CN109764066B - Flexible coupling - Google Patents

Flexible coupling Download PDF

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Publication number
CN109764066B
CN109764066B CN201910215037.9A CN201910215037A CN109764066B CN 109764066 B CN109764066 B CN 109764066B CN 201910215037 A CN201910215037 A CN 201910215037A CN 109764066 B CN109764066 B CN 109764066B
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coupling
elastic connecting
elastic
flexible
gap
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CN109764066A (en
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徐立强
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Ningbo Xinzhong Auto Parts Co ltd
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Ningbo Xinzhong Auto Parts Co ltd
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Abstract

The utility model relates to a flexible coupling, which comprises a first half coupling with a first shaft hole, a second half coupling with a second shaft hole and a flexible piece arranged between the first half coupling and the second half coupling, wherein through holes corresponding to the first shaft hole and the second shaft hole are arranged in the middle of the flexible piece; the first half coupler and the second half coupler are respectively provided with a first connecting piece connected with the first elastic connecting arm and a second connecting piece connected with the second elastic connecting arm. The flexible coupling is simple in structure, low in cost and applicable to a narrower installation space.

Description

Flexible coupling
Technical Field
The utility model relates to the technical field of mechanical transmission, in particular to a flexible coupling.
Background
A coupling is a device used to couple two shafts of different machines for rotation together to transmit torque and motion. The couplings of the prior art mainly comprise a rigid coupling and a flexible coupling, wherein the flexible coupling is more widely used in mechanical devices due to its compensation capability. Flexible couplings include couplings without resilient elements and couplings with resilient elements, where couplings with resilient elements are more suitable for low load operating environments. The coupling with the elastic element mainly comprises a metal elastic element coupling and a rubber elastic element coupling.
The metal elastic element coupler comprises a high damping reed coupler, and can refer to a Chinese utility model 'large torque reed type full compensation elastic coupler' with the publication number of CN 204592052U; film disc couplings, reference may be made to chinese utility model multi-curvature film disc couplings, publication No. CN105179503 a; the laminated diaphragm coupling can refer to a Chinese utility model 'high softness diaphragm flexible coupling' with the bulletin number of CN 201513481U; serpentine spring couplings, reference is made to the chinese utility model "serpentine spring coupling" of CN205207467U, and others. However, the metal elastic element couplings commonly used in the prior art have complicated structures, and the cost for manufacturing the elastic element by adopting metal is high.
The rubber elastic element coupler comprises an elastic sleeve pin coupler, and can refer to Chinese patent utility model 'elastic sleeve pin coupler' with publication number of CN 205689631U; an elastic pin coupling can be referred to in Chinese patent application publication No. CN 207500356U; star-shaped elastic coupling, reference is made to chinese utility model "star-shaped elastic coupling" with bulletin number CN 202326802U; the quincuncial elastic coupling can refer to a quincuncial elastic coupling of the utility model of China with the bulletin number of CN 202833714U; tire type couplings, reference is made to chinese utility model "tire type couplings" of publication No. CN105422667a, and the like. However, the rubber elastic element couplings commonly used in the prior art are also relatively complex in structure, and the service lives of the couplings are relatively short due to the failure of rubber.
And, the above-mentioned two kinds of elastic element couplings are assembled into the whole coupling first and then assembled with the drive shaft for use, just have to demolish the apparatus and install again when meeting narrow and small installation space. Therefore, there is a need for a flexible coupling that is simple in construction, low in cost, long in service life, and can be applied to a relatively small installation space.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a flexible coupling which has a simple structure and can be mutually detached during installation so as to be applied to a narrower installation space.
The technical scheme adopted for solving the technical problems is as follows: the flexible coupling comprises a first half coupling with a first shaft hole, a second half coupling with a second shaft hole and a flexible piece arranged between the first half coupling and the second half coupling, wherein through holes corresponding to the first shaft hole and the second shaft hole are formed in the middle of the flexible piece, an even number of first elastic connecting arms extending in the circumferential clockwise direction and second elastic connecting arms extending in the circumferential anticlockwise direction are arranged on the periphery of the flexible piece, and the second elastic connecting arms and the first elastic connecting arms are arranged in a one-to-one symmetrical manner; the first half coupling and the second half coupling are respectively provided with a first connecting piece which is detachably connected with the first elastic connecting arm, a second connecting piece which is detachably connected with the second elastic connecting arm, two first connecting pieces which are corresponding to any two adjacent first elastic connecting arms are respectively positioned on the first half coupling and the second half coupling, two second connecting pieces which are corresponding to any two adjacent second elastic connecting arms are respectively positioned on the first half coupling and the second half coupling, and the first connecting pieces and the second connecting pieces which are corresponding to the first elastic connecting arms and the second elastic connecting arms and are mutually symmetrical are respectively positioned on the first half coupling and the second half coupling.
In order to facilitate assembly, the first connecting piece and the second connecting piece are connecting pins, and the first elastic connecting arm is provided with a first connecting hole for inserting the corresponding connecting pin; the second elastic connecting arm is provided with a second connecting hole for inserting a corresponding connecting pin.
In order to make the first elastic connecting arm and the second elastic connecting arm not easy to break, the first connecting hole is arranged at the free end of the corresponding first elastic connecting arm; the second connecting holes are arranged at the free ends of the corresponding second elastic connecting arms.
In order to facilitate assembly and to make the structure of the flexible member more compact, the first elastic connection arm and the second elastic connection arm are each provided with two. Providing a smaller number of connecting arms facilitates distinguishing between corresponding connecting holes and connecting pins that need to be assembled.
In order to facilitate the assembly with the transmission shaft, the first half coupling is provided with a first gap which extends from the first shaft hole along the radial direction to form an opening; a second gap which extends from the second shaft hole along the radial direction to form an opening is arranged on the second half coupling; the first half coupling and the second half coupling are provided with locking pieces capable of changing the sizes of the first gap and the second gap, and the two side walls of the first gap and the second gap are penetrated and matched by the locking pieces respectively, so that the locking pieces can change the sizes of the first gap and the second gap.
In order to prevent the eccentricity of the first half coupler and the second half coupler during rotation, a counterweight groove for balancing the first gap is arranged on the first half coupler; and a counterweight groove for balancing the second gap is arranged on the second half coupling.
In order to obtain better supporting force and elasticity and reduce cost, the flexible piece is made of engineering plastics. The engineering plastic is adopted, so that the flexible piece with a complex shape can be conveniently obtained with low cost through injection molding; and engineering plastics are not easy to denature, so that the service life of the flexible coupling can be prolonged.
Preferably, the engineering plastic is selected from any one of polyurethane, polyamide and polycarbonate. The materials are selected to have good use effect, but other proper engineering plastics are also feasible.
Compared with the prior art, the utility model has the advantages that: the utility model breaks through the conventional structure of the existing flexible coupling, and realizes flexibility by utilizing the first elastic connecting arm and the second elastic connecting arm with elasticity, and the first elastic connecting arm and the second elastic connecting arm can bend, twist and other elastic deformations along with displacement deviation between the two half couplings, and respectively extend clockwise and anticlockwise and have the capability of recovering the original state after elastic deformation; the flexible coupling has only three parts, simple structure and lower manufacturing cost; in addition, the three components of such a flexible coupling: the first half coupler, the second half coupler and the flexible piece can be mutually separated when being assembled, the thickness and the volume of each part are small, the first half coupler, the second half coupler and the flexible piece can be firstly penetrated on the transmission shafts through the narrow gaps between the two opposite transmission shafts, then the first half coupler, the second half coupler and the flexible piece are adjusted to the proper positions, the flexible piece can be applied to a narrow installation space, disassembly equipment is not needed, and the flexible piece is convenient to use.
Drawings
FIG. 1 is an exploded view of a flexible coupling according to an embodiment of the present utility model;
FIG. 2 is a schematic view of an assembled flexible coupling according to an embodiment of the present utility model;
FIG. 3 is a schematic view of the first coupling half and flexure assembly of an embodiment of the present utility model;
fig. 4 is a schematic structural view of the second coupling half and the flexible member assembly according to the embodiment of the present utility model.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples.
As shown in fig. 1 to 4, the flexible coupling comprises a first half coupling 1 with a first shaft hole 111 and a second half coupling 2 with a second shaft hole 211 which are oppositely arranged, and a flexible piece 3 positioned between the first half coupling 1 and the second half coupling 2, wherein through holes 31 corresponding to the first shaft hole 111 and the second shaft hole 211 are arranged in the middle of the flexible piece 3 (when the first shaft hole 111 and the second shaft hole 211 are internally provided with corresponding first transmission shafts and second transmission shafts, the first transmission shafts and the second transmission shafts can extend into the through holes 31 and can adjust the positions of the flexible piece 3 according to requirements), the periphery of the flexible piece 3 is provided with an even number of first elastic connecting arms 32 extending along the circumferential clockwise direction, and second elastic connecting arms 33 extending along the circumferential anticlockwise direction, and the second elastic connecting arms 33 are arranged in one-to-one symmetry with the first elastic connecting arms 32; the first half coupling 1 and the second half coupling 2 are respectively provided with a first connecting piece 321 which can be detachably connected with the first elastic connecting arm 32 and a second connecting piece 331 which can be detachably connected with the second elastic connecting arm 33, the two first connecting pieces 321 corresponding to any two adjacent first elastic connecting arms 32 are respectively positioned on the first half coupling 1 and the second half coupling 2 (namely respectively positioned on different half couplings), the two second connecting pieces 331 corresponding to any two adjacent second elastic connecting arms 32 are respectively positioned on the first half coupling 1 and the second half coupling 2 (namely respectively positioned on different half couplings), the first connecting pieces 321 and the second connecting pieces 331 corresponding to the first elastic connecting arms 32 and the second elastic connecting arms 33 which are symmetrical with each other are respectively positioned on the first half coupling 1 and the second half coupling 2 (namely respectively positioned on different half couplings), and preferably, the two second connecting pieces 331 corresponding to the first elastic connecting arms 321 and the second elastic connecting pieces 33 which are symmetrical with each other are also positioned on the first connecting pieces 331 corresponding to the first elastic connecting pieces 33 and the second elastic connecting pieces 33 which are mutually symmetrical. The first coupling half 1, the second coupling half 2, the first connecting member 321 and the second connecting member 331 of the present embodiment are all made of aluminum alloy, but other suitable metals or alloy materials may be used.
In order to facilitate assembly, the first connecting piece 321 and the second connecting piece 331 are connecting pins, and the first elastic connecting arm 32 and the second elastic connecting arm 33 are provided with a first connecting hole 322 and a second connecting hole 332 for inserting corresponding connecting pins. In order to facilitate alignment of the connectors with the corresponding connecting holes during assembly, the first elastic connecting arm 32 and the second elastic connecting arm 33 of the present embodiment have a symmetry axis a on the flexible member 3, the first elastic connecting arm 32 is located at one side of the symmetry axis a, and the second elastic connecting arm 33 is located at the other side of the symmetry axis a. In addition to this, the following means can be used to provide the spring connection arm: a second resilient connecting arm 33 is arranged between two adjacent first resilient connecting arms 32. In order to make the structure of the flexure 3 more compact and easy to assemble, the first elastic connection arm 32 and the second elastic connection arm 33 of the present embodiment are each provided with two.
In order to make the first elastic connection arm 32 and the second elastic connection arm 33 not easily broken, the first connection hole 322 and the second connection hole 332 are provided at the free ends of the corresponding first elastic connection arm 32 and second elastic connection arm 33. In this way, when the two coupling halves are offset by a certain distance, the torsion degree of the first elastic connecting arm 32 and the second elastic connecting arm 33 is smaller and the coupling halves are less likely to break relative to the scheme that the connecting hole is provided at the position far away from the free end on the connecting arm.
For easy assembly with the drive shaft, the first coupling half 1 is provided with a first gap 11 extending radially from the first shaft hole 111 to an opening; the second coupling half 2 is provided with a second gap 21 extending radially from the second shaft hole 211 to form an opening; the first half coupling 1 and the second half coupling 2 are respectively provided with a locking piece 6, and two side walls of the first gap 11 and the second gap 21 are penetrated and matched by the locking pieces 6 respectively, so that the sizes of the first gap 11 and the second gap 21 can be changed by the locking pieces 6. The locking member 6 of the embodiment is a bolt, and one side wall of the first gap 11 and the second gap 21 is provided with a through hole 61; the other side walls of the first gap 11 and the second gap 21 are provided with threaded holes 62 coaxially distributed with the through holes 61, and the bolts pass through the through holes 61 and then are in threaded fit with the threaded holes 62. Besides, the feasible scheme is as follows: the locking piece 6 is a bolt, and a locking nut is arranged at the tail end of the bolt after passing through the corresponding half coupling. Besides, the scheme is as follows: the retaining member 6 is a screw rod with opposite screw thread directions at two end parts, a first threaded hole is formed in one side wall of the first gap 11 and one side wall of the second gap 21, a second threaded hole which is coaxially distributed with the first threaded hole is formed in the other side wall of the first gap 11 and the other side wall of the second gap 21, the inner threads of the second threaded hole and the first threaded hole are opposite in rotation direction, two end parts of the screw rod are respectively in threaded connection with the first threaded hole and the second threaded hole, and therefore the two side walls of the first gap 11 and the two side walls of the second gap 21 can be relatively close to each other or far away from each other by rotating the screw rods. In order to prevent the transmission shaft penetrating through the through hole 31 from radially shifting to collide with the inner wall of the through hole 31 during rotation, the aperture of the through hole 31 in this embodiment is larger than the aperture of any one of the first shaft hole 111 and the second shaft hole 211.
In order to prevent the eccentricity of the first half coupling 1 and the second half coupling 2 during rotation, a weight groove 7 for balancing the first gap 11 is provided on the first half coupling 1; a weight groove 7 for balancing the second gap 21 is provided in the second coupling part 2. The weight slot 7 of the present embodiment is annular, and the center of the annular ring is concentric with the centers of the corresponding first shaft hole 111 and second shaft hole 211.
In order to enable the flexible member 3 to have a certain supporting force and proper elasticity at the same time, the flexible member 3 is made of engineering plastics. The engineering plastic can be any one of polyurethane, polyamide, polycarbonate and other suitable materials. Moreover, the flexible piece 3 of the utility model is made of engineering plastic materials, so that the defect of preparing the flexible piece 3 by adopting rubber materials can be avoided: rubber is easily affected by working environment, has poor heat resistance and oil resistance, is easy to age and deteriorate, has low strength and poor bearing capacity; the defect of using metal materials to prepare the flexible piece 3 can also be avoided: the cost is high and it is difficult to obtain a complex structure (it is difficult to process a metal material into the shape of the flexible member 3 of the present utility model).
As shown in fig. 3 or 4, the flexible coupling is assembled by first inserting the first connecting member 321 and the second connecting member 331 of one coupling half into the corresponding first connecting hole 322 and the second connecting hole 332 of the flexible member 3, and then inserting the first connecting member 321 and the second connecting member 331 of the other coupling half into the remaining corresponding first connecting hole 322 and second connecting hole 332.
When the flexible coupling is mounted on a transmission shaft, the coupling is firstly disassembled into a first half coupling 1, a second half coupling 2 and a flexible part 3, so that the volume of each part is smaller, the flexible coupling can be applied to a mounting environment with a smaller gap between the transmission shafts at two ends of the coupling, and only the first half coupling 1 and the second half coupling 2 are sleeved on the corresponding first transmission shaft and the second transmission shaft through corresponding first shaft holes 111 and second shaft holes 211, and the flexible part 3 is sleeved on one transmission shaft through a through hole 31; then, the positions of the first half coupler 1, the second half coupler 2 and the flexible piece 3 are moved to proper positions along the axial direction, and the corresponding first connecting piece 321 and second connecting piece 331 are inserted into the corresponding first connecting hole 322 and second connecting hole 332 on the first elastic connecting arm 32 and the second elastic connecting arm 33; and then the locking piece 6 is screwed into the through hole 61 and the threaded hole 62 in sequence, and the corresponding first gap 11 or the second gap 21 is contracted, so that the corresponding half coupling and the corresponding transmission shaft can be fastened and connected.
In the rotation process of the transmission shaft, the first elastic connecting arm 32 and the second elastic connecting arm 33 can be elastically deformed along with displacement deviation between the two half couplings, such as bending, torsion and the like, and the first elastic connecting arm 32 and the second elastic connecting arm 33 respectively extend clockwise and anticlockwise and have the capability of recovering after elastic deformation, so that the flexible coupling can absorb axial displacement, radial displacement and angular displacement between the two half couplings in a smaller range and has the aligning capability. Therefore, the flexible coupling is suitable for working environments with lower rotating speed, lower load and smaller offset between transmission shafts at two ends of the coupling during rotation, and meanwhile, the installation space is narrower. For example, the encoder may be used to connect an encoder rotor and a power source rotor, and the connection structure of the encoder and the power source in the prior art may refer to the chinese utility model with publication number CN205605674U, namely, the connection structure of the encoder and the power source, i.e. replace the rigid coupling on the structure: an Oldham coupling.
The coupler has a simple structure, and greatly reduces the manufacturing cost; moreover, the rubber which is easy to lose efficacy is not used, so that the long-term stable working state can be maintained; the cost is further reduced by not using metal for the flexure 3.
The technical means disclosed by the scheme of the utility model is not limited to the technical means disclosed by the embodiment, and also comprises the technical scheme formed by any combination of the technical features. It should be noted that modifications and adaptations to the utility model may occur to one skilled in the art without departing from the principles of the present utility model and are intended to be within the scope of the present utility model.

Claims (5)

1. A flexible coupling comprising a first coupling half (1) having a first shaft hole (111) and a second coupling half (2) having a second shaft hole (211) arranged opposite each other, and a flexible member (3) between the first coupling half (1) and the second coupling half (2), characterized in that: the middle part of the flexible piece (3) is provided with through holes (31) corresponding to the first shaft holes (111) and the second shaft holes (211), the periphery of the flexible piece (3) is provided with an even number of first elastic connecting arms (32) extending along the circumferential clockwise direction and second elastic connecting arms (33) extending along the circumferential anticlockwise direction, and the second elastic connecting arms (33) and the first elastic connecting arms (32) are symmetrically arranged one by one; the first half coupling (1) and the second half coupling (2) are respectively provided with a first connecting piece (321) which can be detachably connected with the first elastic connecting arm (32) and a second connecting piece (331) which can be detachably connected with the second elastic connecting arm (33), the two first connecting pieces (321) corresponding to any two adjacent first elastic connecting arms (32) are respectively positioned on the first half coupling (1) and the second half coupling (2), the two second connecting pieces (331) corresponding to any two adjacent second elastic connecting arms (33) are respectively positioned on the first half coupling (1) and the second half coupling (2), and the first connecting pieces (321) and the second connecting pieces (331) corresponding to the first elastic connecting arms (32) and the second elastic connecting arms (33) which are symmetrical with each other are respectively positioned on the first half coupling (1) and the second half coupling (2);
the first connecting piece (321) and the second connecting piece (331) are both connecting pins, and the first elastic connecting arm (32) is provided with a first connecting hole (322) for inserting the corresponding connecting pin; the second elastic connecting arm (33) is provided with a second connecting hole (332) for inserting a corresponding connecting pin;
the first connecting holes (322) are arranged at the free ends of the corresponding first elastic connecting arms (32); the second connecting holes (332) are arranged at the free ends of the corresponding second elastic connecting arms (33);
meanwhile, a first gap (11) which extends from the first shaft hole (111) along the radial direction to form an opening is arranged on the first half coupling (1); a second gap (21) which extends from the second shaft hole (211) along the radial direction to form an opening is arranged on the second half coupling (2); the first half coupler (1) and the second half coupler (2) are provided with locking pieces (6) capable of changing the sizes of the first gap (11) and the second gap (21), and two side walls of the first gap (11) and the second gap (21) are penetrated and matched by the locking pieces (6) respectively.
2. A flexible coupling according to claim 1, characterized in that: the first elastic connecting arm (32) and the second elastic connecting arm (33) are respectively provided with two.
3. A flexible coupling according to claim 1, characterized in that: a counterweight groove (7) for balancing the first gap (11) is arranged on the first half coupling (1); a weight groove (7) for balancing the second gap (21) is arranged on the second coupling part (2).
4. A flexible coupling according to any one of claims 1 to 3, wherein: the flexible piece (3) is made of engineering plastics.
5. The flexible coupling of claim 4, wherein: the engineering plastic is any one of polyurethane, polyamide and polycarbonate.
CN201910215037.9A 2019-03-21 2019-03-21 Flexible coupling Active CN109764066B (en)

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CN109764066B true CN109764066B (en) 2024-03-19

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19619434A1 (en) * 1996-05-14 1997-11-27 Wilhelm Kaechele Gmbh Kautschu Shaft coupling
CN103790985A (en) * 2012-10-31 2014-05-14 三木普利(日本)有限公司 Flexible shaft coupling and method of manufacturing the same
CN107795596A (en) * 2016-09-05 2018-03-13 Smc株式会社 Yielding coupling
CN109356945A (en) * 2018-11-07 2019-02-19 盐城哈力动力传动及智能装备产业研究院有限公司 A kind of novel flexible coupling structure
CN209943370U (en) * 2019-03-21 2020-01-14 宁波新众汽车零部件有限公司 Flexible coupling

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9022872B2 (en) * 2013-02-08 2015-05-05 Omni Usa, Inc. Drive shaft coupling mechanism

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19619434A1 (en) * 1996-05-14 1997-11-27 Wilhelm Kaechele Gmbh Kautschu Shaft coupling
CN103790985A (en) * 2012-10-31 2014-05-14 三木普利(日本)有限公司 Flexible shaft coupling and method of manufacturing the same
CN107795596A (en) * 2016-09-05 2018-03-13 Smc株式会社 Yielding coupling
CN109356945A (en) * 2018-11-07 2019-02-19 盐城哈力动力传动及智能装备产业研究院有限公司 A kind of novel flexible coupling structure
CN209943370U (en) * 2019-03-21 2020-01-14 宁波新众汽车零部件有限公司 Flexible coupling

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