CN109765280A - Non-heated type chip oxygen sensor of a kind of two lines and preparation method thereof - Google Patents

Non-heated type chip oxygen sensor of a kind of two lines and preparation method thereof Download PDF

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Publication number
CN109765280A
CN109765280A CN201910213387.1A CN201910213387A CN109765280A CN 109765280 A CN109765280 A CN 109765280A CN 201910213387 A CN201910213387 A CN 201910213387A CN 109765280 A CN109765280 A CN 109765280A
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electrode
catalysis
oxygen sensor
type chip
heated type
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CN201910213387.1A
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廖瑞楷
黄宗波
殷海军
吴永文
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Shenzhen Ampron Technology Corp
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Shenzhen Ampron Technology Corp
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Priority to CN201910213387.1A priority Critical patent/CN109765280A/en
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Abstract

The invention discloses non-heated type chip oxygen sensors of a kind of two lines and preparation method thereof, including reference electrode channel, first can this special battery and second can this special battery, the two sides of reference electrode channel be respectively arranged with first can this special battery and second can this special battery;The preparation of the non-heated type chip oxygen sensor of two line, comprising the following steps: ingredient ball-milling treatment is carried out using roller ball mill technique;Slurry curtain coating processing is carried out with steel band casting technique;Interior electrode and the first catalysis external electrode, the interior electrode of the second catalysis and the second catalysis external electrode are catalyzed using silk-screen printing technique by first;Electrode after above-mentioned printing is handled using plate heat pressing process;Laminate samples are used into fervent process;Cutting sample is sintered.The utility model has the advantages that the internal resistance of lambda sensor can be reduced, reach the operating temperature for reducing lambda sensor, while light-off time can be reduced, guarantees that lambda sensor can rapidly enter working condition, it is up to standard to be conducive to exhaust emissions.

Description

Non-heated type chip oxygen sensor of a kind of two lines and preparation method thereof
Technical field
The present invention relates to lambda sensor technical fields, it particularly relates to a kind of non-heated type chip oxygen sensor of two lines And preparation method thereof.
Background technique
Since in the recent period, motor vehicle exhaust emission causes considerable influence to environment, and the new car to dispatch from the factory now is three An automotive oxygen sensor can be all installed before and after first catalyst, some vehicles are even more.Domestic and international a variety of models use at present Lambda sensor is largely chip zirconium oxide formula lambda sensor.Because there is chip oxygen sensor tubular oxygen sensor not have Series of advantages: such as structure is simple, easy to form, fast response time, size are small, develops chip oxygen sensor and meets market Demand.Tubular oxygen sensor currently used in the market is gradually replaced chip oxygen sensor.
The structure of common two lines lambda sensor only has porous protective layer, catalysis external electrode, zirconia base, electricity in catalysis Pole and two groups of reference electrode channel this six layer structures, common two lines lambda sensor generate oxygen sensor signal and need following item Part: 1, hot conditions (zirconium oxide becomes ionic electrolytes, and oxonium ion can migrate);2, (catalytic action promotes oxygen to platinum electrode The generation of ion);3, difference in oxygen concentration (difference in oxygen concentration of zirconia base two sides air and tail gas), common two lines lambda sensor exist It is heated when use, so that common two lines lambda sensor is difficult to rapidly enter working condition, and then is unfavorable for tail The emission compliance of gas.
For the problems in the relevant technologies, currently no effective solution has been proposed.
Summary of the invention
For the problems in the relevant technologies, the present invention proposes the non-heated type chip oxygen sensor of two lines of one kind and its preparation side Method, to overcome above-mentioned technical problem present in existing the relevant technologies.
For this purpose, the specific technical solution that the present invention uses is as follows:
According to an aspect of the invention, there is provided a kind of non-heated type chip oxygen sensor of two lines.
The non-heated type chip oxygen sensor of two line, including reference electrode channel, this spy's battery of the first energy and second can this Special battery, wherein the two sides of the reference electrode channel are respectively arranged with this special battery of the first energy and described second can this special electricity Pond.
Further, this special battery of first energy includes being successively set on the reference electrode channel top from bottom to up First be catalyzed in electrode, the first zirconia base, the first catalysis external electrode and the first porous protective layer.
Further, described second can this special battery include being successively set on the reference electrode channel bottom end under upper Second be catalyzed in electrode, the second zirconia base, the second catalysis external electrode and the second porous protective layer.
Further, it offers on the reference electrode channel and is catalyzed in interior electrode and second catalysis with described first The hole slot that electrode matches.
Further, it is described first be catalyzed in electrode and it is described first catalysis external electrode, it is described second be catalyzed in electrode and The second catalysis external electrode is platinum material.
According to another aspect of the present invention, a kind of preparation method of the non-heated type chip oxygen sensor of two lines is provided.
The preparation of the non-heated type chip oxygen sensor of two line, comprising the following steps:
Pre-configured material is subjected to ingredient ball-milling treatment using roller ball mill technique, mixed uniformly powder is made;
By the uniformly mixed powder using steel band casting technique carry out the processing of slurry curtain coating, be made the first zirconia base and Second zirconia base;
Electrode and the second catalysis dispatch from foreign news agency in interior electrode and the first catalysis external electrode, the second catalysis are catalyzed by pre-configured first Pole uses silk-screen printing technique, prints and platinum electrode is made, and in the first catalysis external electrode and the second catalysis dispatch from foreign news agency The first porous protective layer and the second porous protective layer are printed respectively in the outside of pole;
Electrode after above-mentioned printing is used behind reference electrode channel two sides according to preconfigured sequence, direction positioning arrangement The processing of plate heat pressing process, is made laminate samples;
The laminate samples are used into fervent process, cutting sample is made;
The cutting sample is sintered according to standard sintered curve, the non-heated type chip oxygen sensor of two lines is made.
Further, described that pre-configured material is subjected to ingredient ball-milling treatment using roller ball mill technique, it is made The step of mixed uniformly powder further include:
Ball-milling treatment and secondary ball milling processing;
Wherein, the time of a ball-milling treatment and secondary ball milling processing is 24 ± 4 hours.
Further, the casting thickness of the steel band casting technique is 50-300 μm, the printing of the silk-screen printing technique With a thickness of 16 ± 2 μm.
Further, the preheating temperature of the plate heat pressing process is 70 DEG C, preheating time 1-3min, and preheating pressure is 4000-7000psi。
Further, the Cutting platform temperature of the fervent process is 70 DEG C, cutting blade temperature 70 C, cutting length Spend 47.8 ± 0.5mm, 5.3 ± 0.05mm of cutting width;It is described sintering using high temperature bell-type furnace 1480 ± 20 DEG C keep the temperature 3 ± It is sintered within 0.5 hour, contractibility is 19.3 ± 0.2%.
The invention has the benefit that
(1), two line lambda sensors of the area ratio conventional design that the lambda sensor and air, tail gas contact, which double, (increases Second is catalyzed interior electrode, the second zirconia base, the second catalysis external electrode and the second porous protective layer, and one side reaction is become two Face reaction), the internal resistance of lambda sensor can be reduced, when reaching the operating temperature for reducing lambda sensor, while ignition can be reduced Between, guarantee that lambda sensor can rapidly enter working condition, it is up to standard to be conducive to exhaust emissions.
(2), the design of the lambda sensor can guarantee tail gas discharge direction side have can this special battery, in this way can be with So that platinum electrode and zirconia base is had higher operating temperature (zirconia base leans on the tail gas of burning to conduct heat entirely).
(3), the conversion zone (can this special battery) of the design requirement sensing element of the lambda sensor is completely into exhaust pipe, Its object is to zirconia bases to be sufficiently heated, and not needing conducting self-heating can also work.
(4), the non-heated two line lambda sensor of type can also reach four line hot type oxygen biography it is advantageous that not needing heating The performance of sensor, then the temperature of the lambda sensor is entirely derived from the heat of tail gas.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings Obtain other attached drawings.
Fig. 1 is a kind of structural schematic diagram of the non-heated type chip oxygen sensor of two line according to an embodiment of the present invention;
Fig. 2 is a kind of preparation method flow chart of the non-heated type chip oxygen sensor of two line according to an embodiment of the present invention.
In figure:
1, reference electrode channel;2, this special battery of the first energy;201, first it is catalyzed interior electrode;202, the first zirconia base; 203, the first catalysis external electrode;204, the first porous protective layer;3, this special battery of the second energy;301, second it is catalyzed interior electrode; 302, the second zirconia base;303, the second catalysis external electrode;304, the second porous protective layer.
Specific embodiment
To further illustrate that each embodiment, the present invention are provided with attached drawing, these attached drawings are that the invention discloses one of content Point, mainly to illustrate embodiment, and the associated description of specification can be cooperated to explain the operation principles of embodiment, cooperation ginseng Examine these contents, those of ordinary skill in the art will be understood that other possible embodiments and advantages of the present invention, in figure Component be not necessarily to scale, and similar component symbol is conventionally used to indicate similar component.
According to an embodiment of the invention, providing non-heated type chip oxygen sensor of a kind of two lines and preparation method thereof.
Now in conjunction with the drawings and specific embodiments, the present invention is further described, as shown in Figure 1, according to embodiments of the present invention The non-heated type chip oxygen sensor of two lines, including reference electrode channel 1, first can this special battery 2 and second can this special battery 3, wherein the two sides of the reference electrode channel 1 are respectively arranged with this special battery 2 of the first energy and described second can this special battery 3.
In one embodiment, this special battery 2 of first energy includes being successively set on the reference electrode from bottom to up The first of 1 top of channel is catalyzed interior electrode 201, the first zirconia base 202, first catalysis external electrode 203 and the first porous guarantor Sheath 204.
In one embodiment, described second can this special battery 3 include being successively set on the reference electrode under upper The second of 1 bottom end of channel is catalyzed interior electrode 301, the second zirconia base 302, second catalysis external electrode 303 and the second porous guarantor Sheath 304.
In one embodiment, offered on the reference electrode channel 1 with described first be catalyzed in electrode 201 and described Second is catalyzed the hole slot that interior electrode 301 matches.
In one embodiment, described first interior electrode 201 and the first catalysis external electrode 203, described second are catalyzed Electrode 301 and the second catalysis external electrode 303 are platinum material in being catalyzed.
With the aid of the technical scheme, two line oxygen of the area ratio conventional design that the lambda sensor and air, tail gas contact Sensor double (increase by second be catalyzed in electrode 301, the second zirconia base 302, second catalysis external electrode 303 and the One side reaction is become two sides reaction by two porous protective layers 304), the internal resistance of lambda sensor can be reduced, reaching reduces oxygen sensing The operating temperature of device, while light-off time can be reduced, guarantee that lambda sensor can rapidly enter working condition, is conducive to tail gas Emission compliance.The design of the lambda sensor can guarantee that there is this special battery of energy in tail gas discharge direction side, can make in this way Platinum electrode and zirconia base have higher operating temperature (zirconia base leans on the tail gas of burning to conduct heat entirely).The lambda sensor For the conversion zone (this special battery of energy) of design requirement sensing element completely into exhaust pipe, its object is to zirconia bases can It is sufficiently heated, not needing conducting self-heating can also work.The non-heated two line lambda sensor of type is not it is advantageous that need to add Heat can also reach the performance of four line heating type oxygen sensors, then the temperature of the lambda sensor is entirely derived from the heat of tail gas.
In order to facilitate above-mentioned technical proposal of the invention is understood, below in conjunction with attached drawing to the process of above scheme of the invention It is described in detail, specific as follows:
As shown in Fig. 2, in the actual production process, the preparation of the non-heated type chip oxygen sensor of two line, comprising the following steps:
Pre-configured material is carried out ingredient ball-milling treatment using roller ball mill technique, uniformly mixing is made by step S101 Powder;
The uniformly mixed powder is carried out the processing of slurry curtain coating using steel band casting technique, the first oxygen is made by step S102 Change zirconium base body 202 and the second zirconia base 302;
Step S103 is catalyzed electricity in interior electrode 201 and the first catalysis catalysis of external electrode 203, second for pre-configured first Pole 301 and the second catalysis external electrode 303 use silk-screen printing technique, print and platinum electrode is made, and outer in first catalysis The first porous protective layer 204 and the second porous protective layer are printed in the outside of electrode 203 and the second catalysis external electrode 303 respectively 304;
Step S104, by the electrode after above-mentioned printing according to preconfigured sequence, direction positioning arrangement in reference electrode channel 1 It is handled behind two sides using plate heat pressing process, laminate samples is made;
The laminate samples are used fervent process, cutting sample are made by step S105;
The cutting sample is sintered by step S106 according to standard sintered curve, and the non-heated matrix formula of two lines is made Lambda sensor.
In one embodiment, described to carry out pre-configured material at ingredient ball milling using roller ball mill technique The step of managing, mixed uniformly powder be made further include:
Ball-milling treatment and secondary ball milling processing;
Wherein, the time of a ball-milling treatment and secondary ball milling processing is 24 ± 4 hours.
In one embodiment, the casting thickness of the steel band casting technique is 50-300 μm, according to different function thickness The requirement of degree controls casting thickness, and the print thickness of the silk-screen printing technique is 16 ± 2 μm, when platinum electrode being prevented to be sintered It is destroyed by pressing plate, pollutant can also be prevented to contact platinum.
In one embodiment, the preheating temperature of the plate heat pressing process is 70 DEG C, preheating time 1-3min, preheating Pressure is 4000-7000psi.
In one embodiment, the Cutting platform temperature of the fervent process is 70 DEG C, cutting blade temperature 70 C, 47.8 ± 0.5mm of Cutting Length, 5.3 ± 0.05mm of cutting width;The sintering is protected using high temperature bell-type furnace at 1480 ± 20 DEG C Temperature is sintered for 3 ± 0.5 hours, and contractibility is 19.3 ± 0.2%.
Working principle: the working principle of the non-heated type chip oxygen sensor of two lines provided by the invention is similar to dry cell, Oxidation zr element in sensor plays similar electrolyte.Its basic functional principle is: (high temperature and platinum under certain condition Catalysis), using the difference in oxygen concentration inside and outside zirconium oxide, potential difference is generated, and concentration difference is bigger, potential difference is bigger.In atmosphere The content of oxygen is 21%, and the exhaust gas after rich mixture burning is not actually oxygen-containing, the exhaust gas that generates after lean combustion or because lacking Contain more oxygen in the exhaust gas that fire generates, but still than the oxygen much less in atmosphere.
Under the catalysis of high temperature and platinum, electronegative oxonium ion is adsorbed on the surfaces externally and internally of Zirconia ferrule.Due to big Oxygen in gas is more than the oxygen in exhaust gas, and side is communicated with atmosphere on casing than exhaust gas side and adsorbs more anions, and two The concentration difference of side ion generates electromotive force.When the oxygen concentration of casing exhaust gas side is low, a high voltage is generated between the electrodes (0.6-1V).
First catalysis external electrode 203 and the second catalysis external electrode 303 are linked together by printing technology becomes this spy of energy External electrode, contact is tail gas;First, which is catalyzed interior electrode 201 and second, is catalyzed interior electrode 301 and is connected by printing technology Being connected together becomes energy Si Tenei electrode, and contact is atmosphere.
In conclusion by means of above-mentioned technical proposal of the invention, the area ratio of the lambda sensor and air, tail gas contact Two line lambda sensors of conventional design, which double, (to be increased electrode 301, the second zirconia base 302, second in the second catalysis to urge One side reaction is become two sides reaction by outside the pale of civilization electrode 303 and the second porous protective layer 304), the interior of lambda sensor can be reduced Resistance reaches the operating temperature for reducing lambda sensor, while can reduce light-off time, guarantees that lambda sensor can rapidly enter work Make state, it is up to standard to be conducive to exhaust emissions.The design of the lambda sensor can guarantee that tail gas discharge direction side is that have this spy of energy Battery, platinum electrode and zirconia base can be made to have higher operating temperature in this way, and (zirconia base leans on the tail gas of burning entirely Heat transfer).The conversion zone (this special battery of energy) of the design requirement sensing element of the lambda sensor is completely into exhaust pipe, purpose It is that zirconia base can be sufficiently heated, not needing conducting self-heating can also work.The non-heated two line lambda sensor of type It is advantageous that the performance of four line heating type oxygen sensors can also be reached by not needing heating, then the temperature of the lambda sensor is complete From the heat of tail gas.
In the present invention unless specifically defined or limited otherwise, term " installation ", " setting ", " connection ", " fixation ", Terms such as " being screwed on " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be with It is mechanical connection, is also possible to be electrically connected;It can be directly connected, two can also be can be indirectly connected through an intermediary The interaction relationship of connection or two elements inside a element, unless otherwise restricted clearly, for the common of this field For technical staff, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of non-heated type chip oxygen sensor of two lines, which is characterized in that including reference electrode channel (1), first can this be special Battery (2) and second can this special battery (3), wherein the two sides of the reference electrode channel (1) are respectively arranged with first can this be special Battery (2) and described second can this special battery (3).
2. the non-heated type chip oxygen sensor of two lines according to claim 1, which is characterized in that described first can this special electricity Pond (2) includes being successively set on the first of the reference electrode channel (1) top from bottom to up to be catalyzed interior electrode (201), first Zirconia base (202), the first catalysis external electrode (203) and the first porous protective layer (204).
3. the non-heated type chip oxygen sensor of two lines according to claim 2, which is characterized in that described second can this special electricity Pond (3) include be successively set under upper the second of the reference electrode channel (1) bottom end be catalyzed in electrode (301), second Zirconia base (302), the second catalysis external electrode (303) and the second porous protective layer (304).
4. the non-heated type chip oxygen sensor of two lines according to claim 3, which is characterized in that the reference electrode channel (1) it is offered on and is catalyzed the hole slot that electrode (301) matches in interior electrode (201) and second catalysis with described first.
5. the non-heated type chip oxygen sensor of two lines according to claim 4, which is characterized in that electricity in first catalysis Electrode (301) and the second catalysis external electrode in pole (201) and first catalysis external electrode (203), second catalysis It (303) is platinum material.
6. a kind of preparation method of the non-heated type chip oxygen sensor of two lines, which is characterized in that for two described in claim 5 The preparation of the non-heated type chip oxygen sensor of line, comprising the following steps:
Pre-configured material is subjected to ingredient ball-milling treatment using roller ball mill technique, mixed uniformly powder is made;
The uniformly mixed powder is subjected to the processing of slurry curtain coating using steel band casting technique, the first zirconia base is made (202) and the second zirconia base (302);
Interior electrode (201) and electrode in the first catalysis external electrode (203), the second catalysis are catalyzed by pre-configured first (301) and the second catalysis external electrode (303) uses silk-screen printing technique, prints and platinum electrode is made, and in first catalysis The first porous protective layer (204) is printed and more than second in the outside of external electrode (203) and second catalysis external electrode (303) respectively Hole protective layer (304);
By the electrode after above-mentioned printing according to preconfigured sequence, direction positioning arrangement behind reference electrode channel (1) two sides It is handled using plate heat pressing process, laminate samples is made;
The laminate samples are used into fervent process, cutting sample is made;
The cutting sample is sintered according to standard sintered curve, the non-heated type chip oxygen sensor of two lines is made.
7. the preparation method of the non-heated type chip oxygen sensor of two lines according to claim 6, which is characterized in that described to incite somebody to action The step of pre-configured material carries out ingredient ball-milling treatment using roller ball mill technique, and mixed uniformly powder is made also is wrapped It includes:
Ball-milling treatment and secondary ball milling processing;
Wherein, the time of a ball-milling treatment and secondary ball milling processing is 24 ± 4 hours.
8. the preparation method of the non-heated type chip oxygen sensor of two lines according to claim 6, which is characterized in that the steel Casting thickness with casting technique is 50-300 μm, and the print thickness of the silk-screen printing technique is 16 ± 2 μm.
9. the preparation method of the non-heated type chip oxygen sensor of two lines according to claim 6, which is characterized in that described flat The preheating temperature of plate heat pressing process is 70 DEG C, preheating time 1-3min, preheating pressure 4000-7000psi.
10. the preparation method of the non-heated type chip oxygen sensor of two lines according to claim 6, which is characterized in that described The Cutting platform temperature of fervent process is 70 DEG C, cutting blade temperature 70 C, 47.8 ± 0.5mm of Cutting Length, and cutting is wide Spend 5.3 ± 0.05mm;The sintering keeps the temperature 3 ± 0.5 hours at 1480 ± 20 DEG C using high temperature bell-type furnace and is sintered, product Shrinking percentage is 19.3 ± 0.2%.
CN201910213387.1A 2019-03-20 2019-03-20 Non-heated type chip oxygen sensor of a kind of two lines and preparation method thereof Pending CN109765280A (en)

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US6746584B1 (en) * 1999-12-15 2004-06-08 Delphi Technologies, Inc. Oxygen sensing device
CN1530647A (en) * 2003-03-13 2004-09-22 罗伯特・博施有限公司 Non-heating planar sensing element for determining concentration of gas component in mixed gas
CN102466654A (en) * 2010-11-10 2012-05-23 中国科学院电子学研究所 Wide-range oxygen sensor with double-pump structure and manufacturing method of wide-range oxygen sensor
CN108321408A (en) * 2017-12-28 2018-07-24 胡强 Flat tube solid oxide electrochemical device containing multipair electrode and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6746584B1 (en) * 1999-12-15 2004-06-08 Delphi Technologies, Inc. Oxygen sensing device
US20020108870A1 (en) * 2000-12-12 2002-08-15 Thoreson Thomas R. Nitrogen oxide sensor and method for detecting nitrogen oxides
CN1530647A (en) * 2003-03-13 2004-09-22 罗伯特・博施有限公司 Non-heating planar sensing element for determining concentration of gas component in mixed gas
US20050093551A1 (en) * 2003-03-13 2005-05-05 Helmut Weyl Unheated planar sensor element for determining the concentration of a gas component in a gas mixture
CN102466654A (en) * 2010-11-10 2012-05-23 中国科学院电子学研究所 Wide-range oxygen sensor with double-pump structure and manufacturing method of wide-range oxygen sensor
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