CN109747284B

CN109747284B - Multicolor sample wafer pasting method

Info

Publication number: CN109747284B
Application number: CN201811467412.0A
Authority: CN
Inventors: 张东晓
Original assignee: Shanghai Chuanshi Trading Co ltd
Current assignee: Shanghai Chuanshi Trading Co ltd
Priority date: 2018-12-03
Filing date: 2018-12-03
Publication date: 2020-11-06
Anticipated expiration: 2038-12-03
Also published as: CN109747284A

Abstract

The invention discloses a multicolor sample wafer pasting method, which comprises the following steps: cutting a plate, selecting a sample wafer, placing the sample wafer, fixing a template, pasting the sample wafer and the like. According to the method for pasting the multicolor sample wafers, when the plate is cut, the samples with different colors are marked according to the color numbers on the plate, when the samples are classified, the samples with different colors are classified and placed according to the requirements on sample pages, when the samples are pasted, the samples do not need to be selected by identifying different colors in the samples with fine color difference through eyesight, the accuracy and the working efficiency of sample selection are improved, and the damage to the eyesight of workers is avoided; simultaneously, the template corresponding to the sample sheet pasting position is used for pasting the sample sheet, so that the uniformity of the pasting sheet and the pasting efficiency are greatly improved, the process of placing and picking the sheet is combined, and even the blind pasting effect can be achieved.

Description

Multicolor sample wafer pasting method

Technical Field

The invention relates to a sample sticking method, in particular to a method for sticking sample patches with multiple colors, various shapes and different arrangements.

Background

The sample wafer sticking refers to the fact that after a client sends plates with various colors and sample pages, the client needs to select the plates with corresponding colors to cut the plates into sample wafers with preset sizes and shapes on the sample pages instead of a processing factory, the sample wafers are pasted on the sample pages according to preset positions and color numbers on the sample pages, and then the sample wafers are manufactured into a book to be displayed.

The current technology cannot realize automatic machine pasting because of at least the following problems: (1) the size, the typesetting mode and the arrangement mode of each sample page and the sample wafer appointed by each page are customized by a customer, the specification size, the shape and the position are different, the sample pages of one or more styles can only be fixedly pasted by a machine during automatic pasting, the method is suitable for pasting a large number of repeated sample pages of the same style, once the sample pages are designed and replaced, the reprogramming design is needed, and the cost of programming is very high due to too many styles of the sample pages; (2) the color difference of the sample is extremely fine, and the machine cannot accurately identify the sample, so that the error rate of the surface mounting is high; (3) the front and back of the sample wafer are consistent in color, but different in smoothness, and the front and back cannot be distinguished through finger touch of the machine. Therefore, most of the existing pasting processes adopt manual pasting, but because the color difference of the sample with similar colors is extremely small, the error rate of human eye identification is high, the pasting efficiency is low, and the eyesight of workers is easily damaged by long-term employment.

Disclosure of Invention

The invention aims to solve the technical problems and provides an accurate and efficient multicolor sample wafer pasting method, which improves the pasting efficiency under the condition of ensuring the low error rate of the sample wafer, and the specific technical scheme is as follows:

a multicolor dailies pasting method, comprising the following steps:

cutting a plate: cutting a plate into sample pieces with required shapes on a sample page, and placing the cut sample pieces with the same size and color number into sample piece bags for marking and classifying according to the color number on the plate;

selecting a sample wafer: selecting the sample bag for containing the required color and shape according to the requirement of the mark on the sample page;

placing sample wafers: placing the selected sample bags according to the sequence of the sticking positions on the sample page;

fixing the template: fixing a template and the sample page so that holes in the template correspond to the corresponding sample adhering positions on the sample page;

sample wafer pasting: glue is smeared at the sample wafer pasting position of the sample page, and the sample wafers are sequentially taken out from the sample wafer bag which is put in sequence firstly and are directly pasted on the sample page through the holes on the template.

The multicolor dailies patching method as described above, may further include: sample picking: and sequentially taking out one sample wafer from each sample wafer bag after picking the sample wafers or directly sequentially taking out one sample wafer from the sample bags after the step of placing the sample wafers for bundling, and distinguishing the front side and the back side of the sample wafers during bundling.

In the multicolor sample sheet pasting method, after the sample sheet picking step is performed, the bundled sample sheets are directly sequentially passed through the holes in the template according to the bundling sequence to paste the reverse side on the sample sheet when the sample sheet pasting step is performed.

In the multicolor sample sheet pasting method, when the sample sheet pasting step is executed, the front side and the back side of the sample sheet are distinguished, and the back side is pasted on the sample sheet.

The multicolor dailies patching method as described above, further comprising, before performing the fixing template step:

manufacturing a template: and forming holes which are matched with the sample pasting position and the sample size on the sample page on a substrate to manufacture the template.

The multicolor dailies patch method as described above, further comprising after performing the dailies patch step:

demolding: separating the template from the sample page.

As mentioned above, the shape of the holes of the template is adapted to the shape of the sample at the corresponding position, and may be any shape and size.

In the multicolor sample sheet pasting method, the size of the hole is larger than the size of the sample sheet at the position, so that the demolding step is conveniently carried out.

In the multicolor master piece pasting method, the holes are randomly arranged.

The multicolor dailies pasting method as described above, wherein the sequence according to the pasting positions on the dailies page at least comprises a sequence and a reverse sequence.

According to the method for pasting the multicolor sample wafers, when the plate is cut, the samples with different colors are marked according to the color numbers on the plate, when the samples are classified, the samples with different colors are classified and placed according to the requirements on sample pages, when the samples are pasted, the samples do not need to be selected by identifying different colors in the samples with fine color difference through eyesight, the accuracy and the working efficiency of sample selection are improved, and the damage to the eyesight of workers is avoided; simultaneously, the template corresponding to the sample sheet pasting position is used for pasting the sample sheet, so that the uniformity of the pasting sheet and the pasting efficiency are greatly improved, the process of placing and picking the sheet is combined, and even the blind pasting effect can be achieved.

Drawings

FIG. 1A is a schematic structural view of a panel;

FIG. 1B is a schematic diagram of a sample page;

FIGS. 1C and 1D are schematic diagrams of sample arrangement structures of two sample pages in FIG. 1B;

FIG. 2A is a schematic plane structure view of the sample wafer cut into different shapes from the plate material of FIG. 1A;

FIG. 2B is a schematic diagram showing the arrangement effect of classifying sample wafers of the same color number and size in a sample wafer box and marking the sample wafers according to the color numbers;

FIG. 3 is a schematic diagram of a template corresponding to the first sample page embodiment of FIG. 1C;

FIG. 4A is a schematic diagram illustrating the operation of attaching the sample sheet by fixing the template of FIG. 3 to the sample sheet of FIG. 1C;

FIG. 4B is a schematic diagram illustrating a top view of the template of FIG. 4A corresponding to a sample page;

fig. 5 is a schematic flow chart of a sample wafer mounting method of the present invention.

Detailed Description

Various embodiments of the present application will now be described with reference to the accompanying drawings, which form a part hereof. It should be understood that although directional terms such as "front," "rear," "upper," "lower," "left," "right," and the like may be used herein to describe various example structural portions and elements of the application, these terms are used herein for convenience of description only and are to be determined based on the example orientations shown in the drawings. Wherever possible, the same or similar reference numbers used in this application refer to the same or like parts.

Fig. 1A is a schematic structural diagram of a plate.

As shown in fig. 1A, the number of the

panels

101, 102, 103, 104 … …, etc. of various colors processed by the customer is different, the panels are larger in size, generally several square meters, the color number of the panels is coded on the back of the panels to identify the color number of the panels, and after the customer receives the materials, the panels are stored in the warehouse according to the color number.

FIG. 1B is a schematic diagram of a sample page.

As shown in fig. 1B, the sample pages are marked as 121, 122, 123, 124 … …, etc. for the customer to place an order for the needed sheet, the sample page 121 displays a plurality of positions to be pasted of the sample sheets such as 131, 132, 133, 134 …, etc., and the color numbers of the sample sheets at the positions to be pasted are marked below the positions to be pasted of the sample sheets (see fig. 1C), and the color numbers correspond to the color numbers on the sheet. The

sample sheets

121, 122, 123, 124 …, etc. are arranged in different sizes according to color numbers. The factory needs to cut the

sheet materials

101, 102, 103, and 104 … in fig. 1A to a size corresponding to the position of the mark of a certain color on the sample page, and the sheet materials are generally different in length by several centimeters and then are attached separately.

Fig. 1C and fig. 1D are schematic diagrams of sample arrangement structures of two sample pages in fig. 1B, respectively.

As shown in fig. 1C, the sample sheet 125 has a plurality of sample to-

be-pasted positions

141, 142, 143, and 144 … …, and the sample sheet 125 is, for example, the same size, and is distributed in six rows, the first row is 4 samples, the second row and the third row are 5 samples, and the fourth row is 6 samples, and the color number of the sample sheet at the position is marked below each sample to-be-pasted position, such as the color numbers 0870NT, 0867NT, 0874NT, 0878NT … and the like indicated by 151, 152, 153, and 154 … in the figure. Fig. 1D is a schematic diagram of a sample arrangement structure of another sample page embodiment, and the size, arrangement and color number (all color numbers are not shown) of the sample to be pasted, which are different from those in fig. 1C, can be clearly seen. Fig. 1C and 1D show only two sample pages with simple structures, and in fact, most sample pages are different in size, layout, arrangement, sample size, sample color number, and the like, and are even more complicated. The automatic pasting of a machine cannot be realized, only manual pasting can be carried out, but the manual pasting needs the color numbers of the sample wafers respectively, the resolving power of workers on color difference can be greatly depended, and meanwhile, the efficiency is low, and the error rate is high.

according to the size designated by a color number on different sample pages in fig. 1B, the

sheet materials

101, 102, 103, 104 … … with the corresponding color number are selected from the warehouse and subjected to processes such as cutting, punching and the like, and then sample sheets with various color numbers and various shapes and sizes are manufactured, namely,

sample sheets

201, 202, 203 … … and the like in fig. 2A. The samples with the same color number, size and shape are classified together as shown in FIG. 2B.

in order to avoid selecting and pasting the sample wafer through color identification, the invention marks and tracks the color of the plate in the plate cutting step process. After the sample is cut, punched and the like, the completely same sample is put into a sample box (or sample bag, sample box) for classification, for example, as shown in fig. 2B, the

same samples

201, 202, 203, and the like are put into a

sample box

221, 222, 223, 224, 225, and the like, and color number marks of the sample, such as 0870NT, 0867NT, 0874NT, 0878NT …, and the like, are respectively pasted outside the box. The color number marking mode is various, color number labels can be prevented in the box, color number cards can be tied outside the sample bag, and the like, and the sample color number (including other characteristics such as the shape, the size and the like of the sample) can be distinguished.

When the sheet sticking operation is performed, sample cases with required color numbers and sizes on sample pages to be stuck are extracted from the warehouse and are placed in advance according to the sample sheet sticking sequence on the sample pages, as shown in fig. 2B, the

sample cases

221, 222, 223, 224 and 225 are placed according to the color numbers 0870NT, 0867NT, 0874NT, 0878NT … and the like below the positions to be stuck of 141, 142, 143 and 144 … … on fig. 1C. When the sample wafer passes through the template pasting, the color number below the position to be pasted is blocked by the template, and the color number of the sample wafer to be pasted can not be distinguished, so that the sample wafer is required to be placed according to the color number sequence before pasting, and then the pasting operation is carried out in sequence according to the placing sequence.

FIG. 3 is a schematic diagram of a template corresponding to the sample page embodiment of FIG. 1C;

when sample wafers are pasted, if the sample wafers are directly pasted manually, the sample wafers in rows are difficult to arrange neatly by naked eyes, the appearance of a sample page after the sample wafers are pasted is affected by uneven pasting, and the efficiency is low. The template shown in figure 3 is adopted for pasting the patch, so that the problems of uniformity and efficiency can be effectively solved. As shown in fig. 3, in the template 301 manufactured according to the sample sheet 125 of fig. 1C, the template 301 is provided with a plurality of

holes

311, 312, 313, 314 … …, etc., the positions and sizes of the

holes

311, 312, 313, 314 … … correspond to the sizes and positions of the

positions

141, 142, 143, 144 … … to which the sample sheets are to be pasted on the sample sheet 125, the holes are slightly larger than the sample sheets in actual operation, and a gap is left between the edges of the sample sheets and the inside volume of the holes, so as to facilitate demolding. The gap is preferably such that the sample wafer can be smoothly removed without affecting the arrangement of the sample wafer.

FIG. 4A is a schematic structural diagram of the template in FIG. 3 and the sample page in FIG. 1C being fixed for sample pasting; fig. 4B is a schematic diagram of a top view effect of the template of fig. 4A after corresponding to the sample page.

As shown in fig. 4A, a sample sheet 125 to be adhered is placed on an operation table 420, a customized template 301 is placed on the sample sheet 125, holes on the template 301 correspond to positions to be adhered on the sample sheet 125 one by one, and then the template 301 and the sample sheet 125 are fixed on the operation table 420 by clips (not shown), and then a pasting operation such as glue application is performed. The pasting method shown in the figure only needs one workbench, a sample page, a template, a clamp and other main parts, does not need other complex fixing tools, and is simple in structure and convenient to operate.

As shown in fig. 4B, after the template 301 and the sample sheet 125 are fixed, the positions to be bonded of the sample sheets are exposed through the

holes

311, 312, 313, and 314 … … on the template 301, and at this time, the color numbers below the

positions

141, 142, 143, and 144 … … to be bonded of the sample sheets are blocked, so that the sample sheets need to be put in order in the process of bonding, otherwise, the process cannot be performed. It can be seen that the

holes

311, 312, 313, 314 … are slightly larger than the sample, leaving a gap 440 between the edge of the patch sample and the inside of the

holes

311, 312, 313, 314 … to facilitate demolding after the patch is completed.

FIG. 5 illustrates the major steps of the patch method flow of the present invention, including;

a plate material cutting step 501, which is to cut the

plate materials

101, 102, 103, 104 … … in fig. 1A into

sample sheets

201, 202, 203 … with the required shapes on the

sample sheets

121, 122, 123, 124 …, as shown in fig. 2A; placing the

cut sample sheets

201, 202 and 203 … with the same size and color number into

sample sheet boxes

221, 222 and 223 …, and marking and classifying according to the color numbers 0870NT, 0867NT, 0874NT, 0878NT … and the like on the plate, as shown in FIG. 2B;

sample selection 502: selecting

specimen bags

221, 222, 223 … containing required colors and shapes according to the requirements on the specimen page 125 (taking the specimen page 125 as an example) according to the marks 0870NT, 0867NT, 0874NT, 0878NT … on the specimen boxes, as shown in fig. 2B;

placing a sample 503: the selected

specimen bags

221, 222, 223 … are placed in the order of the sticking positions on the specimen sheet 125, as shown in fig. 2B;

manufacturing a template 504: as shown in fig. 3, taking the sample sheet 125 as an example, holes 311, 312, 313, 314 … with sizes corresponding to the sample sheets at the sample

sheet attaching positions

141, 142, 143, 144 … on the sample sheet 125 are formed on a substrate to manufacture the template 301.

Fixing the template 505: as shown in fig. 4A and 4B, the template 301 and the sample sheet 125 are fixed such that the

holes

311, 312, 313, 314 … on the template 301 correspond to the respective sample sheet application positions 141, 142, 143, 144 … on the sample sheet;

sample patch 506: glue is applied to the

sample attaching positions

141, 142, 143 and 144 … of the sample pages, samples are sequentially taken out from the

sample bags

221, 222 and 223 … which are put in sequence in advance and are directly attached to the sample pages 125 through the

holes

311, 312, 313 and 314 … on the template 301, the front and back sides of the samples are distinguished during attaching, and the back side is attached to the sample pages 125.

Demolding 508: the template 301 is separated from the sample sheet 125 to obtain the sample sheet with the sample sheet adhered thereto.

As already discussed above, in the step of fixing the template 505, after the template 301 and the sample page 125 are fixed correspondingly, the color numbers on the sample page 125 are blocked, and the pasting requirements of the sample cannot be known, so that the sequence of the sample needs to be fixed in advance in the step of placing the sample 503, and then the sample needs to be sequentially taken out from the sample box or the sample bag for pasting, and the color numbers and the sequence of the sample need to be determined in the previous step, and the colors of the sample do not need to be distinguished any more, so that the error rate is low, the pasting efficiency is improved, the eyesight of workers is effectively protected, and even color blindness workers can operate, and the blind pasting effect is achieved.

As shown in fig. 5, in order to further increase the efficiency of the patch, a process can be added: the dailies are picked 507. After putting sample 503 step, can take out the sample in proper order in advance according to putting the order reverse order or order, the reverse side superposes in proper order up, bind together with the rubber band according to the volume that a sample page or leaf needs, the operation of paster that carries on of directly bundling when the paster, need not to get the piece from the sample bag in proper order, the speed effect of dealing out the tablet when can realizing similar playing the tablet, the paster is very fast, because of getting the piece speed and being slower than glue drying speed when can also avoiding getting the piece from the sample bag in proper order, the position glue that leads to the back to be pasted dries out.

In addition, the sample picking 507 can also occur after the sample 502 is selected and before the sample 503 is placed, and because the position of the sample bag is not placed, the sample picking is performed according to the sample pasting sequence of the sample pasting position of the sample page when the sample is picked, and the sample picking effect is completely the same as the previous sample picking effect, so that the blind patch effect can be achieved.

Although the present application will be described with reference to the particular embodiments shown in the drawings, it should be understood that many variations of the multicolor dailies patch method of the present application are possible without departing from the spirit and scope and background of the teachings of the present application. Those of ordinary skill in the art will also recognize various ways to alter the parameters of the embodiments disclosed herein, all of which are within the spirit and scope of the present application and the claims.

Claims

1. A multicolor sample sheet pasting method is characterized by comprising the following steps:

2. The multicolor master pasting method according to claim 1, further comprising:

sample picking: and sequentially taking out one sample wafer from each sample wafer bag after picking the sample wafers or directly sequentially taking out one sample wafer from the sample bags after the step of placing the sample wafers for bundling, and distinguishing the front side and the back side of the sample wafers during bundling.

3. The multicolor master pasting method according to claim 2, wherein: after the step of picking the sample wafers is executed, when the step of pasting the sample wafers, the bundled sample wafers are directly and sequentially passed through the holes in the template according to the bundling sequence, and the reverse side of the sample wafers is pasted on the sample page.

4. The multicolor master pasting method according to claim 1, wherein: and when the step of sample sheet sticking is executed, distinguishing the front side and the back side of the sample sheet, and sticking the back side to the sample sheet.

5. The multicolor dailies pasting method of claim 1, further comprising, prior to performing said fixing template step:

6. The multicolor dailies patching method of claim 1, further comprising, after performing the dailies patching step:

demolding: separating the template from the sample page.

7. The multicolor master pasting method according to claim 6, wherein:

the shape of the hole of the template is adapted to the shape of the sample at the corresponding position, and the hole can be in any shape and size.

8. The multicolor dailies pasting method of claim 7, wherein:

and gaps are reserved between the holes and the sample wafers at the positions to facilitate the demolding step.

9. The multicolor master pasting method according to claim 1, wherein:

the positions of the holes are randomly arranged.

10. A multicolor dailies pasting method as claimed in claim 1 or 2, wherein:

the sequence according to the pasting positions on the sample page at least comprises a sequence and a reverse sequence.