEERING MACHINERY Co Ltd
Original Assignee
SHANDONG HONGMA ENGINEERING MACHINERY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANDONG HONGMA ENGINEERING MACHINERY Co Ltd filed Critical SHANDONG HONGMA ENGINEERING MACHINERY Co Ltd
Priority to CN201910238270.9A priority Critical patent/CN109773128A/en
Publication of CN109773128A publication Critical patent/CN109773128A/en
Withdrawn legal-status Critical Current

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Abstract

The present invention relates to a kind of brake disc gap pouring devices, belong to auto parts casting technology field.The present invention solves existing disk stomata, slag blister defect after existing brake disc casting, the higher problem of rejection rate.The present invention includes upper sand mo(u)ld, upper sand mo(u)ld lower part is provided with the lower sand mo(u)ld adaptable with it, the centre of upper sand mo(u)ld is provided with sprue, sprue is through upper sand mo(u)ld and is deep into lower sand mo(u)ld, brake disc inner cavity is provided among upper sand mo(u)ld and lower sand mo(u)ld, brake disc inner cavity is connected by lateral running channel with sprue;Intracavitary in the brake disc to be provided with outer core-skin, outer core-skin lower part is provided with precoated sand air duct core;In upper sand mo(u)ld bottom, precoated sand air duct core is arranged at the top of lower sand mo(u)ld for the outer core-skin setting.The present invention mainly applies to carry out the place of brake disc casting.

Description

Brake disc gap pouring device
Technical field
The present invention relates to a kind of brake disc gap pouring devices, belong to auto parts casting technology field.
Background technique
Brake disc is exactly in simple terms a round plate, it is also rotation when car is advanced.Brake caliper is clamped Brake disc and generate brake force, be exactly that it clamps brake disc and plays the role of slowing down or stopping when touching on the brake.Brake disc system Dynamic effect is good and more easy to maintain than drum brakes.
Present brake disc casting using side into mold by the way of water of casting, laterally enter water, stop after processing Hull face stomata, slag blister defect, rejection rate is higher, especially when processing has the brake disc of ABS tooth, since ABS tooth mould is downward Design, the tooth angle processed are easy existing defects, cause product quality not high.
Summary of the invention
It is an object of the invention to overcome the existing existing drawbacks described above of brake disc casting, a kind of brake disc gap is proposed Pouring device, simple structure and reasonable design, brake disc disk stomata, the slag blister made are few, high yield rate.
The present invention, which is that the following technical solution is employed, to be realized:
A kind of brake disc gap pouring device, including upper sand mo(u)ld, upper sand mo(u)ld lower part are provided with the lower sand mo(u)ld adaptable with it, The centre of upper sand mo(u)ld is provided with sprue, and sprue is through upper sand mo(u)ld and is deep into lower sand mo(u)ld, among upper sand mo(u)ld and lower sand mo(u)ld It is provided with brake disc inner cavity, brake disc inner cavity is connected by lateral running channel with sprue;Intracavitary setting in the brake disc There is outer core-skin, outer core-skin lower part is provided with precoated sand air duct core;The outer core-skin is arranged in upper sand mo(u)ld bottom, precoated sand air duct Core is arranged at the top of lower sand mo(u)ld.
Brake disc gap pouring device is entered from lower sand mo(u)ld by sprue from top, is then entered from lateral running channel Brake disc inner cavity is cast, and enters back into lateral running channel after flowing into sprue bottom, reduces the impact force of casting water, simultaneously Be flowed into the speed of brake disc inner cavity more evenly, speed uniformly cast afterwards water temperature it is also more stable, then it is cooling when, water-setting of casting Gu process is more balanced, the formation of stomata, slag blister is further reduced.
Further preferred, the casting core includes that outer core-skin, precoated sand air duct core and ABS gear ring mould, outer core-skin are set It sets on precoated sand air duct core top, outer core-skin lower part is embedded into precoated sand air duct in-core, the setting of precoated sand air duct in-core upper lateral part There is ABS gear ring mould;The described connor gate setting in precoated sand air duct in-core lateral roof, connor gate be connected to brake disc inner cavity and Lateral running channel;The outer side-lower of connor gate is arranged in the ABS gear ring mould.
ABS gear ring mould designs upwards, and casting water can uniformly be flowed into ABS gear ring mould by connor gate when casting, During ABS gear ring mould, gas can be discharged upwards, and multiple equally distributed connor gates cast water more evenly after flowing into Be dispersed on ABS gear ring mould, situations such as being not in unfilled corner after the molding of ABS tooth, molding effect is more preferable.
Further preferred, the circle of precoated sand air duct core outer ledge one is evenly arranged with multiple radioactivity exhausts Road;The radioactivity exhaust duct is arranged between upper sand mo(u)ld and lower sand mo(u)ld, radioactivity exhaust duct connection outside and precoated sand wind Road core.Radioactivity exhaust duct is communicated with precoated sand air duct core, after water of casting enters brake disc inner cavity from bottom, in brake disc Intracavitary air can be with the discharge of precoated sand air duct core radiotropism exhaust duct be gradually passed through, and radioactivity exhaust duct is uniformly arranged, really Exhaust process stable and uniform is protected, prevents the formation of internal porosity, slag blister, it is ensured that brake disc quality.
Further preferably the outer core-skin includes embedded division and forming part, and embedded division is arranged in precoated sand air duct core Top surface, forming part are deep into sand mo(u)ld.
Further preferably the embedded division is elongated, and both sides of the edge and precoated sand air duct core are adapted, before embedded division The size of two sides is less than precoated sand air duct core afterwards.Outer core-skin embedded division front and rear sides are less than the size of precoated sand air duct core, overlay film The venting quality of sand air duct core is more preferable, and preferably gas intracavitary in brake disc can be discharged by radioactivity exhaust duct, so that It is less to pour brake disc stomata, the slag blister cast out.
Further preferred, the connor gate is provided with eight.
It is further preferred, the wide 20mm, high 3mm in the radioactivity exhaust duct section.
The beneficial effects of the present invention are:
(1) brake disc gap of the present invention pouring device is cast by the sprue being arranged on upper sand mo(u)ld, is poured Water intracavitary diffusion into brake disc from centre is cast, when diffusion is internally flowed more evenly, while when water of casting flows inward into, internal Bubble is spread out more easily by sand mo(u)ld, and the brake disc quality made is higher.
(2) brake disc gap of the present invention pouring device is enclosed by precoated sand air duct core outer ledge one and is uniformly set Multiple radioactivity exhaust ducts are equipped with, internal gas can further be discharged, reduce the formation of stomata, slag blister, improve casting Brake disc quality out.
(3) brake disc gap of the present invention pouring device, is provided with ABS gear ring mould, and when casting, casting water is from top It flows into after lateral running channel and ABS gear ring mould is entered by connor gate, when casting casts water flow velocity relatively more evenly, can cover completely It covers on ABS gear ring mould, therefore pours the ABS gear ring cast out and be not in unfilled corner, lack the problem of side, quality is higher.
(4) brake disc gap of the present invention pouring device, outer core-skin front and rear sides are less than the ruler of precoated sand air duct core Very little, the venting quality of precoated sand air duct core is more preferable, can preferably arrange gas intracavitary in brake disc by radioactivity exhaust duct Out, so as to pour the brake disc stomata, the slag blister that cast out less.
Detailed description of the invention
Fig. 1 is the cross-sectional view of the embodiment of the present invention;
Fig. 2 is the cross-sectional view of Figure 1A-A of the embodiment of the present invention;
In figure: 1, upper sand mo(u)ld;2, lower sand mo(u)ld;3, sprue;4, lateral running channel;5, outer core-skin;6, precoated sand air duct core;7, Radioactivity exhaust duct;8, connor gate;9, ABS gear ring mould;10, brake disc inner cavity.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings.
As shown in Figs. 1-2, a kind of brake disc gap pouring device of the present invention, including upper sand mo(u)ld 1, under upper sand mo(u)ld 1 Portion is provided with the lower sand mo(u)ld 2 adaptable with it, and the centre of upper sand mo(u)ld 1 is provided with sprue 3, and sprue 3 is simultaneously deep through upper sand mo(u)ld 1 Enter into lower sand mo(u)ld 2, brake disc inner cavity 10 is provided among upper sand mo(u)ld 1 and lower sand mo(u)ld 2, brake disc inner cavity 10 passes through lateral running channel 4 are connected with sprue 3;Casting core is provided in the brake disc inner cavity 10, casting core is provided at lateral running channel 4 Multiple connor gates 8, connor gate 8 are evenly distributed on around lateral running channel 4.The casting core includes outer core-skin 5, precoated sand Air duct core 6 and ABS gear ring mould 9, outer core-skin 5 are arranged on 6 top of precoated sand air duct core, and outer 5 lower part of core-skin is embedded into precoated sand wind In road core 6, core 6 inside upper part in precoated sand air duct is provided with ABS gear ring mould 9;The connor gate 8 is arranged in precoated sand air duct 6 inside top of core, connor gate 8 are connected to brake disc inner cavity 10 and lateral running channel 4;The setting of ABS gear ring mould 9 is poured in gap The outer side-lower of mouth 8.6 outer ledge one of the precoated sand air duct core circle is evenly arranged with multiple radioactivity exhaust ducts 7;It is described Radioactivity exhaust duct 7 be arranged between upper sand mo(u)ld 1 and lower sand mo(u)ld 2, radioactivity exhaust duct 7 is connected to external with precoated sand air duct core 6.The outer core-skin 5 includes embedded division and forming part, and embedded division is arranged in 6 top surface of precoated sand air duct core, and forming part is deep into In upper sand mo(u)ld 1.The embedded division is elongated, and both sides of the edge and precoated sand air duct core 6 are adapted, the ruler of embedded division front and rear sides It is very little to be less than precoated sand air duct core 6.The connor gate 8 is provided with eight.The width in 7 section of radioactivity exhaust duct 20mm, high 3mm.
The course of work of the invention is as described below:
When being cast, casting water enters from the sprue 3 of upper sand mo(u)ld 1, divides through lateral running channel 4, then out of connor gate 8 It dissipates and enters in brake disc inner cavity 10, while can enter on ABS gear ring mould 9,10 internal gas of brake disc inner cavity can be from radiation Property exhaust duct 7 and upper sand mo(u)ld 1 and lower sand mo(u)ld 2 in be discharged, casting water is formed in inside, becomes brake disc cast member, is carried out next The processing of step.
The present invention mainly applies to carry out the place of brake disc casting.
Certainly, above content is only presently preferred embodiments of the present invention, be should not be construed as limiting to implementation of the invention Example range.The present invention is also not limited to the example above, and those skilled in the art are in essential scope of the invention Interior made all the changes and improvements etc., should all belong in patent covering scope of the invention.

Claims (7)

1. a kind of brake disc gap pouring device, it is characterised in that: including upper sand mo(u)ld (1), lower part is provided with and it for upper sand mo(u)ld (1) The centre of adaptable lower sand mo(u)ld (2), upper sand mo(u)ld (1) is provided with sprue (3), and sprue (3) is through upper sand mo(u)ld (1) and gos deep into To in lower sand mo(u)ld (2), it is provided with brake disc inner cavity (10) among upper sand mo(u)ld (1) and lower sand mo(u)ld (2), brake disc inner cavity (10) pass through Lateral running channel (4) is connected with sprue (3);
Casting core is provided in the brake disc inner cavity (10), casting core is provided with multiple gaps at lateral running channel (4) Cast gate (8), connor gate (8) are evenly distributed on around lateral running channel (4).
2. brake disc gap according to claim 1 pouring device, it is characterised in that: the casting core includes outer core-skin (5), precoated sand air duct core (6) and ABS gear ring mould (9), outer core-skin (5) are arranged in precoated sand air duct core (6) top, outer core-skin (5) lower part is embedded into precoated sand air duct core (6), and precoated sand air duct core (6) inside upper part is provided with ABS gear ring mould (9);
In precoated sand air duct core (6) inside top, connor gate (8) is connected to brake disc inner cavity for connor gate (8) setting (10) and lateral running channel (4);
Outer side-lower of ABS gear ring mould (9) setting in connor gate (8).
3. brake disc gap according to claim 2 pouring device, it is characterised in that: the precoated sand air duct core (6) The circle of outer ledge one is evenly arranged with multiple radioactivity exhaust ducts (7);
The radioactivity exhaust duct (7) is arranged between upper sand mo(u)ld (1) and lower sand mo(u)ld (2), and radioactivity exhaust duct (7) connection is outer Portion and precoated sand air duct core (6).
4. brake disc gap according to claim 2 pouring device, it is characterised in that: the outer core-skin (5) includes embedding Enter portion and forming part, embedded division is arranged in precoated sand air duct core (6) top surface, and forming part is deep into sand mo(u)ld (1).
5. brake disc gap according to claim 4 pouring device, it is characterised in that: the embedded division is elongated, and two Side edge and precoated sand air duct core (6) are adapted, and the size of embedded division front and rear sides is less than precoated sand air duct core (6).
6. brake disc gap according to claim 2 pouring device, it is characterised in that: connor gate (8) setting There are eight.
7. brake disc gap according to claim 3 pouring device, it is characterised in that: the radioactivity exhaust duct (7) The wide 20mm in section, high 3mm.
CN201910238270.9A 2019-03-27 2019-03-27 Brake disc gap pouring device Withdrawn CN109773128A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910238270.9A CN109773128A (en) 2019-03-27 2019-03-27 Brake disc gap pouring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910238270.9A CN109773128A (en) 2019-03-27 2019-03-27 Brake disc gap pouring device

Publications (1)

Publication Number Publication Date
CN109773128A true CN109773128A (en) 2019-05-21

Family

ID=66490903

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910238270.9A Withdrawn CN109773128A (en) 2019-03-27 2019-03-27 Brake disc gap pouring device

Country Status (1)

Country Link
CN (1) CN109773128A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114833308A (en) * 2022-04-14 2022-08-02 浙江坤博精工科技股份有限公司 Umbrella-shaped molten iron pouring gate pouring structure of large wind power bearing block casting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114833308A (en) * 2022-04-14 2022-08-02 浙江坤博精工科技股份有限公司 Umbrella-shaped molten iron pouring gate pouring structure of large wind power bearing block casting

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Application publication date: 20190521

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