CN109772185A - A kind of material device and its application method - Google Patents
A kind of material device and its application method Download PDFInfo
- Publication number
- CN109772185A CN109772185A CN201910204812.0A CN201910204812A CN109772185A CN 109772185 A CN109772185 A CN 109772185A CN 201910204812 A CN201910204812 A CN 201910204812A CN 109772185 A CN109772185 A CN 109772185A
- Authority
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- China
- Prior art keywords
- tank body
- pipe
- heat conducting
- steam
- support plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 10
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000004115 Sodium Silicate Substances 0.000 claims abstract description 18
- 229910052911 sodium silicate Inorganic materials 0.000 claims abstract description 18
- 238000004090 dissolution Methods 0.000 claims abstract description 12
- 239000000945 filler Substances 0.000 claims abstract description 11
- 235000019795 sodium metasilicate Nutrition 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000011343 solid material Substances 0.000 claims description 5
- 230000008676 import Effects 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 239000010865 sewage Substances 0.000 claims description 4
- 239000008399 tap water Substances 0.000 claims description 3
- 235000020679 tap water Nutrition 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000013049 sediment Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000011978 dissolution method Methods 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Devices For Medical Bathing And Washing (AREA)
Abstract
A kind of material device and its application method, material device includes tank body (8), steam pipe (3), filler pipe (4), drainage conduit (6) and feed opening (7), several heat conducting pipes (2) and support plate (10) are equipped in tank body (8), heat conducting pipe (2) lower end links together with support plate (10), it is commonly mounted on tank body (8) middle position, tank body (8) is divided into epicoele and cavity of resorption；Steam pipe (3) and drainage conduit (6) extend into intracavitary under the tank body (8) below support plate (10), it enters intracavitary under tank body (8) after material (1) dissolution, and drains through drainage conduit (6) through heat conducting pipe (2).Material device of the invention and its application method are especially suitable for sodium metasilicate material, by arranging heat conducting pipe, substantially increase heating speed, it can effectively solve to heat slow, susceptible to plugging situation, be conducive to factory's continuous production, it is not necessary to often maintenance, manpower is saved, labor intensity is reduced.
Description
Technical field
The present invention relates to chemical material preparation technical field more particularly to a kind of material device and its application methods, are suitble to
The dissolution of sodium metasilicate or similar solid dissolvable object.
Background technique
Sodium metasilicate is commonly called as sodium silicate, is a kind of water-soluble silicate, is commonly called as waterglass.Sodium metasilicate is a kind of important inorganic
Industrial chemicals, in addition to being used as detergent and Binder Composition, or manufacture silica gel, molecular sieve, silica solution, white carbon black etc. are fine
The important source material of chemical products, purposes is very extensive, the important role in national economy.
The liquid sodium silicate material device that the country uses now mainly uses high pressure dissolution method, by material and water by certain ratio
Example is added in material kettle, is passed through the steam of elevated pressures, after a period of time, sodium silicate liquid is imported into product holding vessel
It is interior.But this method is in use, the situation that heating speed is slow, causes material that cannot disposably change, material effect often occurs
Rate is low.And all accumulation in a kettle, leads to the poor air permeability of material, easily causes solidification to agglomerate during material, tank material
The sediment that bottom is accumulated excessively can also block drainage conduit, influence discharge.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of material device, by arrangement heat conducting pipe, improves heating speed,
It can effectively solve to heat slow, susceptible to plugging situation, make rapidly and uniformly to dissolve and carry out discharge, be conducive to factory's continuous production,
It need not often repair, save manpower, reduce labor intensity, present invention simultaneously provides the application methods of the material device.
The purpose of the present invention is what is be achieved through the following technical solutions.
A kind of material device, including tank body, steam pipe, filler pipe, drainage conduit and feed opening, tank body is interior to lead equipped with several
Heat pipe and support plate, the heat conducting pipe lower end link together with support plate, are commonly mounted on tank body middle position, by tank body point
For epicoele and cavity of resorption；The steam pipe and drainage conduit extend into it is intracavitary under the tank body below support plate, through thermally conductive after material dissolution
Pipe enters intracavitary under tank body, and drains through drainage conduit.
A kind of material device as described above, which is characterized in that the material device is used for the material of water soluble salt, institute
Stating water soluble salt includes sodium metasilicate.
Above-described material device, the tank body are vertical tank, steam pipe, filler pipe, drainage conduit and feed opening arrangement
On the upside of tank body, tank body lower end is equipped with support frame and sewage draining exit.
Above-described material device, tank body side are provided with manhole, and the manhole position is higher than support plate position.
Above-described material device, the heat conducting pipe be it is columnar structured, several holes, upper end seal are provided on entire outer wall
It closes, lower ending opening.
Preferably, the thermally conductive pipe outside diameter is highly greater than 2 meters between 50~100mm.
Above-described material device is provided with several circular holes in the support plate, and size is matched with heat conducting pipe, is additionally set
There are steam pipe import and drainage conduit outlet.
Further, the heat conducting pipe lower end is inserted into support plate and corresponds in circular hole, and upper end passes through in connector and tank body
Wall is connected.
Above-described material device, the steam pipe lower end carry out curve transition after extending into tank body cavity of resorption, will be open
Direction material upward.
Above-described material device, the drainage conduit lower end extend into the middle section position of tank body cavity of resorption.
Further, steam pipe lower end outlet port height is higher than drainage conduit lower end outlet port height.
The application method of above-described material device, includes the following steps:
Step 1 weighs to solid material, the solid material after weighing is added in tank body from feed opening, simultaneously
Quantitative tap water is added into tank body for self-watering pipe；
Step 2 closes feed opening and filler pipe, opens steam pipe, steam is passed through into tank body to specified pressure, is then beaten
Open air in exhaust-valve drain tank body；
Step 3 is again turned on steam pipe, and steam is passed through into tank body to specified pressure, enters steam along steam pipe
Tank body cavity of resorption, is transmitted then up, is contacted by each heat conducting pipe in support plate with material, is carried out heating material；
Step 4, after the heating material described in the step 3 carried out to specified time, steam off pipe, the feed liquid of dissolution
Enter tank body cavity of resorption from heat conducting pipe, and tank body is discharged along drainage conduit under the promotion of pressure inside the tank.
In conclusion the invention has the benefit that
1, material device of the present invention can carry out material by heat conducting pipe fast by built-in support plate and heat conducting pipe
Speed heating, under the double action of hot steam and heat conducting pipe, substantially reduces material heating time, the feelings of the built-in full with substance of tank body
Under condition, can all it be dissolved within 3 hours.
2, material dispersion is come by several heat conducting pipes, rather than is packed together by material device of the present invention, makes object
Material can be more uniform by heat of solution, reduces the generation of dissolution sediment, improves the stability of product quality.
3, material device of the present invention will not block drainage conduit since dissolved sediment is less, therefore can carry out continuous
Labor intensity is effectively reduced in production, saves production cost, is particularly suitable for the dissolution of sodium metasilicate or similar solid dissolvable object.
Detailed description of the invention
By reading the following detailed description of the preferred embodiment, the scheme of the application and advantage skill common for this field
Art personnel will become clear.The drawings are only for the purpose of illustrating a preferred embodiment, and is not considered as to of the invention
Limitation.In the accompanying drawings:
Fig. 1 is a kind of structural schematic diagram of the embodiment of the present invention 1；
Component representated by each appended drawing reference in figure are as follows:
1, material, 2, heat conducting pipe, 3, steam pipe, 4, filler pipe, 5, exhaust-valve, 6, drainage conduit, 7, feed opening, 8, tank body,
9, manhole, 10, support plate.
Specific embodiment
The illustrative embodiments of the disclosure are more fully described below in conjunction with attached drawing.It is to be appreciated that providing these realities
The mode of applying is to be able to thoroughly understand the disclosure, and the scope of the present disclosure can be communicated completely to this field
Technical staff may be realized in various forms the disclosure, without that should be limited by the embodiments set forth herein.
It should be appreciated that the element can be directly connected to when referring to that element is " connected " or " connection " is to another element
Or it is attached to another element, or may exist intermediary element.Other terms for describing relationship between element should be with same
The mode of sample explain (for example, " ... between ", " neighbouring " etc.).
Embodiment 1
Referring to Fig. 1, Fig. 1 is a kind of sodium metasilicate material device of the present embodiment, the dissolution for sodium silicate solids material 1
Material, is vertical structure, including tank body 8, tank body 8 be it is columnar structured, upper and lower side is equipped with end socket, wherein top is provided with steaming
Steam pipe 3, filler pipe 4, drainage conduit 6 and feed opening 7, the steam pipe 3 are used to be passed through hot steam, the filler pipe 4 into tank body 8
For adding water into tank body 8, the drainage conduit 6 can export the sodium silicate liquid dissolved in tank body 8 to holding vessel, described
Feed opening is used to that sodium silicate solids material 1 is added into tank body 8.8 lower part of tank body is equipped with support frame and sewage draining exit, the sewage draining exit
Positioned at 8 lowest part of tank body, tank body 8 can be discharged in dissolved sediment.
Further, it is additionally provided with exhaust-valve 5 on the steam pipe 3, for discharging the steam in tank body 8.
In the present embodiment, several heat conducting pipes 2 and support plate 10,2 lower end of heat conducting pipe and support are equipped in tank body 8
Plate 10 is plugged in together, and is commonly mounted on 8 middle position of tank body, tank body is divided into epicoele and cavity of resorption.Preferably, comprehensively consider tank
Body 8 can accommodate the ability of material 1 and dissolution mass rate of emission, the support plate 10 are mounted on 8 lower middle position of tank body.
Further, the heat conducting pipe 2 is columnar structured, and several holes are equipped on entire outer wall, and aperture is less than material 1
Grain, upper end closed, lower ending opening.Preferably, to improve 1 solution rate of material, 2 outer diameter of the heat conducting pipe setting is on the left side 75mm
The right side, height are arranged in 2m or so.
In the present embodiment, the support plate 10 is disc structure, and surface is equipped with several circular holes, outside aperture and heat conducting pipe 2
Diameter matches, and heat conducting pipe 2 is facilitated to be inserted into the correspondence circular hole of support plate 10.
Further, 2 upper end of heat conducting pipe is connected by connector with 8 inner wall of tank body, prevents material 1 from often colliding thermally conductive
On pipe 2, by heat conducting pipe collision deformation or displacement.
In the present embodiment, it is also provided with steam pipe import and drainage conduit outlet in the support plate 10, is used for 3 He of steam pipe
Drainage conduit 6 passes through support plate 10 and enters 8 cavity of resorption of tank body.
Further, after the steam pipe 3 enters 8 cavity of resorption of tank body by the steam pipe import in support plate 10, pipeline into
Opening direction material 1 upward is facilitated steam to enter 1 epicoele heated material 1 of tank body from heat conducting pipe 2 by row curve transition.
Further, the drainage conduit 6 enters the middle section of 8 cavity of resorption of tank body by the drainage conduit outlet in support plate 10
It sets, the sodium silicate liquid of dissolution is discharged, why the middle section position of 8 cavity of resorption of tank body is arranged in drainage conduit 6, is in order to will be clean
Sodium silicate liquid discharge can touch the residue or sediment of 8 bottom of tank body if too low.
Preferably, to avoid the outlet of steam pipe 3 from submerging in sodium silicate liquid, the steam pipe 3 in 8 cavity of resorption of tank body is exported
Height is higher than 6 lower end outlet port height of drainage conduit.
In the present embodiment, it is provided with manhole 9 on 8 side wall of tank body of 10 top of support plate, easy cleaning safeguards 2 He of heat conducting pipe
Support plate 10.
Specifically, the working principle of sodium metasilicate material device of the present invention are as follows:
Solid material 1 is added in tank body 8 after weighing from feed opening 7, while self-watering pipe 4 is added quantitatively into tank body 8
Tap water, close feed opening 7 and filler pipe 4, open steam pipe 3, steam is passed through into tank body 8 to specified pressure, is then beaten
Open exhaust-valve 5 and empty air in tank body 8, be again turned on steam pipe 3, steam is passed through into tank body 8 to specified pressure, steam along
Steam pipe 3 enters 8 cavity of resorption of tank body, transmits then up, contacts, added with material 1 by each heat conducting pipe 2 in support plate 10
Thermalization material.After being heated to specified time, the feed liquid of steam off pipe 3, dissolution enters 8 cavity of resorption of tank body from heat conducting pipe 2, and
Tank body 8 is discharged along drainage conduit 6 under the promotion of pressure inside the tank (insufficient pressure can ftercompction).
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art,
It should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of the claim
Subject to enclosing.
Claims (10)
1. a kind of material device, including tank body (8), steam pipe (3), filler pipe (4), drainage conduit (6) and feed opening (7), special
Sign is, is equipped with several heat conducting pipes (2) and support plate (10) in tank body (8), heat conducting pipe (2) lower end and support plate (10)
It links together, is commonly mounted on tank body (8) middle position, tank body (8) is divided into epicoele and cavity of resorption；The steam pipe (3) and
Drainage conduit (6) extend into intracavitary under the tank body (8) below support plate (10), through heat conducting pipe (2) enters tank after material (1) dissolution
It is intracavitary under body (8), and drain through drainage conduit (6).
2. a kind of material device according to claim 1, which is characterized in that the material device is for water soluble salt
Material, the water soluble salt include sodium metasilicate.
3. a kind of material device according to claim 1 or 2, which is characterized in that the tank body (8) is vertical tank, steam
Pipe (3), filler pipe (4), drainage conduit (6) and feed opening (7) are arranged on the upside of tank body (8), tank body (8) lower end equipped with support frame and
Sewage draining exit.
4. a kind of material device according to claim 1 or 2, which is characterized in that tank body (8) side is provided with manhole (9), institute
Manhole (9) position is stated not less than support plate (10) position.
5. a kind of material device according to claim 1 or 2, which is characterized in that the heat conducting pipe (2) is cylinder-shaped knot
Structure is provided with several holes, upper end closed, lower ending opening on entire outer wall.
6. a kind of material device according to claim 1 or 2, which is characterized in that be provided on the support plate (10) several
Circular hole, size are matched with heat conducting pipe (2), are additionally equipped with steam pipe (3) import and drainage conduit (6) exports, the heat conducting pipe (2)
Lower end is inserted into support plate (10) corresponding circular hole, and upper end is connected by connector with inner tank wall.
7. a kind of material device according to claim 1 or 2, which is characterized in that steam pipe (3) lower end extend into tank
Curve transition is carried out after body (8) cavity of resorption, by opening direction material upward.
8. a kind of material device according to claim 1 or 2, which is characterized in that drainage conduit (6) lower end extend into tank
The middle section position of body (8) cavity of resorption.
9. a kind of material device according to claim 1 or 2, which is characterized in that steam pipe (3) the lower end outlet port
Height is higher than drainage conduit (6) lower end outlet port height.
10. a kind of application method of the described in any item material devices of claim 1-9, which comprises the steps of:
Step 1 weighs to solid material (1), and the solid material (1) after weighing is added to tank body (8) from feed opening (7)
It is interior, while quantitative tap water is added into tank body (8) for self-watering pipe (4)；
Step 2 closes feed opening (7) and filler pipe (4), opens steam pipe (3), is passed through steam to specified pressure into tank body (8)
Then power opens exhaust-valve (5) and empties tank body (8) interior air；
Step 3 is again turned on steam pipe (3), is passed through steam to specified pressure into tank body (8), makes steam along steam pipe (3)
It into tank body (8) cavity of resorption, transmits, is contacted by each heat conducting pipe (2) on support plate (10) with material (1) then up, carried out
Heat material；
Step 4, after the heating material described in the step 3 carried out to specified time, steam off pipe (3), the feed liquid of dissolution
Enter tank body (8) cavity of resorption from heat conducting pipe (2), and tank body (8) are discharged along drainage conduit (6) under the promotion of pressure inside the tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910204812.0A CN109772185A (en) | 2019-03-18 | 2019-03-18 | A kind of material device and its application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910204812.0A CN109772185A (en) | 2019-03-18 | 2019-03-18 | A kind of material device and its application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109772185A true CN109772185A (en) | 2019-05-21 |
Family
ID=66488287
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910204812.0A Pending CN109772185A (en) | 2019-03-18 | 2019-03-18 | A kind of material device and its application method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109772185A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113680222A (en) * | 2021-09-23 | 2021-11-23 | 福州市福化环保科技有限公司 | Dangerous useless liquid storage pot DMF residue dissolving system of handling factory |
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2019
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| JP2005295852A (en) * | 2004-04-08 | 2005-10-27 | Marubun Seisakusho:Kk | Heating source apparatus for sterilization of soil |
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| 曹桂馨等: "《化工机械技术辞典》", 华东化工学院出版社, pages: 99 * |
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Application publication date: 20190521 |