CN109732232A - Dry-mix concrete agitator truck water tank support group mounted welder and application method - Google Patents
Dry-mix concrete agitator truck water tank support group mounted welder and application method Download PDFInfo
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- CN109732232A CN109732232A CN201910133596.5A CN201910133596A CN109732232A CN 109732232 A CN109732232 A CN 109732232A CN 201910133596 A CN201910133596 A CN 201910133596A CN 109732232 A CN109732232 A CN 109732232A
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Abstract
The invention discloses dry-mix concrete agitator truck water tank support group mounted welder and application methods, belong to the technical field of water tank supporting welding device.The present invention includes operating platform, the first positioning plate, the second positioning plate, support positioning plates and bottom plate positioning pin are fixed on operating platform, the bottom plate of water tank and bottom plate positioning pin are fixed first, then left support plate and right support plate are fixed and are welded with bottom plate, then board slot is taken to be close to carry out inner support plate 72 and left support plate and right support plate progress welding with the first positioning plate by what support positioning plates offered inner support plate, the top of water tank supporting element is equipped with cylinder and pressing positioner, and the welding for carrying out water tank wrapper sheet compresses work.To accurate, welding quality is effectively ensured for the configuration of the present invention is simple, low manufacture cost, each component group.
Description
Technical field
The invention belongs to the technical fields of water tank supporting welding device, are specifically related to dry-mix concrete agitator truck water
Case support group mounted welder and application method.
Background technique
Water tank support: be the important component of concrete delivery truck water system, be support water tank and with speed reducer phase
Medium tooling even.
Since water tank support will be connected to above speed reducer, so the requirement to positioning is very stringent, existing mould
Have serious wear, is not able to satisfy positioning requirements.The mold height used now is low and is compressed by bolt manpower, usage charges
When it is laborious, reduce production efficiency and increase cost.
The dry-mix concrete transport vehicle water tank support group mounted welder used at this stage, is an easy tooling.
It (1) is to be directly connected to ground, so using relatively elaborate, group is to also comparing since its height is low
It is cumbersome；
(2) tooling used at this stage is to be compressed by bolt by manpower, therefore reduce production efficiency；
(3) use at this stage tooling abrasion it is more serious, welding error becomes larger, it is not easy to group pair and rework rate compared with
Greatly, production cost is increased.
Summary of the invention
The present invention to be solved deficiency in the prior art, so proposing dry-mix concrete agitator truck water tank support group
Mounted welder and application method, realize that its precise positioning, welding be convenient, welding quality can effectively guarantee while significantly
It reduces its degree of wear, improve its service life.
To achieve the goals above, the present invention uses following scheme:
Dry-mix concrete agitator truck water tank support group mounted welder, including operating platform, the side of the operating platform
End is fixedly connected with linking arm；The top of the linking arm is fixedly connected with support frame；Top of the support frame as described above far from linking arm
Face end is equipped with compressing unit；The compressing unit includes cylinder and pressing positioner；The piston rod of the cylinder is through branch
Support is fixedly connected with the top surface of pressing positioner；
The operating platform is equipped with positioning unit；The positioning unit include wrapper sheet positioning plate, supporting and positioning device and
Bottom plate positioning pin；The wrapper sheet positioning plate is vertically arranged in a side of operating platform；Side where the wrapper sheet positioning plate
It is adjacent with the side where linking arm；The middle part of operating platform is arranged in the supporting and positioning device；The bottom plate positioning pin is set
It sets on the operating platform in supporting and positioning device back to linking arm side；
Connecting plate is fixedly connected between the wrapper sheet positioning plate and linking arm；The both ends of the connecting plate respectively with wrapper sheet
Positioning plate is fixedly connected with the side wall of linking arm.
Further, the supporting and positioning device includes the first positioning plate, the second positioning plate and support positioning plates；Described
The bottom of one positioning plate, the second positioning plate and support positioning plates is fixedly connected on the operational platform；Second positioning plate is in
It is vertically arranged；The support positioning plates and the first positioning plate are inclined to set；The support positioning plates are located in the first positioning
Between plate and the second positioning plate, the top of the support positioning plates is fixedly connected with the side wall of the second positioning plate.
Further, the angle between first positioning plate and operating platform is more than or equal to support positioning plates and operation is flat
Angle between platform.
Further, locating slot is offered in the middle part of second positioning plate, the bottom surface of the locating slot and support position
The top surface of plate is coplanar.
Further, the support positioning plates are stamping parts, and the middle part of the support positioning plates, which is equipped with, takes board slot.
Further, the bottom plate positioning pin is equipped with two groups in parallel, every group set there are two.
Further, the pressing positioner includes wrapper sheet pressing plate, connecting rod and fixed plate；The wrapper sheet pressing plate is parallel
There are two if；The wrapper sheet pressing plate is fixedly connected on the bottom surface of fixed plate；There are three the connecting rod is set, the connecting rod
Both ends are fixedly connected from the side wall of different wrapper sheet pressing plates respectively.
Further, the bottom surface of the wrapper sheet pressing plate is set as arc.
The invention also discloses the application method of dry-mix concrete agitator truck water tank support group mounted welder, including it is following
Step:
Step 1: by the bottom plate and bottom plate detent fit of water tank support, the positioning of bottom plate is carried out；
Step 2: the left support plate of water tank support and right support plate are placed in support positioning plates, and fixed by first
Position plate and the second positioning plate carry out the determination of position, successively carry out the welding of left support plate and right support plate and bottom plate；
Step 3: the inner support plate that water tank supports is placed between the first positioning plate and support positioning plates, and with first
The side wall of positioning plate is bonded, and the both ends of inner support plate are welded with left support plate and right support plate respectively；
Step 4: placing the top with left support plate and right support plate for the wrapper sheet of water tank, and by the wrapper sheet and packet of water tank
The side wall of plate positioning plate is aligned, and starts cylinder afterwards, and wrapper sheet pressing plate is pushed the bottom surface of the wrapper sheet of water tank and left support plate and right branch
After the top fitting of fagging, welding is carried out；
Step 5: after wrapper sheet pressing plate resets, water tank supporting element is taken out.
Compared with prior art, the present invention can obtain following technical effect:
(1) present invention is equipped with positioning unit on the operational platform, and the positioning unit includes wrapper sheet positioning plate, support positioning
Device and bottom plate positioning pin.Wrapper sheet positioning plate carries out the determination of position to its water tank wrapper sheet, and bottom plate positioning pin is to its water tank bottom plate
It is positioned, convenient for the butt welding work to water tank wrapper sheet and bottom plate, easy to operate, positioning accuracy is high, and low manufacture cost mentions
Its high production efficiency.
(2) supporting and positioning device includes the first positioning plate, the second positioning plate and support positioning plates；First positioning
The bottom of plate, the second positioning plate and support positioning plates is fixedly connected on the operational platform；It is opened in the middle part of second positioning plate
Equipped with locating slot, the bottom surface of the locating slot and the top surface of support positioning plates are coplanar；The middle part of the support positioning plates is equipped with and takes
Board slot.The locating slot that is equipped with by the first positioning plate and the second positioning plate and with the bottom plate after bottom plate detent fit, by it
Left support plate and right support plate carry out the determination of welding position, and positioning accuracy is high, and easy to operate, welding efficiency greatly improves, phase
Abrasion Chengdu between weldment is substantially reduced, while support positioning plates play support left-and-right supporting plate and the support of positioning left and right
The effect of plate side plate, the middle part of support positioning plates, which is equipped with, takes board slot, whole taking-up after welding and weld convenient for inner support plate.
(3) pressing positioner includes wrapper sheet pressing plate, connecting rod and fixed plate；The wrapper sheet pressing plate is equipped with two in parallel
It is a；The wrapper sheet pressing plate is fixedly connected on the bottom surface of fixed plate；There are three the connecting rod is set, the both ends point of the connecting rod
It is not fixedly connected from the side wall of different wrapper sheet pressing plates.Compared with existing pressing device, which can substantially reduce its tooling
The degree of wear, improve its service life, while also ensuring its positioning accuracy higher.
(4) present invention using by it is lower and on welding manner, first weld left-and-right supporting plate and bottom plate, it is fixed secondly by first
The side wall of position plate is close to carry out welding inner support plate with inner support plate, then passes through pressing positioner for water tank wrapper sheet and left and right branch
It is welded at the top of fagging, method using making a distinction between the important and the lesser one guarantees that its welding can also be greatly improved while its positioning accuracy
Efficiency, positioning and welding are easy to operate, lower the abrasion between its weldment and tooling significantly in the whole process, protect
The service life for demonstrate,proving its tooling substantially reduces its economic loss as caused by anti-power.
Detailed description of the invention
Fig. 1 is operating condition schematic diagram of the invention；
Fig. 2 is overall structure diagram of the invention；
Fig. 3 is the overall structure diagram of pressing device of the invention；
Fig. 4 is the overall structure diagram of water tank supporting element.
In figure: 1, operating platform, 2, cylinder, 3, pressing positioner, 31, wrapper sheet pressing plate, 32, fixed plate, 33, connection
Bar, 4, positioning unit, 41, bottom plate positioning pin, 42, wrapper sheet positioning plate, the 43, first positioning plate, 44, support positioning plates, 45, second
Positioning plate, 5, linking arm, 6, support frame, 7, water tank supporting element, 71, bottom plate, 72, inner support plate, 73, left support plate, 74, right branch
Fagging, 75, water tank wrapper sheet.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Water tank supporting element 7 includes left support plate 73, right support plate 74, bottom plate 71, inner support plate 72 and water tank wrapper sheet 75.
Embodiment 1:
Dry-mix concrete agitator truck water tank support group mounted welder, including operating platform 1, the rear side end of operating platform 1
It is welded and connected with linking arm 5, the top of linking arm 5 is welded and connected with support frame 6, top end of the support frame 6 far from linking arm 5
The compressing unit of welding wrapper sheet is carried out equipped with the wrapper sheet 75 for compressing water tank.Compressing unit includes cylinder 2 and compression positioning dress
3 are set, the piston rod of cylinder 2 is fixed through support frame 6 and the top surface of pressing positioner 3, is moved down on the piston rod by cylinder 2
Dynamic to carry out compressing the progress welding of wrapper sheet 75, compared with traditional welding, the degree of wear between weldment and tooling is substantially reduced, and is improved
The service life of the device of its device, while the quality for welding water tank wrapper sheet 75 significantly improves.
Operating platform 1 is equipped with positioning unit 4, and positioning unit 4 includes wrapper sheet positioning plate 42, supporting and positioning device and bottom plate
Positioning pin 41, wrapper sheet positioning plate 42 are vertically arranged in the left-hand end of operating platform 1, and supporting and positioning device is arranged in operating platform 1
Middle part, bottom plate positioning pin 41 is arranged on the front side operating platform 1 of supporting and positioning device, and wrapper sheet positioning plate 42 is to its water tank packet
Plate 75 carries out precise positioning, guarantees its welding quality, while bottom plate positioning pin 41 carries out the positioning of bottom to water tank supporting element 7,
Welding quickly can be carried out to its bottom plate 71 and left support plate 73 and right support plate 74, while guaranteeing positioning accuracy also
Guarantee its welding efficiency.
For preventing 42 stress of wrapper sheet positioning plate is excessive from toppling, it is welded and connected between wrapper sheet positioning plate 42 and linking arm 5
Connecting plate.
Embodiment 2:
Dry-mix concrete agitator truck water tank support group mounted welder, including operating platform 1, the rear side end of operating platform 1
It is welded and connected with linking arm 5, the top of linking arm 5 is welded and connected with support frame 6, top end of the support frame 6 far from linking arm 5
The compressing unit of welding wrapper sheet is carried out equipped with the wrapper sheet 75 for compressing water tank.Compressing unit includes cylinder 2 and compression positioning dress
3 are set, the piston rod of cylinder 2 is fixed through support frame 6 and the top surface of pressing positioner 3, is moved down on the piston rod by cylinder 2
Dynamic to carry out compressing the progress welding of wrapper sheet 75, compared with traditional welding, the quality of device welding wrapper sheet 75 is significantly improved.It is fixed to compress
Position device 3 includes wrapper sheet pressing plate 31, connecting rod 33 and fixed plate 32；There are two wrapper sheet pressing plate 31 is set in parallel；Wrapper sheet pressing plate 31 welds
It connects and is connected on the bottom surface of fixed plate 32；There are three connecting rod 33 is set, the both ends of connecting rod 33 respectively from different wrapper sheet pressing plates
31 sidewall weld connection.The bottom surface of wrapper sheet pressing plate 31 is set as arc, completely the same with 75 shape of wrapper sheet of water tank, two wrapper sheets
Pressing plate 31 is located at the surface of left support plate 73 and right support plate 74, guarantees the welding quality of the two.
Operating platform 1 is equipped with positioning unit 4, and positioning unit 4 includes wrapper sheet positioning plate 42, supporting and positioning device and bottom plate
Positioning pin 41, wrapper sheet positioning plate 42 are vertically arranged in the left-hand end of operating platform 1.Supporting and positioning device is arranged in operating platform 1
Middle part, supporting and positioning device include the first positioning plate 43, the second positioning plate 45 and support positioning plates 44, the first positioning plate 43,
The bottom of second positioning plate 45 and support positioning plates 44 is welded to connect on operating platform 1.Second positioning plate 45 is in set vertically
It sets, support positioning plates 44 and the first positioning plate 43 are inclined to set, the angle etc. between the first positioning plate 43 and operating platform 1
Angle between support positioning plates 44 and operating platform 1.Support positioning plates 44 are located in the first positioning plate 43 and the second positioning
Between plate 45, the top of support positioning plates 44 is connect with the sidewall weld of the second positioning plate 45.It opens at the middle part of second positioning plate 45
Equipped with locating slot, the bottom surface of locating slot is coplanar with the top surface of support positioning plates 44, the position with left support plate 73 and right support plate 74
It prepares flat, the side wall of the rear side end and locating slot of left support plate 73 and right support plate 74 is contradicted, other end side wall is determined with first
The two sidewalls of position plate 43 contradict, and front end carries out precise positioning by bottom plate 71, and left support plate 73 and right support plate 74 are connected to
In the locating slot of bottom plate, the first positioning plate 43 and the second positioning plate 45, its welding efficiency is effectively improved.Support positioning plates 44 play
Support the effect of the side plate of left support plate 73 and right support plate 74 and positioning left support plate 73 and right support plate 74.Support positioning plates
44 be stamping parts, and the middle part of support positioning plates 44, which is equipped with, takes board slot, convenient for the taking-up and inner support plate of the water tank support after welding
The completion of 72 welding.Bottom plate positioning pin 41 is arranged on the front side operating platform 1 of supporting and positioning device, bottom plate positioning pin
41 it is parallel be equipped with two groups, every group set there are two, precise positioning is carried out with preformed hole cooperation on water tank bottom plate 71 respectively, convenient for welding
The docking of part improves its welding efficiency.Wrapper sheet positioning plate 42 carries out precise positioning to its water tank wrapper sheet 75, guarantees that it welds matter
Amount, while bottom plate positioning pin 41 carries out the positioning of bottom to water tank supporting element 7, it can be quickly to its bottom plate 71 and left support plate 73
Welding is carried out with right support plate 74, also guarantees its welding efficiency while guaranteeing positioning accuracy.
For preventing 42 stress of wrapper sheet positioning plate is excessive from toppling, it is welded and connected between wrapper sheet positioning plate 42 and linking arm 5
Connecting plate.
The invention also discloses the application method of dry-mix concrete agitator truck water tank support group mounted welder, including it is following
Step:
Step 1: the bottom plate 71 that water tank supports is cooperated with bottom plate positioning pin 41, carries out the positioning of bottom plate 71；
Step 2: the left support plate 73 of water tank support and right support plate 74 are placed in support positioning plates 44, and passed through
First positioning plate 43 and the second positioning plate 45 carry out the determination of position, successively carry out left support plate 73 and right support plate 74 and bottom plate
71 welding；
Step 3: the inner support plate 72 that water tank supports is placed between the first positioning plate 43 and support positioning plates 44, and
It is bonded with the side wall of the first positioning plate 43, the both ends of inner support plate 72 is welded with left support plate 73 and right support plate 74 respectively
It connects；
Step 4: placing the top with left support plate 73 and right support plate 74 for the wrapper sheet 75 of water tank, and by the packet of water tank
Plate 75 is aligned with the side wall of wrapper sheet positioning plate 42, rear to start cylinder 2, wrapper sheet pressing plate 31 push by the bottom surface of the wrapper sheet 75 of water tank with
After the fitting of the top of left support plate 73 and right support plate 74, welding is carried out；
Step 5: after wrapper sheet pressing plate 31 resets, water tank supporting element 7 is taken out.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (9)
1. dry-mix concrete agitator truck water tank support group mounted welder, which is characterized in that including operating platform (1), the behaviour
The side for making platform (1) is fixedly connected with linking arm (5)；The top of the linking arm (5) is fixedly connected with support frame (6)；
Support frame as described above (6) is equipped with compressing unit far from the top end of linking arm (5)；The compressing unit includes cylinder (2) and pressure
Clamping and positioning device (3)；Top surface fixed company of the piston rod of the cylinder (2) through support frame (6) and pressing positioner (3)
It connects；
The operating platform (1) is equipped with positioning unit (4)；The positioning unit (4) includes wrapper sheet positioning plate (42), supports and determine
Position device and bottom plate positioning pin (41)；The wrapper sheet positioning plate (42) is vertically arranged in a side of operating platform (1)；The packet
Side where plate positioning plate (42) is adjacent with the side where linking arm (5)；The supporting and positioning device setting is flat in operation
The middle part of platform (1)；The bottom plate positioning pin (41) setting is in supporting and positioning device back to the operating platform of linking arm (5) side
(1) on；
Connecting plate is fixedly connected between the wrapper sheet positioning plate (42) and linking arm (5)；The both ends of the connecting plate respectively with
Wrapper sheet positioning plate (42) is fixedly connected with the side wall of linking arm (5).
2. dry-mix concrete agitator truck water tank support group mounted welder according to claim 1, which is characterized in that described
Supporting and positioning device includes the first positioning plate (43), the second positioning plate (45) and support positioning plates (44)；First positioning plate
(43), the bottom of the second positioning plate (45) and support positioning plates (44) is fixedly connected on operating platform (1)；Described second is fixed
Position plate (45) is in be vertically arranged；The support positioning plates (44) and the first positioning plate (43) are inclined to set；The support is fixed
Position plate (44) is located between the first positioning plate (43) and the second positioning plate (45), the top of the support positioning plates (44) and the
The side wall of two positioning plates (45) is fixedly connected.
3. dry-mix concrete agitator truck water tank support group mounted welder according to claim 2, which is characterized in that described
Angle between first positioning plate (43) and operating platform (1) is more than or equal between support positioning plates (44) and operating platform (1)
Angle.
4. dry-mix concrete agitator truck water tank support group mounted welder according to claim 2, which is characterized in that described
Locating slot is offered in the middle part of second positioning plate (45), the bottom surface of the locating slot is coplanar with the top surface of support positioning plates (44).
5. dry-mix concrete agitator truck water tank support group mounted welder according to claim 2, which is characterized in that described
Support positioning plates (44) are stamping parts, and the middle part of the support positioning plates (44), which is equipped with, takes board slot.
6. dry-mix concrete agitator truck water tank support group mounted welder according to claim 1, which is characterized in that described
Bottom plate positioning pin (41) in parallel be equipped with two groups, every group set there are two.
7. dry-mix concrete agitator truck water tank support group mounted welder according to claim 1, which is characterized in that described
Pressing positioner (3) includes wrapper sheet pressing plate (31), connecting rod (33) and fixed plate (32)；The wrapper sheet pressing plate (31) sets in parallel
There are two；The wrapper sheet pressing plate (31) is fixedly connected on the bottom surface of fixed plate (32)；There are three the connecting rod (33) sets, institute
The both ends for stating connecting rod (33) are fixedly connected from the side wall of different wrapper sheet pressing plates (31) respectively.
8. dry-mix concrete agitator truck water tank support group mounted welder according to claim 7, which is characterized in that described
The bottom surface of wrapper sheet pressing plate (31) is set as arc.
9. the use of dry-mix concrete agitator truck water tank support group mounted welder according to any one of claims 1 to 8
Method, which comprises the following steps:
Step 1: the bottom plate (71) of water tank support and bottom plate positioning pin (41) are cooperated, the positioning of bottom plate (71) is carried out；
Step 2: the left support plate (73) of water tank support and right support plate (74) are placed on support positioning plates (44), and led to
It crosses the first positioning plate (43) and the second positioning plate (45) carries out the determination of position, successively carry out left support plate (73) and right support plate
(74) with the welding of bottom plate (71)；
Step 3: the inner support plate (72) that water tank supports is placed between the first positioning plate (43) and support positioning plates (44),
And be bonded with the side wall of the first positioning plate (43), by the both ends of inner support plate (72) respectively with left support plate (73) and right support plate
(74) it is welded；
Step 4: placing the top with left support plate (73) and right support plate (74) for the wrapper sheet (75) of water tank, and by water tank
Wrapper sheet (75) is aligned with the side wall of wrapper sheet positioning plate (42), starts cylinder (2) afterwards, and wrapper sheet pressing plate (31) is pushed the wrapper sheet of water tank
(75) after bottom surface is bonded with the top of left support plate (73) and right support plate (74), welding is carried out；
Step 5: it after wrapper sheet pressing plate (31) resets, takes out water tank supporting element (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910133596.5A CN109732232B (en) | 2019-02-22 | 2019-02-22 | Water tank support assembly welding tool for dry-mixed concrete mixing transport vehicle and use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910133596.5A CN109732232B (en) | 2019-02-22 | 2019-02-22 | Water tank support assembly welding tool for dry-mixed concrete mixing transport vehicle and use method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109732232A true CN109732232A (en) | 2019-05-10 |
| CN109732232B CN109732232B (en) | 2021-02-19 |
Family
ID=66368138
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910133596.5A Active CN109732232B (en) | 2019-02-22 | 2019-02-22 | Water tank support assembly welding tool for dry-mixed concrete mixing transport vehicle and use method |
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| Country | Link |
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|---|---|---|---|---|
| JP2002292471A (en) * | 2001-03-29 | 2002-10-08 | Daihatsu Motor Co Ltd | Workpiece supporting unit for seam welder |
| CN202106152U (en) * | 2011-05-30 | 2012-01-11 | 铁道部运输局 | Welding tool |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109732232B (en) | 2021-02-19 |
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