CN109725598A - A kind of novel lathe multi-source energy consumption detection system - Google Patents
A kind of novel lathe multi-source energy consumption detection system Download PDFInfo
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- CN109725598A CN109725598A CN201711045975.6A CN201711045975A CN109725598A CN 109725598 A CN109725598 A CN 109725598A CN 201711045975 A CN201711045975 A CN 201711045975A CN 109725598 A CN109725598 A CN 109725598A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a kind of novel lathe multi-source energy consumption detection systems, including numerically-controlled machine tool multi-source energy consumption, the numerically-controlled machine tool multipotency consumption source information is directly acquired by data acquisition module, the data acquisition module is connected with wireless network transmission module, and the wireless network transmission module is wirelessly connected with intelligent mobile terminal or personal computer；The data acquisition module includes multi-channel power sensor, signal conversion interface module, host computer terminal, and the host computer terminal is connected by wireless network transmission module with intelligent mobile terminal or personal computer；The signal output end of the signal input part of the signal output end connection signal conversion interface module of the multi-channel power sensor, the signal conversion interface module connects host computer terminal.It is convenient, practical, effective that the present invention has the characteristics that, can be widely used in the status information analysis, management control and energy saving optimizing research of mechanical processing process energy consumption and energy efficiency.
Description
Technical field
The invention belongs to machine-building detection technique fields, particularly relate to a kind of novel lathe multi-source energy consumption detection system
System.
Background technique
Social progress has driven manufacturing rapid development, but machine-building in recent years is faced with energy consumption and environmental problem
Huge test；On the one hand, machining system has a large capacity and a wide range, and energy consumption total amount is huge.Currently, to the prison of lathe energy loss
In control research, mainly there is the following insufficient: 1. lacking the monitoring to lathe multi-source energy consumption system energy efficiency index, do not build
Found a set of lathe multi-source energy consumption system energy efficiency monitor control index system；2. current software need to obtain the main energy consumption source of lathe and
It cuts force information and as analysis object, and subsequent static analysis can only be carried out, lathe cannot be provided in process
In the analysis data in real time such as efficiency；3. the model and method of existing lathe energy consumption data monitoring are more complicated, often install
Multiple power sensors obtain each power consumption values, as common detection instrument, simply electrical parameter can only be measured and
Record, the online test method of complete set, can not analyze any related efficiency parameter.However, modern digital-control type is more
The machine tool structure of energy source is complicated, and in addition to main transmission system of machine tool, there are also more complicated each axle motion controllers and corresponding auxiliary
Electric appliance is helped, the energy consumption of each energy source also can not be ignored the influence of the efficiency of entire lathe.
Summary of the invention
The present invention addresses the above problem, makes up the deficiencies in the prior art, provides a kind of novel lathe multi-source energy consumption inspection
Examining system；The present invention is convenient, practical, effective, and the work pieces process overall process applied to polyergic source lathe tests and analyzes, the system
Can obtain work pieces process overall process input energy, effective energy, transient state efficiency, capacity usage ratio and energy ratio energy efficiency,
The information such as equipment effective rate of utilization；It can be widely used in the status information point of mechanical processing process energy consumption and energy efficiency
In analysis, management control and energy saving optimizing research.
To achieve the above object, the present invention adopts the following technical scheme that.
A kind of novel lathe multi-source energy consumption detection system of the present invention, including numerically-controlled machine tool multi-source energy consumption, the numerical control machine
Bed multi-source energy consumption is broadly divided into processing dynamics system energy consumption source and cooperates the auxiliary motor energy consumption source of lathe work, and described adds
Work dynamical system energy consumption source further includes the spindle drive motor of main transmission and the servo-electric function that each feed shaft is operated alone
Consumption source, the auxiliary motor energy consumption source include cooling system energy consumption source and lubricating system energy consumption source；It is characterized by: described
Numerically-controlled machine tool multi-source consumption information be directly acquired by data acquisition module, the data acquisition module is connected with nothing
Line network transmission module, the wireless network transmission module are wirelessly connected with intelligent mobile terminal or personal computer；Institute
The data acquisition module stated includes multi-channel power sensor, signal conversion interface module, host computer terminal, the host computer
Terminal is connected by wireless network transmission module with intelligent mobile terminal or personal computer；The multi-channel power sensing
The signal input part of the signal output end connection signal conversion interface module of device, the signal of the signal conversion interface module are defeated
Outlet connects host computer terminal.
As another preferred embodiment of the invention, the mobile intelligent terminal is smart phone or tablet computer PAD.
As another preferred embodiment of the invention, the signal conversion interface module is AD conversion module.
As another preferred embodiment of the invention, the wireless network transmission module is WIFI network module.
In addition, multi-channel power sensor of the present invention is expandable type sensor.
Compared with prior art, present invention has the advantages that.
A kind of novel lathe multi-source energy consumption detection system disclosed in this invention, have the characteristics that it is convenient, practical, effective,
Work pieces process overall process applied to polyergic source lathe tests and analyzes, which can obtain the input energy of work pieces process overall process
The information such as amount, effective energy, transient state efficiency, capacity usage ratio and energy ratio energy efficiency, equipment effective rate of utilization；It can transport extensively
For in the analysis of the status information of mechanical processing process energy consumption and energy efficiency, management control and energy saving optimizing research.
Detailed description of the invention
In order to which the technical problems, technical solutions and beneficial effects solved by the present invention is more clearly understood, below in conjunction with
The drawings and the specific embodiments, the present invention will be described in further detail.It should be appreciated that specific embodiment party described herein
Formula is only used to explain the present invention, is not intended to limit the present invention.
Fig. 1 is a kind of numerically-controlled machine tool energy consumption system composition figure of novel lathe multi-source energy consumption detection system of the present invention.
Fig. 2 is a kind of structural block diagram of novel lathe multi-source energy consumption detection system of the present invention.
Fig. 3 is a kind of program processing flow diagram of the host computer terminal of novel lathe multi-source energy consumption detection system of the present invention.
Specific embodiment
In conjunction with shown in attached Fig. 1 and 2, a kind of novel lathe multi-source energy consumption detection system of the present invention, it is characterised in that: including number
Lathe multi-source energy consumption is controlled, the numerically-controlled machine tool multi-source energy consumption is broadly divided into processing dynamics system energy consumption source and cooperation lathe work
Auxiliary motor energy consumption source, the processing dynamics system energy consumption source further include main transmission spindle drive motor and respectively into
To the servomotor energy consumption source that axis is operated alone, the auxiliary motor energy consumption source includes cooling system energy consumption source and lubrication
System energy consumption source；It is characterized by: the numerically-controlled machine tool multi-source consumption information is directly acquired by data acquisition module,
The data acquisition module is connected with wireless network transmission module, and the wireless network transmission module is wirelessly connected with intelligence
Mobile terminal or personal computer；The data acquisition module includes multi-channel power sensor, signal translation interface mould
Block, host computer terminal, the host computer terminal pass through wireless network transmission module and intelligent mobile terminal or individual calculus
Machine is connected；The signal input part of the signal output end connection signal conversion interface module of the multi-channel power sensor, institute
The signal output end for the signal conversion interface module stated connects host computer terminal.
As another preferred embodiment of the invention, the mobile intelligent terminal is smart phone or tablet computer PAD.
The mobile intelligent terminal is smart phone or tablet computer PAD, can be obtained by wireless network transmission module
The information in host computer terminal is taken, convenient for the convenient processing that can directly check numerically-controlled machine tool online by mobile phone of work people
The input energy of overall process, effective energy, transient state efficiency, capacity usage ratio and energy ratio energy efficiency, equipment effective rate of utilization
Etc. information.
As another preferred embodiment of the invention, the signal conversion interface module is AD conversion module.
As another preferred embodiment of the invention, the wireless network transmission module is WIFI network module.
In addition, multi-channel power sensor of the present invention is expandable type sensor.
Process flow of the invention: 1. multi-channel power sensor can acquire multiple energy source packet function of lathe to be detected
Rate information sends host computer terminal to by signal translation interface.2. in the software systems in host computer terminal, power collecting with
Lathe operation information and power data message are decoded analysis by Energy Efficiency Analysis module, and calculate the runing time of detection lathe
And the energy efficiency state value of information.3. analysis data are respectively transmitted to display interface to present, and data memory module is carried out
Record.4. consumption information, realtime power curve graph and corresponding reality including each energy source of lathe is presented by real-time display module
When numerical information, each energy source Operational Timelines, input energy consumption information table and machine tool system total input energy, work pieces process
Process effective energy, transient state efficiency, capacity usage ratio, energy ratio energy efficiency and equipment effective rate of utilization information.In addition it can also mention
For each grouping energy source realtime power curve graph of machine tool system.5. above-mentioned data are all stored by memory module, by inquiring
Mode carries out historical data and analysis data query to module according to the time period, is presented in a manner of list and curvilinear figure respectively.
It is understood that being merely to illustrate the present invention above with respect to specific descriptions of the invention and being not limited to this
Technical solution described in inventive embodiments, those skilled in the art should understand that, still the present invention can be carried out
Modification or equivalent replacement, to reach identical technical effect；As long as meet use needs, all protection scope of the present invention it
It is interior.
Claims (4)
1. a kind of novel lathe multi-source energy consumption detection system, including numerically-controlled machine tool multi-source energy consumption, the numerically-controlled machine tool multi-source energy
Consumption is broadly divided into processing dynamics system energy consumption source and cooperates the auxiliary motor energy consumption source of lathe work, the processing dynamics system
System energy consumption source further includes the spindle drive motor of main transmission and the servomotor energy consumption source that each feed shaft is operated alone, described
Auxiliary motor energy consumption source include cooling system energy consumption source and lubricating system energy consumption source；It is characterized by: the numerical control machine
Bed multi-source consumption information is directly acquired by data acquisition module, and the data acquisition module is connected with wireless network biography
Defeated module, the wireless network transmission module are wirelessly connected with intelligent mobile terminal or personal computer；The data
Acquisition module includes multi-channel power sensor, signal conversion interface module, host computer terminal, and the host computer terminal passes through
Wireless network transmission module is connected with intelligent mobile terminal or personal computer；The signal of the multi-channel power sensor
The signal input part of output end connection signal conversion interface module, the signal output end connection of the signal conversion interface module
Host computer terminal.
2. a kind of novel lathe multi-source energy consumption detection system according to claim 1, it is characterised in that: the mobile intelligence
Energy terminal is smart phone or tablet computer PAD.
3. a kind of novel lathe multi-source energy consumption detection system according to claim 1, it is characterised in that: the signal turns
Alias module is AD conversion module.
4. a kind of novel lathe multi-source energy consumption detection system according to claim 1, it is characterised in that: the wireless network
Network transmission module is WIFI network module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201711045975.6A CN109725598A (en) | 2017-10-31 | 2017-10-31 | A kind of novel lathe multi-source energy consumption detection system |
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| CN201711045975.6A CN109725598A (en) | 2017-10-31 | 2017-10-31 | A kind of novel lathe multi-source energy consumption detection system |
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| CN109725598A true CN109725598A (en) | 2019-05-07 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112255968A (en) * | 2020-11-10 | 2021-01-22 | 苏州艾汇格物联科技有限公司 | Machine tool energy consumption monitoring system and method |
| CN113050541A (en) * | 2021-03-24 | 2021-06-29 | 武汉科技大学 | Numerical control machine tool energy consumption and processing state on-line monitoring system |
| CN113344734A (en) * | 2021-05-17 | 2021-09-03 | 广州大学城投资经营管理有限公司 | Energy management energy consumption analysis device based on Internet of things and cloud service |
-
2017
- 2017-10-31 CN CN201711045975.6A patent/CN109725598A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112255968A (en) * | 2020-11-10 | 2021-01-22 | 苏州艾汇格物联科技有限公司 | Machine tool energy consumption monitoring system and method |
| CN113050541A (en) * | 2021-03-24 | 2021-06-29 | 武汉科技大学 | Numerical control machine tool energy consumption and processing state on-line monitoring system |
| CN113344734A (en) * | 2021-05-17 | 2021-09-03 | 广州大学城投资经营管理有限公司 | Energy management energy consumption analysis device based on Internet of things and cloud service |
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Application publication date: 20190507 |
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