CN109734849A - A kind of preparation method of comprehensive polycarboxylate water-reducer - Google Patents

A kind of preparation method of comprehensive polycarboxylate water-reducer Download PDF

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Publication number
CN109734849A
CN109734849A CN201811621400.9A CN201811621400A CN109734849A CN 109734849 A CN109734849 A CN 109734849A CN 201811621400 A CN201811621400 A CN 201811621400A CN 109734849 A CN109734849 A CN 109734849A
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solution
acid
polycarboxylate water
reducer
water
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虞亚丽
傅雁
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Suzhou Fu Ke Technical Concern Co Ltd
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Suzhou Fu Ke Technical Concern Co Ltd
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Abstract

The invention discloses a kind of preparation method of comprehensive polycarboxylate water-reducer, includes the following steps: 1) to be added in reactor, and polymerization inhibitor and catalyst is added straight chain alcohol, alkenyl acid, carry out esterification, obtain the first mixture;2) the first mixture, the first monomer, alkenyl sulfonate, reducing agent, chain-transferring agent, N,N methylene bis acrylamide and water are mixed to get the first solution;3) initiator and water are mixed to get the second solution;4) second comonomer and water are mixed to get third solution;5) the third solution of 80%~90% the second solution and 70%~90% is instilled into the first solution, obtains the 4th solution;6) the third solution of 10%~20% the second solution and 10%~30% is added in the 4th solution, initiator is added, heating reacts 1~3h, obtains comprehensive polycarboxylate water-reducer.Water-reducing agent of the invention has the function of that high water reduction performance and guarantor are collapsed, and cement adaptability is good.

Description

A kind of preparation method of comprehensive polycarboxylate water-reducer
Technical field
The present invention relates to a kind of comprehensive polycarboxylate water-reducer preparation methods, and it is new to belong to concrete additives in building materials Type technology field.
Background technique
Common comprehensive polycarboxylate water-reducer is divided into the market: polyesters, polyethers and ester ether are copolymerized three classes.Polyesters High performance water-reducer technique is first to be esterified to polymerize afterwards, and polymerization methods are to add thermal-initiated polymerization, and monomer is added and is drawn using dropwise addition mode Send out agent;Polyethers and ester ether copoly type high performance water-reducer technique are one-step polymerization method, and polymerization methods are that heating polymerization and room temperature are poly- Two ways is closed, monomer and initiator are added using dropwise addition mode.Polyesters high performance water-reducer technique is more complex, to equipment requirement Higher, combined coefficient is lower, and energy consumption is higher;Polyethers and ester ether copoly type high performance water-reducer technique are relatively easy, and energy consumption is lower, Efficiency is higher, but conversion ratio is lower, and molecular weight distribution is wider;And existing polycarboxylate water-reducer water-reducing rate is lower, to difference Kind cement adaptability is bad.
Summary of the invention
It is an object of the present invention to provide a kind of comprehensive polycarboxylate water-reducer preparation methods, to improve polymerisation conversion and reduction Molecular weight dispersion coefficient improves comprehensive polycarboxylate water-reducer to the adaptability of cement.
In order to achieve the above objectives, the technical solution adopted by the present invention is that:
A kind of preparation method of comprehensive polycarboxylate water-reducer, in which: include the following steps:
1) according to parts by weight, 1~10 part of straight chain alcohol, 5~30 parts of alkenyl acid are added in reactor, and polymerization inhibitor are added And catalyst, it is maintained at 80~120 DEG C and carries out esterification 3~6 hours, cooling is obtained containing alkenyl acid alcohol after reaction First mixture of ester;
2) according to parts by weight, by 5~40 part of first mixture, 20~30 part of first monomer, 0.1~0.5 part of alkenyl sulphur Hydrochlorate, 0.01~0.035 part of reducing agent, 0.01~0.05 part of chain-transferring agent, 0.002 part of N,N methylene bis acrylamide and water It is mixed to get the first solution;
3) 0.01~0.1 part of initiator and 5~15 parts of water according to parts by weight, are mixed to get the second solution;
4) 3~8 parts of second comonomers and 10~30 parts of water according to parts by weight, are mixed to get third solution;
5) the third solution of 80%~90% the second solution and 70%~90% is instilled into the first solution, controlled at 30~50 DEG C, the 4th solution is obtained after being added dropwise;
6) the third solution of 10%~20% the second solution and 10%~30% is added in the 4th solution, and is added and draws Agent is sent out, 60~90 DEG C are warming up in 1 hour, and reacts 1~3h at this temperature, is cooled down after reaction, then plus in alkali With to pH value be 6.5~7.5, the comprehensive polycarboxylate water-reducer can be obtained.
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: the general formula of the straight chain alcohol Are as follows: R1(OH)n;The wherein alkane that R1 is 1~12, n are 1~3.
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: the alkenyl acid is selected from methyl-prop One of olefin(e) acid, acrylic acid, maleic acid, maleic anhydride or itaconic acid.
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: the polymerization inhibitor is selected to benzene two One of phenol, p-hydroxyanisole, phenothiazine;The catalyst is p-methyl benzenesulfonic acid or the concentrated sulfuric acid.
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: the general formula of first monomer Are as follows: R3O(R2O)mH;Wherein R3For 3~6 alkenyl, alkenyl is located at the end of the chain;(R2O)mThe oxyalkylene for being 2 selected from carbon atom number Base, carbon atom number be 3 oxyalkylene group, or combinations thereof, m indicate oxyalkylene group average addition molal quantity;B1Molecular weight is 1000~5000.
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: the alkenyl sulfonate is selected from first One of base sodium allylsulfonate, acrylic sodium sulfonate, 2- acrylamide-2-methylpro panesulfonic acid sodium.
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: it is anti-bad that the reducing agent is selected from L- One of hematic acid, sodium hydrogensulfite, sodium thiosulfate, sodium formaldehyde sulphoxylate;The chain-transferring agent be selected from thioacetic acid, One of 3- mercaptopropionic acid, mercaptoethanol, polymerization mercaptan.
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: the initiator is selected from persulfuric acid One or more of sodium, potassium peroxydisulfate, ammonium persulfate, hydrogen peroxide;
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: the second comonomer is selected from methyl One of acrylic acid, acrylic acid, maleic acid, maleic anhydride or itaconic acid.
Preferably, the preparation method of the comprehensive polycarboxylate water-reducer, in which: in the step 5), be added dropwise the The time of two solution is 1.5 hours, and the time that third solution is added dropwise is 2 hours.
Reaction mechanism of the invention are as follows: using alkenyl acid and straight chain alcohol as reaction monomers, alkenyl acid alcohol ester is prepared, rear Double bond copolymerization is opened in the reaction in face, and the also high-molecular compound of the bridging structure of ester bond is added on crosslinking agent formation side chain.
The present invention introduces the ester bond that can slowly hydrolyze under strong basicity environment on side chain, mistake of the key in hydrated cementitious Cheng Zhong, can slow hydrolytic cleavage so that big molecular breakdown is at multiple relatively small molecules, the small molecule is in cement Under the action of surface electrical behavior gravitation, it can be adsorbed in the cement granules hydrated product surface, quickly so as to improve the flowing of concrete Property;Crosslinking agent N is added in the present invention, bridging structure polycarboxylate water-reducer is made, in hydrated cementitious in N- methylene-bisacrylamide Steric hindrance structure is formed in the process, prevents fast hydration of the water-reducing agent in cement hydration process.
The utility model has the advantages that
Due to the above technical solutions, the present invention has the following advantages over the prior art:
(1) molecular structure of the comprehensive polycarboxylate water-reducer of the present invention is bridging structure, and molecular weight dispersion coefficient is smaller, point Son amount narrow distribution;The present invention, as reaction monomers, prepares alkenyl acid alcohol ester, in reaction below using alkenyl acid and straight chain alcohol The also high-molecular compound of the bridging structure of ester bond is added on crosslinking agent formation side chain in middle opening double bond copolymerization;The present invention exists The ester bond that can slowly hydrolyze under strong basicity environment is introduced on side chain, which, being capable of slow water during hydrated cementitious Solution fracture, so that big molecular breakdown is at multiple relatively small molecules, the small molecule is in cement surface electrical property gravitation Under effect, it can be adsorbed in the cement granules hydrated product surface, quickly so as to improve the mobility of concrete;It is added in the present invention Bridging structure polycarboxylate water-reducer is made in crosslinking agent, and steric hindrance structure is formed in cement hydration process, and water-reducing agent is prevented to exist Fast hydration in cement hydration process.
(2) it is of the invention comprehensive polycarboxylate water-reducer reactive mode be esterification-copolymerization formula successive reaction, water-reducing agent turn Rate is higher, and molecular weight polydispersity coefficient PDI is smaller.
(3) comprehensive polycarboxylate water-reducer of the invention had not only had high water reduction performance, but also had guarantor to collapse function, and to water Mud adaptability is preferable.
Specific embodiment
The present invention will be further described below with reference to examples:
Embodiment 1:
A kind of preparation method of comprehensive polycarboxylate water-reducer, includes the following steps:
(1) 2 parts of 15 parts of ethyl alcohol monomer of methacrylic acid is added in dry reaction vessel, is added a certain amount of Hydroquinone and p-methyl benzenesulfonic acid are esterified at a temperature of 110~115 DEG C as catalyst, keep reaction 4 hours, end of reaction After cooling, the first mixture containing methacrylic acid ethyl alcohol ester is obtained;
(2) by 17 part of first mixture, 25 parts of allyl polyethenoxy ethers 1200 (APEG-1200), 0.1 part of metering system Sodium sulfonate, 0.01 part of L-AA, 0.01 part of thioacetic acid, 0.002 part of crosslinking agent N, N- methylene-bisacrylamide are added 45 parts of water is fitted into reaction vessel, is stirred and the first solution is made;
(3) 0.02 part of hydrogen peroxide and 10 parts of water are made into the second solution, it is spare is packed into dropping funel;
(4) 3 parts of acrylic acid and 15 parts of water are made into third solution, it is spare is packed into dropping funel;
(5) the third solution of 80% the second solution and 90% is instilled into the first solution, material rises automatically during dropwise addition Temperature, reaction temperature let nature take its course control at 30~50 DEG C;
(6) it is added at one time remaining 20% the second solution and 10% third solution after completion of dropwise addition, adds 0.01 part of mistake Then ammonium sulfate is warming up to 65 ± 2 DEG C in 1 hour, and constant temperature 1.5h at this temperature;Then plus alkali cool down after constant temperature, Being neutralized to pH value is 6.5~7.5, and comprehensive polycarboxylate water-reducer PC1 can be obtained.
Comprehensive polycarboxylate water-reducer PC1 molecular structural formula
Embodiment 2:
A kind of preparation method of comprehensive polycarboxylate water-reducer, includes the following steps:
(1) by 4 parts of propyl alcohol monomer, 14.7 parts of maleic anhydride is added in dry reaction vessel, is added a certain amount of The concentrated sulfuric acid is esterified at a temperature of 85 DEG C~90 DEG C as catalyst, after keeping reaction 5 hours, end of reaction cooling, is contained First mixture of maleic acid propyl alcohol ester;
(2) by 18.7 part of first mixture, 30 parts of methyl allyl polyoxyethylene ethers 2400 (HPEG-2400), 0.3 part of 2- Acrylamide-2-methylpro panesulfonic acid sodium, 0.02 part of L-AA and 0.01 part of sodium hydrogensulfite, 0.03 part of mercaptopropionic acid, 0.002 part of crosslinking agent N, N- methylene-bisacrylamide is added 45 parts of water and is fitted into reaction vessel, is stirred and is made first Solution;
(3) 0.02 part of hydrogen peroxide and 0.01 part of ammonium persulfate and 10 parts of water are made into the second solution, it is standby is packed into dropping funel With;
(4) by 3 parts of methacrylic acids and 15 parts of water wiring solution-forming E1, it is spare to be packed into dropping funel;
(5) the third solution of 85% the second solution and 80% is instilled into the first solution, material rises automatically during dropwise addition Temperature, reaction temperature let nature take its course control at 30~50 DEG C;
(6) it is added at one time remaining 15% the second solution and 20% third solution after completion of dropwise addition, adds 0.02 part of mistake Then sodium sulphate is warming up to 80 ± 2 DEG C in 1 hour, and constant temperature 2h at this temperature;Cool down after constant temperature, then plus in alkali With to pH value be 6.5~7.5, comprehensive polycarboxylate water-reducer PC2 can be obtained.
Comprehensive polycarboxylate water-reducer PC2 molecular structural formula
Embodiment 3:
A kind of preparation method of comprehensive polycarboxylate water-reducer, includes the following steps:
(1) by 10 parts of sec-n-octyl alcohol monomer, 16.6 parts of acrylic acid is added in dry reaction vessel, is added a certain amount of Polymerization inhibitor phenothiazine and a certain amount of concentrated sulfuric acid as catalyst, be esterified at a temperature of 115 DEG C~120 DEG C, keep reaction 5 small When, after end of reaction is cooling, obtain the first mixture containing acrylic acid sec-n-octyl alcohol ester;
(2) by 26.6 parts of said mixture A1, 20 parts of isopentene group polyoxyethylene ether 3000 (TPEG-3000), 0.5 part third Alkene sodium sulfonate, 0.03 part of sodium hydrogensulfite, 0.01 part of polymerization mercaptan, 0.002 part of crosslinking agent N, N- methylene-bisacrylamide add Enter 45 parts of water to be fitted into reaction vessel, is stirred and the first solution is made;
(3) 0.05 part of hydrogen peroxide and 0.02 part of sodium peroxydisulfate and 10 parts of water are made into the second solution, it is standby is packed into dropping funel With;
(4) 5 parts of itaconic acids and 15 parts of water are made into third solution, it is spare is packed into dropping funel;
(5) the third solution of 90% the second solution and 70% is instilled into the first solution, material rises automatically during dropwise addition Temperature, reaction temperature let nature take its course control at 30~50 DEG C;
(6) it is added at one time remaining 10% the second solution and 30% third solution after completion of dropwise addition, adds 0.05 part of mistake Then potassium sulfate is warming up to 87 ± 2 DEG C in 1 hour, and constant temperature 1h at this temperature;Cool down after constant temperature, then plus in alkali With to pH value be 6.5~7.5, comprehensive polycarboxylate water-reducer PC3 can be obtained.
Comprehensive polycarboxylate water-reducer PC3 molecular structural formula
The conversion ratio of 40% polycarboxylate water-reducer FOX-5H of our company sample as a comparison, Examples 1 to 3 and comparative sample and more Test result is as follows by coefficient of dispersion PDI shown in table:
Embodiment 1 Embodiment 2 Embodiment 3 Comparative sample
Conversion ratio 91.5% 91.8% 92.3% 90%
Polydisperse system PDI 1.83 1.73 1.60 2.10
The comprehensive polycarboxylate water-reducer conversion ratio of Examples 1 to 3 preparation is higher, and molecular weight polydispersity coefficient PDI is smaller.
Application Example 1: comprehensive polycarboxylate water-reducer carries out C30 concrete experiments using reference cement
The comprehensive polycarboxylate water-reducer as obtained by embodiment one to three uses reference water by GB8076-2008 standard Mud carries out C30 concrete experiments, and each embodiment and comparative sample (40% polycarboxylate water-reducer FOX-5H of our company) are in identical diminishing Agent volume (folding is the 0.2% of cement admittedly), concrete performance is as follows:
Benchmark Embodiment 1 Embodiment 2 Embodiment 3 Comparative sample
Water-reducing rate, % ? 29 31 32 27
Initial slump, mm 200 220 220 225 210
The slump after 1h, mm 80 195 210 220 170
3d compressive strength rate, % 100 185 175 181 164
Application Example 2: comprehensive polycarboxylate water-reducer carries out C30 concrete experiments using conch cement
The comprehensive polycarboxylate water-reducer as obtained by embodiment one to three is made by GB8076-2008 standard using conch Cement carries out C30 concrete experiments, and each embodiment and comparative sample (40% polycarboxylate water-reducer FOX-5H of our company) subtract identical Aqua volume (folding is the 0.2% of cement admittedly), concrete performance is as follows:
Benchmark Embodiment 1 Embodiment 2 Embodiment 3 Comparative sample
Water-reducing rate, % ? 30 31 31 28
Initial slump, mm 200 220 215 215 210
The slump after 1h, mm 70 205 210 215 165
3d compressive strength rate, % 100 182 187 179 170
Application Example 3: comprehensive polycarboxylate water-reducer carries out C30 concrete experiments using golden cutting edge of a knife or a sword cement
The comprehensive polycarboxylate water-reducer as obtained by embodiment one to three uses Jin Fengshui by GB8076-2008 standard Mud carries out C30 concrete experiments, and each embodiment and comparative sample (40% polycarboxylate water-reducer FOX-5H of our company) are in identical diminishing Agent volume (folding is the 0.2% of cement admittedly), concrete performance is as follows:
Benchmark Embodiment 1 Embodiment 2 Embodiment 3 Comparative sample
Water-reducing rate, % ? 31 32 33 29
Initial slump, mm 210 215 210 215 210
Slump mm after 1h 100 225 230 225 190
3d compressive strength rate, % 100 182 175 178 166
As can be seen from the table, three embodiment water-reducing rates of the invention are higher, and function of slump protection is preferable, suitable to cement not of the same race Answering property is preferable, excellent combination property.

Claims (10)

1. a kind of preparation method of comprehensive polycarboxylate water-reducer, characterized by the following steps:
1) according to parts by weight, 1~10 part of straight chain alcohol, 5~30 parts of alkenyl acid are added in reactor, and polymerization inhibitor are added and urges Agent is maintained at 80~120 DEG C and carries out esterification 3~6 hours, and cooling is obtained containing alkenyl acid alcohol ester after reaction First mixture;
2) according to parts by weight, by 5~40 part of first mixture, 20~30 part of first monomer, 0.1~0.5 part of alkenyl sulfonate, 0.01~0.035 part of reducing agent, 0.01~0.05 part of chain-transferring agent, 0.002 part of N,N methylene bis acrylamide and water mixing Obtain the first solution;
3) 0.01~0.1 part of initiator and 5~15 parts of water according to parts by weight, are mixed to get the second solution;
4) 3~8 parts of second comonomers and 10~30 parts of water according to parts by weight, are mixed to get third solution;
5) the third solution of 80%~90% the second solution and 70%~90% is instilled into the first solution, controlled at 30~ 50 DEG C, the 4th solution is obtained after being added dropwise;
6) the third solution of 10%~20% the second solution and 10%~30% is added in the 4th solution, and initiation is added Then plus alkali neutralization agent is warming up to 60~90 DEG C in 1 hour, and reacts 1~3h at this temperature, cools down after reaction, It is 6.5~7.5 to pH value, the comprehensive polycarboxylate water-reducer can be obtained.
2. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: the straight chain alcohol General formula are as follows: R1(OH)n;The wherein alkane that R1 is 1~12, n are 1~3.
3. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: the alkenyl acid choosing From one of methacrylic acid, acrylic acid, maleic acid, maleic anhydride, itaconic acid.
4. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: the polymerization inhibitor choosing From one of hydroquinone, p-hydroxyanisole, phenothiazine;The catalyst is p-methyl benzenesulfonic acid or the concentrated sulfuric acid.
5. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: first monomer General formula are as follows: R3O(R2O)mH;Wherein R3For 3~6 alkenyl, alkenyl is located at the end of the chain;(R2O)mThe oxygen for being 2 selected from carbon atom number Change alkenyl, carbon atom number be 3 oxyalkylene group, or combinations thereof, m indicate oxyalkylene group average addition molal quantity;B1Molecular weight It is 1000~5000.
6. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: the olefin sulfonic acid Salt is selected from one of methylpropene sodium sulfonate, acrylic sodium sulfonate, 2- acrylamide-2-methylpro panesulfonic acid sodium.
7. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: the reducing agent choosing From one of L-AA, sodium hydrogensulfite, sodium thiosulfate, sodium formaldehyde sulphoxylate;The chain-transferring agent is selected from One of thioacetic acid, 3- mercaptopropionic acid, mercaptoethanol, polymerization mercaptan.
8. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: the initiator choosing From one or more of sodium peroxydisulfate, potassium peroxydisulfate, ammonium persulfate, hydrogen peroxide.
9. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: the second comonomer Selected from one of methacrylic acid, acrylic acid, maleic acid, maleic anhydride, itaconic acid.
10. the preparation method of comprehensive polycarboxylate water-reducer according to claim 1, it is characterised in that: the step 5) In, the time that the second solution is added dropwise is 1.5 hours, and the time that third solution is added dropwise is 2 hours.
CN201811621400.9A 2018-12-28 2018-12-28 A kind of preparation method of comprehensive polycarboxylate water-reducer Pending CN109734849A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06256054A (en) * 1993-03-01 1994-09-13 Denki Kagaku Kogyo Kk Cement dispersant
US5985989A (en) * 1997-07-09 1999-11-16 Arco Chemical Technology, Lp Method of making a water reducing additive for cement
CN102093519A (en) * 2010-12-06 2011-06-15 江苏汇迪建材有限公司 Preparation method of mud-resistant type polycarboxylate superplasticizer
CN103333297A (en) * 2013-06-24 2013-10-02 北京工业大学 Preparation method of reduced polycarboxylate-type high-performance water reducing agent
CN107602762A (en) * 2017-09-29 2018-01-19 济南大学 For one kind with N, N methylene-bisacrylamides are micro- cross-linked polycarboxylic's high efficiency water reducing agent of cross-linking monomer and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06256054A (en) * 1993-03-01 1994-09-13 Denki Kagaku Kogyo Kk Cement dispersant
US5985989A (en) * 1997-07-09 1999-11-16 Arco Chemical Technology, Lp Method of making a water reducing additive for cement
CN102093519A (en) * 2010-12-06 2011-06-15 江苏汇迪建材有限公司 Preparation method of mud-resistant type polycarboxylate superplasticizer
CN103333297A (en) * 2013-06-24 2013-10-02 北京工业大学 Preparation method of reduced polycarboxylate-type high-performance water reducing agent
CN107602762A (en) * 2017-09-29 2018-01-19 济南大学 For one kind with N, N methylene-bisacrylamides are micro- cross-linked polycarboxylic's high efficiency water reducing agent of cross-linking monomer and preparation method thereof

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