CN109744330A - A kind of tealeaves comprehensive greening machine and fine manipulation of green tea leaves method - Google Patents
A kind of tealeaves comprehensive greening machine and fine manipulation of green tea leaves method Download PDFInfo
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- CN109744330A CN109744330A CN201910018896.9A CN201910018896A CN109744330A CN 109744330 A CN109744330 A CN 109744330A CN 201910018896 A CN201910018896 A CN 201910018896A CN 109744330 A CN109744330 A CN 109744330A
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- 244000269722 Thea sinensis Species 0.000 title claims abstract description 53
- 235000009569 green tea Nutrition 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000005485 electric heating Methods 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 235000013616 tea Nutrition 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 238000007664 blowing Methods 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 10
- 238000009987 spinning Methods 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
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Abstract
The present invention relates to a kind of tealeaves comprehensive greening machine and fine manipulation of green tea leaves methods, including rack, the lifting frame being articulated in rack, the roller being rotatably arranged in lifting frame, the feeding mechanism in lifting frame and track, the sport car being slidingly disposed on track, blower and cooling air unit on sport car, a lifting mechanism is equipped between the rack and lifting frame, lifting mechanism driving transmission lifting frame is taken exercises；The charging port of the roller is rotationally tightly connected with feeding mechanism；The outlet port of the blower is through a stock stopping door is fixed, and the stock stopping door can be closed by the slide lid of sport car or the discharge end of separation barrel, and the cooling air unit is connect to provide cold wind with the blower, is equipped with electric-heating assembly in the blower.The present invention relates to Tea Production manufacture fields to shorten the fine manipulation of tea leaves time by lifting mechanism and cooling air unit, improves fine manipulation of green tea leaves efficiency, solves the technical issues of fine manipulation of tea leaves low efficiency.
Description
Technical field
The present invention relates to Tea Production manufacture field more particularly to a kind of tealeaves comprehensive greening machine and fine manipulation of green tea leaves methods.
Background technique
Fine manipulation of tea leaves are to import tealeaves in green making machine, are replaced by leaf rotation, standing, blowing hot-air/cold wind, become tealeaves
It is soft, meet the process requirements of subsequent processing.Existing tealeaves comprehensive greening machine feeding gate is located at fine manipulation of green tea leaves roller side, need to manually open
Feeding gate is closed, then artificial stone, labor intensity is larger, and discharging door lock needs manually on roller one end, after fine manipulation of green tea leaves
Discharge door is dismantled, and then roller discharges in rotation, and fine manipulation of green tea leaves machine cylinder is up to 3-4 meters, tealeaves is led with the guide-leaf plate in roller
Out, it not only takes a long time, but also is easy to cause discharging that tealeaves is not exclusively caused to be detained in roller, need hand sweeping, drop
The efficiency of low production and processing；The roller other end sets up hot air apparatus, and no cooling air unit can only stop electric heating when fine manipulation of green tea leaves are blown a cold wind over
Component operation, blower blows the wind of environment temperature, if ambient temperature is not low, blower is caused to need to run longer time, needs
Longer time is wanted, fine manipulation of green tea leaves low efficiency is caused, summer does tea time environment temperature height, and because of no cooling air unit, fine manipulation of green tea leaves efficiency is lower, institute
Fine manipulation of green tea leaves need to be assisted setting in air-conditioned room by doing tea with usual summer, increase the cost of production.
China Patent No.: 201620388442.2, a kind of comprehensive greening machine for tealeaves is disclosed, handling door is set to
On roller, when charging, tealeaves can only be packed into rollers, then handling door be shut from handling door is all disposable, disposably will
Whole tealeaves are packed into, and are needed to be shaken tealeaves with roller and be heated again to tealeaves, most of tealeaves is deposited near handling door, is easy
The blocking for causing charging needs to expend more time charging and shakes, when reducing the efficiency of the fine manipulation of green tea leaves of tealeaves, and discharging from
Handling door discharging be easy to cause discharging not exclusively to need hand sweeping, reduce production efficiency, and the air hose in roller passes through wind
Machine only has blowing hot-air or blows the function of the wind of external environment, does not there is cooling air unit, needs by other devices (such as: air-conditioning),
Cold wind is introduced from outside by blower to realize the function of blowing a cold wind over, and increases the cost of production.
Summary of the invention
Therefore, for above-mentioned problem, the present invention proposes a kind of tealeaves comprehensive greening machine and fine manipulation of green tea leaves method.Which solve tea
The technical issues of leaf fine manipulation of green tea leaves low efficiency.
To achieve the above object, the invention adopts the following technical scheme:
A kind of tealeaves comprehensive greening machine including rack, the lifting frame being articulated in rack, is rotatably arranged in lifting frame
Roller, the feeding mechanism in lifting frame and track, the sport car, the blower on sport car that are slidingly disposed on track
And cooling air unit, a lifting mechanism is equipped between above-mentioned rack and lifting frame, lifting mechanism driving transmission lifting frame is taken exercises；
The charging port of above-mentioned roller is rotationally tightly connected with feeding mechanism, and above-mentioned feeding mechanism includes a feed hopper；Above-mentioned wind
The outlet port of machine is through a stock stopping door is fixed, and above-mentioned stock stopping door can be closed by the slide lid of sport car or the discharge end of separation barrel
Mouthful, above-mentioned cooling air unit is connect to provide cold wind with above-mentioned blower, is equipped with electric-heating assembly in above-mentioned blower；It is set in above-mentioned lifting frame
There are a driving motor and driving mechanism, above-mentioned driving motor driving driving drum does spinning movement, and above-mentioned driving mechanism driving passes
Make the movement oriented on dynamic sport car direction along ng a path.
It is further:
Outfeed belt conveyor is equipped in above-mentioned rack below the discharge end of roller；Above-mentioned rack is equipped with one and is promoted
The delivery outlet of machine, the elevator is set to above feed hopper.
Above-mentioned cooling air unit is wall-through type air conditioner, which is connect by a cold air duct with above-mentioned blower.
It is equipped with an air hose along central axis direction in above-mentioned roller, which is equipped with a plurality of exhaust vents；Above-mentioned blower
Outlet port connect with air hose.
Above-mentioned roller is equipped with plurality of through holes, and above-mentioned drum inside wall is equipped with a plurality of guide-leaf plates.
Above-mentioned lifting mechanism is two lifting cylinders, and above-mentioned lifting cylinder is located at below feeding mechanism；Above-mentioned driving mechanism
For push-and-pull cylinder.
Above-mentioned sport car is equipped with a control box.
The present invention also provides the fine manipulation of green tea leaves methods based on a kind of tealeaves comprehensive greening machine described above, specifically include following
Step:
Feed process: tealeaves is entered in roller by feed hopper, and lifting mechanism jacks up lifting frame, and roller positive and negative rotation is to tealeaves
It shakes, electric-heating assembly operational heat, blower blowing hot-air heats tealeaves；
Fine manipulation of green tea leaves process:
(1) after feeding, lifting mechanism drives lifting frame to reset, and roller stops operating, and electric-heating assembly continues to generate heat, wind
Hot wind is blowed to tealeaves surface, continuous blowing hot-air by machine；
(2) one shake: after blowing hot-air, blower and electric-heating assembly stop working, and roller starts to rotate forward leaf rotation, shake for the first time
It is green；
(3) after leaf rotation is complete, cooling air unit start-up operation is blown a cold wind over, and blower works at the same time, and cold wind is introduced in roller, then is blown
To tealeaves surface, continuously blow a cold wind over；
(4) two shake: after cold wind is blown, blower stops working, while roller starts positive and negative rotation leaf rotation, carries out second of leaf rotation；
(5) after secondary leaf rotation, cooling air unit is started to work, and blower introduces cold wind in roller, then blows to tealeaves surface, even
It is continuous to blow a cold wind over；
(6) three shake: after cold wind is blown, blower stops working, while roller starts positive and negative rotation leaf rotation, carries out third time leaf rotation；
(7) three times after leaf rotation, cooling air unit start-up operation is blown a cold wind over, then blows to tealeaves surface, after fine manipulation of green tea leaves；
Discharge process: after fine manipulation of green tea leaves, lifting mechanism drives lifting frame to increase, while driving mechanism movement keeps sport car dynamic
Make, makes stock stopping door and roller separation, roller continuously rotates forward, and tealeaves is exported.
By using preceding solution, the beneficial effects of the present invention are:
(1) when the present invention feeds or discharges, lifting frame one end is raised by lifting cylinder, keeps roller inclined,
Be conducive to the charging or discharging of tealeaves；When charging, it is past from the discharge end of roller to be conducive to tealeaves for the inclined state of roller
It is superimposed at charging port, prevents tealeaves to be deposited near the charging port of roller, prevent the blocking for causing charging port, meanwhile,
Tealeaves is shaken in roller positive and negative rotation, and blower heats tealeaves by air hose blowing hot-air, realizes to shake in charging and heat, contracts
The time of short charging, increase working efficiency；When discharging, the inclined state of roller, roller is rotated forward through leading in roller
Impeller discharges, and shortens the time of discharging, while the delay tealeaves effectively in cleaning fine manipulation of green tea leaves roller, simple and practical；
(2) blower can not only provide hot wind, can also provide cold wind, the electric heating group when needing blowing hot-air, in blower
Part work, blower are blown into the wind of air hose by electric-heating assembly, give roller blowing hot-air；When needing to blow a cold wind over, electric-heating assembly stops
Work, wall-through type air conditioner, so that the wind for being blown into air hose is cold wind, is shortened tealeaves and added by cold air duct fan transporting cold wind
The time of hot and cold but improves fine manipulation of green tea leaves efficiency；
(3) stock stopping door, blower, wall-through type air conditioner, air hose are assembled into a whole fine manipulation of green tea leaves component, are erected on sport car,
Self-emptying is realized while meeting fine manipulation of green tea leaves effect again to control stock stopping door by control sport car, structure optimization is easily installed
Demolition and maintenance；
(4) complete machine controls elevator, outfeed belt conveyor, wall-through type air conditioner, blower, drum rotation speed, electric-heating assembly by PLC
Deng, high degree of automation, manpower, time are saved, fine manipulation of green tea leaves efficiency is improved, realizes automatic tea fine manipulation of green tea leaves truly, it can
Other tea prepn equipments are cooperated to form tea processing full-automatic assembly line.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is charging and discharge state structural schematic diagram of the invention；
Fig. 3 is the structural schematic diagram for omitting roller and elevator；
Fig. 4 is the structural schematic diagram of roller；
Fig. 5 is the structural schematic diagram of track and sport car；
Fig. 6 is the structural schematic diagram of blower；
Fig. 7 is another angled arrangement schematic diagram of blower；
Fig. 8 is the structural schematic diagram of electric-heating assembly.
Specific embodiment
Now in conjunction with the drawings and specific embodiments, the present invention is further described.
Referring to figs. 1 to Fig. 8, the present embodiment provides a kind of tealeaves comprehensive greening machines, including rack 1, are articulated in rack 1
Lifting frame 2, the roller 3 being rotatably arranged in lifting frame 2, the feeding mechanism 4 in lifting frame 2 and track 50, slidably
Ground is set to the sport car 5 on track 50, blower 6 and cooling air unit on sport car 5, and a lift is equipped between rack 1 and lifting frame 2
Mechanism 11 is risen, lifting mechanism 11 is two lifting cylinders 11, and lifting cylinder 11 is located at 4 lower section of feeding mechanism, the lifting mechanism 11
Driving transmission lifting frame 2 is taken exercises；The charging port 33 of roller 3 is rotationally tightly connected with feeding mechanism 4, edge in roller 3
Central axis direction is equipped with an air hose 9, which is equipped with a plurality of exhaust vents 91；The outlet port 60 of blower 6 is through fixation
Stock stopping door 7, stock stopping door 7 can be closed by the slide lid of sport car 5 or the discharge end 34 of separation barrel 3, the outlet port 60 of blower 6
It is connect with air hose 9, cooling air unit is wall-through type air conditioner 61, and blower 6 is connect by a cold air duct 62 with wall-through type air conditioner 61, wind
The air inlet port of machine 6 is equipped with electric-heating assembly 63, and electric-heating assembly 63 is a plurality of heating tubes 64；Lifting frame 2 is equipped with a driving electricity
Machine 21 and driving mechanism, 3 charging port of roller, 33 lateral wall are equipped with a chain link 32, and driving motor 21 passes through chain 211 and chain link
32 connections, driving motor 21 drive driving drum 3 to do spinning movement, and driving mechanism driving transmission sport car 5 is along 50 direction of track
Make the movement oriented, driving mechanism is push-and-pull cylinder 51；A feed hopper 41 is equipped at the top of feeding mechanism 4.Roller 3 is equipped with plural number
A through-hole 30,3 inner sidewall of roller are equipped with a plurality of guide-leaf plates (being not drawn into figure).It is located at the discharge end 34 of roller 3 in rack 1
Lower section is equipped with outfeed belt conveyor 81；Rack 1 is equipped with an elevator 8, and the delivery outlet of the elevator 8 is set to 41 top of feed hopper；
Lifting frame 2 is equipped with a protective cover 7, which is sheathed on 211 outside of chain；Circle is respectively equipped on 3 both ends lateral wall of roller
Rail 31 is rotationally set in lifting frame 2 there are four the guide wheel 22 for being used to support roller 3, and each round rail 31 is set to two guide wheels 22
On；Sport car 5 is equipped with a control box 52.
Above-mentioned elevator 8 and outfeed belt conveyor 81 are Conventional mechanisms, and structure has been known, and it will not be described here；It is above-mentioned
Telescope motor or other straight-line motion mechanisms with Telescopic can be used in driving mechanism 51 and lifting mechanism 11.
The present invention also provides a kind of fine manipulation of green tea leaves methods based on a kind of tealeaves comprehensive greening machine described above, specifically include
Following steps:
1. feed process:
Stock stopping door 7 seals against the discharge end 34 of roller 3, and tealeaves pours into elevator, the boosted machine 8 of tealeaves to feed hopper
41 enter in roller 3, and PLC control lifting cylinder 11 acts, and lifting cylinder 11 jacks up lifting frame 2, and roller 3 is inclined, into
Enter the tealeaves of roller 3 from the discharge end 34 of roller 3 toward being superimposed at charging port 33, tealeaves is prevented to be deposited in charging port 33
Near, the blocking for causing feed hopper 41 is prevented, tealeaves is shaken in 3 positive and negative rotation of roller, and PLC controls 63 operational heat of electric-heating assembly,
Blower 6 heats tealeaves by 9 blowing hot-air of air hose, realizes to shake in charging and heat, shortens the time of charging, increase
Working efficiency；
2. fine manipulation of green tea leaves process:
(1) after feeding, lifting cylinder 11 drives lifting frame 2 to reset, and roller 3 stops operating, and electric-heating assembly 63 continues
Fever, is blown into air hose 9 for hot wind, hot wind is blowed to tealeaves surface, continuous blowing hot-air 20min through air hose 9.
(2) after blowing hot-air 20min, PLC control blower 6 and electric-heating assembly 63 stop working, and roller 3 starts positive and negative rotation and shakes
Blueness controls 3 revolving speed 20r/min of roller, leaf rotation 5min (one shakes).
(3) after the complete 5min of leaf rotation, the PLC control start-up operation of wall-through type air conditioner 61 is blown a cold wind over, and cold wind is passed through through cold air duct 62
Heat generating component 63 is introduced into blower 6, at this point, electric-heating assembly 63 has been cooled down and do not heated, blower 6 is worked at the same time, and cold wind is introduced
In roller 3, then tealeaves surface is blowed to, continuous cold wind 2h.
(4) after cold wind blows 2h, PLC control blower 6 stops working, while roller 3 starts positive and negative rotation leaf rotation, controls roller 3
Revolving speed 20r/min, leaf rotation 10min (two shake).
(5) after secondary leaf rotation 10min, PLC controls wall-through type air conditioner 61 and starts to work, and cold wind is introduced roller 3 by blower 6
It is interior, then tealeaves surface is blowed to, continuous cold wind 2-3h (depending on tealeaves is always tender).
(6) after cold wind blows 2-3h, PLC control blower 6 stops working, while roller 3 starts positive and negative rotation leaf rotation, controls roller
3 revolving speed 20r/min, leaf rotation 15-20min (three shake).
(7) three times after leaf rotation 15-20min, the PLC control start-up operation of wall-through type air conditioner 61 is blown a cold wind over, and cold wind is introduced and is rolled
In cylinder 3, then tealeaves surface is blowed to, (do leafiness moisture content: 62-68%, organoleptic feature: blade face loses light after fine manipulation of green tea leaves
Pool, leaf color switch to dark green, the food value of leaf is soft, folding stalk constantly, hold agglomerating, loosing one's grip slowly to be unfolded).
3. discharge process:
After fine manipulation of green tea leaves, lifting cylinder 11 drives lifting frame 2 to increase, while the movement of push-and-pull cylinder 51 acts sport car 5, makes
It obtains stock stopping door 7 to separate with roller 3, roller 3 is inclined, and roller 3 continuously rotates forward, and tealeaves is added by roller 3 and guide-leaf plate
The fast time of discharging, while the delay tealeaves effectively in cleaning fine manipulation of green tea leaves roller 3, tealeaves is imported in outfeed belt conveyor 81, stream
Enter subsequent processing or the charging hopper that pre-sets in.
Stock stopping door 7, blower 6, air hose 9 are assembled into a whole fine manipulation of green tea leaves component, is erected on sport car 5, is run by control
Vehicle 5 realizes self-emptying to control stock stopping door 7 again while meeting fine manipulation of green tea leaves effect, structure optimization is easily installed demolition and maintenance；
Complete machine is by PLC control elevator 8, outfeed belt conveyor 81, blower 6,3 revolving speed of fine manipulation of green tea leaves roller, fine manipulation of green tea leaves time etc., the degree of automation
Height saves manpower, time, improves fine manipulation of green tea leaves efficiency, realizes automatic tea fine manipulation of green tea leaves truly, other tea making can be cooperated to set
It is standby to form tea processing full-automatic assembly line.
Although specifically showing and describing the present invention in conjunction with preferred embodiment, those skilled in the art should be bright
It is white, it is not departing from the spirit and scope of the present invention defined by the appended claims, it in the form and details can be right
The present invention makes a variety of changes, and is protection scope of the present invention.
Claims (8)
1. a kind of tealeaves comprehensive greening machine, it is characterised in that: including rack, the lifting frame being articulated in rack, rotationally set
In the roller in lifting frame, the feeding mechanism in lifting frame and track, the sport car being slidingly disposed on track, it is set to and runs
Blower and cooling air unit on vehicle are equipped with a lifting mechanism, lifting mechanism driving transmission lift between the rack and lifting frame
Frame is risen to take exercises；The charging port of the roller rotationally with feeding mechanism be tightly connected, the feeding mechanism include one into
Hopper；The outlet port of the blower can be closed or be separated by the slide lid of sport car through a stock stopping door, the stock stopping door is fixed
The discharge end of roller, the cooling air unit are connect to provide cold wind with the blower, are equipped with electric-heating assembly in the blower；Institute
Lifting frame is stated equipped with a driving motor and driving mechanism, the driving motor driving driving drum does spinning movement, the drive
Make the movement oriented on motivation structure driving transmission sport car direction along ng a path.
2. a kind of tealeaves comprehensive greening machine according to claim 1, it is characterised in that: going out positioned at roller in the rack
Expect to be equipped with outfeed belt conveyor below port；The rack is equipped with an elevator, and the delivery outlet of the elevator is set on feed hopper
Side.
3. a kind of tealeaves comprehensive greening machine according to claim 1 or 2, it is characterised in that: the cooling air unit is window
Air conditioner, the wall-through type air conditioner are connect by a cold air duct with the blower.
4. a kind of tealeaves comprehensive greening machine according to claim 1 or 2, it is characterised in that: along central axis in the roller
Direction is equipped with an air hose, which is equipped with a plurality of exhaust vents；The outlet port of the blower is connect with air hose.
5. a kind of tealeaves comprehensive greening machine according to claim 1 or 2, it is characterised in that: the roller is equipped with plural number
A through-hole, the drum inside wall are equipped with a plurality of guide-leaf plates.
6. a kind of tealeaves comprehensive greening machine according to claim 1 or 2, it is characterised in that: the lifting mechanism is two
It is lifted cylinder, the lifting cylinder is located at below feeding mechanism；The driving mechanism is push-and-pull cylinder.
7. a kind of tealeaves comprehensive greening machine according to claim 1 or 2, it is characterised in that: the sport car is equipped with a control
Box processed.
8. a kind of based on a kind of fine manipulation of green tea leaves method of tealeaves comprehensive greening machine described in claim 1, it is characterised in that: including following
Step:
Feed process: tealeaves is entered in roller by feed hopper, and lifting mechanism jacks up lifting frame, and tealeaves is shaken in roller positive and negative rotation
, electric-heating assembly operational heat, blower blowing hot-air heat tealeaves；
Fine manipulation of green tea leaves process:
(1) after feeding, lifting mechanism drives lifting frame to reset, and roller stops operating, and electric-heating assembly continues to generate heat, and blower will
Hot wind blows to tealeaves surface, continuous blowing hot-air；
(2) one shake: after blowing hot-air, blower and electric-heating assembly stop working, and roller starts to rotate forward leaf rotation, carry out first time leaf rotation；
(3) after leaf rotation is complete, cooling air unit start-up operation is blown a cold wind over, and blower works at the same time, and cold wind is introduced in roller, then blow to tea
Leaf surface is continuously blown a cold wind over；
(4) two shake: after cold wind is blown, blower stops working, while roller starts positive and negative rotation leaf rotation, carries out second of leaf rotation；
(5) after secondary leaf rotation, cooling air unit is started to work, and blower introduces cold wind in roller, then blows to tealeaves surface, is continuously blown
Cold wind；
(6) three shake: after cold wind is blown, blower stops working, while roller starts positive and negative rotation leaf rotation, carries out third time leaf rotation；
(7) three times after leaf rotation, cooling air unit start-up operation is blown a cold wind over, then blows to tealeaves surface, after fine manipulation of green tea leaves；
Discharge process: after fine manipulation of green tea leaves, lifting mechanism drives lifting frame to increase, while driving mechanism movement acts sport car, makes
Stock stopping door and roller separation, roller continuously rotate forward, and tealeaves is exported.
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| CN110367346A (en) * | 2019-08-19 | 2019-10-25 | 湖南天爱农业科技有限公司 | A kind of fine manipulation of green tea leaves device improving Tea Production efficiency |
| CN110510431A (en) * | 2019-09-29 | 2019-11-29 | 安徽岩上松现代农业有限公司 | A kind of automatic loading/unloading vibration machine |
| CN110715525A (en) * | 2019-11-14 | 2020-01-21 | 峨眉山市三智机械制造有限公司 | Novel tealeaves developments drying-machine |
| CN111972514A (en) * | 2020-09-07 | 2020-11-24 | 林清矫 | Tea leaf rapid withering and rocking green-making method and tea leaf processing equipment |
| CN114009534A (en) * | 2021-12-30 | 2022-02-08 | 福建佳友茶叶机械智能科技股份有限公司 | Tea leaf rocking machine |
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Application publication date: 20190514 |