CN109737144A - A kind of rolling bearing structure of embedded wheel speed sensors - Google Patents
A kind of rolling bearing structure of embedded wheel speed sensors Download PDFInfo
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- CN109737144A CN109737144A CN201910063265.9A CN201910063265A CN109737144A CN 109737144 A CN109737144 A CN 109737144A CN 201910063265 A CN201910063265 A CN 201910063265A CN 109737144 A CN109737144 A CN 109737144A
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- wheel speed
- rolling bearing
- speed sensors
- bearing structure
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Abstract
A kind of rolling bearing structure of embedded wheel speed sensors, including the rolling bearing connected and composed by outer ring, roller, retainer and inner ring, rolling bearing is embedded with wheel speed sensors, wheel speed sensors acquire retainer transient speed information and carry out rolling bearing fault diagnosis, and wheel speed sensors are the magneto-electric type wheel speed sensor or Hall wheel speed sensor that sensor main body and gear ring are constituted;Due in rolling bearing operational process, reflected transient speed signals include fault message abundant on retainer, and failure excitation transient speed signals between transmitting and transformation Relative Vibration signal it is simply more, therefore, transient speed signals Relative Vibration signal is more sensitive to failure, and signal-to-noise ratio is higher;Wheel speed sensors and rolling bearing design are structure as a whole, easy to use, at low cost.
Description
Technical field
The present invention relates to rolling bearing fault diagnosis technical fields, and in particular to a kind of axis of rolling of embedded wheel speed sensors
Bearing structure.
Background technique
Rotating machinery is widely used in the every field such as automobile, aerospace, electric power, metallurgy, and rolling bearing is as rotation
The key components and parts of favourable turn tool cause economic loss, therefore rolling bearing fault is examined once serious consequence will be caused by breaking down
Disconnected and health control technology is by industry and the extensive concern of academia.Rolling bearing fault diagnosis generally use vibration detection,
The methods of acoustic emission detection, oil analysis, the above method respectively have superiority and inferiority, and wherein analysis of vibration signal method is most widely used.
Sensor needed for vibration measurement is usually placed on bearing block, and signal tends to the shadow by transmission path and ambient noise
It rings, leads to poor signal to noise, bearing fault characteristics extraction difficulty is larger, and the above problem is especially prominent on large-sized low-speed heavy-duty bearing
Out.Currently, being difficult to accurately obtain the slip of rolling bearing by vibrating data analysis, bearing sipping fault multi-pass is crossed detection and is beaten
Burn degree is slided to judge, it is therefore desirable to which effective sipping fault on-line monitoring carries out sipping fault occurrence and development
Monitoring, further studies mechanism of sliding, is that design bearing and assembly technology propose improvement direction.In addition to this, vibrating sensor
And its mating acquisition device is expensive, be the main reason for limitation rolling bearing fault diagnosis and Condition Monitoring Technology are promoted it
One.
Summary of the invention
To overcome disadvantages mentioned above, the object of the present invention is to provide a kind of rolling bearing knots of embedded wheel speed sensors
Structure carries out fault diagnosis by transient speed signals, and more sensitive to failure, signal-to-noise ratio is higher.
In order to achieve the above object, the technical scheme adopted by the invention is as follows:
A kind of rolling bearing structure of embedded wheel speed sensors, including connected by outer ring 1, roller 2, retainer 3 and inner ring 4
The rolling bearing of composition, rolling bearing are embedded with wheel speed sensors, and wheel speed sensors acquire retainer transient speed information and carry out
Rolling bearing fault diagnosis.
The wheel speed sensors are the magneto-electric type wheel speed sensor or Hall-type wheel speed that sensor main body 5 and gear ring are constituted
Sensor.
When using magneto-electric type wheel speed sensor, fixed sensor main body 5 on outer ring 1, retainer 3 is equipped with gear ring, tooth
Circle tooth coca is designed according to the working range that wheel speed sensors are popped one's head in, the distance between sensor main body 5 and gear ring after making installation
In normal range of operation in magneto-electric type wheel speed sensor.
The sensor main body 5 is fixed on outer ring 1 by 1 built-in hole of outer ring, or is mounted on outer ring 1 by bracket 6
On.
Gear ring teeth directional on the retainer 3 is made into axially or radially.
The sensor main body 5 includes shell 5-1, is equipped with permanent magnetic core 5-3 inside shell 5-1, outside permanent magnetic core 5-3
Equipped with induction coil 5-2, induction coil 5-2 is connected with electronic circuit 5-4.
When using Hall wheel speed sensor, retainer 3 is made into toroidal magnet form, by gear ring design in inner ring 4 or
Person outer ring 1, sensor main body 5 design on retainer 3.
Speed probe in the rolling bearing structure combination shaft of the embedded wheel speed sensors, can be used in rolling
The calculating of bearing slip.
The invention has the benefit that
Since in rolling bearing operational process, reflected transient speed signals include failure abundant on retainer
Information, and transmitting between failure excitation and transient speed signals and transformation Relative Vibration signal are simply more, therefore, instantaneous turn
Fast signal Relative Vibration signal is more sensitive to failure, and signal-to-noise ratio is higher.
Wheel speed sensors and rolling bearing design are structure as a whole, easy to use, at low cost.
Detailed description of the invention
Fig. 1 is the rolling bearing structure schematic three dimensional views that the embodiment of the present invention 1 embeds magneto-electric type wheel speed sensor.
Fig. 2 is the rolling bearing structure two-dimensional representation that the embodiment of the present invention 1 embeds magneto-electric type wheel speed sensor.
Fig. 3 is the A-A sectional view of Fig. 2.
Fig. 4 is the rolling bearing structure schematic three dimensional views that the embodiment of the present invention 2 embeds magneto-electric type wheel speed sensor.
Fig. 5 is the rolling bearing structure two-dimensional representation that the embodiment of the present invention 2 embeds magneto-electric type wheel speed sensor.
Fig. 6 is the C-C sectional view of Fig. 5.
Specific embodiment
The present invention is described in more detail with embodiment with reference to the accompanying drawing.
Embodiment 1, as shown in Figure 1-Figure 3, a kind of rolling bearing structure of embedded wheel speed sensors, including outer ring 1, roller
2, the rolling bearing that retainer 3 and inner ring 4 connect and compose, in 1 built-in hole of outer ring on fixed sensor main body 5 and retainer 3
Gear ring constitute magneto-electric type wheel speed sensor, the measurement method of non-cpntact measurement do not influence the normal work of rolling bearing;By magnetic
The gear ring and retainer 3 of electric-type wheel speed sensors are made of one, the work model that wherein gear ring tooth coca is popped one's head according to wheel speed sensors
Design is enclosed, the distance between sensor main body 5 and gear ring after making installation are in the normal work model of magneto-electric type wheel speed sensor
In enclosing, when local fault occurs for the components such as outer ring 1, roller 2, retainer 3, inner ring 4, the collected holding of sensor main body 5
The transient speed signals of frame 3, transient speed signals include fault signature, can be used for the fault diagnosis of rolling bearing.
The sensor main body 5 includes shell 5-1, is equipped with permanent magnetic core 5-3 inside shell 5-1, outside permanent magnetic core 5-3
Equipped with induction coil 5-2, induction coil 5-2 is connected with electronic circuit 5-4.
Embodiment 2, the fixed form of the sensor main body 5, position are not limited to the embodiment form shown in 1, due to
5 main function of sensor main body is the transient speed for measuring retainer 3, as long as non-rotatable member, sensor can be fixed in
Gear ring on alignment probe retainer 3, for example sensor main body 5 is fixed on outer ring 1 by way of bracket 6, such as scheme
Shown in 4- Fig. 6 structure.
Gear ring teeth directional on the retainer 3 can be made radial direction, as shown in Figure 1-Figure 3, may be alternatively configured axial direction, such as scheme
Shown in 4- Fig. 6.
Magneto-electric type wheel speed sensor working principle: when the shaft rotation connecting with inner ring 4, retainer 3 is with its feature frequency
Rate is rotated, and the gear ring of side constantly cuts the magnetic line of force of permanent magnetic core 5-3, generates electric signal, can be by acquiring the telecommunications
Number realize rolling bearing fault diagnosis.Hall wheel speed sensor working principle is similar with magneto-electric type wheel speed sensor, passes through
The variation of magnetic field strength is converted to electric signal by Hall element, electronic circuit.For magneto-electric type wheel speed sensor, using electromagnetism
Induction realizes the wireless transmission function of sensing device self-powered and signal in conjunction with electronic circuit.
If retainer 3 is made into toroidal magnet form, sensor main body 5 is placed using Hall wheel speed sensor
In non-rotatable member, what wheel speed sensors were surveyed is the telecommunications generated when gear ring relative sensors main body 5 moves by electromagnetic induction
Number, as long as gear ring and sensor main body 5 have relative motion to generate electric signal, so designing gear ring in inner ring 4 or outer ring
1, the design of sensor main body 5 also can be realized measurement function on retainer 3.
The present invention is suitable for embed the rolling bearing structure of wheel speed sensors, and the failure of bearing is carried out based on the structure
Diagnostic work.It should be pointed out that being based on above-mentioned design principle, and similar fault diagnosis work is carried out, even if public in institute of the invention
That makes in the structure basis opened is some without substantive changes or polishing, used structure design and diagnosis thinking still with
The present invention is the same, therefore it should also be as within the scope of the present invention.
Claims (8)
1. a kind of rolling bearing structure of embedded wheel speed sensors, including by outer ring (1), roller (2), retainer (3) and inner ring
(4) rolling bearing connected and composed, it is characterised in that: rolling bearing is embedded with wheel speed sensors, and wheel speed sensors acquisition is kept
Frame transient speed information carries out rolling bearing fault diagnosis.
2. a kind of rolling bearing structure of embedded wheel speed sensors according to claim 1, it is characterised in that: the wheel
The magneto-electric type wheel speed sensor and Hall wheel speed sensor that fast sensor is sensor main body (5) and gear ring is constituted.
3. a kind of rolling bearing structure of embedded wheel speed sensors according to claim 2, it is characterised in that: use magnetoelectricity
When formula wheel speed sensors, fixed sensor main body (5) on outer ring (1), retainer (3) is equipped with gear ring, gear ring tooth coca evidence
The working range design of wheel speed sensors probe, the distance between sensor main body (5) and gear ring after making installation are in magnetoelectricity
In the normal range of operation of formula wheel speed sensors.
4. a kind of rolling bearing structure of embedded wheel speed sensors according to claim 3, it is characterised in that: the biography
Sensor main body (5) is fixed on outer ring (1) by outer ring (1) built-in hole, or is mounted on outer ring (1) by bracket (6).
5. a kind of rolling bearing structure of embedded wheel speed sensors according to claim 3, it is characterised in that: the guarantor
The gear ring teeth directional held on frame (3) is made into axially or radially.
6. a kind of rolling bearing structure of embedded wheel speed sensors according to claim 3, it is characterised in that: the biography
Sensor main body (5) includes shell (5-1), is equipped with permanent magnetic core (5-3) inside shell (5-1), permanent magnetic core (5-3) peripheral hardware thoughts
It answers coil (5-2), induction coil (5-2) and electronic circuit (5-4) connection.
7. a kind of rolling bearing structure of embedded wheel speed sensors according to claim 2, it is characterised in that: use Hall
When formula wheel speed sensors, retainer (3) is made into toroidal magnet form, by gear ring design in inner ring (4) or outer ring (1), is passed
Sensor main body (5) designs on retainer (3).
8. a kind of rolling bearing structure of embedded wheel speed sensors according to claim 1, it is characterised in that: described is interior
Speed probe in the rolling bearing structure combination shaft of embedding wheel speed sensors, can be used in the meter of rolling bearing slip
It calculates.
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CN201910063265.9A CN109737144A (en) | 2019-01-23 | 2019-01-23 | A kind of rolling bearing structure of embedded wheel speed sensors |
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CN201910063265.9A CN109737144A (en) | 2019-01-23 | 2019-01-23 | A kind of rolling bearing structure of embedded wheel speed sensors |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110160787A (en) * | 2019-06-14 | 2019-08-23 | 西安交通大学 | A kind of Fault Diagnosis of Roller Bearings based on wheel speed heat transfer agent |
CN110552956A (en) * | 2019-08-14 | 2019-12-10 | 上海交通大学 | Full self-powered rolling bearing internal sensing data acquisition wireless transmission device |
CN113063594A (en) * | 2021-03-23 | 2021-07-02 | 重庆大学 | Acoustic intelligent bearing and monitoring and diagnosing method thereof |
CN113511179A (en) * | 2021-05-10 | 2021-10-19 | 温州瑞奇汽车电子有限公司 | ABS automobile sensor |
GB2602038A (en) * | 2020-12-16 | 2022-06-22 | Edwards Ltd | Bearing wear monitoring |
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CN204099407U (en) * | 2014-08-06 | 2015-01-14 | 中国航空动力机械研究所 | Rolling bearing and there is the measuring device of this rolling bearing |
CN108561436A (en) * | 2018-05-30 | 2018-09-21 | 湖北新火炬科技有限公司 | A kind of plastic cage of carrying magnetic encoder |
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CN201072377Y (en) * | 2007-08-10 | 2008-06-11 | 重庆大学 | Built-in multi-parameter composite sensor |
CN201681090U (en) * | 2010-05-19 | 2010-12-22 | 成都长迪传感技术有限公司 | Active wheel speed sensor |
CN201763827U (en) * | 2010-10-01 | 2011-03-16 | 海宁奥通汽车零件有限公司 | Wheel hub bearing assembly for car |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110160787A (en) * | 2019-06-14 | 2019-08-23 | 西安交通大学 | A kind of Fault Diagnosis of Roller Bearings based on wheel speed heat transfer agent |
CN110552956A (en) * | 2019-08-14 | 2019-12-10 | 上海交通大学 | Full self-powered rolling bearing internal sensing data acquisition wireless transmission device |
CN110552956B (en) * | 2019-08-14 | 2020-11-10 | 上海交通大学 | Full self-powered rolling bearing internal sensing data acquisition wireless transmission device |
GB2602038A (en) * | 2020-12-16 | 2022-06-22 | Edwards Ltd | Bearing wear monitoring |
CN113063594A (en) * | 2021-03-23 | 2021-07-02 | 重庆大学 | Acoustic intelligent bearing and monitoring and diagnosing method thereof |
CN113063594B (en) * | 2021-03-23 | 2022-04-19 | 重庆大学 | Acoustic intelligent bearing and monitoring and diagnosing method thereof |
CN113511179A (en) * | 2021-05-10 | 2021-10-19 | 温州瑞奇汽车电子有限公司 | ABS automobile sensor |
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Application publication date: 20190510 |