CN109732751A - Moulded pottery not yet put in a kiln to bake tube core molding machine - Google Patents

Moulded pottery not yet put in a kiln to bake tube core molding machine Download PDF

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Publication number
CN109732751A
CN109732751A CN201910066030.5A CN201910066030A CN109732751A CN 109732751 A CN109732751 A CN 109732751A CN 201910066030 A CN201910066030 A CN 201910066030A CN 109732751 A CN109732751 A CN 109732751A
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China
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material receiving
receiving tube
kiln
bake
moulded pottery
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CN201910066030.5A
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CN109732751B (en
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程保国
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Abstract

The present invention relates to a kind of moulded pottery not yet put in a kiln to bake tube core molding machines, material receiving tube including tube core length direction level, material receiving tube is connect with rotating mechanism, rotating mechanism drives material receiving tube rotation, rotating mechanism is arranged on slipping mechanism, device further includes moulded pottery not yet put in a kiln to bake extrusion device, the nozzle front lower place of the passage of extrusion device is provided with material connecting chain, the delivery direction of material connecting chain is vertical with passage pipe range direction, splicing frid is equidistantly arranged at intervals on material connecting chain, the section of splicing frid is half-round tubular and is located at the front lower end position of passage, slipping mechanism driving material receiving tube moves horizontally and parallel with the length direction of splicing frid along pipe range direction, above-mentioned material receiving tube is connect with rotating mechanism, rotating mechanism is arranged on slipping mechanism, start rotating mechanism and slipping mechanism, so that material receiving tube is rotated and is moved along pipe range direction, thus and splicing Mud stick one end in frid against and realize first drilling operation, and then realize the tube core forming operation to moulded pottery not yet put in a kiln to bake.

Description

Moulded pottery not yet put in a kiln to bake tube core molding machine
Technical field
The present invention relates to power equipment production fields, and in particular to a kind of moulded pottery not yet put in a kiln to bake tube core molding machine.
Background technique
Insulation porcelain bobbin insulator is also known as insulator, is widely applied in the power system, insulated electro installation of porcelain insulator is in different potentials The device for being resistant to voltage and mechanical stress effect between conductor or conductor and earthing component.Insulator is many kinds of, shape Shape is different.It is all by insulating part and the big portion of connection gold utensil two though the structure and shape of different type insulator have bigger difference It is grouped as.
The insulation porcelain bobbin insulator that above-mentioned insulating part is namely called is ceramic based article, and above-mentioned insulation porcelain bobbin insulator is in reality During border produces, need that finished product insulation electroceramics can be obtained by pugging, base, drying, glazing and roasting forming operation Bottle, and common electroceramics bottle structure is mostly elongated tubular in electric system, in conjunction with Fig. 1 a to Fig. 1 c, the porcelain bobbin insulator A outer wall of tubulose is set It is set to threaded tubular, setting connection metalwork is for being fixed on high-voltage line or equipment, above-mentioned electroceramics in the tube core a of porcelain bobbin insulator Bottle is that entire porcelain bobbin insulator produces in actual forming operation since the moulded pottery not yet put in a kiln to bake of porcelain bobbin insulator is more soft in actual production Difficult point, the prior art mainly adopts the modes of artificial base, and moulded pottery not yet put in a kiln to bake is then imported in-mold molding, and aforesaid operations are mostly artificial Mode of operation, not only production efficiency is more low, but also the moulded pottery not yet put in a kiln to bake of porcelain bobbin insulator is easily deformed, so as to cause the porcelain bobbin insulator in later period Qualification rate is not high.
After being squeezed out using vacuum pugging equipment, pug extrusion forming can be formed at mud stick using molding equipment Operation, tube core a molding are particularly important to entire insulation porcelain bobbin insulator blank molding.
Summary of the invention
The object of the present invention is to provide a kind of base tube core molding machines, can effectively realize the forming operation to tube core.
The technical solution that the present invention takes is specific as follows.
Moulded pottery not yet put in a kiln to bake tube core molding machine, the material receiving tube including tube core length direction level, the material receiving tube and rotating mechanism connect It connects, rotating mechanism drives material receiving tube rotation, and the rotating mechanism is arranged on slipping mechanism, and device further includes that moulded pottery not yet put in a kiln to bake squeezes out dress It sets, the nozzle front lower place of the passage of the extrusion device is provided with material connecting chain, the delivery direction of the material connecting chain and passage Pipe range direction is vertical, and splicing frid is equidistantly arranged at intervals on the material connecting chain, and the section of the splicing frid is half-round tubular And be located at passage front lower end position at, slipping mechanism driving material receiving tube moved horizontally along pipe range direction and with splicing frid Length direction it is parallel.
The technical effect that the present invention obtains are as follows: above-mentioned material receiving tube is connect with rotating mechanism, and rotating mechanism setting is sliding In mechanism, start rotating mechanism and slipping mechanism, so that material receiving tube is rotated and moved along pipe range direction, thus and splicing groove Mud stick one end in plate against and realize first drilling operation, and then realize the tube core forming operation to moulded pottery not yet put in a kiln to bake.
Detailed description of the invention
Fig. 1 a to Fig. 1 c is the structural schematic diagram at insulation three kinds of visual angles of porcelain bobbin insulator;
Fig. 2 is the main view of insulation porcelain bobbin insulator production system;
Fig. 3 is the left view of insulation porcelain bobbin insulator production system;
Fig. 4 is the top view of insulation porcelain bobbin insulator production system;
Fig. 5 and Fig. 6 is two kinds of viewing angle constructions schematic diagrames of insulation porcelain bobbin insulator production system;
Fig. 7 and Fig. 8 is two kinds of viewing angle constructions schematic diagrames of moulded pottery not yet put in a kiln to bake extrusion device;
Fig. 9 is the top view of moulded pottery not yet put in a kiln to bake extrusion device;
Figure 10 is the two states schematic diagram of moulded pottery not yet put in a kiln to bake extrusion device;
Figure 11 and Figure 12 is two kinds of viewing angle constructions schematic diagrames of moulded pottery not yet put in a kiln to bake material-receiving device;
Figure 13 is the main view of moulded pottery not yet put in a kiln to bake material-receiving device;
Figure 14 is the top view of moulded pottery not yet put in a kiln to bake material-receiving device;
Figure 15 is the left view of moulded pottery not yet put in a kiln to bake material-receiving device;
Figure 16 and Figure 17 is the two states structural schematic diagram of moulded pottery not yet put in a kiln to bake material-receiving device;
Figure 18 is the main view of moulded pottery not yet put in a kiln to bake material-receiving device and moulded pottery not yet put in a kiln to bake molding machine;
Figure 19 and Figure 20 is two kinds of viewing angle constructions schematic diagrames of moulded pottery not yet put in a kiln to bake molding machine;
Figure 21 is the top view of moulded pottery not yet put in a kiln to bake molding machine;
Figure 22 and Figure 23 is the structural schematic diagram at two kinds of visual angles of moulded pottery not yet put in a kiln to bake material-receiving device and moulded pottery not yet put in a kiln to bake device for discharging;
The left view of the moulded pottery not yet put in a kiln to bake material-receiving device and moulded pottery not yet put in a kiln to bake device for discharging of Figure 24 moulded pottery not yet put in a kiln to bake material-receiving device and moulded pottery not yet put in a kiln to bake device for discharging;
Figure 25 and Figure 26 is two kinds of viewing angle constructions schematic diagrames of material receiving tube part-structure in moulded pottery not yet put in a kiln to bake material-receiving device;
Figure 27 and Figure 28 is two kinds of viewing angle constructions schematic diagrames of splicing pipe connecting structure;
Figure 29 is the partial cross sectional views of material receiving tube;
Figure 30 and Figure 31 is two kinds of viewing angle constructions schematic diagrames of moulded pottery not yet put in a kiln to bake device for discharging;
Figure 32 and Figure 33 is two kinds of viewing angle constructions schematic diagrames of discharge duct part-structure in moulded pottery not yet put in a kiln to bake device for discharging;
Figure 34 is the partial cross sectional views of discharge duct.
Specific embodiment
In order to which objects and advantages of the present invention are more clearly understood, the present invention is carried out with reference to embodiments specific It is bright.It should be appreciated that following text is only used to describe one or more of specific embodiments of the invention, not to the present invention The protection scope specifically requested carries out considered critical.
In order to which objects and advantages of the present invention are more clearly understood, the present invention is carried out with reference to embodiments specific It is bright.It should be appreciated that following text is only used to describe one or more of specific embodiments of the invention, not to the present invention The protection scope specifically requested carries out considered critical.As used in this article, it is tight to be not limited to it for term " parallel " and " vertical " The geometric definition of lattice, but including reasonable for machining or mankind's error and inconsistency tolerance;
Below with reference to entire insulation porcelain bobbin insulator production system, moulded pottery not yet put in a kiln to bake tube core molding machine work of the invention is said in detail It is bright:
A kind of insulation porcelain bobbin insulator production system, including moulded pottery not yet put in a kiln to bake extrusion device 10, the moulded pottery not yet put in a kiln to bake extrusion device 10 is for squeezing out The outlet of cylindric moulded pottery not yet put in a kiln to bake, the moulded pottery not yet put in a kiln to bake extrusion device 10 is connected with the import of moulded pottery not yet put in a kiln to bake material-receiving device 30, the moulded pottery not yet put in a kiln to bake splicing dress The side for setting 30 is provided with moulded pottery not yet put in a kiln to bake molding machine 40, and the moulded pottery not yet put in a kiln to bake molding machine 40 is used for cylindric moulded pottery not yet put in a kiln to bake cutting forming, institute The outlet for stating moulded pottery not yet put in a kiln to bake material-receiving device 30 is additionally provided with moulded pottery not yet put in a kiln to bake device for discharging 50, and the moulded pottery not yet put in a kiln to bake device for discharging 50 is used for will be after molding Moulded pottery not yet put in a kiln to bake is offloaded on material-receiving device 60;
In conjunction with shown in Fig. 1 to Fig. 6, moulded pottery not yet put in a kiln to bake is sent in moulded pottery not yet put in a kiln to bake extrusion device 10 using vacuum pugging equipment, utilizes mud Base extrusion device 10 can mold cylindric moulded pottery not yet put in a kiln to bake, and cylindric moulded pottery not yet put in a kiln to bake is sent on moulded pottery not yet put in a kiln to bake material-receiving device 30, is connect using moulded pottery not yet put in a kiln to bake Cylindric moulded pottery not yet put in a kiln to bake is transferred on moulded pottery not yet put in a kiln to bake molding machine 40 by material device 30, will be outside columned moulded pottery not yet put in a kiln to bake using moulded pottery not yet put in a kiln to bake molding machine 40 The corrugated shape of surface forming, and moulded pottery not yet put in a kiln to bake molding machine 40 after molding is transported to 50 position of moulded pottery not yet put in a kiln to bake device for discharging, benefit Moulded pottery not yet put in a kiln to bake after molding is offloaded on material-receiving device 60 with moulded pottery not yet put in a kiln to bake device for discharging 50, thus complete to insulation porcelain bobbin insulator moulded pottery not yet put in a kiln to bake at Type operation, which can significantly improve the shaping efficiency height of insulation porcelain bobbin insulator and forming quality is high.
As a preferred solution of the present invention, moulded pottery not yet put in a kiln to bake both ends are cut flat with for implementation, it is ensured that molding the complete of porcelain bobbin insulator of insulating Whole property is provided with end on the moulded pottery not yet put in a kiln to bake device for discharging 50 and cuts flat with device 70, and the end cuts flat with device 70 for after forming One end of moulded pottery not yet put in a kiln to bake scabble;
End cuts flat with device 70 and cuts flat with moulded pottery not yet put in a kiln to bake one end on moulded pottery not yet put in a kiln to bake device for discharging 50, to ensure moulded pottery not yet put in a kiln to bake one end after molding It is smooth.
Preferably, in conjunction with shown in Fig. 7 to Figure 10, the moulded pottery not yet put in a kiln to bake extrusion device 10 includes the passage 11 of horizontal arrangement, institute It states and is provided with spiral delivery bar in passage 11, the passage 11 is connected to the bottom of pug storage tank 12, the passage 11 outlet is connected to the feed inlet of extrusion body, and the extrusion body is used to passage 11 exporting derived mud Material is squeezed into cylindric blank, and the discharge port of the extrusion body is provided with dissection mechanism, and the dissection mechanism is used for will Cylindric blank is cut into isometric blank;
Above-mentioned spiral delivery bar is utilized at the nozzle of the moulded pottery not yet put in a kiln to bake spiral squeezing in pug storage tank 12 to passage 11 Extrusion body gradually exports moulded pottery not yet put in a kiln to bake extrusion forming to the cylindric mud stick imported in passage 11;
The bottom of above-mentioned pug storage tank 12 is provided with communicating pipe 121, and the spiral delivery bar was arranged in communicating pipe 121 Interior, one end nozzle of communicating pipe 121 is connected to passage 11, is sent bar for the pug in pug storage tank 12 by starting spiral It is sent in passage 11.
Further, the extrusion body includes the pressure ram 122 being arranged in passage 11, the pressure ram Extrusion spiral piece is provided on 122, the driving unit driving pressure ram 122 rotates, and the nozzle of the passage 11 is arranged to Tapered tubular and nozzle are small size end;
After above-mentioned moulded pottery not yet put in a kiln to bake imports in passage 11, the pressure ram 122 in the passage 11 of horizontal arrangement is rotated, using squeezing Flight is pressed, so that the nozzle setting of above-mentioned passage 11 is tapered by the nozzle of pug spiral pushing to passage 11 Tubular structure, when so that pug is by 11 position of passage, pug volume becomes smaller, so that pug is compacted, avoids exporting Mud stick there is gap, so that it is guaranteed that mud stick export when integrality;
Above-mentioned pressure ram 122 cooperates extrusion spiral piece to lead pug from the extruding of the slave nozzle of 11 size of passage Out, to ensure the integrality of derived mud stick.
Further, referring to figs. 7 and 8, baffle 13, the baffle 13 are provided at the nozzle of the passage 11 Be slidably arranged at the nozzle of passage 11, the glide direction of the baffle 13 it is parallel with the length direction of passage 11 and with lead The nozzle of expects pipe 11 against or separation;
Above-mentioned baffle 13 is arranged at the nozzle of passage 11, when pressure ram 122 rotates, by mud stick from passage 11 Nozzle when endlessly exporting, cooperation baffle 13 realizes to nozzle mud stick one end of passage 11 against not only can be true Protect the flatness of derived mud stick end, and the nozzle of baffle 13 and passage 11 against when, baffle is realized to passage The closure of 11 nozzles, to avoid mud stick from not being compacted the nozzle i.e. from passage 11 also when the pug in passage 11 is few Export, it is ensured that mud stick integrality and stocky degree derived from 11 nozzle of passage.
Further preferred embodiment, the side of the passage 11 are provided with guide rod 111, the guide rod 111 with lead 11 length direction of expects pipe is parallel, and the side of the baffle 13 is fixed on the rod end of guide rod 111, the sliding of passage 11 setting In damping sliding sleeve 113,113 length direction of damping sliding sleeve is parallel with guide rod 111;
To realize that the slide-and-guide to baffle 13, the guide rod 111 on above-mentioned baffle 13 are slidably arranged in damping sliding sleeve In 113, when pressure ram 122 persistently rotates, when moulded pottery not yet put in a kiln to bake is persistently exported from the small size nozzle of guide pipe 11, the end of mud stick is driven Dynamic nozzle of the baffle 13 far from passage 11 gradually moves, and guide rod 111 is slidably matched with the damping composition of sliding sleeve 113, from Normal sliding without influencing baffle 13, guide rod 111 are slidably matched with the damping composition of sliding sleeve 113, provide not only baffle 13 The resistance of sliding, and baffle 13 is made to slide born constant resisting force, mud caused by avoiding 13 resistance to sliding of baffle from changing Stick export deformation or baffle 13 to the extruding force of mud stick one end not enough caused by there are problems that gap inside mud stick;
Above-mentioned damping sliding sleeve 113 is tubulose, and the constant model of resistance to sliding can be customized according to use demand, is not only risen The sliding support to guide rod 111 has been arrived, and has also acted the effect to 13 force of sliding friction of baffle is increased, so that it is guaranteed that mud When stick is exported from passage 11, closely knit cylindrical-shaped structure is presented in mud stick.
Further, the dissection mechanism includes the cutting steel wire 14 that the nozzle side of passage 11 is arranged in, described to cut It is vertical with passage 11 to cut 14 length direction horizontal cutting of steel wire, 14 both ends of cutting steel wire are fixed on the two of propping steeve 15 End, the propping steeve 15 is vertical and rod end is connect with the piston rod of cutting oil cylinder 17, and the piston rod of the cutting oil cylinder 17 is perpendicular Straight arrangement;
As shown in connection with fig. 10, after above-mentioned mud stick exports regular length from passage 11, above-mentioned cutting oil cylinder 17 is opened It is dynamic, decline to interlock above-mentioned cutting steel wire 14, to realize that the dissection to mud stick operates, when cutting oil cylinder 17 starts, on The pressure ram 122 stated stops working, and the export work of the mud stick of passage 11 stops, when cutting oil cylinder 17 drops to low side and by mud After stick dissection, above-mentioned pressure ram 122 starts, to continue to realize the extrusion work of mud stick.
Preferably, the outside of the baffle 13 is provided with reset head 18, the piston of the reset head 18 and drawback cylinder 181 Bar connection, the piston rod of the drawback cylinder 181 is parallel with the length direction of passage 11, the driving of drawback cylinder 181 gear Plate 13 and the nozzle of passage 11 are close;
After dissection mechanism for implementing operates the dissection of mud stick, the mud stick after dissection is transported mechanism and is transported to moulded pottery not yet put in a kiln to bake splicing On device 30, drawback cylinder 181 starts, to baffle 13 be pushed at the nozzle of passage 11, to realize next mud stick Molding export operation.
To realize the lasting feed to pug, pass through synchronous band connection, institute between the spiral delivery bar of the pressure ram 12 Stating driving unit includes the driving motor 112 being arranged at 11 nozzle of passage, and the driving motor 112 drives spiral to be sent bar Rotation;
Above-mentioned driving motor 112 drives pressure ram 12 and spiral delivery bar to rotate synchronously, when pug is from pug storage tank 12 export after, can be sent in passage 11, and by the nozzle of passage 11 export, with realize feed with it is molding synchronous Change, the excessive problem of the fracture or pug occurred when pug being avoided to supply.
Further preferred embodiment, the nozzle front lower place of the passage 11 are provided with material connecting chain 19, the material connecting chain 19 Delivery direction it is vertical with 11 pipe range direction of passage, splicing frid 191 is equidistantly arranged at intervals on the material connecting chain 19, it is described The section of splicing frid 191 is half-round tubular and is located at the front lower end position of passage 11 that the material connecting chain 19 is in interruption Formula rotational action;
After above-mentioned mud stick is exported from the nozzle front end of passage 11, and it is sent in the vallecular cavity of splicing frid 191, on The starting of dissection mechanism is stated, to realize that the dissection to mud stick operates, after mud stick dissection, above-mentioned material connecting chain 19 is rotated, thus Empty splicing frid 191 is transported to the nozzle front end of passage 11, to realize that the splicing to new mud stick operates, is recycled past It is multiple, to realize the lasting feed to mud stick.
Further, in conjunction with shown in Figure 11 to Figure 17, the moulded pottery not yet put in a kiln to bake material-receiving device 30 includes that setting is led in material connecting chain 31 More piece-root grafting expects pipes 31 of outlet port, 31 level of material receiving tube and, the splicing parallel with the length direction of splicing frid 191 Pipe 31 is connect with rotating mechanism, and rotating mechanism drives material receiving tube 31 to rotate, and the rotating mechanism is arranged on slipping mechanism, sliding Mechanism driving material receiving tube 31 moves horizontally and moving direction is parallel with the length direction of splicing frid 191;
Under the lasting transhipment of material connecting chain 19, mud stick is transported in the vallecular cavity of splicing frid 191 for above-mentioned mud stick holding To 31 position of material receiving tube, start rotating mechanism, so that material receiving tube 31 rotates, under the driving force of slipping mechanism, so that high turn The material receiving tube 31 of speed transhipment is moved along the length direction of splicing frid 191, and the center of mud stick is drilled out a hole to realize Come, avoids slipping mechanism from interlocking mud stick caused by material receiving tube 31 is directly abutted with moulded pottery not yet put in a kiln to bake and deform excessive problem;Above-mentioned splicing Pipe 31 is used for the central tube of profiled insulation porcelain bobbin insulator blank, to ensure blank later period molding quality.
Specifically, in conjunction with shown in Figure 27 and Figure 28, the nose end of the material receiving tube 31 is provided with cutting tool 311, described Cutting tool symmetrically splits two side position of nozzle in material receiving tube 31;
Above-mentioned rotating mechanism starting, so that people interlocks one end of cutting tool 311 and mud stick against in slipping mechanism Under migration, the centre drill of mud stick is gradually set out into hole and is come out.
Preferably, in conjunction with shown in Figure 11 and Figure 12, the splicing frid 191 is provided with backgauge far from one end of material receiving tube 31 Plate 192 is provided with the avoid holes 1921 passed through for material receiving tube 31 on the striker plate 192;
The striker plate 192 of above-mentioned 191 one end of splicing frid setting can effectively realize the blocking to mud stick, and splicing Pipe 31 under the action of slipping mechanism until passed through from the avoid holes 1921 on striker plate 192, so that it is guaranteed that material receiving tube 31 is by mud Stick break-through.
Preferably, in conjunction with shown in Figure 26, pusher is provided in the material receiving tube 31, the pusher will be for that will connect Body refuse in expects pipe 31 is released from nozzle;When passing through mud stick due to the posture that rotation is presented in material receiving tube 31, the center pug of mud stick It remains in the lumen of material receiving tube 31, to release the pug in material receiving tube 31, avoids the excessively multipair mud stick central tube ruler of pug Very little precision generates excessive influence, and above-mentioned pusher starting will remain in the intraluminal pug of material receiving tube 31 and release under unloading Come, it is ensured that the cleanliness of 31 lumen of material receiving tube.
Further, the rotating mechanism includes the first pulley 312 being arranged on 31 pipe shaft of material receiving tube, the material receiving tube 31 pipe shaft is arranged in mounting bracket 32 by 313 rotary type of bearing, and rotary type is gone back in the mounting bracket 32 and is provided with the Two belt wheels 321, second belt wheel 321 pass through synchronous band connection, second belt wheel 321 and rotation electricity with first pulley 312 Machine 322 connects, and the rotary electric machine 322 is fixed in mounting bracket 32;
When implementing the drilling operation to mud stick one end, above-mentioned rotary electric machine 322 starts, to interlock material receiving tube 31 Rotation, to realize the drilling operation to mud stick one end.
Effective connection for realization to mud stick, in conjunction with shown in Figure 25 and Figure 26, and facilitates the discharging operations of later period mud stick, Sliding is provided with backgauge disk 33 on the material receiving tube 31, and the disk of the backgauge disk 33 is concentric with material receiving tube 31 and constitutes length side To be slidably matched, the backgauge disk 33 is rotated synchronously with material receiving tube 31;
Slipping mechanism starting by the horizontal push of material receiving tube 31 and penetrates mud stick, so that backgauge disk 33 and one end of mud stick are supported Lean on, realize to mud stick penetrate and splicing operate, and when mud stick molding after, backgauge disk 33 along material receiving tube 31 sliding, with side Just the separation of one end of striker plate 33 and mud stick section, it is ensured that the discharging operations in later period.
Further, for convenience of the driving realized to mud stick, during avoiding rotating mechanism driving material receiving tube 31 from rotating, There is relative rotation problem in material receiving tube 31 and mud stick, and the disk of the backgauge disk 33 is vertical and side is provided with contact pin 331, described Contact pin 331 is symmetrically distributed in 33 disc core two sides of backgauge disk;
The length of above-mentioned contact pin 331 is unsuitable too long, and can fix mud stick, the later period cuts flat with device by end 60 will have one tip cut-off of mud stick of jack trace, that is, can ensure that the integrality of mud stick.
Further, in conjunction with shown in Figure 25 and Figure 26, evacuation notch 313, institute are offered on the pipe shaft of the material receiving tube 31 Evacuation notch 313 is stated along 31 length direction of material receiving tube and is arranged symmetrically, the backgauge disk 33 is provided centrally with for material receiving tube 31 through-holes passed through, the central through hole edge of the backgauge disk 33 are symmetrically arranged with sliding shoe 332, and the sliding shoe 332 slides Setting is in evacuation notch 313;
Pipe range direction arrangement of the above-mentioned evacuation notch 313 along material receiving tube 31, convenient and subsequent moulded pottery not yet put in a kiln to bake material-receiving device 50 cooperations, are unloaded mud stick after molding on material receiving tube 31 with facilitating, above-mentioned sliding shoe 332 and evacuation 313 structure of notch It is engaged by clamping at sliding, the problem of to avoid relatively rotating between backgauge disk 33 and material receiving tube 31, and makes backgauge disk 33 Lead to rotating mechanism between material receiving tube 31 and rotate synchronously, and then realizes the forming operation to mud stick.
Specifically, scraping wings 34, the pipe of the scraping wings 34 and material receiving tube 31 are provided in the lumen of the material receiving tube 31 Chamber composition is slidably matched, and the side of the scraping wings 34 is connect with push rod 341, and one end of the push rod 341 passes through material receiving tube 31 One end nozzle and with connect push plate 342 connect, the connection push plate 342 is connect with the piston rod of pusher cylinder 343, described to push away Expect that the piston rod of cylinder 343 is parallel with the length direction of material receiving tube 31;
Above-mentioned pusher cylinder 343 starts, and slides to interlock scraping wings 34 along the pipe range direction of material receiving tube 31, with true Guarantor will remain in the pug in material receiving tube 31 and release from nozzle;
Above-mentioned backgauge disk 33 passage to mud stick one end close to when, rotating mechanism stop so that backgauge disk 33 along Material receiving tube 31 slides, so that the contact pin 331 of backgauge disk 33 is plugged on one end of mud stick, is turned with guaranteeing to interlock mud stick It is dynamic, it is ensured that mud stick is molding to be gone on smoothly.
More specifically, in conjunction with shown in Figure 25 and Figure 26, the other side disk of the backgauge disk 33 is provided with connection bearing 333, the other side turntable of the connection bearing 333 is connect with connecting rod 334, the other end and connecting plate of the connecting rod 334 335 connect, and sliding cylinder 336, piston rod and the material receiving tube 31 of the sliding cylinder 336 are provided on the connecting plate 335 Length direction is parallel, and the cylinder body of the sliding cylinder 336 is fixed in mounting bracket 32;
The above-mentioned setting of backgauge disk 33 enables to backgauge disk 33 to rotate with material receiving tube 31 on connection bearing 333, and And connect by connecting rod 334 with sliding cylinder 336, by the start and stop to sliding cylinder 336, so that backgauge disk 33 can Slided along material receiving tube 333 so that backgauge disk 33 and one end of mud stick against and separate.
It is in upper and lower position to ensure to avoid notch 331, facilitates the discharging operations in later period, is provided on the push rod 341 Resetting-mechanism, when the pusher cylinder 343 pushes scraping wings 34 along the sliding of material receiving tube 31, the resetting-mechanism makes material receiving tube 31 rotate and to avoid the upper and lower position that notch 313 is located at material receiving tube 31;
Above-mentioned resetting-mechanism enables at material receiving tube 31 in the reset state, and the evacuation notch 313 of material receiving tube 31 begins Be in the tube wall upper and lower position of material receiving tube 31 eventually, facilitate the discharging operations in later period, specifically how discharging, be hereafter documented.
Specifically, in conjunction with shown in Figure 29, one end that mounting bracket 32 is stretched out in one end of the material receiving tube 31 is provided with reset Pipe 315, the internal wall of pipe orifice of the reset transistor 315 are arranged to bell mouth shape structure, and the nozzle of the reset transistor 315 is large scale End, the inner wall of the reset transistor 315 are provided with guiding helicla flute 3151, are provided on the push rod 341 and reset plush copper 3411, institute It states reset plush copper 3411 to slide and be sent in guiding helicla flute 3151 in the nozzle horn chamber room of reset transistor 315, and makes The upper and lower position that notch 313 is located at material receiving tube 31 must be avoided;
After mud stick molding on material receiving tube 31, above-mentioned pusher cylinder 343 starts so that push rod 341 move horizontally and It is set in reset transistor 315, after the reset plush copper 3411 on push rod 341 imports the nozzle of reset transistor 315, resets plush copper 3411 It takes advantage of a situation and snaps onto school helicla flute 3151, to realize that the rotation to reset transistor 315 resets, and then ensure to avoid notch 313 In the upper and lower position of 31 tube wall of material receiving tube.
Specifically, in conjunction with shown in Figure 15 to Figure 17, the slipping mechanism includes first be arranged in below mounting bracket 32 The length direction of sliding rail 35, first sliding rail 35 is parallel with the length direction of material receiving tube 31, and the sliding of mounting bracket 32 is set It sets on the first sliding rail 35, the first nut 321, first nut 321 and the first screw rod is provided in the mounting bracket 32 36 cooperations, 36 length direction of the first screw rod is parallel with material receiving tube 31, the rod end and first motor 361 of first screw rod 36 Connection, the first motor 361 are fixed on the first sliding rail 35;
In conjunction with shown in Figure 16 and Figure 17,35 rotary type of the first sliding rail is arranged on turnover mechanism, the turnover mechanism For driving the first sliding rail 35 that 90 ° of rotary movement is presented, and make 31 presentation of material receiving tube horizontal and vertical state, the overturning Mechanism includes the turnover bracket 37 that 35 side of the first sliding rail is arranged in, and the two sides of first sliding rail 35 are provided with shaft and rotation It is arranged on turnover bracket 37, the length direction level and, the shaft vertical with 35 length direction of the first sliding rail of the shaft Shaft end be provided with turning gear 351, the turning gear 351 engage with overturning rack gear 352, the length for overturning rack gear 352 Degree direction is parallel with the first sliding rail 35 and one end is connect with overturning oil cylinder 353, and the piston rod of the overturning oil cylinder 353 and first is slided Rail 35 is parallel;
After above-mentioned material receiving tube 31 penetrates mud stick, start above-mentioned overturning oil cylinder 353, so that the first sliding rail 35 is located at 90 ° of rotary movement is presented on turnover bracket 37 and then starts rotating machine so that the nozzle of material receiving tube 31 is straight up Structure implements the rotation to material receiving tube 31, implements the forming operation to mud stick on material receiving tube 31 using molding machine 40, until will connect The forming operation of mud stick in expects pipe 31;
To realize overturning to material receiving tube 31, the overturning rack gear 352 is slidably arranged on the second sliding rail 354, and described the Two sliding rails 354 are parallel with the first sliding rail 35 and are fixed on turnover bracket 37;
The second above-mentioned sliding rail 354 can be realized the limit to the horizontal sliding of overturning rack gear 352, to ensure to realize to first The rotary movement of sliding rail 35.
Further, in conjunction with shown in Figure 18 to Figure 20, the moulded pottery not yet put in a kiln to bake molding machine 40 includes being arranged in moulded pottery not yet put in a kiln to bake material-receiving device 30 sides are provided with forming cutter rest 41, and the cutter 42 for shaping blank, the molding are provided on the forming cutter rest 41 Cutter 42 is connect with cutter unfolding mechanism, and the forming cutter rest 41 is arranged on thrust gear, the thrust gear driving molding Knife rest 41 and moulded pottery not yet put in a kiln to bake material-receiving device 30 are close, the mud of the driving of cutter the unfolding mechanism molding cutter 42 and moulded pottery not yet put in a kiln to bake material-receiving device 30 Base against;
When material receiving tube 31 turnover mechanism effect under so that material receiving tube 31 is in vertical state, driven using thrust gear Forming cutter rest 41 and the material receiving tube 31 of moulded pottery not yet put in a kiln to bake material-receiving device 30 are close, and using cutter unfolding mechanism driving molding cutter 42 with The moulded pottery not yet put in a kiln to bake of moulded pottery not yet put in a kiln to bake material-receiving device 30 is close, start rotating mechanism so that material receiving tube 31 rotation and with molding cutter 42 against, from And realize the forming operation to insulation porcelain bobbin insulator moulded pottery not yet put in a kiln to bake outer wall, and after the outer wall molding for the porcelain bobbin insulator moulded pottery not yet put in a kiln to bake that insulate, cutter unwinder Structure drives molding cutter 42 and material receiving tube 31 separate, does not influence the normal slip transhipment of moulded pottery not yet put in a kiln to bake material-receiving device 30 also.
Specifically, in conjunction with shown in Figure 19 and Figure 20, the profile of the molding cutter 42 and the edge cross-section of insulation porcelain bobbin insulator Profile coincide;The outer tubular wall of insulation porcelain bobbin insulator is in bellows-like structure, when implementing the forming operation to moulded pottery not yet put in a kiln to bake, above-mentioned molding Cutter 42 and moulded pottery not yet put in a kiln to bake against when, so that the extra pug of moulded pottery not yet put in a kiln to bake be cut, until forming more complete insulation porcelain bobbin insulator Blank.
Specifically, the cutter unfolding mechanism includes the expansion connecting rod 43 connecting with forming cutter rest 41, the expansion connecting rod 43 one end is connect with expansion sliding sleeve 44, the articulated shaft level that 43 both ends of connecting rod are unfolded and the passage direction with thrust gear In parallel;
It 44 vertical of expansion sliding sleeve and is slidably arranged in supporting slider 45,45 vertical of supporting slider In support base 46, extending bracket is set, the extending bracket extends to the upper of supporting slider 45 in the support base 46 End, the upper end of the extending bracket are provided with expansion cylinder 48, the piston rod of cylinder 48 are unfolded vertically and driving expansion sliding sleeve 44 It is slided along 45 length direction of supporting slider;
Above-mentioned expansion cylinder 48 starts, and interlocks expansion sliding sleeve 44 along 45 length direction slide downward of supporting slider, from And interlock expansion 43 both ends of connecting rod and rotated around articulated shaft, until make the state that 43 presentation of connecting rod level is unfolded, so that at Type knife rest 41 and supporting slider 45 are separate, so that the mud stick outer wall on molding cutter 42 and material receiving tube 31 is against starting turns Motivation structure realizes the forming operation to mud stick outer wall.
To ensure in normal state, molding cutter 42 and material receiving tube 31 are in state, the supporting slider 45 It is arranged with reset spring 451, the both ends of the support spring 451 are supported with the lower end of expansion sliding sleeve 44 and support base 46 respectively Lean on, be provided with guiding slide bar 461 in the support base 46, the length direction of the guiding slide bar 461 it is horizontal and with passage machine The passage direction of structure is vertical, and the rod end of the guiding slide bar 461 slides through forming cutter rest 41 and rod end is arranged to T-type;
To realize that the linear slide to molding cutter 42 is oriented to, the molding cutter 42 is fixed on tool apron 421, the knife The flexible slide bar 422 of horizontal extension on seat 421, the elasticity slide bar 422 is parallel with guiding slide bar 461, the elasticity slide bar 422 The rod end for stretching out forming cutter rest 41 is arranged to T-type, is provided with spring 423 on the elasticity slide bar 422, and the two of the spring 423 End respectively with the both ends of tool apron 421 and forming cutter rest 41 against.
To realize the sliding support to molding cutter 42, the upper end setting of the supporting slider 45 is at T-shaped, and the expansion is slided The upper end of set 44 and the upper end of supporting slider 45 are against the expansion connecting rod 43 is along two groups of expansion sliding sleeve 44 interval setting.
Specifically, the support base 46 is slidably arranged on passage sliding rail 47, the length direction of the passage sliding rail 47 Level, the thrust gear include the driving nut 461 being arranged in support base 46, are provided on the driving nut 461 Screw rod 462 is driven, one end of the passage sliding rail 47 is provided with driving motor 463, the driving motor 463 and driving screw rod 462 one end connection.
The turnover bracket 37 is slidably arranged on third guide rail 38, the length direction and sliding plane of the third guide rail 38 The glide direction of structure is vertical, and one end of the third guide rail 38 is provided with transhipment oil cylinder 39, the length side of the transhipment oil cylinder 39 To parallel with third guide rail 38, the piston rod of the transhipment oil cylinder 39 is connect with turnover bracket 37;
Moulded pottery not yet put in a kiln to bake after molding is transported at 50 position of moulded pottery not yet put in a kiln to bake device for discharging by transporting 39 level of oil cylinder, then starting overturning Device, so that moulded pottery not yet put in a kiln to bake after molding is horizontal, facilitates the discharging operations of moulded pottery not yet put in a kiln to bake device for discharging 50 so that material receiving tube 31 is horizontal.
Further, in conjunction with shown in Figure 22 to Figure 24, the moulded pottery not yet put in a kiln to bake device for discharging 50 includes being arranged by third guide rail 38 The discharge duct 51 of side, the discharge duct 51 are arranged in parallel with material receiving tube 31, and the discharge duct 51 is arranged on discharging thrust gear, Jagged 511 are arranged on the discharge duct 51, the notch 511 is arranged along 51 length direction of discharge duct, the discharging passage Mechanism driving discharge duct 51 and material receiving tube 31 close to or far from and make the discharge duct 51 and evacuation notch 313 constitute grafting and Separation cooperates, and the discharge duct 51 and 31 cylinder core layout of material receiving tube, is provided with unloading head 52 in the discharge duct 51, described to unload Material head 52 is connect with fold mechanism, and fold mechanism driving unloading head 52 protrudes out the notch 511 of discharge duct 51 and is located at discharge duct At 51 nozzle;
In conjunction with shown in Figure 30 and Figure 31, moulded pottery not yet put in a kiln to bake after molding is transported to moulded pottery not yet put in a kiln to bake device for discharging 50 by above-mentioned transhipment oil cylinder 39 51 position of discharge duct at, turnover mechanism starting so that material receiving tube 31 is opposite with the nozzle of discharge duct 51, and make material receiving tube 31 with 51 arranged concentric of discharge duct, start above-mentioned discharging thrust gear so that discharge duct 51 and the nozzle of material receiving tube 31 are close, And material receiving tube 31 is plugged in the evacuation notch 313 of material receiving tube 31, so that the material receiving tube of a completion is constituted, it is above-mentioned For the nozzle of unloading head 52 and material receiving tube 31 after, fold mechanism makes the notch 511 of the stretching discharge duct 51 of unloading head 52 and position At the nozzle of discharge duct 51, after discharge duct 51 is separated with material receiving tube 31, unloading head 52 remains in moulded pottery not yet put in a kiln to bake after molding to unload In expects pipe 51, the first step of moulded pottery not yet put in a kiln to bake discharging after molding is operated to realize;
It is mating that above-mentioned discharging thrust gear constitutes the evacuation notch 313 of discharge duct 51 and material receiving tube 31, also That is the notch 511 of material receiving tube 31 and discharge duct 51 constitutes mating, then starts pusher cylinder 343 and drives scraping wings 34 and mud One end of stick separates, and then fold mechanism driving unloading head 52 protrudes out the notch 511 of discharge duct 51, so that unloading head 52 and mud One end of stick is against discharging thrust gear resets, so that the mud stick on material receiving tube 31 is mobile with discharge duct 51, thus complete At the discharging operations of mud stick after molding.
After above-mentioned moulded pottery not yet put in a kiln to bake material-receiving device 30 is transported to 50 position of moulded pottery not yet put in a kiln to bake device for discharging, when material receiving tube 31 and discharge duct 51 After tube core is concentric, start above-mentioned resetting-mechanism, so that the rotation of material receiving tube 31 resets and to avoid 313 position material receiving tube of notch It completes so that it is guaranteed that discharge duct 51 can be smoothly inserted into the evacuation notch 313 of material receiving tube 31 to mud stick 31 upper and lower position Splicing operation.
As a preferred solution of the present invention, the discharging thrust gear is arranged on discharging turnover mechanism, and the discharging is turned over Rotation mechanism drives discharge duct 51 that nozzle level and two states downwards are presented;
After above-mentioned mud stick remains on discharge duct 51, discharging turnover mechanism drives discharge duct 51 to overturn, so that discharging Straight down, then fold mechanism driving unloading head 52 is reset in the lumen of discharge duct 51 nozzle of pipe 51, so that unloading Material head 52 and mud stick, which are formed, to be avoided, and the discharging operations realized to mud stick are facilitated.
Further, in conjunction with shown in Figure 30 and Figure 31, on the discharging turnover mechanism setting lifting mechanism, the lifting machine Structure drives discharging turnover mechanism vertical shift and porcelain bobbin insulator after molding is discharged on material-receiving device 60;
After the overturning of discharge duct 51 to nozzle state downwards, lifting mechanism drives discharge duct 51 to be lifted, so that unloading Expects pipe 51 is separated with the upper end of mud stick, to complete the discharging operations to mud stick after molding, is completed when discharge duct 51 is lifted discharging Afterwards, discharging turnover mechanism resets, so that the nozzle of discharge duct 51 is reset to horizontality, lifting mechanism resets, to repeat real Apply the operation of the splicing to new moulded pottery not yet put in a kiln to bake.
To make the tube core of mud stick be in more regular circle, filling is provided in the notch 511 of the discharge duct 51 Section of jurisdiction 53, the filling section of jurisdiction 53 constitute being slidably matched for length direction with notch 511;
After discharge duct 51 is plugged in the evacuation notch 313 of material receiving tube 31, discharging thrust gear drive discharge duct 51 with For material receiving tube 31 far from during, filling section of jurisdiction 53 constitutes being slidably matched for length direction with notch 511, so that discharge duct 51 begins The tube wall of a completion is constituted, eventually so as to ensure that the central tube of moulded pottery not yet put in a kiln to bake is more regular circular configuration, discharge duct substantially 51 are under the state discharging under nozzle is looked under the action of discharging turnover mechanism, mud stick caused by avoiding later period mud stick from seething The problem of center bore deformation.
Specifically, in conjunction with shown in Figure 34, the fold mechanism includes being arranged in the intraluminal folded tube 54 of discharge duct 51, institute The middle section for stating unloading head 52 is hingedly arranged at the nozzle of folded tube 54, and the unloading head 52 is arranged symmetrically in the pipe of folded tube 54 At mouthful, the unloading head 52 is whole in being hinge joint at flap-like and transition location, and the side of the unloading head 52 is lamellar And be located in discharge duct 51, the other side of the unloading head 52 protrudes out at the nozzle of folded tube 54, in the unloading head 52 Torsional spring is provided on section articulated shaft, sliding is provided with driving head 55, the driving head 55 and unloading head 52 in the folded tube 54 Other side plush copper against or separation, and make unloading head 52 present two states, one are as follows: turn over one end of the unloading head 52 It produces notch 511 and plate face is vertical with the nozzle of discharge duct 51, secondly are as follows: the torsional spring turns over one end reset of unloading head 52 Turn and is located in discharge duct 51;
When it is required that the state that one end of unloading head 52 tilts out notch 511 and plate face is vertical with the nozzle of discharge duct 51 When, driving head 52 is slided along folded tube 54, and makes the other side plush copper of driving head 52 and unloading head 52 against to overcome The torsional spring of 52 middle section articulated shaft of unloading head compresses, so that one end of unloading head 52 tilts out notch 511 and plate face and discharge duct 51 The vertical state of nozzle the discharging operations to mud stick are completed, when it is required that discharging so that mud stick remains on discharge duct 51 First 52 one end resets in overturning to the lumen of discharge duct 51, and driving head 52 is separated with the other side plush copper of unloading head 52, multiple Under the reset force of position torsional spring, so that in the overturning to the lumen of discharge duct 51 of unloading head 52, to complete the reset behaviour of unloading head 52 Make.
Further, the side of the driving head 55 is connect with drive rod 551, and the drive rod 551 stretches out folded tube At 54 other end nozzle and setting is at T-shaped, and first back-moving spring 552 is arranged on the drive rod 551, and described first resets The both ends of spring 552 respectively with the rod end of the nozzle of folded tube 54 and drive rod 551 against;
To ensure that driving head 55 and one end of unloading head 52 are in separate posture, above-mentioned drive rod 551 under normal conditions On the first back-moving spring 552 that is arranged so that driving head 55 and unloading head 52 are in separate state, so that unloading head 52 It is folded under normality in the lumen of discharge duct 51.
It is connect it is further preferable that one end of the discharge duct 51 is provided with bracket with discharging bracket 56, the filling section of jurisdiction 53 one end is provided with connecting tube 531, and extension board 532 is provided in the connecting tube 531, is provided on the discharging bracket 56 The length direction of discharging release link 561, the discharging release link 561 is parallel with the length direction of discharge duct 51 and slides through and prolongs Plate 532 is stretched, second back-moving spring 562, the both ends point of the second back-moving spring 562 are arranged in the discharging release link 561 Not with discharging bracket 56 and extension board 532 against;
Above-mentioned filling section of jurisdiction 53 is slidably arranged in the notch 511 of discharge duct 51, when discharge duct 51 and material receiving tube 31 Nozzle is with one heart and during being mutually inserted, and the end face of material receiving tube 31 and the end face of filling section of jurisdiction 53 are against thus compression second Reset spring 562, so that filling section of jurisdiction 53 is slided along the length direction of the notch 511 of discharge duct 51, to be formed to splicing Pipe 31 be inserted into notch 511 in evacuation, under the reset force of second back-moving spring 562 so that filling section of jurisdiction 53 always with splicing The pipe end of pipe 31 is against so that discharge duct 51 constitutes a complete tube wall always, and then ensuring the central tube of blank Profile is circle, it is ensured that the later period, bolt after molding can be gone through;
Above-mentioned backgauge disk 33 is slided along material receiving tube 31, when discharge duct 51 is separated with material receiving tube 31, it is ensured that moulded pottery not yet put in a kiln to bake energy It is enough set on discharge duct 51, to realize the discharging operations to blank.
Further, in conjunction with shown in Figure 34, the rod end of the drive rod 551 is protruded into the lumen of connecting tube 531, the company Sliding is provided with extrusion head 533 in adapter tube 531, and the extrusion head 533 is connect with the one end for squeezing connecting rod 534, the discharging branch Fold mechanism drive cylinder 567 is provided on frame 56, the piston rod of the drive cylinder 567 and the length direction of discharge duct 51 are flat It goes and rod end is connect with the connecting bracket for squeezing 534 rod end of connecting rod;
The piston rod of above-mentioned drive cylinder 567 is flexible, slides in connecting tube 531 to interlock extrusion head 533, from And drive rod 551 is interlocked along sliding along 51 length direction of discharge duct, first back-moving spring 552 is compressed, to realize to unloading The reset of the fold mechanism of material head 52, above-mentioned connecting tube 531 can also be achieved the guiding slided to extrusion head 533, avoid shaking Problem.
Further, to realize the driving to the horizontal direction of discharge duct 51, the discharging thrust gear includes that setting exists First track 563 of 56 lower section of discharging bracket, the length direction of first track 563 is parallel with discharge duct 51, the discharging Bracket 56 constitutes being slidably matched for length direction with the first track 563, and being also extended on the discharging bracket 56 has passage spiral shell Mother 564, setting and passage screw rod 565, the length direction and discharge duct 51 of the passage screw rod 565 on the passage nut 564 Length direction it is parallel, one end of first track 563 be provided with passage motor 566 and with passage screw rod 565 one end connect It connects;
To realize the overturning to discharge duct 51, the discharging turnover mechanism includes that turning over for 563 two sides of the first track is arranged in Pivoted frame 57, shaft is provided on first track 563 across rollover stand 57, the shaft of first track 563 it is horizontal and with Discharge duct 51 is vertical, and the shaft end of first track 563 is provided with gear 571, and the gear 571 is engaged with rack gear 572, institute Rack gear 572 to be stated to be slidably arranged in restriction sliding slot 573, the length direction for limiting sliding slot 573 is parallel with the first track 563, The rack gear 572 is connect with the piston rod of overturning drive cylinder 574, and the piston rod of the overturning drive cylinder 574 and restriction are slided The length direction of slot 573 is parallel.
To ensure to unload blank after molding, the lifting mechanism includes the lifting being arranged in below rollover stand 57 Platform 58, the rollover stand 57 constitute being slidably matched for vertical direction with hoistable platform 58, and one end of the hoistable platform 58 is set Two groups of upright slide rails 581 are equipped with, the upright slide rail 581 constitutes being slidably matched for vertical direction, the lifting with rollover stand 57 The other end of platform 58 is provided with vertical screw rod 582 and upright sliding bar 583, the lower end of the vertical screw rod 582 and lifting motor 585 connections, the vertical screw rod 582 are connect with the lifting nut 575 of rollover stand 57, the upright sliding bar 583 and rollover stand 57 Constitute being slidably matched for vertical direction;
After discharge duct 51 is separated with material receiving tube 31, fold mechanism driving unloading head 52 protrudes out the notch of discharge duct 51 511 and be located at discharge duct 51 nozzle at;To realize the blocking to moulded pottery not yet put in a kiln to bake, then discharging turnover mechanism starts, so that discharging Downward to nozzle, fold mechanism resets the overturning of pipe 51, so that being lifted motor in the evacuation to the lumen of discharge duct 51 of unloading head 52 585 startings, so that rollover stand 57 slides straight up along upright slide rail 581, to realize the unloading of blank, blank is unloaded After load, discharging turnover mechanism resets, so that the lumen of discharge duct 51 is horizontal, then lifting mechanism resets, so that discharge duct 51 drops It is low and concentric with material receiving tube 31.
In conjunction with shown in Figure 24, to implement to cut flat with blank one end with the end of hole, to ensure the molding in blank later period Quality, it includes the crane 71 that 51 nozzle front end top position of discharge duct is arranged in, the lifting that the end, which cuts flat with device 70, Cutting head steel wire 72,72 length direction of the cutting head steel wire level and, institute vertical with 51 length direction of discharge duct are provided on frame 71 It states crane 71 to connect with lifting cylinder 73, the piston rod of the lifting cylinder 73 is arranged vertically;
After discharge duct 51 is separated with material receiving tube 31, lifting cylinder 73 starts, so that 71 decline of price reduction, thus by blank One tip cut-off, it is ensured that the Forming Quality of blank.
In conjunction with shown in Figure 22 and Figure 23, to ensure the discharging validity to material-receiving device 60, the material-receiving device 60 includes Splicing crawler belt 61 below 51 nozzle of discharge duct is set, multiple groups splicing head is equidistantly arranged at intervals on the splicing crawler belt 61 62, for 62 vertical of splicing head on splicing crawler belt 61, the discharge duct 51 constitutes vertical direction with splicing crawler belt 61 It is mating.
Preferably, the splicing head 62 is in the shape of a rod and is provided with receiver 63, the disk of the receiver 63 it is horizontal and with 62 arranged concentric of splicing head;
Above-mentioned lifting mechanism makes discharge duct 51 and splicing head 62 constitute it is mating after, when implementing discharging, pass through Manual type disassembles receiver 63 from unloading head 62, so that the protection to blank can be realized, avoids blank deformation, Also conveniently manually the blank disassembled can be piled up in moving trolley, then blank is transported in baking room and is dried, sternly Lattice control the temperature and humidity of baking room, and blank is avoided crack occur.
For convenience of receiver 63 to be plugged on splicing head 62, intubation 631, institute are provided at the disc core of the receiver 63 It states intubation 631 and constitutes being slidably matched for vertical direction with splicing head 62;
The discharge duct 51 constitutes the mating of vertical direction with intubation 631.
The disc core setting intubation 631 of above-mentioned receiver 63, intubation 631 is plugged on splicing head 62, and discharge duct 51 Nozzle straight down when, and with intubation 631 upper end tube nozzle constitute it is mating, then fold mechanism reset so that discharging First 52 are reset in the notch 511 of discharge duct 51, so that blank falls to the nozzle of receiver 63 from discharge duct 51, thus Complete the unloading to blank.
To realize that one end of the splicing crawler belt 61 is provided with 63 feeding machanism of receiver to the feed of receiver 63;
Since splicing crawler belt 61 is discontinuous traveling mode, the optional mode being manually fed of above-mentioned feeding machanism can It arranges work personnel in the feed end of splicing crawler belt 61, after splicing crawler belt 61 stops, receiver 63 is plugged on splicing in time On first 62, the feed to receiver 63 is realized, the intubation 631 that above-mentioned receiver 63 cooperates can effectively be realized to after molding Moulded pottery not yet put in a kiln to bake drags support, avoids the deformation generated after blank is mobile, can be realized effective support to blank center using intubation 631, Blank is avoided to collapse, it is ensured that later period Forming Quality.
Vibrating disk can be selected in the feeding machanism of the receiver 63, and receiver 63 is put into vibrating disk, is set on vibrating disk Discharge port is set, discharge port position is provided with guide pad, and guide pad 63 disk of receiver horizontal and be plugged on intubation 631 to connect On material head 63, to realize that the automation to receiver 63 is fed operation.
The work step of this system is done below and is briefly explained:
Hardness, humidity, the suitable moulded pottery not yet put in a kiln to bake of viscosity are imported in pug storage tank 12 using vacuum pugging equipment, starting driving Pug is imported in passage 11, is led moulded pottery not yet put in a kiln to bake with mud rod-like morphology from the nozzle of passage 11 using pressure ram 12 by motor 112 Out in the splicing frid 191 of material connecting chain 19, mud stick is cut into isometric charge bar, starts material connecting chain 19 by starting cutting oil cylinder 17, So that the splicing frid 191 having leisure is transported to the nozzle position of passage 11, starts drawback cylinder 181, so that baffle 13 and guide At the nozzle of pipe 11, the mud stick on material connecting chain 19 is sent at moulded pottery not yet put in a kiln to bake material-receiving device 30, starts first motor 361 and rotary electric machine 322, so that material receiving tube 31 rotates and horizontal movable type penetrates mud stick, then start pusher cylinder 343, it will be in material receiving tube 31 Pug is released, and overturning oil cylinder 353 is started, and straight up to 31 nozzle of material receiving tube, starts rotary electric machine 322, so that material receiving tube 31 Rotation starts driving motor 463, and 41 level of forming cutter rest is pushed to the side of material receiving tube 31, and starting expansion cylinder 48 makes Molding cutter 42 and mud stick outer wall are against to realize the molding to outer wall, then molding cutter 42 resets, starting transhipment oil cylinder 39, so that the vertical status level of material receiving tube 31 is sent at 50 position of moulded pottery not yet put in a kiln to bake device for discharging, overturning oil cylinder 353 starts, so that Material receiving tube 31 is reset to the posture of nozzle level, starts pusher cylinder 343, so that the nozzle of the evacuation notch 313 of material receiving tube 31 It is in the upper and lower position of tube wall, starting passage motor 566, so that discharge duct 51 constitutes mating, implementation pair with material receiving tube 31 The splicing of mud stick operates, and pusher cylinder 343 resets, so that pusher pipe 34 and one end of mud stick are separate, passage motor 566 is inverted, So that discharge duct 51 and material receiving tube 31 are separate, complete the splicing to mud stick and operate, start lifting cylinder 73, realize to mud stick one end Excision, start drive cylinder 567 so that one end of unloading head 52 tilts out the nozzle of notch 511 and plate face and discharge duct 51 Vertically, starting overturning drive cylinder 574, so that 51 nozzle of discharge duct is straight down, starting lifting motor 585, so that discharge duct The intubation 631 of 51 nozzle and receiver 63 constitute it is mating so that drive cylinder 567 reset, one end of unloading head 52 is turned over Turn to be reset in the lumen of discharge duct 51, mud stick is fallen on receiver 63, starting overturning drive cylinder 574, so that discharge duct 51 are lifted up, to realize the separation of discharge duct 51 Yu mud stick, then starting overturning drive cylinder 574, so that discharge duct 51 Nozzle is horizontal, resets drive cylinder 567, so that the nozzle of discharge duct 51 drops to the tube core position with material receiving tube 31 It sets, the reset on the material receiving tube 31, realizes that the splicing to new mud stick operates, after blank after molding molding, Manual type takes down receiver 63 from the splicing head of splicing crawler belt 61, is then placed on material stock frame, moves in circles, in reality When border operates, it is to be ensured that have sufficient pug in pug storage tank 12.
Insulate porcelain bobbin insulator production method, and the production method comprises the following steps:
Soil, water, adhesive are uniformly mixed using vacuum pugging equipment, and export water by the first step, pugging step Divide, the moulded pottery not yet put in a kiln to bake of viscous consistency, moulded pottery not yet put in a kiln to bake is imported in moulded pottery not yet put in a kiln to bake extrusion device 10;
Second step, starting moulded pottery not yet put in a kiln to bake extrusion device 10, squeeze out cylindrical blank from moulded pottery not yet put in a kiln to bake extrusion device 10 for moulded pottery not yet put in a kiln to bake;
Third step, cylindric blank are squeezed out from moulded pottery not yet put in a kiln to bake extrusion device 10 to the splicing frid 191 on material connecting chain 19;
4th step, starting dissection mechanism, implement the rupturing operation to moulded pottery not yet put in a kiln to bake;
5th step, starting material connecting chain 19, cylindric blank is transported at 30 position of moulded pottery not yet put in a kiln to bake material-receiving device;
Cylindric blank at the discharging end position of material connecting chain 19 is transferred to mud by the 6th step, starting moulded pottery not yet put in a kiln to bake material-receiving device 30 At 31 position of material receiving tube of base material-receiving device 30;
7th step, the rotating mechanism for starting moulded pottery not yet put in a kiln to bake material-receiving device 30, so that material receiving tube 31 is overturn to vertical state;
8th step, starting moulded pottery not yet put in a kiln to bake molding machine 40, implement to the moulded pottery not yet put in a kiln to bake forming operation on material receiving tube 31;
Insulation porcelain bobbin insulator moulded pottery not yet put in a kiln to bake after molding is transported to moulded pottery not yet put in a kiln to bake device for discharging 50 by the 9th step, starting moulded pottery not yet put in a kiln to bake material-receiving device 30 At position;
Tenth step, starting moulded pottery not yet put in a kiln to bake device for discharging 50 unload the moulded pottery not yet put in a kiln to bake on moulded pottery not yet put in a kiln to bake material-receiving device 30;
Moulded pottery not yet put in a kiln to bake is offloaded on material-receiving device 60 by the 11st step, starting moulded pottery not yet put in a kiln to bake device for discharging 50, repeats step second step extremely 11st step;
Moulded pottery not yet put in a kiln to bake after molding is pushed in drying mechanism and is dried by the 12nd step;
13rd step, by dry moulded pottery not yet put in a kiln to bake glazing, and the moulded pottery not yet put in a kiln to bake after glazing is pushed in firing chamber and is roasted, most Finished product insulation porcelain bobbin insulator is obtained eventually.
In 9th step, when the insulation porcelain bobbin insulator moulded pottery not yet put in a kiln to bake after molding on moulded pottery not yet put in a kiln to bake material-receiving device 30 is transported to moulded pottery not yet put in a kiln to bake discharging When at 50 position of device, starting end cuts flat with device 70, and insulation porcelain bobbin insulator moulded pottery not yet put in a kiln to bake one end on moulded pottery not yet put in a kiln to bake device for discharging 50 is cut flat with;
The moulded pottery not yet put in a kiln to bake extrusion device 10 includes the passage 11 of horizontal arrangement, and spiral delivery is provided in the passage 11 Bar, the passage 11 are connected to the bottom of pug storage tank 12, the outlet of the passage 11 and extrusion body into Material mouth connection, the extrusion body is used to export passage 11 derived pug and is squeezed into cylindric blank, described to squeeze The discharge port of molded mechanism is provided with dissection mechanism, and cylindric blank for being cut into isometric blank by the dissection mechanism.
The dissection mechanism includes the cutting steel wire 14 that the nozzle side of passage 11 is arranged in, and the cutting steel wire 14 is long Degree direction horizontal cutting is vertical with passage 11, and 14 both ends of cutting steel wire are fixed on the both ends of propping steeve 15, the support Sunpender 15 is vertical and rod end is connect with the piston rod of cutting oil cylinder 17, and the piston rod of the cutting oil cylinder 17 is arranged vertically.
The moulded pottery not yet put in a kiln to bake material-receiving device 30 includes more piece-root grafting expects pipes 31 that 31 export mouth position of material connecting chain is arranged in, the splicing Pipe 31 is horizontal and parallel with the length direction of splicing frid 191, and the material receiving tube 31 is connect with rotating mechanism, rotating mechanism driving Material receiving tube 31 rotates, and the rotating mechanism is arranged on slipping mechanism, and slipping mechanism driving material receiving tube 31 is moved horizontally and moved Direction is parallel with the length direction of splicing frid 191;
The nose end of the material receiving tube 31 is provided with cutting tool 311, and the cutting tool is symmetrically split in material receiving tube 31 Two side position of nozzle.
First sliding rail, 35 rotary type is arranged on turnover mechanism, and the turnover mechanism is in for driving the first sliding rail 35 Existing 90 ° of rotary movement, and make 31 presentation of material receiving tube horizontal and vertical state, the turnover mechanism includes that setting is sliding first The two sides of the turnover bracket 37 of 35 side of rail, first sliding rail 35 are provided with shaft and are rotatably arranged on turnover bracket 37, The length direction of the shaft is horizontal and vertical with 35 length direction of the first sliding rail, and the shaft end of the shaft is provided with turning gear 351, the turning gear 351 is engaged with overturning rack gear 352, and the length direction and the first sliding rail 35 of the overturning rack gear 352 are flat It goes and one end is connect with overturning oil cylinder 353, the piston rod of the overturning oil cylinder 353 is parallel with the first sliding rail 35.
The moulded pottery not yet put in a kiln to bake molding machine 40 include 30 side of moulded pottery not yet put in a kiln to bake material-receiving device is set be provided with forming cutter rest 41, it is described The cutter 42 for shaping blank is provided on forming cutter rest 41, the molding cutter 42 is connect with cutter unfolding mechanism, described Forming cutter rest 41 is arranged on thrust gear, and the thrust gear driving forming cutter rest 41 and moulded pottery not yet put in a kiln to bake material-receiving device 30 are close, institute State cutter unfolding mechanism driving molding cutter 42 and molding machine 40 moulded pottery not yet put in a kiln to bake against.
The moulded pottery not yet put in a kiln to bake device for discharging 50 includes that the discharge duct 51 of 38 side of third guide rail is arranged in, the discharge duct 51 with connect Expects pipe 31 is arranged in parallel, and the discharge duct 51 is arranged on discharging thrust gear, is arranged jagged 511 on the discharge duct 51, The notch 511 arranges that the discharging thrust gear driving discharge duct 51 is leaned on material receiving tube 31 along 51 length direction of discharge duct Close or remote from and make the discharge duct 51 constitute grafting with evacuation notch 313 and separate cooperation, and the discharge duct 51 with connect 31 cylinder core layout of expects pipe is provided with unloading head 52 in the discharge duct 51, and the unloading head 52 is connect with fold mechanism, folding machine Structure driving unloading head 52 protrudes out the notch 511 of discharge duct 51 and is located at the nozzle of discharge duct 51;
The discharging thrust gear is arranged on discharging turnover mechanism, and the discharging turnover mechanism driving discharge duct 51 is presented Nozzle level and two states downwards.
On discharging turnover mechanism setting lifting mechanism, the lifting mechanism drive discharging turnover mechanism vertical shift and Porcelain bobbin insulator after molding is discharged on material-receiving device 60.
The material-receiving device 60 includes that splicing crawler belt 61 below 51 nozzle of discharge duct is arranged in, on the splicing crawler belt 61 Equidistant interval is provided with multiple groups splicing head 62,62 vertical of splicing head on splicing crawler belt 61, the discharge duct 51 with Splicing crawler belt 61 constitutes the mating of vertical direction
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, it can also make several improvements and retouch, these improvements and modifications are also answered It is considered as protection scope of the present invention.Structure, device and the operating method for not specifically describing and illustrating in the present invention, such as nothing It illustrates and limits, implemented according to the conventional means of this field.

Claims (10)

1. moulded pottery not yet put in a kiln to bake tube core molding machine, it is characterised in that: the material receiving tube (31) including tube core length direction level, the material receiving tube (31) it is connect with rotating mechanism, rotating mechanism drives material receiving tube (31) rotation, and the rotating mechanism is arranged on slipping mechanism, dress Setting further includes moulded pottery not yet put in a kiln to bake extrusion device (10), and the nozzle front lower place of the passage (11) of the extrusion device (10) is provided with material connecting chain (19), the delivery direction of the material connecting chain (19) is vertical with passage (11) pipe range direction, between equidistant on the material connecting chain (19) Every being provided with splicing frid (191), the section of the splicing frid (191) is half-round tubular and the front for being located at passage (11) At lower end position, slipping mechanism driving material receiving tube (31) is moved horizontally along pipe range direction and the length side with splicing frid (191) To parallel.
2. moulded pottery not yet put in a kiln to bake tube core molding machine according to claim 1, it is characterised in that: the nose end of the material receiving tube (31) is set It is equipped with cutting tool (311), the cutting tool symmetrically splits two side position of nozzle in material receiving tube (31).
3. moulded pottery not yet put in a kiln to bake tube core molding machine according to claim 2, it is characterised in that: the splicing frid (191) is separate to be connect One end of expects pipe (31) is provided with striker plate (192), is provided with the evacuation passed through for material receiving tube (31) on the striker plate (192) Hole (1921).
4. moulded pottery not yet put in a kiln to bake tube core molding machine according to claim 3, it is characterised in that: be provided with and push away in the material receiving tube (31) Expect mechanism, the pusher is used to release the body refuse in material receiving tube (31) from nozzle.
5. moulded pottery not yet put in a kiln to bake tube core molding machine according to claim 4, it is characterised in that: the rotating mechanism includes that setting is connecing The pipe shaft of first pulley (312) on expects pipe (31) pipe shaft, the material receiving tube (31) is being pacified by the setting of bearing (313) rotary type It fills on bracket (32), goes back rotary type on the mounting bracket (32) and be provided with the second belt wheel (321), second belt wheel (321) With first pulley (312) by synchronous band connection, second belt wheel (321) connect with rotary electric machine (322), the rotation electricity Machine (322) is fixed on mounting bracket (32).
6. moulded pottery not yet put in a kiln to bake tube core molding machine according to claim 5, it is characterised in that: opened on the pipe shaft of the material receiving tube (31) Equipped with evacuation notch (313), the evacuation notch (313) is along material receiving tube (31) length direction and is arranged symmetrically.
7. moulded pottery not yet put in a kiln to bake tube core molding machine according to claim 6, it is characterised in that: set in the lumen of the material receiving tube (31) It is equipped with scraping wings (34), the scraping wings (34) and the lumen composition of material receiving tube (31) are slidably matched, the scraping wings (34) Side is connect with push rod (341), one end of the push rod (341) pass through one end nozzle of material receiving tube (31) and with connect push plate (342) it connects, connection push plate (342) connect with the piston rod of pusher cylinder (343), the work of the pusher cylinder (343) Stopper rod is parallel with the length direction of material receiving tube (31).
8. moulded pottery not yet put in a kiln to bake tube core molding machine according to claim 20, it is characterised in that: be provided on the push rod (341) multiple Position mechanism, when pusher cylinder (343) push scraping wings (34) is slided along material receiving tube (31), the resetting-mechanism to connect Expects pipe (31) rotates and to avoid the upper and lower position that notch (313) are located at material receiving tube (31);One end of the material receiving tube (31) The one end for stretching out mounting bracket (32) is provided with reset transistor (315), and the internal wall of pipe orifice of the reset transistor (315) is arranged to horn mouth The nozzle of shape structure, the reset transistor (315) is large scale end, and the inner wall of the reset transistor (315) is provided with guiding helicla flute (3151), it is provided on the push rod (341) and resets plush copper (3411), the reset plush copper (3411) is along reset transistor (315) Nozzle horn chamber room in slide and be sent to guiding helicla flute (3151) in, and make avoid notch (313) be located at material receiving tube (31) upper and lower position.
9. moulded pottery not yet put in a kiln to bake tube core molding machine according to claim 8, it is characterised in that: the slipping mechanism includes that setting is being pacified Fill the first sliding rail (35) below bracket (32), the length direction of first sliding rail (35) and the length direction of material receiving tube (31) In parallel, the mounting bracket (32) is slidably arranged on the first sliding rail (35), is provided with the first spiral shell on the mounting bracket (32) Female (321), first nut (321) and the first screw rod (36) cooperate, the first screw rod (36) length direction and material receiving tube (31) in parallel, the rod end of first screw rod (36) is connect with first motor (361), and the first motor (361) is fixed on On one sliding rail (35).
10. insulate porcelain bobbin insulator production system, it is characterised in that: the insulation porcelain bobbin insulator production system includes claim 1 to 9 times Moulded pottery not yet put in a kiln to bake tube core molding machine described in meaning one.
CN201910066030.5A 2019-01-24 2019-01-24 Mud blank tube core forming device Active CN109732751B (en)

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CN113601687A (en) * 2021-08-06 2021-11-05 邓聪 Energy-saving glazing equipment for ceramic production and use method thereof
CN117817799A (en) * 2023-12-22 2024-04-05 安徽珂玛材料技术有限公司 Forming process and application of SiC ceramic tube
CN117817799B (en) * 2023-12-22 2024-07-02 安徽珂玛材料技术有限公司 Forming process and application of SiC ceramic tube

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CN117817799B (en) * 2023-12-22 2024-07-02 安徽珂玛材料技术有限公司 Forming process and application of SiC ceramic tube

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