CN109772954A - Bicyclic bar molding machine and forming method - Google Patents
Bicyclic bar molding machine and forming method Download PDFInfo
- Publication number
- CN109772954A CN109772954A CN201910200903.7A CN201910200903A CN109772954A CN 109772954 A CN109772954 A CN 109772954A CN 201910200903 A CN201910200903 A CN 201910200903A CN 109772954 A CN109772954 A CN 109772954A
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- Prior art keywords
- pushing block
- pushing
- hydraulic cylinder
- workbench
- rack
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Forging (AREA)
Abstract
Bicyclic bar molding machine and forming method disclosed by the invention, including rack and the first pushing shaped mechanism being installed in rack, lifting supporting mechanism, rotation bending mechanism and the second pushing shaped mechanism；The rack includes the workbench for being set to top, is provided with forming area in the middle part of workbench；First pushing shaped mechanism and the second pushing shaped mechanism are located at the two sides of the forming area, and the lifting supporting mechanism and rotation bending mechanism are located at the rear side of the forming area, and the front side of the forming area is to send part side.Invention is simple, using semi-automatic structure, is previously required to the work that more personal synergics are completed, a present people can be completed, reduce the operating pressure of worker, improve work efficiency.
Description
Technical field
The present invention relates to the bicyclic bar manufacturing field of contact nets in electrified railways more particularly to a kind of bicyclic bar molding machine with
And forming method.
Background technique
Bicyclic bar is the component for contact nets in electrified railways, and anchor angle steel is held in the well matched conjunction of one and pulley blocks realize pillar
With the connection for holding conducting wire, structure is as shown in Figure 1, its specific application method is referred to Publication No. " CN206551901U "
Patent of invention specification.
The production method of existing bicyclic bar are as follows: divided on several different machine stations respectively using bicyclic bar blank bar
Work Wan Cheng be bent needs staff constantly to move workpiece during molding, very troublesome, work
Low efficiency.
Summary of the invention
In place of avoiding the deficiencies in the prior art, bicyclic bar molding machine and forming method are provided,
To effectively solve the shortcomings of the prior art.
To achieve the above object, the technical scheme adopted by the invention is as follows: bicyclic bar molding machine, including rack and be installed on
The first pushing shaped mechanism, lifting supporting mechanism, rotation bending mechanism and the second pushing shaped mechanism in rack；
The rack includes the workbench for being set to top, is provided with forming area in the middle part of workbench；
First pushing shaped mechanism and the second pushing shaped mechanism are located at the two sides of the forming area, described
Lifting supporting mechanism and rotation bending mechanism are located at the rear side of the forming area, and the front side of the forming area is to send part side；
First pushing shaped mechanism is including the first pushing block and for driving first pushing block in workbench
On the first hydraulic cylinder that horizontally slips, it is described to send part side that the side far from first pushing block is provided with pushing block；
The lifting supporting mechanism includes lifting column and the second hydraulic cylinder for driving the lifting column to move up and down,
The top center of the lifting column is fixedly installed contoured support column；
The rotation bending mechanism includes rotary support tray and for driving the rotary support tray past on the table
The third hydraulic cylinder rotated again, the through-hole of the rotary support tray being provided centrally with for accommodating the lifting column, the rotation
The upper surface for turning support plate is equal with the upper surface of lifting column and rotary support tray on rotation be provided with molding pinch roller, form pinch roller
Accommodating space compatible with bicyclic bar is provided between the contoured support column, the lower outside of the rotary support tray is set
It is equipped with gear part, drive rack is fixedly installed on the output rod of the third hydraulic cylinder, drive rack is nibbled with the gear part
Close setting；
It is provided on rear side of the workbench and send part limited block, sent part limited block and the accommodating space to constitute and send part process
In location structure；
Second pushing shaped mechanism is including the second pushing block and for driving second pushing block in workbench
On the 4th hydraulic cylinder that horizontally slips.
Further, it is provided on front side of the workbench and send part auxiliary positioning block.
Further, it is respectively cooperating with first pushing block on the workbench and the second pushing block is provided with the first leading truck
With the second leading truck.
Further, waste residue collecting mechanism is provided in the rack, waste residue collecting mechanism includes mobilizable is arranged in machine
Waste residue collecting box on the downside of frame offers dreg collecting slot in position corresponding with the rotary support tray on the workbench, collects
The bottom of slag chute offers leakage cinder hole, and leakage cinder hole is connect by material leakage pipe with the collection port of the waste residue collecting box.
A kind of forming method using above-mentioned bicyclic bar molding machine, includes the following steps:
Step 1: by the body of rod from sending part side to be sent into, being abutted against after the accommodating space across contoured support column and molding pinch roller
On sending part limited block；
Step 2: first hydraulic cylinder pushes the first pushing block to move right, and pushes away in contoured support column, pushing block with first
Under the cooperation of clamp dog, bending is carried out to the body of rod；
Step 3: third Driven by Hydraulic Cylinder rotary support tray drives molding pinch roller to be rotated clockwise, in the process of rotation
In, the end of the body of rod is curved into ring-type；
Step 4: the 4th the second pushing block of Hydraulic Cylinder is moved to the left, and the second pushing block and the cooperation of the first pushing block are completed
Last pushing shaped；
Step 5: second hydraulic cylinder driving lifting column moves down so that contoured support column be detached to the limitation of product and
It takes in through-hole, at the same time, the first pushing block, rotary support tray and the equal return of the second pushing block, with product can be taken
Out.
Above-mentioned technical proposal of the invention has the advantages that invention is simple, using semi-automation
Structure is previously required to the work that more personal synergics are completed, and a present people can be completed, and reduce the operating pressure of worker, improves
Working efficiency.
Detailed description of the invention
Fig. 1 is bicyclic rod structure schematic diagram in the prior art；
Fig. 2 is antero-lateral perspective structural representation of the embodiment of the present invention；
Fig. 3 is rear perspective structural representation of the embodiment of the present invention one；
Fig. 4 is rear perspective structural representation of the embodiment of the present invention two；
Fig. 5 is the partial enlarged view in Fig. 4 at A；
Fig. 6 is the structural schematic diagram of the first pushing block and the second pushing block of the embodiment of the present invention；
Fig. 7 is top view of the embodiment of the present invention；
Fig. 8 is B-B direction cross-sectional view in Fig. 7；
Fig. 9 is working state figure of the embodiment of the present invention one；
Figure 10 is working state figure of the embodiment of the present invention two；
Figure 11 is working state figure of the embodiment of the present invention three；
Figure 12 is working state figure of the embodiment of the present invention four.
Specific embodiment
Embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples.Following embodiment is used for
Illustrate the present invention, but cannot be used to limit the scope of the invention.
In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or more；Term " on ",
The orientation or positional relationship of the instructions such as "lower", "left", "right", "inner", "outside", " front end ", " rear end ", " head ", " tail portion " is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as pair
Limitation of the invention.In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, it can also be indirectly connected through an intermediary.For this
For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
As illustrated in figs. 2 through 8, bicyclic bar molding machine described in the present embodiment, rack 1 and what is be installed in rack 1 first push away
Shaping mechanism 10, lifting supporting mechanism 20, rotation bending mechanism 30 and the second pushing shaped mechanism 40 processed；
Rack 1 includes the workbench 2 for being set to top, and the middle part of workbench 2 is provided with forming area 3, in the present embodiment
In, forming area 3 refers to the bicyclic bar region that deformation occurs, limits without specific boundary.
First pushing shaped mechanism 10 and the second pushing shaped mechanism 40 are located at the two sides of forming area 3, lifting branch
Support mechanism 20 and rotation bending mechanism 30 are located at the rear side of forming area 3, and the front side of forming area 3 is to send part side；
First pushing shaped mechanism 10 includes the first pushing block 11 and is used to drive the first pushing block 11 in workbench 2
The first hydraulic cylinder 12 to horizontally slip, first hydraulic cylinder 12 are fixed on workbench 2, send part side far from the first pushing block
11 side is provided with pushing block 4, and pushing block 4 is fixed on workbench 2；
It goes up and down supporting mechanism 20 and includes lifting column 21 and the second hydraulic cylinder 22 for driving lifting column 21 to move up and down,
Second hydraulic cylinder 22 is fixed in rack 1, and the top center of lifting column 21 is fixedly installed contoured support column 211, at this
In embodiment, machine structure that contoured support column 211 and lifting column 21 are integrally formed；
Rotation bending mechanism 30 is including rotary support tray 31 and for driving rotary support tray 31 reciprocal on workbench 2
The third hydraulic cylinder 32 of rotation, third hydraulic cylinder 32 are fixed in rack 1, and being provided centrally with for rotary support tray 31 is used for
The through-hole 311 of lifting column 21 is accommodated, lifting column 21 can go up and down and revolve relative to rotary support tray 31 in the through-hole 311
Turn, while rotary support tray 31 plays the role of guide and limit to the activity of lifting column 21, the upper surface of rotary support tray 31 with
The upper surface of lifting column 21 is equal and rotary support tray 31 on rotation be provided with molding pinch roller 33, the circumferential setting of molding pinch roller 33
There is arc pressure surface, forms and be provided with accommodating space 5 compatible with bicyclic bar between pinch roller 33 and contoured support column 211, rotate
The lower outside of support plate 31 is provided with gear part 312, and drive rack 34 is fixedly installed on the output rod of third hydraulic cylinder 32,
Drive rack 34 is engaged with gear part 312, and the bottom cooperation drive rack 34 of workbench 2 is provided with leading truck；
The rear side of workbench 2, which is provided with, send part limited block 6, during sending part limited block 6 and the composition of accommodating space 5 to send part
Location structure；
Second pushing shaped mechanism 40 includes the second pushing block 41 and is used to drive the second pushing block 41 in workbench 2
The 4th hydraulic cylinder 42 to horizontally slip, the 4th hydraulic cylinder 42 are fixed on workbench 2.
It is respectively cooperating with bicyclic bar on first pushing block 11 and the second pushing block 41 and is provided with the first locating slot 111 and second fixed
Position slot 411.
The front side of workbench 2, which is provided with, send part auxiliary positioning block 7, when sending part, from sending part side to be sent into the body of rod, so that bar
The side of body is bonded with the side wall of auxiliary positioning block 7, is then pushed away to rear side, so that it may be resisted against across accommodating space 5 and part is sent to limit
On the block 6 of position, part is sent in completion.
It is respectively cooperating with the first pushing block 11 on workbench 2 second pushing block 41 is provided with the first leading truck 8 and is led with second
To frame 9.
It is provided with waste residue collecting mechanism in rack 1, waste residue collecting mechanism includes mobilizable the useless of 1 downside of rack being arranged in
Slag collecting box 50 offers dreg collecting slot 201, the bottom of dreg collecting slot 201 in position corresponding with rotary support tray 31 on workbench 2
Portion offers leakage cinder hole 202, and leakage cinder hole 202 is connect with the collection port of waste residue collecting box 50 by material leakage pipe 51, bent in the body of rod
During at bicyclic bar, have clast and fall, when clast is saved bit by bit it is more when, with steel brush by clast be swept into leakage cinder hole 202
In, in centralized collection to waste residue collecting box 50, in the present embodiment, waste residue collecting box 50 is directly placed in rack 1, with leakage
Expects pipe 51 is split type structure, and the collection port of waste residue collecting box 50 is set up directly on the lower section of material leakage pipe 51, conveniently takes and topple over.
A kind of forming method using above-mentioned bicyclic bar molding machine, includes the following steps:
Step 1: as shown in figure 9, by end burn the red body of rod 60 from send part side be sent into, pass through contoured support column 211 at
It acts against and is sent on part limited block 6 after accommodating space 5 between type pinch roller 33；
Step 2: as shown in Figure 10, first hydraulic cylinder 12 pushes the first pushing block 11 to move right, in contoured support column
211, under the cooperation of pushing block 4 and the first pushing block 11, bending is carried out to the body of rod 60；
Step 3: as shown in figure 11, third hydraulic cylinder 32 drives rotary support tray 31 that molding pinch roller 33 is driven to carry out clockwise
Rotation, in the course of rotation, curves ring-type for the end of the body of rod 60；
Step 4: as shown in figure 12, the 4th hydraulic cylinder 42 pushes the second pushing block 41 to be moved to the left, the second pushing block 41 with
Last pushing shaped is completed in the cooperation of first pushing block 11；
Step 5: second hydraulic cylinder 22 drives lifting column 21 to move down, so that contoured support column 211 is detached to product
It limits and takes in through-hole 311, facilitate the taking-up of product, at the same time, the first pushing block 11, rotary support tray 31 and second
The equal return of pushing block 41, with product can be taken out.
The above process is the molding of bicyclic bar unilateral side ring, and the molding of the other side repeats the above steps.
The present invention is simple, using semi-automatic structure, is previously required to the work that more personal synergics are completed, a present people is
It is achievable, the operating pressure of worker is reduced, is improved work efficiency.
The embodiment of the present invention is given for the purpose of illustration and description, and is not exhaustively or by this to send out
It is bright to be limited to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Choosing
Selecting and describe embodiment is and to make those skilled in the art to more preferably illustrate the principle of the present invention and practical application
It will be appreciated that the present invention is to design various embodiments suitable for specific applications with various modifications.
Claims (5)
1. bicyclic bar molding machine, which is characterized in that including rack and the first pushing shaped mechanism being installed in rack, lifting
Supporting mechanism, rotation bending mechanism and the second pushing shaped mechanism；
The rack includes the workbench for being set to top, is provided with forming area in the middle part of workbench；
First pushing shaped mechanism and the second pushing shaped mechanism are located at the two sides of the forming area, the lifting
Supporting mechanism and rotation bending mechanism are located at the rear side of the forming area, and the front side of the forming area is to send part side；
First pushing shaped mechanism is including the first pushing block and for driving first pushing block left on the table
The first hydraulic cylinder of right sliding, it is described to send part side that the side far from first pushing block is provided with pushing block；
The lifting supporting mechanism includes lifting column and the second hydraulic cylinder for driving the lifting column to move up and down, described
The top center of lifting column is fixedly installed contoured support column；
The rotation bending mechanism includes rotary support tray and for driving rotary support tray reciprocating rotary on the table
Dynamic third hydraulic cylinder, the through-hole of the rotary support tray being provided centrally with for accommodating the lifting column, the rotation branch
The upper surface of support plate and the upper surface of lifting column is equal and rotary support tray on rotation be provided with molding pinch roller, form pinch roller and institute
It states and is provided with accommodating space compatible with bicyclic bar between contoured support column, the lower outside of the rotary support tray is provided with
Gear part is fixedly installed drive rack on the output rod of the third hydraulic cylinder, and drive rack is engaged with the gear part and set
It sets；
It is provided on rear side of the workbench and send part limited block, during sending part limited block and accommodating space composition to send part
Location structure；
Second pushing shaped mechanism is including the second pushing block and for driving second pushing block left on the table
4th hydraulic cylinder of right sliding.
2. bicyclic bar molding machine according to claim 1 and forming method, which is characterized in that the front side of the workbench
It is provided with and send part auxiliary positioning block.
3. bicyclic bar molding machine according to claim 1 and forming method, which is characterized in that on the workbench respectively
First pushing block and the second pushing block is cooperated to be provided with the first leading truck and the second leading truck.
4. bicyclic bar molding machine according to claim 1 and forming method, which is characterized in that be provided in the rack
Waste residue collecting mechanism, waste residue collecting mechanism include mobilizable waste residue collecting box that frame underside is arranged in, on the workbench
Dreg collecting slot is offered in position corresponding with the rotary support tray, the bottom of dreg collecting slot offers leakage cinder hole, and leakage cinder hole is logical
Material leakage pipe is crossed to connect with the collection port of the waste residue collecting box.
5. a kind of forming method using bicyclic bar molding machine described in claim 1-4 any one, which is characterized in that including
Following steps:
Step 1: by the body of rod from sending part side to be sent into, acting against and send after the accommodating space across contoured support column and molding pinch roller
On part limited block；
Step 2: first hydraulic cylinder pushes the first pushing block to move right, in contoured support column, pushing block and the first pushing block
Cooperation under, to the body of rod carry out bending；
Step 3: third Driven by Hydraulic Cylinder rotary support tray drives molding pinch roller to be rotated clockwise, in the course of rotation,
The end of the body of rod is curved into ring-type；
Step 4: the 4th the second pushing block of Hydraulic Cylinder is moved to the left, and the second pushing block and the cooperation of the first pushing block are completed finally
Pushing shaped；
Step 5: second hydraulic cylinder driving lifting column moves down, so that contoured support column is detached from the limitation to product and income
In through-hole, at the same time, the first pushing block, rotary support tray and the equal return of the second pushing block, with product can be taken out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910200903.7A CN109772954B (en) | 2019-03-18 | 2019-03-18 | Double-ring rod forming machine and forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910200903.7A CN109772954B (en) | 2019-03-18 | 2019-03-18 | Double-ring rod forming machine and forming method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109772954A true CN109772954A (en) | 2019-05-21 |
| CN109772954B CN109772954B (en) | 2023-08-22 |
Family
ID=66489583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910200903.7A Active CN109772954B (en) | 2019-03-18 | 2019-03-18 | Double-ring rod forming machine and forming method |
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| Country | Link |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100263425A1 (en) * | 2007-07-27 | 2010-10-21 | Mani, Inc. | Bending Method Of Medical Suturing Needle |
| CN104607570A (en) * | 2014-12-31 | 2015-05-13 | 金文哲 | Double-end wire bender |
| CN104826925A (en) * | 2015-04-13 | 2015-08-12 | 张家港江苏科技大学产业技术研究院 | Bending and forming production line |
| US20160089195A1 (en) * | 2014-09-29 | 2016-03-31 | Innovasis Development Partners, Llc | Articulating rod bender and cutter |
| CN107321828A (en) * | 2017-07-28 | 2017-11-07 | 梁山长城液压设备有限公司 | Vehicle tarpaulin bar numerical control bender and its bending method |
| CN207043084U (en) * | 2017-07-28 | 2018-02-27 | 梁山长城液压设备有限公司 | Vehicle tarpaulin bar numerical control bender |
| CN108160879A (en) * | 2017-12-28 | 2018-06-15 | 广州彩虹五金弹簧有限公司 | A kind of seven axis molding machine of double end |
-
2019
- 2019-03-18 CN CN201910200903.7A patent/CN109772954B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100263425A1 (en) * | 2007-07-27 | 2010-10-21 | Mani, Inc. | Bending Method Of Medical Suturing Needle |
| US20160089195A1 (en) * | 2014-09-29 | 2016-03-31 | Innovasis Development Partners, Llc | Articulating rod bender and cutter |
| CN104607570A (en) * | 2014-12-31 | 2015-05-13 | 金文哲 | Double-end wire bender |
| CN104826925A (en) * | 2015-04-13 | 2015-08-12 | 张家港江苏科技大学产业技术研究院 | Bending and forming production line |
| CN107321828A (en) * | 2017-07-28 | 2017-11-07 | 梁山长城液压设备有限公司 | Vehicle tarpaulin bar numerical control bender and its bending method |
| CN207043084U (en) * | 2017-07-28 | 2018-02-27 | 梁山长城液压设备有限公司 | Vehicle tarpaulin bar numerical control bender |
| CN108160879A (en) * | 2017-12-28 | 2018-06-15 | 广州彩虹五金弹簧有限公司 | A kind of seven axis molding machine of double end |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109772954B (en) | 2023-08-22 |
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