CN109764932A - Using the working method of the built-in liquid level emasuring device of differential pressure sensing device - Google Patents

Using the working method of the built-in liquid level emasuring device of differential pressure sensing device Download PDF

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CN109764932A
CN109764932A CN201910109781.0A CN201910109781A CN109764932A CN 109764932 A CN109764932 A CN 109764932A CN 201910109781 A CN201910109781 A CN 201910109781A CN 109764932 A CN109764932 A CN 109764932A
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differential pressure
sensing device
pressure sensing
liquid
balance pipe
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CN109764932B (en
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庞极洲
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/14Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measurement of pressure
    • G01F23/18Indicating, recording or alarm devices actuated electrically

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

The present invention relates to a kind of working methods of built-in liquid level emasuring device using differential pressure sensing device, the built-in liquid level emasuring device includes differential pressure sensing device, ventilation balance pipe, inlet, ventilation balance pipe and inlet are connect with the low pressure, input end of differential pressure sensing device and high voltage input terminal respectively, the bottom of the liquid in fluid reservoir to be measured is arranged in differential pressure sensing device, and the air inlet for balance pipe of ventilating is higher than the top surface of the liquid in fluid reservoir;The bottom wall of fluid reservoir is arranged in inlet;Differential pressure sensing device is connected by conducting wire with external power supply, controller;Electrology characteristic changes after the pressure difference that the high voltage input terminal and low pressure, input end of the differential pressure sensing device experience the gas pressure imported on liquid depth pressure and liquid level deforms, by the amplification to ultra-weak electronic signal, temperature-compensating interlock circuit be converted into can acquisition applications voltage or current signal, it is calculated through wire transmission to external controller, completes level gauging.

Description

Using the working method of the built-in liquid level emasuring device of differential pressure sensing device
Technical field
The present invention relates to technical field of liquid level measurement, specifically a kind of built-in level gauging using differential pressure sensing device The working method of device.
Background technique
It is all tested using the test of contact float and absolute type electronic pressure transmitter in terms of level sensing.Contact Formula float measuring accuracy and reliability be not high, and needs are unable to satisfy in precision measurement.
The test of absolute type electronic pressure transmitter, is such as moved to during vehicle transport under different height above sea level or closed Under conditions of, it can not accurately test the height of liquid level, the inaccuracy that the pressure change of atmosphere or gas causes liquid level to test. It is although there is the use case using two absolute pressure transducers, i.e., absolute using a gas pressure sensor and a liquid level Pressure that formula electronic pressure transmitter is tested carries out the relatively accurate liquid level that arrives of difference calculating, but can be because It is precision in system, failure cause cause inaccuracy or unreliable, and systematic comparison is complicated, higher cost, and service life is low etc. Disadvantage.According to liquid internal pressure power formula: Ph=ρ gh+P0, ρ are the density of liquid, and g is acceleration of gravity, and h is that liquid level is arrived in liquid The height of measurement point, P0 are the gas pressure of liquid level, and Ph is the pressure of liquid internal;Fluid density and gravity add under general condition Speed is constant, then liquid inner height and pressure difference (Ph-P0) are directly proportional.
The pressure for having an atmospheric pressure on general liquid level is about 100kPa, and water base or organic liquid density and gravity add In the case that speed is certain the depth of liquid at 1 meter also with regard to 10kPa or so, when the corresponding pressure of accurate measurement liquid depth When must remove the pressure of liquid level could be directly proportional with liquid level.
Chinese patent CN200710199215.0, built-in pressure sampling method for differential pressure levelmeter, which disclose one kind, can overcome appearance The liquid-level detecting method for having steam or medium temperature variation to have an impact measurement in device, it includes at least fluid reservoir, differential pressure type Liquidometer, positive pressure guiding pipe, negative pressure guiding pipe, positive pressure guiding pipe and negative pressure guiding pipe respectively with the positive terminal of differential pressure type level gauge The connection of (high voltage input terminal) and negative phase end (low pressure, input end), its negative pressure guiding pipe vertical section are located in container, negative impulse Filled liquid in container is previously implanted in pipe.In practical applications, medium temperature is that often great changes will take place, influences to survey Accuracy of measurement;A bit of horizontal pressure guiding pipe of the device when in use outside container needs heat tracing, and when use is more troublesome.
Summary of the invention
Built in that technical problem to be solved by the invention is to provide a kind of structures is simple, easy to maintain, measurement accuracy is high Formula liquid level emasuring device and its working method.
To solve the above-mentioned problems, the present invention provides a kind of built-in liquid level emasuring device, the built-in liquid level is surveyed Amount device includes differential pressure sensing device, ventilation balance pipe, inlet, ventilate balance pipe and inlet respectively with differential pressure sensing device Low pressure, input end connected with high voltage input terminal, the bottom of the liquid in fluid reservoir to be measured is arranged in the differential pressure sensing device Portion, the air inlet for balance pipe of ventilating is higher than the top surface of the liquid in fluid reservoir, for the air on testing liquid surface to be transmitted to The low pressure, input end of differential pressure sensing device;The bottom wall of fluid reservoir is arranged in the inlet, so that testing liquid enters differential pressure biography The high voltage input terminal of induction device;The differential pressure sensing device is connected by conducting wire with external power supply, controller, for differential pressure Sensing device provides power supply and completes data calculating;The high voltage input terminal and low pressure, input end of the differential pressure sensing device experience liquid Electrology characteristic changes after the pressure difference deformation of the gas pressure imported in body depth pressure and liquid level, by faint telecommunications Number amplification, temperature-compensating interlock circuit be converted into can acquisition applications voltage or current signal, through wire transmission to external Controller is calculated, and level gauging is completed.
The differential pressure sensing device includes circuit board and differential pressure pick-up chip, and the center of the circuit board is equipped with through-hole, should Circuit board is connected by conducting wire with external power supply, controller, and differential pressure pick-up chip is fixedly installed in the lower section of the circuit board, should Differential pressure pick-up chip has corresponding the upper side and lower side, and upside is the low pressure, input end of differential pressure sensing device, described logical The through-hole that gas balance pipe passes through the circuit board is connected with the low pressure, input end, and the downside of the differential pressure pick-up chip is that high pressure is defeated Enter end to be connected with inlet, so that filtered testing liquid is directly entered the high voltage input terminal of differential pressure sensing device.
Further, the lower section of the differential pressure pick-up chip is equipped with convoluted diaphragm, which is welded on shell;Institute State and form seal cavity between circuit board and convoluted diaphragm, in the seal cavity full of can conducting pressure silicone oil, which passes The downside of sensor chip is in contact with silicone oil;High voltage input terminal of the downside of the convoluted diaphragm as the differential pressure sensing device, It is connected with inlet, liquid is transmitted to the downside of the differential pressure pick-up chip by convoluted diaphragm, silicone oil.
Further, the differential pressure pick-up chip is mechanical pressure sensors chip, resilient membrane type pressure sensor Chip, semiconductor silicon pressure type sensor chip, ceramic capacitive pressure sensor chip, diaphragm capacitance pressure transducer, core At least one of piece, piezoelectric ceramics formula pressure sensor chip.
Further, mounting base is equipped in the fluid reservoir, for fixing the differential pressure sensing device.
Further, the mounting base is arranged in above the bottom wall of fluid reservoir by mounting bracket, the mounting bracket and institute It states liquid top surface to be vertically arranged, the conducting wire, ventilation balance pipe are fixed on the mounting bracket, and are easily installed.
Further, the inlet is equipped with strainer, prevents foreign matters from being blocked inlet, influences measurement result.
Further, the air inlet of the ventilation balance pipe is equipped with can only prevent fluid molecule entrance by gas molecule Filtration film device prevents from entering liquid in ventilation balance pipe, influences measurement result.
The working method of above-mentioned built-in liquid level emasuring device, includes the following steps:
A, one end of conducting wire, balance pipe of ventilating is distinguished using the circuit board of sealant and differential pressure sensing device, low pressure, input end Sealing is connected, and the other end of conducting wire is connected with external power supply, controller;By the high input voltage of inlet and differential pressure sensing device End is connected.
B, differential pressure sensing device is fixed in mounting base, and mounting base and mounting bracket is fixedly linked, the conducting wire, Ventilation balance pipe is equally fixed on the mounting bracket.
C, the mounting base merging after fixation is filled in the fluid reservoir of liquid to be detected, the other end conduct for balance pipe of ventilating Air inlet is higher than the top surface setting of the liquid in fluid reservoir;Ventilation balance pipe is led the gas pressure of ullage by air inlet Enter the low pressure, input end on the upside of the differential pressure sensing device, the liquid depth pressure of liquid storage pot bottom is imported by the difference by inlet The high voltage input terminal on the downside of sensing device is pressed, the differential pressure pick-up chip of the differential pressure sensing device experiences high voltage input terminal and low Deformation occurs after the pressure difference of pressure input terminal, and electrology characteristic changes, ultra-weak electronic signal is amplified by circuit board, Be converted into after temperature-compensating can acquisition applications voltage or current signal, calculated through wire transmission to external controller, Complete level gauging.
The technical effect of invention: (1) of the invention built-in liquid level emasuring device, compared with the existing technology, differential pressure sensing The liquid internal in fluid reservoir is arranged in device, is in differential pressure sensing device in fluid to be measured, avoids because temperature difference produces The defect of raw error, measurement accuracy greatly improve;(2) air inlet of ventilation balance pipe is equipped with and can only be prevented by gas molecule The filtration film device that fluid molecule enters preferably protects and not directly enters liquid, or because liquid in ventilation balance pipe Evaporation is cooling to lead to collected liquid in ventilation balance pipe, so that ventilation balance pipe is not entered liquid and ensures measurement accuracy;(3) pass through Differential pressure sensing device is arranged in fluid reservoir for mounting base and mounting bracket, easy for installation, applied widely.
Detailed description of the invention
Invention is further described in detail with reference to the accompanying drawings of the specification:
Fig. 1 is the structural schematic diagram of the built-in liquid level emasuring device of the embodiment of the present invention 1;
Fig. 2 is the partial enlarged view of a-quadrant in Fig. 1;
Fig. 3 is the structural schematic diagram of the differential pressure sensing device of the embodiment of the present invention 2.
In figure: fluid reservoir 1, liquid 2, liquid expansion space 3, differential pressure sensing device 4, low pressure, input end 41, high input voltage End 42, strainer 43, shell 44, sealant 45, circuit board 46, differential pressure pick-up chip 47, silicone oil 48, convoluted diaphragm 49, ventilation Balance pipe 5, conducting wire 6, mounting base 7, mounting bracket 8, inlet 9.
Specific embodiment
Embodiment 1
As shown in Figure 1 to Figure 2, the built-in liquid level emasuring device of the present embodiment, including fluid reservoir 1 and differential pressure sensing device 4, storage The liquid 2(to be monitored that flow container 1 is provided with a certain amount of known density can be gasoline, diesel oil, water, alcohol etc.), and in fluid reservoir 1 It is reserved with certain liquid expansion space 3, differential pressure sensing device 4 includes circuit board 46, and the center of the circuit board 46 is equipped with through-hole, The circuit board 46 is connected by conducting wire 6 with external power supply, controller, and differential pressure pick-up is fixedly installed in the lower section of the circuit board 46 Mechanical pressure sensors chip, resilient membrane type pressure sensor chip, semiconductor silicon pressure type sensing can be selected in chip 47( Device chip, ceramic capacitive pressure sensor chip, diaphragm capacitance pressure transducer, chip, piezoelectric ceramics formula pressure sensor Chip etc. is used as differential pressure pick-up chip), which has corresponding the upper side and lower side, upside conduct The low pressure, input end 41 of differential pressure sensing device, the through-hole that ventilation balance pipe 5 passes through circuit board 46 are connected with the low pressure, input end 41, The downside of the differential pressure pick-up chip 47 is that high voltage input terminal 42 is connected with inlet tube, the feed liquor as the differential pressure sensing device 4 Mouth 9.
Differential pressure sensing device 4 is fixed at the bottom of the liquid 2 in fluid reservoir 1, differential pressure sensing device by mounting base 7 4 low pressure, input end 41 is connected with ventilation balance pipe 5, and the air inlet of the ventilation balance pipe 5 is higher than the liquid 2 in fluid reservoir 1 Top surface, for transmitting the air pressure on testing liquid surface;The air inlet is equipped with filtration film device, which can only lead to It crosses gas molecule and fluid molecule is prevented to enter, prevent from entering liquid in ventilation balance pipe.
Inlet 9 is equipped with strainer 43, prevents foreign matters from being blocked inlet 9;Conducting wire 6 by power supply line, ground wire and signal line group at, Differential pressure sensing device 4 is connected by conducting wire 6 with external power supply, controller;Mounting base 7 passes through the mounting bracket 8 being vertically arranged It is fixed, conducting wire 6, ventilation balance pipe 5 are fixed in mounting bracket 8.
Embodiment 2
On the basis of the above embodiments, the present embodiment the difference from embodiment 1 is that, differential pressure sensing device 4 include further include Tubular shell 44, circuit board 46, which welds, is mounted on the middle part of tubular shell 44, the circuit board 46 and conducting wire 6, ventilation balance pipe 5 it Between be sealed using sealant 45;The lower section of differential pressure pick-up chip 47 is equipped with convoluted diaphragm 49, the convoluted diaphragm 49 welding On shell 44;Seal cavity is formed between circuit board 46 and convoluted diaphragm 49, full of can conducting pressure in the seal cavity Silicone oil 48;The downside of the differential pressure pick-up chip 47 is in contact with silicone oil 48;The downside of convoluted diaphragm 49 is sensed as the differential pressure The high voltage input terminal of device is connected with inlet 9;Liquid is transmitted to the high input voltage of 49 downside of convoluted diaphragm by inlet 9 End 42, the downside of the differential pressure pick-up chip 47 is transmitted to by convoluted diaphragm 49, silicone oil 48.
The working method of above-mentioned built-in liquid level emasuring device, includes the following steps:
A, one end of conducting wire 6, balance pipe 5 of ventilating is inputted using the circuit board 46 of sealant 45 and differential pressure sensing device 4, low pressure Sealing is connected respectively at end 41, and the other end of conducting wire 6 is connected with external power supply, controller;Make inlet 9 and differential pressure sensing device 4 high voltage input terminal 42 is connected.
B, differential pressure sensing device 4 is fixed in mounting base 7, and mounting base 7 and mounting bracket 8 is fixedly linked, conducting wire 6, ventilation balance pipe 5 is equally fixed in mounting bracket 8.
C, the mounting base 7 after fixation is placed in the fluid reservoir 1 for filling liquid to be detected, the other end for balance pipe 5 of ventilating It is higher than the top surface setting of the liquid 2 in fluid reservoir 1 as air inlet;Balance pipe 5 of ventilating passes through air inlet for the gas of ullage Body pressure imports the low pressure, input end 41 of 4 upside of differential pressure sensing device, by inlet 9 that the liquid of 1 bottom of fluid reservoir is deep Degree pressure imports the high voltage input terminal 42 of 4 downside of differential pressure sensing device, the differential pressure pick-up chip 47 of the differential pressure sensing device 4 Experience after high voltage input terminal 42 and the pressure difference of low pressure, input end 41 that deformation occurs, electrology characteristic changes, and passes through electricity Road plate 46 amplifies ultra-weak electronic signal, be converted into after temperature-compensating can acquisition applications voltage or current signal, through conducting wire 6 It is transmitted to external controller to be calculated, completes level gauging.
The liquid internal in fluid reservoir is arranged in built-in liquid level emasuring device of the invention, differential pressure sensing device, is poor Pressure sensing device is in fluid to be measured, is avoided because temperature difference generates the defect of error, measurement accuracy greatly improves;It can be with It is widely applied in the level gaugings such as fuel tank, engine water tank liquid level, the oil truck of vehicle, or heating, non-heated opens Put or closed tank body in, the real time monitoring to liquid level may be implemented.
Obviously, the above embodiment is merely an example for clearly illustrating the present invention, and is not to of the invention The restriction of embodiment.For those of ordinary skill in the art, it can also be made on the basis of the above description Its various forms of variation or variation.There is no necessity and possibility to exhaust all the enbodiments.And these belong to this hair The obvious changes or variations that bright spirit is extended out are still in the protection scope of this invention.

Claims (8)

1. a kind of working method of built-in liquid level emasuring device, the liquid level emasuring device include: fluid reservoir to be measured (1), Differential pressure sensing device (4), ventilation balance pipe (5), inlet (9), ventilate balance pipe (5) and inlet (9) is passed with differential pressure respectively The low pressure, input end (41) of induction device (4) is connected with high voltage input terminal (42), which is characterized in that the differential pressure sensing device (4) The bottom for the liquid (2) being arranged in fluid reservoir (1), the air inlet of ventilation balance pipe (5) are higher than the liquid in fluid reservoir (1) (2) top surface;The bottom wall in fluid reservoir (1) is arranged in the inlet (9), so that testing liquid enters differential pressure sensing device (4) High voltage input terminal (42);The differential pressure sensing device (4) is connected by conducting wire (6) with external power supply, controller;
The differential pressure sensing device (4) includes circuit board (46) and differential pressure pick-up chip (47), the center of the circuit board (46) Equipped with through-hole, which is connected by conducting wire (6) with external power supply, controller, and the lower section of the circuit board (46) is solid Surely differential pressure pick-up chip (47) are set, which has corresponding the upper side and lower side, and upside is The low pressure, input end (41) of differential pressure sensing device (4), ventilation balance pipe (5) pass through the through-hole of the circuit board (46) and are somebody's turn to do Low pressure, input end (41) is connected, and the downside of the differential pressure pick-up chip (47) is that high voltage input terminal (42) are connected with inlet (9), So that testing liquid (2) enters the high voltage input terminal (42) of differential pressure sensing device (4);
The mounting base (7) for fixing the differential pressure sensing device (4) is equipped in the fluid reservoir (1), the mounting base (7) is logical Mounting bracket (8) are crossed to be arranged above the bottom wall of fluid reservoir (1);
The mounting bracket (8) is vertically arranged with the liquid (2) top surface, and the conducting wire (6), ventilation balance pipe (5) are fixed on In mounting bracket (8);
The working method, includes the following steps:
A, one end of conducting wire (6), ventilation balance pipe (5) is used to the circuit board of sealant (45) and differential pressure sensing device (4) (46), low pressure, input end (41) seals respectively is connected, and the other end of conducting wire (6) is connected with external power supply, controller;By feed liquor Mouth (9) is connected with the high voltage input terminal (42) of differential pressure sensing device (4);
B, differential pressure sensing device (4) is fixed in mounting base (7), and mounting base (7) and mounting bracket (8) is fixedly linked, The conducting wire (6), ventilation balance pipe (5) are equally fixed on mounting bracket (8);
C, mounting base (7) merging after fixation is filled in the fluid reservoir (1) of liquid to be detected (2), the another of balance pipe (5) of ventilating One end is higher than the top surface setting of the liquid (2) in fluid reservoir (1) as air inlet;Ventilation balance pipe (5) passes through air inlet for liquid Gas pressure above face imports the low pressure, input end (41) on the upside of the differential pressure sensing device (4), by inlet (9) by liquid storage The liquid depth pressure of tank (1) bottom imports the high voltage input terminal (42) on the downside of the differential pressure sensing device (4), differential pressure sensing dress Set (4) differential pressure pick-up chip (47) experience high voltage input terminal (42) and the pressure difference of low pressure, input end (41) after shape occurs Become, electrology characteristic changes, amplified by circuit board (46) to ultra-weak electronic signal, is converted into and can adopt after temperature-compensating The voltage or current signal for collecting application, are transmitted to external controller through conducting wire (6) and are calculated, and complete level gauging.
2. working method according to claim 1, which is characterized in that the air inlet of ventilation balance pipe (5) is equipped with only The filtration film device that fluid molecule can be prevented to enter by gas molecule.
3. working method according to claim 1, which is characterized in that the air inlet of the inlet tube (9) is equipped with strainer (43).
4. working method according to claim 1, which is characterized in that the differential pressure pick-up chip is mechanical compression biography Sensor chip.
5. working method according to claim 1, which is characterized in that the differential pressure pick-up chip is resilient membrane type pressure Sensor chip.
6. working method according to claim 1, which is characterized in that the differential pressure pick-up chip is semiconductor silicon pressure Formula sensor chip.
7. working method according to claim 1, which is characterized in that the differential pressure pick-up chip is ceramic capacitor-type pressure Sensor chip.
8. working method according to claim 1, which is characterized in that the differential pressure pick-up chip is diaphragm condenser type pressure Sensor chip.
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CN117963370B (en) * 2024-03-29 2024-06-18 四川惠科达仪表制造有限公司 Multifunctional liquid level meter

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CN105486376B (en) 2019-01-29
CN109764933B (en) 2020-11-27
CN109764933A (en) 2019-05-17
CN105486376A (en) 2016-04-13

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