CN109760225A - Mixer efficiency and protection system - Google Patents
Mixer efficiency and protection system Download PDFInfo
- Publication number
- CN109760225A CN109760225A CN201910018941.0A CN201910018941A CN109760225A CN 109760225 A CN109760225 A CN 109760225A CN 201910018941 A CN201910018941 A CN 201910018941A CN 109760225 A CN109760225 A CN 109760225A
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- duration
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- time
- mixer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
Abstract
The invention discloses a kind of mixer efficiency and protection systems, belong to mixer system regions, it includes memory module, mixing current detection module, super peak value alarm module, timing module and data input module on duty, memory module is for storing the information received, data input module on duty receives watch bill and watch bill is transferred to memory module, timing module is for recording and exporting current time, mixing current detection module is used for the total current of real-time detection mixer loss, current value is compared by super peak value alarm module with electric current peak, when current value is higher than electric current peak, super peak value alarm module alarms to the external world, the current value that super peak value alarm module will be above electric current peak simultaneously is transferred to memory module and is stored, the present invention, which has, is automatically reminded to staff when mixer current overload It allows mixer to shut down, prevents from continuing to damage mixer, and automatically record accident information, the effect for facilitating the later period to inquire.
Description
Technical field
The present invention relates to the technical fields of mixer system, more particularly, to a kind of mixer efficiency and protection system.
Background technique
Mixer produces common machine, extremely important in rubber product production industry, rubber as rubber product at present
The quality of glue product is heavily dependent on the integrality and accuracy of mixer technique when refining rubber product, especially exists
When producing rubber strip, mixer is usually connected with open mill, and the rubber practised from mixer enters the directly first one-step forming of open mill.
Mixer is usually poured into raw material by staff, output rubber, output after mixer heats raw material, stirs, mixing
Rubber pass through open mill extrusion forming, obtain equably rubber strip.
The prior art can refer to the Chinese patent that Authorization Notice No. is CN207415740U, and it discloses a kind of new type rubbers
Mixer, including pedestal and mixer room are welded with support frame at the top of the pedestal, top are connected at the top of support frame as described above
Beam, the top surface of the top beam are equipped with telescopic cylinder, and one end of the telescopic cylinder is connected with piston rod, the piston rod
One end be connected with pressing plate, the pressing plate is located at the inside of mixer room, and the side of the mixer room is hinged with mixer
Chamber cap door, the bottom of the mixer room are fixedly connected with support column, and the bottom end of the support column is connected with buffer unit, institute
The side for stating buffer unit is mounted on the base.Heat dissipation cavity, and heat dissipation cavity are equipped with by the outside in mixer room
Side is connected by guide duct with heat dissipation tank, and the refrigerating plant of heat dissipation tank side is manufactured at cold air, then in the work of air-cooler
Under, cold air is blown into heat dissipation cavity, the heat generated in mixer room is taken away, improves the effect of heat dissipation.
Prior art among the above has the following deficiencies: when factory is using mixer, if a preceding mixer
Inside still remnants have clout, when starting next time, since mixer internal temperature is lower, solidify after clout is cooling, in mixer
Motor when starting to stir clout the resistance that is subject to it is very big, it is very big to the damage of motor, the use of motor is greatly reduced
Service life, and also have an impact to the rubber quality being smelt.
Summary of the invention
It is automatic when mixer current overload the object of the present invention is to provide a kind of mixer efficiency and protection system
It reminds staff that mixer is allowed to shut down, prevents from continuing to damage mixer, and automatically record accident information, the later period is facilitated to look into
It askes.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of mixer efficiency and protection system, including mixer, further include memory module, mixing current detection module, super peak
It is worth alarm module, timing module and data input module on duty；
The memory module is for storing the information received；
The data input module on duty inputs the watch bill containing watch time and employee's title, information on duty for staff
Watch bill is transferred to memory module and stored by recording module；
Current time is transferred to memory module for storage for recording and exporting current time, timing module by the timing module
Module records time information memory；
The mixing current detection module is used for the total current of real-time detection mixer loss, and mixing current detection module will test
To the current value of total current be transferred to memory module；
The current value of the total current of the super peak value alarm module real-time reception mixing current detection module output, super peak value alarm
Current value is compared by module with electric current peak in real time, when current value is higher than electric current peak, super peak value alarm module
It alarms the external world, while the super peak value alarm module current value that will be above electric current peak is transferred to memory module and is deposited
Storage.
By using above scheme, staff is automatically reminded to when mixer current overload, mixer is allowed to shut down,
It prevents from continuing to damage mixer, staff clears up clout or clout is heated to molten condition, and automatically records accident letter
Breath, final-period management personnel can be by calling the watch bill stored in memory module and higher than the current value appearance of electric current peak
Time judges the responsible person of accident, facilitates and is called to account and managed.
The present invention is further arranged to: further including employee information recording module, the employee information recording module is for work
Personnel input employee information, and employee information is transferred to memory module and stored by employee information recording module, pass through watch bill
Interior employee's title can call the employee information in memory module.
By using above scheme, administrative staff can call corresponding employee to believe by employee's title in watch bill
Breath, facilitates and is called to account and managed.
The present invention is further arranged to: further including temporary information change module, the temporary information change module calling is deposited
The employee's title temporarily changed shifts is inserted corresponding position and the filling of watch bill by the watch bill stored in storage module, staff
The time of changing shifts, temporary information change module will be transferred to memory module after the list notation on duty after change and store, store
Module is when recalling watch bill, the watch bill of preferential invocation flags.
Convenient when there is staff's changing shifts by using above scheme, administrative staff still are able to correctly find pair
The responsible person answered.
The present invention is further arranged to: further including pipeline start up by preheating judgment module and preheating duration alarm module；
The current value of the pipeline start up by preheating judgment module real-time reception mixing current detection module output, judges mould in pipeline start up by preheating
Block detects current value from when 0 raising suddenly, and pipeline start up by preheating judgment module exports enabling signal to preheating duration alarm module；
The preheating duration alarm module starts to call the electric current of mixing current detection module output after receiving enabling signal
The current time of value and timing module output, when current value is increased to beyond heated current value, preheating duration alarm module stops
It only receives the current time of timing module output and is calculated according to the time finally received and the time initially received pre-
Hot duration, preheating duration alarm module will preheat duration and be compared with preheating standard duration, when preheating duration is less than preheating mark
When punctual long, preheating duration alarm module sounds an alarm the external world.
By using above scheme, staff preheats mixer after starting mixer, if mixer is pre-
When hot duration deficiency, staff begins to feed into mixer, and preheating duration alarm module will sound an alarm.
The present invention is further arranged to: preheating duration alarm module while sounding an alarm by finally receive when
Between, time for initially receiving and preheating duration be transferred to memory module and stored.
By using above scheme, facilitates administrative staff's later period to inquire preheating duration, administrative staff is facilitated to be managed.
The present invention is further arranged to: further including reloading to start judgment module, duration of reloading monitoring modular and speed of reloading
Respond module；
Described reload starts the current value of judgment module real-time reception mixing current detection module output, reloads and starts judgment module
When current value drops suddenly to extremely low value or 0 value from high value, reloads and start judgment module to duration monitoring modular output of reloading
Enabling signal；
It is described reload duration monitoring modular receive enabling signal start call mixing current detection module output current value
With the current time of timing module output, when current value increases again, duration of reloading monitoring modular stops receiving timing module
The current time of output simultaneously calculates duration of reloading according to the time finally received and the time initially received, duration of reloading
The monitoring modular duration that will reload is transferred to speed responsive module of reloading；
Speed responsive module of reloading is compared according to reload duration and the standard that receive duration range of reloading, when duration of reloading
Less than standard reload the minimum value of duration range when, speed responsive module of reloading exports inefficient suggestion voice outward；When reloading
When duration is within the scope of standard reloads duration, speed responsive module of reloading exports regular prompt voice outward；When duration of reloading
Greater than standard reload the maximum value of duration range when, speed responsive module of reloading exports efficient suggestion voice outward.
By using above scheme, when staff carries out feeding to mixer, duration of reloading monitoring modular is to feeding
Duration is monitored, and after feeding, speed responsive module of reloading plays efficient suggestion voice, just according to this feeding duration
Normal suggestion voice or inefficient suggestion voice, with the feeding process of Optimization Work personnel.
The present invention is further arranged to: speed responsive module of reloading receive reload duration when by finally receive when
Between, time for initially receiving and duration of reloading be transferred to memory module and stored.
By using above scheme, administrative staff is facilitated to inquire the feeding speed of each staff the later period, facilitates management
Personnel are managed.
The present invention is further arranged to: further including open mill, open mill includes fuselage, and two are rotatably connected on fuselage
Extrusion roller arranged in parallel is provided with blanking block at the position directly above of the corresponding two extrusions roller of fuselage, in fuselage pair
It answers and is fixedly connected with guide post at blanking block position, guide post is slidably connected to guide post along the length direction setting for squeezing out roller, blanking block
On；
It is corresponded in fuselage and is fixedly connected with motor at blanking block position, the output shaft of motor is fixedly connected with threaded rod, threaded rod
Arranged in parallel with guide rail, threaded rod is rotationally connected on fuselage, and blanking block is threadedly connected on threaded rod；
Blanking through slot is offered in blanking block, transfer conduit is fixedly connected on mixer, and the transfer conduit other end is fixed to be connected
It is connected on blanking block and is connected to blanking through slot, the bottom of blanking through slot is located at two extrusion roller positions close to each other just
Top.
By using above scheme, the rubber raw materials of mixer output flow in blanking block by transfer conduit, under
Material through slot flows between two extrusion rollers, is squeezed by two extrusion roller opposite direction rotations and forms band-like rubber.Motor drives blanking
Block movement can be such that rubber raw materials equably fall between two extrusion rollers, the quality after guaranteeing rubber-moulding.
The present invention is further arranged to: further including mill current detection module, waveform diagram generation module and malfunction monitoring mould
Block；
The mill current detection module is used for the total current of real-time detection open mill, and mill current detection module will test
The current value of the total current of open mill is transferred to waveform diagram generation module；
The current time of waveform diagram generation module real-time calling timing module output, waveform diagram generation module is to receive
Current value is made waveform diagram as Y-axis, using the current time that receives as X-axis and at regular intervals by the waveform diagram of generation
Transmission fault monitoring modular；
The fault monitor module analyzes waveform diagram after receiving waveform diagram, when the wave crest and trough of waveform diagram are unexpected
When close, fault monitor module is outwardly sounded an alarm.
By using above scheme, when open mill handles rubber raw materials, staff controls the continuous band of motor
Dynamic blanking block slides back and forth along guide post, and when motor stops working or works when something goes wrong, fault detection module is sounded an alarm, and mentions
Show that staff checks motor or cutting machine.
The present invention is further arranged to: the waveform diagram of generation is just transferred to deposits at regular intervals by waveform diagram generation module
Storage module is stored.
By using above scheme, administrative staff's later period can inquire the waveform diagram of open mill running current, facilitate management
Personnel call to account to accident.
In conclusion the invention has the following advantages:
It allows mixer to shut down 1. being automatically reminded to staff when mixer current overload, prevents from continuing to damage mixer,
Staff clears up and clout or clout is heated to molten condition, and automatically records accident information, and final-period management personnel can be with
By calling the watch bill stored in memory module and judging the negative of accident higher than the current value time of occurrence of electric current peak
People is blamed, is facilitated and is called to account and managed；
2. staff preheats mixer after starting mixer, if mixer preheats duration deficiency, work people
Member begins to feed into mixer, and preheating duration alarm module will sound an alarm；
3. duration of reloading monitoring modular is monitored feeding duration, works as feeding when staff carries out feeding to mixer
After, speed responsive module of reloading plays efficient suggestion voice, regular prompt voice or poor efficiency according to this feeding duration
Suggestion voice, with the feeding process of Optimization Work personnel；
4. when open mill handles rubber raw materials, staff control motor constantly drive blanking block along guide post back and forth
Sliding, when motor stops working or works when something goes wrong, fault detection module is sounded an alarm, and staff is prompted to check motor
Or cutting machine.
Detailed description of the invention
Fig. 1 is the arrangement structural schematic diagram of embodiment；
Fig. 2 is the schematic diagram of prominent open mill in embodiment；
Fig. 3 is the cross-sectional view of prominent blanking through slot in embodiment；
Fig. 4 is the module frame chart of prominent mixer part system in embodiment；
Fig. 5 is the module frame chart of prominent open mill part system in embodiment；
Fig. 6 is the mould of prominent employee information recording module in embodiment, data input module on duty and temporary information change module
Block block diagram.
In figure, 1, mixer；11, transfer conduit；2, open mill；21, blanking block；211, blanking through slot；22, motor；
221, threaded rod；23, guide post；24, roller is squeezed out；25, fuselage；3, memory module；4, timing module；5, mixing current detecting mould
Block；51, pipeline start up by preheating judgment module；52, duration alarm module is preheated；53, it reloads and starts judgment module；54, duration of reloading prison
Survey module；55, it reloads speed responsive module；56, super peak value alarm module；6, waveform diagram generation module；61, mill current detecting
Module；62, fault monitor module；7, employee information recording module；8, data input module on duty；9, temporary information changes mould
Block.
Specific embodiment
Embodiment: system can be put and be protected to a kind of mixer 1, as shown in Figure 1, including mixer 1 and being set to mixer 1
Neighbouring open mill 2 is fixedly connected with transfer conduit 11 on mixer 1, and 11 other end of transfer conduit is connected on open mill 2.
Transfer conduit 11 is hose.The rubber raw materials that mixer 1 is produced are flowed at open mill 2 by transfer conduit 11, by mill
The band-like rubber of 2 process for producing of machine.
As shown in Figures 2 and 3, open mill 2 include fuselage 25, be rotatably connected on fuselage 25 two it is arranged in parallel
Extrusion roller 24, two extrusion rollers 24 are close to each other and opposite can rotate.Two extrusion rollers 24 are being corresponded to just in fuselage 25
It is provided with blanking block 21 at top position, is fixedly connected with guide post 23,23 edge of guide post at corresponding 21 position of blanking block of fuselage 25
The length direction setting of roller 24 is squeezed out, blanking block 21 is slidably connected on guide post 23.At corresponding 21 position of blanking block of fuselage 25
It is fixedly connected with motor 22, the output shaft of motor 22 is fixedly connected with threaded rod 221, and threaded rod 221 is parallel to each other with guide rail to be set
It sets.Threaded rod 221 is rotationally connected on fuselage 25, and blanking block 21 is threadedly connected on threaded rod 221.Motor 22 drives threaded rod
221 rotations are mobile to drive the length direction of the threadingly bar 221 of blanking block 21.Blanking through slot 211 is offered in blanking block 21,
Transfer conduit 11 is fixedly connected on blanking block 21 and transfer conduit 11 is connected to blanking through slot 211.The bottom of blanking through slot 211
The surface squeezed out at the position close to each other of roller 24 positioned at two.The rubber raw materials of 1 output of mixer are flowed by transfer conduit 11
It into blanking block 21, is flowed between two extrusion rollers 24 by blanking through slot 211, shape is squeezed by the opposite rotation of two extrusion rollers 24
The rubber to become band.Motor 22 drives 21 movement of blanking block that rubber raw materials can be made equably to fall between two extrusion rollers 24,
Quality after guaranteeing rubber-moulding.
As shown in figure 4, mixer 1 be connected with memory module 3, mixing current detection module 5, super peak value alarm module 56,
Pipeline start up by preheating judgment module 51, reload start judgment module 53, preheating duration alarm module 52, duration of reloading monitoring modular 54,
Speed responsive module 55 of reloading and timing module 4.Memory module 3 is for storing the information received.It is provided in timing module 4
Clock circuit, for recording and exporting current time.Mixing current detection module 5 is lost total for real-time detection mixer 1
Electric current, the current value for the total current that mixing current detection module 5 will test are transferred to memory module 3, and memory module 3 calls meter
When module 4 export and current time and store current value sequentially in time.
As shown in figure 4, the electric current of the total current of super 56 real-time reception mixing current detection module 5 of peak value alarm module output
Electric current peak is arranged by staff in value, super peak value alarm module 56, and super peak value alarm module 56 is in real time by current value and electricity
Stream peak is compared, and when current value is higher than electric current peak, 56 pairs of external worlds of super peak value alarm module alarm, and is reminded
Staff allows mixer 1 to shut down, and prevents from continuing to damage mixer 1.Super peak value alarm module 56 will be above electric current highest simultaneously
The current value of value is transferred to memory module 3, and current value is stored according to the time, inquired for the later period by memory module 3.
As shown in figure 4, the current value of 51 real-time reception mixing current detection module 5 of pipeline start up by preheating judgment module output,
Pipeline start up by preheating judgment module 51 detects current value from when 0 raising suddenly, and pipeline start up by preheating judgment module 51 is alarmed to preheating duration
Module 52 exports enabling signal.System judges that mixer 1 just starts at this time, is being preheated.Staff is according to mixing
Heated current value and preheating standard duration of the mixer 1 in preheating is arranged in 1 concrete condition of machine.Preheating duration alarm module 52 exists
Receive the current value for starting that mixing current detection module 5 is called to export after enabling signal and timing module 4 exports it is current when
Between, when current value is increased to beyond heated current value, preheating duration alarm module 52 stops receiving working as the output of timing module 4
The preceding time simultaneously calculates preheating duration according to the time finally received and the time initially received, preheats duration alarm module
52 are compared preheating duration with preheating standard duration, when preheating duration less than preheating standard duration, preheating duration alarm
52 pairs of external worlds of module sound an alarm, and remind staff that preheating does not complete also, staff is allowed to continue to heat.It preheats simultaneously
Duration alarm module 52 by the time finally received, the time initially received and preheating duration be transferred to memory module 3 into
Row storage, facilitates the later period to be inquired.
Start the current value of 53 real-time reception mixing current detection module 5 of judgment module output as shown in figure 4, reloading, changes
Material starting judgment module 53 reloads when current value drops suddenly to extremely low value or 0 value from high value and starts judgment module 53 to changing
Expect that duration monitoring modular 54 exports enabling signal.System judges that staff feeds to mixer 1 at this time.Duration of reloading prison
Survey module 54 starts current value and the output of timing module 4 of the calling output of mixing current detection module 5 receiving enabling signal
Current time, when current value increases again, duration of reloading monitoring modular 54 stop receive timing module 4 export it is current when
Between and duration of reloading calculated according to time for finally receiving and the time initially received, duration of reloading monitoring modular 54 will
Duration of reloading is transferred to speed responsive module 55 of reloading.Staff is previously according to speed of averagely reloading to the speed responsive mould that reloads
55 input standard of block is reloaded duration range, and by staff speed responsive module 55 of reloading be arranged efficient suggestion voice,
Regular prompt voice and inefficient suggestion voice.Speed responsive module 55 of reloading is reloaded according to the duration of reloading received with standard
Duration range compares, when reload duration less than standard reload duration range minimum value when, speed responsive module 55 of reloading
Inefficient suggestion voice is exported outward；When reloading duration within the scope of standard reloads duration, speed responsive module 55 of reloading
Output regular prompt voice outward；When reload duration greater than standard reload duration range maximum value when, reload speed responsive mould
Block 55 exports efficient suggestion voice outward.Speed responsive module 55 of reloading receive reload duration when by finally receive when
Between, time for initially receiving and duration of reloading be transferred to memory module 3 and stored, facilitate the later period to inquire.
As shown in figure 5, open mill 2 is connected with waveform diagram generation module 6, fault monitor module 62 and mill current detecting mould
Block 61.Mill current detection module 61 is used for the total current of real-time detection open mill 2, and mill current detection module 61 will test
The current value of total current of open mill 2 be transferred to waveform diagram generation module 6,6 real-time calling timing mould of waveform diagram generation module
The current time that block 4 exports, waveform diagram generation module 6 are made using the current value received as Y-axis, with the current time received
Waveform diagram is made for X-axis.The waveform diagram of generation is just transferred to 3 He of memory module at regular intervals by waveform diagram generation module 6
Fault monitor module 62, memory module 3 store waveform diagram.Fault monitor module 62 is after receiving waveform diagram to waveform
Figure is analyzed, and when the wave crest of waveform diagram and trough close suddenly, fault monitor module 62 is outwardly sounded an alarm, and reminds work
Make personnel's open mill 2 to go wrong, staff is adjusted to motor 22 in time.Simultaneous faults monitoring modular 62 will test
Out of order waveform diagram is marked and is transferred to memory module 3 and stored, and the later period is facilitated to be inquired.
As shown in fig. 6, memory module 3 is also connected with employee information recording module 7, data input module 8 on duty and interim
Information changes module 9.Staff inputs the information of all employees, employee information recording module 7 to employee information recording module 7
Employee information is transferred to memory module 3 to store.Staff inputs 1 He of mixer to data input module 8 on duty
The watch bill of open mill 2, watch bill is interior to contain watch time and employee's title.Data input module 8 on duty transmits watch bill
It is stored to memory module 3.Administrative staff can be by inquiring the current value of the mixer 1 stored in memory module 3, preheating
Duration, duration of reloading and waveform diagram learn the operation conditions of mixer 1 and open mill 2, wherein abnormal data are recalled, together
When recall watch bill, according to the name of the corresponding responsible person of the time inquiring of record, according to responsible person's name from memory module 3
The information for calling the employee facilitates and is called to account and managed.
As shown in fig. 6, staff changes the calling of module 9 by temporary information and deposits when there is staff temporarily to change shifts
The watch bill stored in storage module 3 by the corresponding position of the employee's title temporarily changed shifts filling watch bill and inserts changing shifts
Time, temporary information change module 9 will be transferred to memory module 3 after the list notation on duty after change and store.In administrator
When member recalls the watch bill stored in memory module 3, the watch bill of preferential invocation flags.When there is staff's changing shifts, still
Corresponding responsible person can be correctly found.
Usage mode: staff preheats mixer 1 after starting mixer 1, if mixer 1 preheats duration
When insufficient, staff begins to feed into mixer 1, and preheating duration alarm module 52 will sound an alarm.If mixer 1
Internal after upper primary use still to have clout, mixer 1 can be because electric current be increased to make beyond electric current peak on startup
Super peak value alarm module 56 sounds an alarm, and staff stops mixer 1 in time and works and clear up clout or be heated to clout
Molten condition.
When staff carries out feeding to mixer 1, duration of reloading monitoring modular 54 is monitored feeding duration, when
After feeding, speed responsive module 55 of reloading according to this feeding duration play efficient suggestion voice, regular prompt voice or
Inefficient suggestion voice, with the feeding process of Optimization Work personnel.
When open mill 2 handles rubber raw materials, staff controls motor 22 and constantly drives blanking block 21 along leading
Column 23 slides back and forth, and when motor 22 stops working or works when something goes wrong, fault detection module is sounded an alarm, and prompts work people
Member checks motor 22 or cutting machine.
The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this
Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of mixer efficiency and protection system, including mixer (1), it is characterised in that: further include memory module (3), close
Refine current detection module (5), super peak value alarm module (56), timing module (4) and data input module on duty (8)；
The memory module (3) is for storing the information received；
The data input module (8) on duty inputs the watch bill containing watch time and employee's title for staff, on duty
Watch bill is transferred to memory module (3) and stored by data input module (8)；
For the timing module (4) for recording and exporting current time, current time is transferred to memory module by timing module (4)
(3) time information memory is recorded for memory module (3)；
The mixing current detection module (5) is used for the total current of real-time detection mixer (1) loss, mixing current detection module
(5) current value for the total current that will test is transferred to memory module (3)；
The current value of the total current of super peak value alarm module (56) real-time reception mixing current detection module (5) output, surpasses
Current value is compared by peak value alarm module (56) with electric current peak in real time, when current value is higher than electric current peak, is surpassed
Peak value alarm module (56) alarms to the external world, while super peak value alarm module (56) will be above the current value of electric current peak
Memory module (3) is transferred to be stored.
2. mixer efficiency according to claim 1 and protection system, it is characterised in that: further include employee information typing mould
Block (7), the employee information recording module (7) input employee information for staff, and employee information recording module (7) is by employee
Information is transferred to memory module (3) and is stored, and can call the member in memory module (3) by employee's title in watch bill
Work information.
3. mixer efficiency according to claim 1 and protection system, it is characterised in that: further include temporary information change mould
Block (9), temporary information change module (9) call the watch bill stored in memory module (3), and staff will temporarily change shifts
Employee's title filling watch bill corresponding position and insert time of changing shifts, temporary information changes after module (9) will change
List notation on duty after be transferred to memory module (3) and stored, memory module (3) is preferential to call mark when recalling watch bill
The watch bill of note.
4. mixer efficiency according to claim 1 and protection system, it is characterised in that: further include that pipeline start up by preheating judges mould
Block (51) and preheating duration alarm module (52)；
The current value of pipeline start up by preheating judgment module (51) real-time reception mixing current detection module (5) output, is opened in preheating
Dynamic judgment module (51) detect current value from 0 increase suddenly when, pipeline start up by preheating judgment module (51) is alarmed mould to preheating duration
Block (52) exports enabling signal；
The preheating duration alarm module (52) starts to call mixing current detection module (5) output after receiving enabling signal
Current value and the current time of timing module (4) output preheat duration report when current value is increased to beyond heated current value
The time and initially receive that police module (52) stops receiving the current time of timing module (4) output and basis finally receives
Time calculate preheating duration, preheating duration alarm module (52) will preheat duration and be compared with standard duration is preheated, when
When preheating duration less than preheating standard duration, preheating duration alarm module (52) sounds an alarm the external world.
5. mixer efficiency according to claim 4 and protection system, it is characterised in that: preheating duration alarm module (52)
The time finally received, the time initially received and preheating duration are transferred to memory module while sounding an alarm
(3) it is stored.
6. mixer efficiency according to claim 1 and protection system, it is characterised in that: further include reloading to start to judge mould
Block (53), duration of reloading monitoring modular (54) and reload speed responsive module (55)；
Described reload starts the current value of judgment module (53) real-time reception mixing current detection module (5) output, starting of reloading
Judgment module (53) reloads when current value drops suddenly to extremely low value or 0 value from high value and starts judgment module (53) to reloading
Duration monitoring modular (54) exports enabling signal；
It is described reload duration monitoring modular (54) receive enabling signal start call mixing current detection module (5) output
The current time of current value and timing module (4) output, when current value increases again, duration of reloading monitoring modular (54) stops
It receives the current time of timing module (4) output and calculates and change according to the time finally received and the time initially received
Expect that duration, duration of reloading monitoring modular (54) duration that will reload are transferred to reload speed responsive module (55)；
Speed responsive module of reloading (55) is compared according to reload duration and the standard that receive duration range of reloading, when reloading
Duration be less than standard reload duration range minimum value when, speed responsive module of reloading (55) exports inefficient signal language outward
Sound；When reloading duration within the scope of standard reloads duration, speed responsive module of reloading (55) exports regular prompt language outward
Sound；When the maximum value for duration range of reloading duration greater than standard and reload, output is efficient outward for speed responsive module of reloading (55)
Suggestion voice.
7. system can be put and be protected to mixer (1) according to claim 6, it is characterised in that: speed responsive module of reloading
(55) time finally received, the time initially received and duration of reloading be transferred to storage when receiving and reloading duration
Module (3) is stored.
8. mixer efficiency according to claim 1 and protection system, it is characterised in that: further include open mill (2), mill
Machine (2) includes fuselage (25), two extrusion rollers (24) arranged in parallel is rotatably connected on fuselage (25), in fuselage
(25) blanking block (21) are provided at the position directly above of corresponding two extrusions roller (24), it is corresponding blanking block (21) in fuselage (25)
It is fixedly connected at position guide post (23), guide post (23) connects along the length direction setting for squeezing out roller (24), blanking block (21) sliding
It is connected on guide post (23)；
It is fixedly connected with motor (22) at fuselage (25) corresponding blanking block (21) position, the output shaft of motor (22) is fixedly connected
Having threaded rod (221), threaded rod (221) and guide rail are arranged in parallel, and threaded rod (221) is rotationally connected on fuselage (25),
Blanking block (21) is threadedly connected on threaded rod (221)；
It offers blanking through slot (211), is fixedly connected on mixer (1) transfer conduit (11) in blanking block (21), transmitted
Pipeline (11) other end is fixedly connected on blanking block (21) and is connected to blanking through slot (211), the bottom of blanking through slot (211)
Portion is located at two surfaces squeezed out at roller (24) position close to each other.
9. mixer efficiency according to claim 8 and protection system, it is characterised in that: further include mill current detecting mould
Block (61), waveform diagram generation module (6) and fault monitor module (62)；
The mill current detection module (61) is used for the total current of real-time detection open mill (2), mill current detection module
(61) current value of the total current for the open mill (2) that will test is transferred to waveform diagram generation module (6)；
The current time of waveform diagram generation module (6) real-time calling timing module (4) output, waveform diagram generation module (6)
Waveform diagram is made as X-axis as Y-axis, the current time to receive using the current value received and will be given birth at regular intervals
At waveform diagram transmission fault monitoring modular (62)；
The fault monitor module (62) analyzes waveform diagram after receiving waveform diagram, when the wave crest and trough of waveform diagram
When close suddenly, fault monitor module (62) is outwardly sounded an alarm.
10. mixer efficiency according to claim 9 and protection system, it is characterised in that: waveform diagram generation module (6) is every
It is stored every the waveform diagram of generation is just transferred to memory module (3) for a period of time.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910018941.0A CN109760225B (en) | 2019-01-09 | 2019-01-09 | Banbury mixer efficiency and protection system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910018941.0A CN109760225B (en) | 2019-01-09 | 2019-01-09 | Banbury mixer efficiency and protection system |
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| Publication Number | Publication Date |
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| CN109760225A true CN109760225A (en) | 2019-05-17 |
| CN109760225B CN109760225B (en) | 2020-11-17 |
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| CN1255425A (en) * | 1999-11-26 | 2000-06-07 | 华南理工大学 | Intelligent control system and method for pugging rubber in Banbury mixer |
| CN204322338U (en) * | 2014-08-11 | 2015-05-13 | 河北环球橡胶制品有限公司 | Banbury |
| CN204471790U (en) * | 2014-12-29 | 2015-07-15 | 海天塑机集团有限公司 | The pre-hot arm action of injection machine and preheating supervising device |
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| CN109760225B (en) | 2020-11-17 |
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Application publication date: 20190517 Assignee: Shandong Shuangma Rubber Co.,Ltd. Assignor: QINGDAO GLOBAL BELTING CO.,LTD. Contract record no.: X2023980033242 Denomination of invention: Energy efficiency and protection system of internal mixer Granted publication date: 20201117 License type: Common License Record date: 20230303 |
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