CN109732788A - A method of utilizing saw blade processing stone material railing - Google Patents
A method of utilizing saw blade processing stone material railing Download PDFInfo
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- CN109732788A CN109732788A CN201910145118.6A CN201910145118A CN109732788A CN 109732788 A CN109732788 A CN 109732788A CN 201910145118 A CN201910145118 A CN 201910145118A CN 109732788 A CN109732788 A CN 109732788A
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Abstract
The present invention provides a kind of methods using saw blade processing stone material railing of stone railing manufacture field, the outer profile curve including step S10, drafting stone railing；Step S20, the bus track of outer profile curve is intercepted, and obtains all pels of bus track, reads the primitive information of each pel；Step S30, the machine direction and processing sequence of each pel are set according to primitive information, and carry out discrete, generation discrete loci coordinate to each pel；Step S40, knife face is processed according to discrete loci coordinate setting saw blade, and discrete loci coordinate is converted into saw blade machining locus coordinate；Step S50, it is processed according to saw blade processing knife face and saw blade machining locus coordinate pair stone railing.The present invention has the advantages that improving the processing efficiency of stone material, quality and the processing cost for reducing stone material.
Description
Technical field
The present invention relates to stone railing manufacture fields, refer in particular to a kind of method using saw blade processing stone material railing.
Background technique
The rough stone block mined from massif is processed to building materials after the processes such as cutting, polishing, chiseling, polishing,
These building materials are widely used in engineering construction, fitting-up, garden landscape etc., just include cylindrical body, prism in these building materials
Deng special-shaped stone column.
In field of stone processing, common cutter includes saw blade, milling cutter, bistrique etc., wherein being added using saw blade
The features such as tool is efficient high, abrasion loss is smaller, resistance is small, cutter life is long, use scope is wide, at low cost, therefore obtain
Widely application.
Currently, the processing of stone column special-shaped for cylindrical body and prism etc. is mainly using artificial chiseling, grinding and buffing
Mode carries out, and still, the mode of this artificial, which exists, has the disadvantage that process velocity is slow, yield is few, low efficiency, artificial
It is at high cost, working environment is especially severe, and the stone column processed causes to be easy to appear into excessively continuous discharging and clamping
The quality of product is irregular.
Therefore, the processing efficiency of stone material, processing quality how to be improved and reduces processing cost, become one kowtow it is to be solved
The problem of.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of method using saw blade processing stone material railing, realize
Improve the processing efficiency, quality and the processing cost for reducing stone material of stone material.
The present invention is implemented as follows: a kind of method using saw blade processing stone material railing, the method includes as follows
Step:
Step S10, the outer profile curve of stone railing is drawn；
Step S20, the bus track of outer profile curve is intercepted, and obtains all pels of bus track, reads each pel
Primitive information；
Step S30, the machine direction and processing sequence of each pel be set according to primitive information, and to each pel carry out from
It dissipates, generates discrete loci coordinate；
Step S40, knife face is processed according to discrete loci coordinate setting saw blade, and discrete loci coordinate is converted into annular saw
Piece machining locus coordinate；
Step S50, it is processed according to saw blade processing knife face and saw blade machining locus coordinate pair stone railing.
Further, the step S10 specifically:
The outer profile curve of stone railing is drawn by mapping software, and exports the DXF file of outer profile curve.
Further, the step S20 specifically:
The bus track of outer profile curve is intercepted, and obtains m pel of bus track, the pel includes m1A straight line
Pel and m2A circular arc pel；The curve of pel function y=gi(x, y) is indicated；The primitive information of each pel is read,
The primitive information includes pel starting point, pel terminal, central coordinate of circle, radius, starting point phase angle and central angle；Wherein m is
Positive integer, m1For positive integer, m2For positive integer, i is integer, and m=m1+m2, 0≤i≤m-1；
Pel starting point (the xfi,yfi) indicate, the pel terminal (xei,yei) indicate, central coordinate of circle use
(xci,yci) indicate, the radius riIt indicates, the starting point phase angle αiIt indicates, the central angle βiIt indicates.
Further, the step S30 specifically:
The pel of selected first processing is pel 0, and the pel starting point that pel 0 is arranged is (xf0,yf0), pel 0 is set
Pel terminal be (xe0,ye0), selected to there is the pel being overlapped with the pel terminal point coordinate of pel 0 be pel 1, and by (xe0,
ye0) value be set as the pel starting point (x of pel 1f1,yf1), and the pel terminal according to pel 1 determines the pel starting point of pel 2,
Until having determined the pel starting point and pel terminal of pel m-1；
Discrete, generation discrete point, to each circular arc pel is carried out in slope direction with the distance of setting to each straight line pel
Discrete, generation discrete point is carried out with the angle of setting, and generates discrete loci coordinate y=f (x, y) according to discrete point.
Further, the step S40 is specifically included:
Step S41, saw blade machining locus coordinate is used as with the point of a knife locus of points coordinate (X, Y) of knife face under saw blade, if
Saw blade with a thickness of T, two adjacent discrete point coordinates are P on discrete loci coordinatei(xi,yi) and Pi+1(xi+1,yi+1), yi
≥yi+1, discrete point Pi(xi,yi) arrive Pi+1(xi+1,yi+1) cutter path knife bias be Ti, when the upper knife face of saw blade is to add
When work knife face, Ti=T, when the lower knife face of saw blade is processing knife face, Ti=0；When on discrete loci coordinate it is two neighboring from
Scatterplot Pi+1(xi+1,yi+1) and Pi(xi,yi) line be non-vertical line when, enter step S42；Phase on discrete loci coordinate
Two discrete point P of neighbouri+1(xi+1,yi+1) and Pi(xi,yi) line be vertical line when, enter step S44；
Step S42, judge the slope of the line, if slope is positive, the upper knife face of saw blade is set for processing knife face；If
Slope is negative, then the lower knife face of saw blade is arranged as processing knife face；If slope is 0 (yi=yi+1), then by discrete point Pi(xi,yi)
It is directed toward discrete point Pi+1(xi+1,yi+1) it is used as direction vector, and enter step S43；
Step S43, when direction vector is positive direction of the x-axis (xi+1> xi), the lower knife face of saw blade is set for processing knife face；
When direction vector is negative direction of the x-axis (xi+1< xi), the upper knife face of saw blade is set for processing knife face；
Step S44, work as Ti-1When=T, discrete point P is judgedi(xi,yi) ordinate whether be less than the processing of a preceding saw blade
Coordinate (the X of pointi-1,Yi-1) ordinate, if being less than, skip the vertical line processing；If more than cutting for saw blade is then arranged
Face is processing knife face；Work as Ti-1When=0, the lower knife face of saw blade is set for processing knife face；Wherein Ti-1Indicate discrete point Pi-1
(xi-1,yi-1) arrive Pi(xi,yi) cutter path knife bias；
Step S45, discrete loci coordinate is converted into saw blade machining locus coordinate.
Further, the step S50 specifically:
G code is processed according to saw blade processing knife face and saw blade machining locus Coordinate generation, and is transported by machining tool
Row processing G code, processes stone railing using saw blade.
The present invention has the advantages that
1, by intercepting the bus track of outer profile curve, and bus track is converted into processing G code, utilizes processing machine
Bed processes stone railing, improves the processing efficiency of stone material, the quality for improving stone material, reduces human input in turn
Reduce the processing cost of stone material.
2, knife face is processed according to discrete loci coordinate setting saw blade, has widened the processing scope of application of saw blade, has reduced
The workload of saw blade and the abrasion of saw blade, shorten the process time of stone material.
Detailed description of the invention
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is a kind of flow chart of the method using saw blade processing stone material railing of the present invention.
Fig. 2 is the flow chart of each pel is arranged in the present invention machine direction and processing sequence.
Fig. 3 is the flow chart of saw blade vertical line machining locus coordinate conversion of the present invention.
Fig. 4 is a kind of machining sketch chart of the method using saw blade processing stone material railing of the present invention.
Fig. 5 is knife face machining sketch chart on saw blade of the present invention.
Fig. 6 is knife face machining sketch chart under saw blade of the present invention.
Fig. 7 be saw blade of the present invention cross cut and repeat machining sketch chart.
Specific embodiment
It please refers to shown in Fig. 1 to Fig. 7, a kind of preferable implementation of the method using saw blade processing stone material railing of the present invention
Example, includes the following steps:
Step S10, the outer profile curve of stone railing is drawn；
Step S20, the bus track of outer profile curve is intercepted, and obtains all pels of bus track, reads each pel
Primitive information；
Step S30, the machine direction and processing sequence of each pel be set according to primitive information, and to each pel carry out from
It dissipates, generates discrete loci coordinate；
Step S40, knife face is processed according to discrete loci coordinate setting saw blade, and discrete loci coordinate is converted into annular saw
Piece machining locus coordinate；Knife face is processed according to discrete loci coordinate setting saw blade, has widened the processing scope of application of saw blade,
Reduce the workload of saw blade and the abrasion of saw blade, shortens the process time of stone material.
Step S50, it is processed according to saw blade processing knife face and saw blade machining locus coordinate pair stone railing.It is logical
The bus track of interception outer profile curve is crossed, and bus track is converted into processing G code, using machining tool to stone railing
It is processed, improves the processing efficiency of stone material, the quality for improving stone material, reduces human input and thereby reduce stone material
Processing cost.
The step S10 specifically:
The outer profile curve of stone railing is drawn by mapping software, and exports the DXF file of outer profile curve.DXF text
Part is AutoCAD drawing swap file, the CAD data file exchanged for carrying out CAD data between AutoCAD and other softwares
Format.
The step S20 specifically:
The bus track of outer profile curve is intercepted, and obtains m pel of bus track, the pel includes m1A straight line
Pel and m2A circular arc pel, pel are the functions for being used to describe various graphic elements in graphics package；The pel
Curve function y=gi(x, y) is indicated；The primitive information of each pel is read, the primitive information includes pel starting point, pel end
Point, central coordinate of circle, radius, starting point phase angle and central angle；Wherein m is positive integer, m1For positive integer, m2For positive integer, i is
Integer, and m=m1+m2, 0≤i≤m-1, (x, y) indicates the coordinate put on the curve of pel；
Pel starting point (the xfi,yfi) indicate, the pel terminal (xei,yei) indicate, central coordinate of circle use
(xci,yci) indicate, the radius riIt indicates, the starting point phase angle αiIt indicates, the central angle βiIt indicates.
The step S30 specifically:
Because the pel sequence in DXF file is upset, it is therefore desirable to be ranked up again to pel.It is first selected
The pel of processing is pel 0, and the pel starting point that pel 0 is arranged is (xf0,yf0), the pel terminal of setting pel 0 is (xe0,
ye0), selected to there is the pel being overlapped with the pel terminal point coordinate of pel 0 be pel 1, and by (xe0,ye0) value be set as pel 1
Pel starting point (xf1,yf1), and the pel terminal according to pel 1 determines the pel starting point of pel 2, until having determined pel m-1
Pel starting point and pel terminal；J in Fig. 2 is integer, 1≤j≤m-1；
Discrete, generation discrete point, to each circular arc pel is carried out in slope direction with the distance of setting to each straight line pel
Discrete, generation discrete point is carried out with the angle of setting, and generates discrete loci coordinate y=f (x, y) according to discrete point.It is described to set
The angle of fixed distance and setting can be configured according to actual machining accuracy, and the distance of setting is preferably 1mm, setting
Angle be preferably 1 °.
Discrete with the distance progress of setting in slope direction to each straight line pel, discrete point may be expressed as:
Discrete from start angle progress with the angle set to each circular arc pel, discrete point may be expressed as:
Wherein x0Indicate the abscissa of discrete point 0, x1Indicate the abscissa of discrete point 1, y0Indicate the ordinate of discrete point 0,
y1Indicate the ordinate of discrete point 1,) indicate straight line between discrete point 0 and discrete point 1
Distance is rounded downwards, and floor (β) indicates that central angle is rounded downwards；
The step S40 is specifically included:
Step S41, saw blade machining locus coordinate is used as with the point of a knife locus of points coordinate (X, Y) of knife face under saw blade, if
Saw blade with a thickness of T, two adjacent discrete point coordinates are P on discrete loci coordinatei(xi,yi) and Pi+1(xi+1,yi+1), yi
≥yi+1, discrete point Pi(xi,yi) arrive Pi+1(xi+1,yi+1) cutter path knife bias be Ti, when the upper knife face of saw blade is to add
When work knife face, Ti=T, when the lower knife face of saw blade is processing knife face, Ti=0；When on discrete loci coordinate it is two neighboring from
Scatterplot Pi+1(xi+1,yi+1) and Pi(xi,yi) line be non-vertical line when, enter step S42；Phase on discrete loci coordinate
Two discrete point P of neighbouri+1(xi+1,yi+1) and Pi(xi,yi) line be vertical line when, enter step S44；
Step S42, judge the slope of the line, if slope is positive, the upper knife face of saw blade is set for processing knife face；If
Slope is negative, then the lower knife face of saw blade is arranged as processing knife face；If slope is 0 (yi=yi+1), then by discrete point Pi(xi,yi)
It is directed toward discrete point Pi+1(xi+1,yi+1) it is used as direction vector, and enter step S43；
Step S43, when direction vector is positive direction of the x-axis (xi+1> xi), the lower knife face of saw blade is set for processing knife face；
When direction vector is negative direction of the x-axis (xi+1< xi), the upper knife face of saw blade is set for processing knife face；
Step S44, work as Ti-1When=T, discrete point P is judgedi(xi,yi) ordinate whether be less than the processing of a preceding saw blade
Coordinate (the X of pointi-1,Yi-1) ordinate, if being less than, skip the vertical line processing；If more than cutting for saw blade is then arranged
Face is processing knife face；Work as Ti-1When=0, the lower knife face of saw blade is set for processing knife face；Wherein Ti-1Indicate discrete point Pi-1
(xi-1,yi-1) arrive Pi(xi,yi) cutter path knife bias；
Step S45, discrete loci coordinate is converted into saw blade machining locus coordinate.
The step S50 specifically:
G code is processed according to saw blade processing knife face and saw blade machining locus Coordinate generation, and is transported by machining tool
Row processing G code, processes stone railing using saw blade.G code is the instruction in numerical control program, generally referred to as G
Instruction may be implemented quickly positioning, inverse circle interpolation using G code, program, jump along circle interpolation, intermediate point circular interpolation, radius
Processing.
Working principle of the present invention:
Stone railing is placed on machining tool, and is rotated on longitudinal axis；Machining tool operation processing G code, utilizes
Saw blade carries out processing from top to bottom to stone railing, and it is bent that the outer profile of stone railing is processed into the outer profile initially drawn
Line, since stone railing rotates on longitudinal axis, so that each section is regular circle.
In conclusion the present invention has the advantages that
1, by intercepting the bus track of outer profile curve, and bus track is converted into processing G code, utilizes processing machine
Bed processes stone railing, improves the processing efficiency of stone material, the quality for improving stone material, reduces human input in turn
Reduce the processing cost of stone material.
2, knife face is processed according to discrete loci coordinate setting saw blade, has widened the processing scope of application of saw blade, has reduced
The workload of saw blade and the abrasion of saw blade, shorten the process time of stone material.
Although specific embodiments of the present invention have been described above, those familiar with the art should be managed
Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, it is familiar with this
The technical staff in field should be covered of the invention according to modification and variation equivalent made by spirit of the invention
In scope of the claimed protection.
Claims (6)
1. a kind of method using saw blade processing stone material railing, it is characterised in that: described method includes following steps:
Step S10, the outer profile curve of stone railing is drawn；
Step S20, the bus track of outer profile curve is intercepted, and obtains all pels of bus track, reads the figure of each pel
Metamessage；
Step S30, the machine direction and processing sequence of each pel are set according to primitive information, and discrete to the progress of each pel,
Generate discrete loci coordinate；
Step S40, knife face is processed according to discrete loci coordinate setting saw blade, and discrete loci coordinate is converted into saw blade and is added
Work trajectory coordinates；
Step S50, it is processed according to saw blade processing knife face and saw blade machining locus coordinate pair stone railing.
2. a kind of method using saw blade processing stone material railing as described in claim 1, it is characterised in that: the step
S10 specifically:
The outer profile curve of stone railing is drawn by mapping software, and exports the DXF file of outer profile curve.
3. a kind of method using saw blade processing stone material railing as described in claim 1, it is characterised in that: the step
S20 specifically:
The bus track of outer profile curve is intercepted, and obtains m pel of bus track, the pel includes m1A straight line pel
And m2A circular arc pel；The curve of pel function y=gi(x, y) is indicated；The primitive information of each pel is read, it is described
Primitive information includes pel starting point, pel terminal, central coordinate of circle, radius, starting point phase angle and central angle；Wherein m is positive whole
Number, m1For positive integer, m2For positive integer, i is integer, and m=m1+m2, 0≤i≤m-1；
Pel starting point (the xfi,yfi) indicate, the pel terminal (xei,yei) indicate, the central coordinate of circle (xci,
yci) indicate, the radius riIt indicates, the starting point phase angle αiIt indicates, the central angle βiIt indicates.
4. a kind of method using saw blade processing stone material railing as claimed in claim 3, it is characterised in that: the step
S30 specifically:
The pel of selected first processing is pel 0, and the pel starting point that pel 0 is arranged is (xf0,yf0), the figure of pel 0 is set
First terminal is (xe0,ye0), selected to there is the pel being overlapped with the pel terminal point coordinate of pel 0 be pel 1, and by (xe0,ye0)
Value is set as the pel starting point (x of pel 1f1,yf1), and the pel terminal according to pel 1 determines the pel starting point of pel 2, until really
The pel starting point and pel terminal of pel m-1 are determined；
Discrete, generation discrete point, to each circular arc pel to set is carried out in slope direction with the distance of setting to each straight line pel
Fixed angle carries out discrete, generation discrete point, and generates discrete loci coordinate y=f (x, y) according to discrete point.
5. a kind of method using saw blade processing stone material railing as claimed in claim 4, it is characterised in that: the step
S40 is specifically included:
Step S41, saw blade machining locus coordinate is used as with the point of a knife locus of points coordinate (X, Y) of knife face under saw blade, if annular saw
Piece with a thickness of T, two adjacent discrete point coordinates are P on discrete loci coordinatei(xi,yi) and Pi+1(xi+1,yi+1), yi≥
yi+1, discrete point Pi(xi,yi) arrive Pi+1(xi+1,yi+1) cutter path knife bias be Ti, when the upper knife face of saw blade is processing
When knife face, Ti=T, when the lower knife face of saw blade is processing knife face, Ti=0；When two neighboring discrete on discrete loci coordinate
Point Pi+1(xi+1,yi+1) and Pi(xi,yi) line be non-vertical line when, enter step S42；When adjacent on discrete loci coordinate
Two discrete point Pi+1(xi+1,yi+1) and Pi(xi,yi) line be vertical line when, enter step S44；
Step S42, judge the slope of the line, if slope is positive, the upper knife face of saw blade is set for processing knife face；If slope
It is negative, then the lower knife face of saw blade is set for processing knife face；If slope is 0 (yi=yi+1), then by discrete point Pi(xi,yi) be directed toward
Discrete point Pi+1(xi+1,yi+1) it is used as direction vector, and enter step S43；
Step S43, when direction vector is positive direction of the x-axis (xi+1> xi), the lower knife face of saw blade is set for processing knife face；Work as direction
Vector is negative direction of the x-axis (xi+1< xi), the upper knife face of saw blade is set for processing knife face；
Step S44, work as Ti-1When=T, discrete point P is judgedi(xi,yi) ordinate whether be less than a preceding saw blade processing stand
Coordinate (Xi-1,Yi-1) ordinate, if being less than, skip the vertical line processing；If more than the lower knife face that saw blade is then arranged is
Process knife face；Work as Ti-1When=0, the lower knife face of saw blade is set for processing knife face；Wherein Ti-1Indicate discrete point Pi-1(xi-1,
yi-1) arrive Pi(xi,yi) cutter path knife bias；
Step S45, discrete loci coordinate is converted into saw blade machining locus coordinate.
6. a kind of method using saw blade processing stone material railing as described in claim 1, it is characterised in that: the step
S50 specifically:
G code is processed according to saw blade processing knife face and saw blade machining locus Coordinate generation, and is added by machining tool operation
Work G code processes stone railing using saw blade.
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Application publication date: 20190510 |
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