CN109722732A - A kind of super fine denier polyester fiber and preparation method thereof - Google Patents
A kind of super fine denier polyester fiber and preparation method thereof Download PDFInfo
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Abstract
The present invention relates to a kind of super fine denier polyester fibers and preparation method thereof, the preparation method comprises the following steps: being made modified poly ester FDY by modified poly ester melt by FDY technique to get super fine denier polyester fiber;Super fine denier polyester fiber obtained is modified poly ester FDY, the strand of modified poly ester includes terephthalic acid (TPA) segment, ethylene glycol segment and the siliceous dihydric alcohol segment of main chain, the siliceous dihydric alcohol of main chain is Dimethylsilanediol, dimethyl diphenyl disiloxane glycol or tetramethyl disiloxane glycol, the solid heteropoly acid powder by high-temperature roasting is dispersed in modified poly ester, the temperature of high-temperature roasting is 400~700 DEG C, solid heteropoly acid SiO2‑TiO2、SiO2‑ZrO2、B2O3‑Al2O3、TiO2- ZnO and SiO2One or more of-CaO.Preparation method of the present invention, simple process, can effectively improve polyester hydrolysis rate and dyeability and product mechanical property obtained it is excellent.
Description
Technical field
The invention belongs to polyester fiber technical field, it is related to a kind of super fine denier polyester fiber and preparation method thereof.
Background technique
Polyethylene terephthalate (PET) is a kind of polymer of function admirable, and PET is high with modulus, strong because of it
The advantages that degree is high, conformality is good and barrier property is good is widely used in the fields such as fiber, bottle packaging, film and sheet material, yield
Cumulative year after year, position in industry are obviously improved.With the production-scale expansion of polyester fiber, production technology has also obtained very big mention
Height is gradually developed to production mode reforms such as high-tech, functionalization and fibres in differentiation by the production of the incipient product that routinizes,
The application field of polyester fiber also gradually develops to the fields such as decoration, industry from initial fiber of taking.As fiber produces skill
Art continuously improve and it is perfect, improve the surcharge of fiber, be chemical fibre development inexorable trend.Produce fibre in differentiation product
There are mainly two types of approach: first is that manufacturing new high polymer using new monomer or synthetic method, another method is by existing
Fiber be modified, so that it is obtained new performance, and have the advantages that small investment, quick thus wide using latter method
General use, the major technique of this method have polymer modification technology, superfine fibre manufacturing technology, profiled filament manufacturing technology and
Composite spinning technology etc..
Fine-denier, superfine Denier fibre are to develop a kind of very rapid fibre in differentiation in recent years, are a kind of high-quality, high skill
The textile raw material of art is the Typical Representative for the shin-gosen that chemical fibre develops to high-tech, high summylation direction.About fine-denier and
The definition of superfine Denier fibre, a unified standard received by everybody, most manufacturers are currently not yet with filament number
Standard.Fine count fiber is defined as filament number < 1.2dtex by China, and superfine Denier fibre is defined as filament number < 0.56dtex.
When filament number it is small to a certain extent when, it may appear that many strange performances.The small bending resistance of superfine Denier fibre diameter is small, yarn compared with
It is soft;Large specific surface area, spreadability is big, more fluffy;Fabric surface has concaveconvex structure, increases powder sense.Superfine Denier fibre has
Capillary core absorption, so as to improve the penetrability of fabric, the warmth retention property of packed density with higher, fabric is more preferable.
PET fiber has excellent physical mechanical property due to its regular molecular structure and higher crystallinity, but
This also brings the difficulty of dyeing to PET fiber simultaneously.Lack the active group that can be bonded with dyestuff in molecular structure, only
It can be dyed using disperse dyes.Disperse dyes belong to nonionic dye, and molecular dimension is larger, water-soluble very low, in addition
PET fiber water imbibition is low, is not easy extruding in water, so the dispersion particle of dyestuff is difficult to from solution when being dyed with conventional method
Into fiber.It is very low the dye-uptake under fluidized state.Generally use carrier dyeing process or high temperature and high pressure method, carrier dyeing
It is expensive, and problem is brought at two aspects of technology and ecology;The internal plasticization of carrier is conducive to dyestuff in fibrous inside
Diffusion, but remaining carrier can make the light resistance of dyestuff be deteriorated, and cause to pollute.The necessary special pressure resistance of high-temperature pressure dyeing
Equipment, and it is unsuitable for the production of Large Scale and Continuous metaplasia, and it is big to consume energy, and produces dangerous.
In addition, with the fast development of PET industry, although PET will not directly cause damages to environment, due to its use
Rear waste product huge amount and very strong to the repellence of atmosphere and microorganism reagent, PET waste oneself become global environment
Organic Pollutants.Currently, the common processing method to PET waste has landfill, burning and recycling, though landfill and burning
It is so simplest method, certain pollution will be also caused to environment, degradation recycling is that processing PET waste is effectively scientific
Approach, but due to PET construction densification, crystallinity is high, and natural degradation time is very long, the ratio recycled at present also very little.Base
Enhancing, resource-effective and sustainability demand in environmental consciousness, take polyester fiber natural degradation oneself become section, China
Skilled worker author's problem in the urgent need to address.
Therefore, the great realistic meaning of super fine denier polyester fiber that a kind of dyeability is good and degradation rate is fast is studied.
Summary of the invention
The purpose of the present invention is overcoming to take the defect that dyeing polyester fibers are poor and degradation rate is slow in the prior art, mention
For a kind of super fine denier polyester for improving polyester degradation rate and degradation effect and dyeability by being modified to polyester
Fiber and preparation method thereof.
In order to achieve the above object, the present invention adopts the following technical scheme that:
Modified poly ester FDY is made by modified poly ester melt by FDY technique in a kind of preparation method of super fine denier polyester fiber
Silk is to get super fine denier polyester fiber;
The modified poly ester the preparation method comprises the following steps: by the siliceous dihydric alcohol of terephthalic acid (TPA), ethylene glycol, main chain and through excessively high
The solid heteropoly acid powder of temperature roasting successively carries out esterification and polycondensation reaction after mixing;
The siliceous dihydric alcohol of main chain is two silicon oxygen of Dimethylsilanediol, dimethyl diphenyl disiloxane glycol or tetramethyl
Alkane glycol;The present invention on polyester molecule chain by introducing the siliceous dihydric alcohol of main chain, on the one hand, contains on high polymer main chain
There is-Si-O-Si- key, silicon oxygen bond gap is larger, and inward turning Transactivation can be lower, is conducive to atom and rotates freely, and is conducive to improve high
Strand is at a distance from the interaction force and chain and interchain of interchain, on the other hand, Si atom and-CH on high polymer main chain3
Connection ,-CH3- CH is led to due to Si-C key ratio C-C key bond distance perpendicular to the plane where Si-O-Si atom3In three H be in
Softened state ,-CH3In three distracted H atoms can rotate freely and distance between adjacent Si-O molecule segment is made to become larger,
The specification inertia methyl of this outside chain hinders high molecular close again, thus high molecular material is very submissive, and cavity is freely
The high molecular material of the volume dihydric alcohol siliceous relative to main chain is not introduced into increases obvious.Disperse dyes are that molecule is smaller
And exist in granular form mostly in structure without the dyestuff of water soluble group, partial size is in several hundred nanometers between one micron.
When modified poly ester of the present invention starts dyeing, with the continuous improvement of temperature, due to containing-Si-O-Si- in polyester macromolecule chain
Key, silicon oxygen bond is long compared with carbon-oxygen bond, and inward turning Transactivation can be lower, prior to the strand setting in motion containing carbon-oxygen bond, works as dye bath temperature
120~130 DEG C need to be increased to, the severe degree of the macromolecular chain movement containing silicon oxygen bond is greater than containing only carbon-oxygen bond strand, together
When due to empty free volume it is bigger, graininess dyestuff is promoted significant to the diffusion rate of fibrous inside, contains silicon oxygen bond
Macromolecular chain formed empty free volume it is more efficient than the free volume formed containing only carbon-oxygen bond strand, make water or its
Its molecule such as dyestuff etc. is easier to penetrate into modified poly ester macromolecule internal, the shadow positive to generations such as the dyeing of modified poly ester
It rings, dyeing temperature can be reduced, shorten the time of dyeing, reduce energy consumption, while also improving the dye-uptake of fiber.
The temperature of solid heteropoly acid high-temperature roasting is 400~700 DEG C, and the purpose of high-temperature roasting is miscellaneous in removing polyester
Matter, certain atmosphere and at a temperature of make catalyst intermediate (during the presoma of catalyst is to catalyst, presoma occur
Reaction, the catalyst intermediates such as oxidation, reduction just refer to substance during this, and ingredient is uncertain, to refer to) it decomposes and activation, it is warm
What the setting of degree mainly met is that catalyst intermediate is decomposed and activation condition, and the temperature of high-temperature roasting can in the appropriate range
It is adjusted, but adjusts amplitude and should not be too large, the temperature of high-temperature roasting crosses high part SiO2It can gasify, influence matching for setting
Than the too low requirement that catalyst intermediate is not achieved and decomposes and activates of temperature;
Solid heteropoly acid is SiO2-TiO2、SiO2-ZrO2、B2O3-Al2O3、TiO2- ZnO and SiO2One of-CaO with
On.
Since the carboxyl end group in polyester system is that polyester hydrolyzes most first occurred position, on the hydroxyl oxygen atom in carboxyl
The pi-electron of unshared electron pair and carbonyl is gripped altogether, occurs the delocalization of electronics, delocalization the result is that hydrogen-oxygen key active force subtracts
It is weak, so that carboxylic acid is dissociated into anion and proton, the carboxyl anion generated after dissociation is also due to the delocalization of electronics makes the negative of carboxyl
Charge mean allocation increases the stability of carboxyl anion, is conducive to carboxylic acid and is dissociated into ion on two oxygen atoms.This hair
It is bright by introducing solid heteropoly acid in polyester preparation process, solid heteropoly acid, which can dissociate, generates H+Ion, H+Ion can be into
It attacks carboxyl anion and generates the tetrahedral intermediate with cation, so that the oxygen of carbonyl protonates, it is positively charged on oxygen, thus
Attract the electronics in carbonyl carbon, make carbonyl carbon that there is electropositive, to be easier by the weaker nucleopilic reagent of alkalinity (such as H2O)
Attack, after nucleopilic reagent attack, the acyloxy of tetrahedral intermediate is broken, and is resolved into acid and alcohol, is so recycled, carbonyl
It is constantly destroyed, macromolecular chain is constantly broken, and content of carboxyl end group is continuously increased, and is further promoted polyester hydrolysis, is improved water
Solve rate.
Solid heteropoly acid SiO2-TiO2Specific preparation process are as follows:
By weight, firstly, 1 part of silicon-dioxide powdery and 50-60 parts of water are dispersed with stirring, be added dropwise 2-3 parts it is dense
Degree is the titanyl sulfate solution of 4-5wt%, then the sodium hydroxide solution for being 0.5-1.0mol/L with concentration adjusts pH value to neutrality,
Then the sulphur acid for adjusting pH value for being 8-10wt% with concentration is 8, and after being aged 1-2h, deionized water is washed to no SO4 2-After filter,
Filter cake is repeatedly washed with dehydrated alcohol, then is placed in drying box and is dried under the conditions of 100 DEG C of temperature, and finally sample exists respectively
2-4h is calcined at 400 DEG C -700 DEG C, obtains solid heteropoly acid SiO2-TiO2。
Solid heteropoly acid SiO2-ZrO2Specific preparation process are as follows:
By weight, firstly, 1 part of silicon-dioxide powdery and 50-60 parts of water are dispersed with stirring, 2-3 parts are added dropwise
Concentration is the sulfuric acid zirconium solution of 4-5wt%, then the sodium hydroxide solution for being 0.5-1.0mol/L with concentration adjusts pH value to neutrality,
Then the sulphur acid for adjusting pH value for being 8-10wt% with concentration is 8, and after being aged 1-2h, deionized water is washed to no SO4 2-After filter,
Filter cake is repeatedly washed with dehydrated alcohol, then is placed in drying box and is dried under the conditions of 100 DEG C of temperature, and finally sample exists respectively
2-4h is calcined at 400 DEG C -700 DEG C, obtains solid heteropoly acid SiO2-ZrO2。
Solid heteropoly acid B2O3-Al2O3Specific preparation process are as follows:
By weight, firstly, it is 4-5wt% aluminum sulfate solution that 2-3 parts of concentration are added dropwise into 1 part of boric acid, then
PH value is adjusted to neutrality, the sulfuric acid tune for being then 8-10wt% with concentration with the sodium hydroxide solution that concentration is 0.5-1.0mol/L
Saving pH value is 8, and after being aged 1-2h, deionized water is washed to no SO4 2-After filter, filter cake is repeatedly washed with dehydrated alcohol, then is placed in
It is dried under the conditions of 100 DEG C of temperature in drying box, sample is finally calcined into 2-4h at 400 DEG C -700 DEG C respectively, obtains solid
Heteropoly acid B2O3-Al2O3。
Solid heteropoly acid TiO2The specific preparation process of-ZnO are as follows:
By weight, firstly, it is that 4-5wt% titanyl sulfate is molten that 2-3 parts of concentration are added dropwise into 1 part of zinc sulfate
Liquid, then the sodium hydroxide solution for being 0.5-1.0mol/L with concentration adjust pH value to neutrality, are then 8-10wt%'s with concentration
Sulphur acid for adjusting pH value is 8, and after being aged 1-2h, deionized water is washed to no SO4 2-After filter, filter cake is repeatedly washed with dehydrated alcohol
It is placed in drying box and is dried under the conditions of 100 DEG C of temperature again, sample is finally calcined into 2-4h at 400 DEG C -700 DEG C respectively, is obtained
To solid heteropoly acid TiO2-ZnO。
Solid heteropoly acid SiO2The specific preparation process of-CaO are as follows:
By weight, firstly, 1 part of silicon-dioxide powdery and 50-60 parts of water are dispersed with stirring, 2-3 parts are added dropwise
Concentration is 4-5wt% calcium sulphate soln, then the sodium hydroxide solution for being 0.5-1.0mol/L with concentration adjusts pH value to neutrality, connects
Be 8-10wt% with concentration sulphur acid for adjusting pH value be 8, be aged 1-2h after, deionized water is washed to no SO4 2-After filter, filter
Cake is repeatedly washed to be placed in again in drying box with dehydrated alcohol dries under the conditions of 100 DEG C of temperature, finally by sample respectively 400
2-4h is calcined at DEG C -700 DEG C, obtains solid heteropoly acid SiO2-CaO。
As a preferred technical scheme:
A kind of preparation method of super fine denier polyester fiber as described above, the time of high-temperature roasting are 2~4h;SiO2-
TiO2、SiO2-ZrO2、B2O3-Al2O3、TiO2- ZnO and SiO2TiO in-CaO2、ZrO2、Al2O3, ZnO and CaO content difference
For 30~50wt%, 30~50wt%, 20~40wt%, 20~40wt% and 20~50wt%;Solid heteropoly acid is roasted in high temperature
It is crushed to obtain powder of the average grain diameter less than 0.5 micron after burning.
A kind of preparation method of super fine denier polyester fiber as described above, the preparation step of the modified poly ester are as follows:
(1) esterification;
Terephthalic acid (TPA), ethylene glycol and the siliceous dihydric alcohol of main chain are made into slurry, the solid Jing Guo high-temperature roasting is added
After mixing, pressurization carries out esterification, pressurization in nitrogen atmosphere for heteropoly acid powder, catalyst, delustering agent and stabilizer
Pressure is normal pressure~0.3MPa, and the temperature of esterification is 250~260 DEG C, when the water quantity of distillate in esterification reaches theoretical
Value 90% or more when be esterification terminal;
(2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure 30~
Absolute pressure 500Pa being steadily evacuated to by normal pressure in 50min hereinafter, reaction temperature is 250~260 DEG C, the reaction time is 30~
50min then proceedes to vacuumize, and carries out the polycondensation reaction of high vacuum stage of Fig, reaction pressure is made to be further reduced to absolute pressure
For 100Pa hereinafter, reaction temperature is 270~280 DEG C, the reaction time is 50~90min.
A kind of preparation method of super fine denier polyester fiber as described above, the terephthalic acid (TPA), ethylene glycol and main chain contain
The molar ratio of the dihydric alcohol of silicon is 1:1.2~2.0:0.03~0.05, and the solid heteropoly acid powder by high-temperature roasting is urged
The additional amount of agent, delustering agent and stabilizer be respectively 0.03~0.05wt% of terephthalic acid (TPA) additional amount, 0.03~
0.05wt%, 0.20~0.25wt% and 0.01~0.05wt%.The siliceous dihydric alcohol of main chain of the present invention and solid heteropoly acid
Additional amount is not limited to this, those skilled in the art can actual conditions be adjusted, but adjust amplitude should not be too large, additive amount mistake
It is too big to the regularity destruction of polyester macromolecule structure greatly, it is excessive to the crystallinity and Effect on Mechanical Properties of fiber, it is unfavorable for
The production and application of fiber, additive amount is too low, then dyeing effect and degradation effect are promoted unobvious;
A kind of preparation method of super fine denier polyester fiber as described above, the catalyst are antimony oxide, ethylene glycol
Antimony or antimony acetate, the delustering agent are titanium dioxide, and the stabilizer is triphenyl phosphate, trimethyl phosphate or phosphorous acid front three
Ester.
A kind of preparation method of super fine denier polyester fiber as described above, the number-average molecular weight of the modified poly ester are
25000~30000, molecular weight distributing index is 1.8~2.2.
A kind of preparation method of super fine denier polyester fiber as described above, the process of the FDY technique are as follows: metering, spinneret
Plate squeezes out, cools down, oils, stretching, thermal finalization and winding;
The parameter of the FDY technique are as follows: 285~300 DEG C of spinning temperature, 20~25 DEG C of cooling temperature, network pressure 0.20
~0.30MPa, a 2200~2600m/min of roller speed, 75~90 DEG C of a roll temperature, two roller speed 4200~4500m/min, two
115~135 DEG C of roll temperature, 4130~4415m/min of winding speed.
The present invention also provides ultra-fine using one kind made from a kind of preparation method of super fine denier polyester fiber as described above
Denier polyester fiber is modified poly ester FDY;
The strand of the modified poly ester includes terephthalic acid (TPA) segment, ethylene glycol segment and the siliceous dihydric alcohol chain of main chain
Section;
The solid heteropoly acid powder by high-temperature roasting is dispersed in the modified poly ester;
The filament number of super fine denier polyester fiber is 0.28~0.35dtex.
As a preferred technical scheme:
A kind of super fine denier polyester fiber as described above, breaking strength >=3.7cN/dtex of super fine denier polyester fiber break
Split elongation be 30.0 ± 4.0%, internet pricing be 14 ± 4/m, line density deviation ratio≤1.00%, breaking strength CV value≤
5.00%, extension at break CV value≤8.0%, boiling water shrinkage is 7.0 ± 0.5%;The present invention by the siliceous dihydric alcohol of chain and
Solid heteropoly acid is modified polyester, and the quality and quality of fiber obtained do not reduce compared with the prior art, modified
Fiber still has good mechanical property and spinnability etc.;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 87.3~92.2%, K/S value is 22.06
~25.34;In the identical situation of other test conditions, dye-uptake of comparative sample under the conditions of 130 DEG C of temperature is 84.8%,
K/S value is 21.03, and the difference of comparative sample and super fine denier polyester fiber of the invention is only that its material is conventional polyester and does not add
Add the solid heteropoly acid powder by high-temperature roasting;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 13~18%;Under the same terms, the inherent viscosity of comparative sample decline 3.2%, comparative sample and super fine denier of the invention
The difference of polyester fiber is only that its material is conventional polyester and is not added with solid heteropoly acid powder by high-temperature roasting.
Invention mechanism:
The present invention is modified polyester by the siliceous dihydric alcohol of main chain, increases modified poly ester cavity free volume, empty
The increase of hole free volume can reduce dye molecule and penetrate into difficulty inside modified poly ester, make super fine denier polyester obtained
Fiber dyeing performance is greatly promoted;In addition, the modification due to solid heteropoly acid to polyester again, can promote in hydrolytic process
The progress of nucleophilic addition, and significantly improve degradation rate.
The siliceous dihydric alcohol of main chain is as follows to the specific mechanism of action for the dyeability that polyester modification improves polyester fiber:
The siliceous dihydric alcohol of main chain of the invention is Dimethylsilanediol, dimethyl diphenyl disiloxane glycol or tetramethyl
Base disiloxane glycol, structural formula difference are as follows:
Macromolecule chain rigidity is decided by the size of Rotational Barriers in strand, and backbone structure is different, wherein bond angle and key
Long not equal or bonded mode is different, and rigidity is also different, present invention introduces after the siliceous dihydric alcohol of main chain, on high polymer main chain
Containing-Si-O-Si- key, silicon oxygen bond gap is larger, and inward turning Transactivation can be lower, is conducive to atom and rotates freely, while macromolecule
Si atom and-CH on main chain3Connection ,-CH3Perpendicular to the plane where Si-O-Si atom, due to Si-C key ratio C-C key key
It is long, lead to-CH3In three H be in softened state ,-CH3In three distracted H atoms can rotate freely and make adjacent
Distance becomes larger between Si-O molecule segment, and the inertia methyl of this outside chain hinders high molecular close, thus high molecular material again
Very submissive, the high molecular material of the empty free volume dihydric alcohol siliceous relative to main chain is not introduced into increases obvious;And when height
When Si atom on molecular backbone is connect with chain substituent of drawing money on credit, what is mainly increased is slit free volume, and increase amplitude is smaller,
Permeability and diffusible promotion effect to small molecule is limited, simultaneously because smaller, the strand of rigidity for chain substituent of drawing money on credit
Between be easy to happen entanglement, be unfavorable for the increase of free volume, the introducing of the siliceous dihydric alcohol of main chain similarly makes modified poly-
The empty free volume of ester increases.
The increase of empty free volume will make water or other molecules such as dyestuff etc. be easier to penetrate into modified poly ester macromolecular
Inside generates active influence to dyeing of modified poly ester etc., can reduce dyeing temperature, shorten the time of dyeing, reduces energy consumption,
The dye-uptake of fiber is also improved simultaneously.
Solid heteropoly acid is as follows to the specific mechanism of action for the degradation property that polyester modification improves polyester fiber:
The hydrolysis of polyester is the back reaction of esterification, and its essence is the fracture processes of acyl-oxygen key in ester bond, i.e., close
Nucleophilic addition occurs on carbonyl for core reagent, eliminates anion completion hydrolysis after forming tetrahedral intermediate.Conventional polyester hydrolysis
A slower major reason of rate be carbonylic carbon atom in polyester receive nucleopilic reagent attack ability it is low, this is because poly-
All it is electron donating group around carbonylic carbon atom in ester, lacks electron-withdrawing group, the carbonylic carbon atom in polyester is caused to connect
Ability by nucleopilic reagent attack is low, and nucleophilic could be occurred with the carbonylic carbon atom in polyester by generally requiring stronger nucleophilic group
Reaction.
The present invention is added solid heteropoly acid and significantly improves carbonylic carbon atom in polyester by preparing in polyester in raw material
Receive the ability of nucleopilic reagent attack, and then improves the hydrolysis rate of polyester.The solid heteropoly acid that the present invention selects is a kind of
It is urged by the highly acid multicore complex acid that oxygen atom bridging hetero atom (central atom) and metallic atom (coordination atom) form
Agent, high temperature resistant and resistance to catalytic performance are strong, and catalysis is from the acid present on the surface of solids with catalytic activity
Property position, due to its high temperature resistant, thus solid heteropoly acid can be added in polyester synthesis;Since the esterification of polyester is in acid
It is carried out under the conditions of property, acid can be used as polyester esterification catalyst, thus the addition of solid heteropoly acid will not generate polymerization reaction
Adverse effect only may consequently contribute to the esterification of terephthalic acid (TPA) and ethylene glycol, reduce esterification reaction temperature, reduce esterification process
Side reaction.
Carboxyl end group in polyester system is that polyester hydrolyzes most first occurred position, untotal on the hydroxyl oxygen atom in carboxyl
Gripped altogether with electronics pair and the pi-electron of carbonyl, occur the delocalization of electronics, delocalization the result is that hydrogen-oxygen key reaction force attenuation, makes
Carboxylic acid is dissociated into anion and proton, and the carboxyl anion generated after dissociation is also due to the delocalization of electronics keeps the negative electrical charge of carboxyl flat
It is allocated on two oxygen atoms, increases the stability of carboxyl anion, be conducive to carboxylic acid and be dissociated into ion.Solid heteropoly acid
It can dissociate and generate H+Ion, H+Ion can attack carboxyl anion generate the tetrahedral intermediate with cation so that carbonyl
The oxygen of base protonates, positively charged on oxygen, to attract the electronics in carbonyl carbon, so that carbonyl carbon is had electropositive, to more hold
Easily by the weaker nucleopilic reagent of alkalinity (such as H2O) attack, after nucleopilic reagent attack, the acyloxy of tetrahedral intermediate occurs
Fracture is resolved into acid and alcohol, is so recycled, and carbonyl is constantly destroyed, and macromolecular chain is constantly broken, and content of carboxyl end group constantly increases
Add, further promotes polyester hydrolysis, improve hydrolysis rate.It is fine although conventional polyester FDY fiber good mechanical performance
The compact structure of dimension, crystallinity are high, and natural degradation time is very long, and difficulty is very in terms of recycling for the main application as clothes
Greatly, the present invention is close by preparing the carbonylic carbon atom receiving that addition solid heteropoly acid in raw material significantly improves in polyester in polyester
The ability of core reagent attack, and then the hydrolysis rate of polyester is improved, make super fine denier polyester fiber can within the limited time
Natural degradation.
The utility model has the advantages that
(1) preparation method of a kind of super fine denier polyester fiber of the invention carries out polyester by addition solid heteropoly acid
It is modified, the progress of nucleophilic addition in hydrolytic process is promoted, the degradation rate of polyester is improved, can be had for clothes weaving
Effect solves the problems, such as that waste and old clothes recycle;
(2) preparation method of a kind of super fine denier polyester fiber of the invention, by the siliceous dihydric alcohol of main chain to polyester into
Row is modified, and is increased the empty free volume of modified poly ester, is improved the dyeability of fiber;
(3) preparation method of a kind of super fine denier polyester fiber of the invention, it is simple process, low in cost, before great application
Scape.
Specific embodiment
The invention will be further elucidated with reference to specific embodiments.It should be understood that these embodiments are merely to illustrate this hair
It is bright rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, art technology
Personnel can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited
Fixed range.
Embodiment 1
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) solid heteropoly acid powder SiO is prepared2-TiO2;
By weight, firstly, 1 part of silicon-dioxide powdery and 55 parts of water are dispersed with stirring, 2 parts of concentration, which are added dropwise, is
The titanyl sulfate solution of 4.5wt%, then the sodium hydroxide solution for being 1.0mol/L with concentration adjust pH value to neutrality, then with dense
The sulphur acid for adjusting pH value that degree is 10wt% is 8, and after being aged 2h, deionized water is washed to no SO4 2-After filter, the anhydrous second of filter cake
Alcohol repeatedly washs, then is placed in drying box and dries under the conditions of 100 DEG C of temperature, and sample is finally calcined 2h at 500 DEG C respectively
It is crushed to obtain the solid heteropoly acid SiO that average grain diameter is 0.4 micron afterwards2-TiO2Powder, SiO2-TiO2Middle TiO2Content
For 42wt%;
(2) modified poly ester is prepared;
(1.1) esterification;
Terephthalic acid (TPA), ethylene glycol, Dimethylsilanediol are made into slurry, solid heteropoly acid powder SiO is added2-TiO2、
After mixing, pressurization carries out esterification, pressurization pressure in nitrogen atmosphere for antimony oxide, titanium dioxide and triphenyl phosphate
Power is 0.3MPa, and the temperature of esterification is 250 DEG C, is esterification when the water quantity of distillate in esterification reaches the 95 of theoretical value
Reaction end, wherein the molar ratio of phthalic acid and ethylene glycol is 1:1.2, and the additional amount of Dimethylsilanediol is terephthalic acid (TPA)
The 3mol% of additional amount, solid heteropoly acid powder SiO2-TiO2, antimony oxide, titanium dioxide and triphenyl phosphate additional amount
Respectively 0.03wt%, 0.03wt%, 0.22wt% and 0.02wt% of terephthalic acid (TPA) additional amount;
(1.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 30min
The interior absolute pressure that is steadily evacuated to by normal pressure is 490Pa, and reaction temperature is 252 DEG C, reaction time 35min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 100Pa, reaction temperature 270
DEG C, reaction time 50min, the number-average molecular weight of modified poly ester obtained is 25000, molecular weight distributing index 1.8;
(3) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;The parameter of FDY technique are as follows: 290 DEG C of spinning temperature, 24 DEG C of cooling temperature, network pressure
Power 0.25MPa, a roller speed 2400m/min, 80 DEG C of a roll temperature, two roller speed 4300m/min, two 120 DEG C of roll temperatures, winding
Speed 4215m/min.
The filament number of final super fine denier polyester fiber obtained is 0.30dtex, breaking strength 4.1cN/dtex, is broken
Splitting elongation is 34%, and internet pricing is 10/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.4%, and fracture is stretched
Long CV value is 7.2%, boiling water shrinkage 6.5%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 87.3%, K/S value is 22.06;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 13%.
Comparative example 1
A kind of preparation method of polyester fiber, step and embodiment 1 are almost the same, the difference is that in step (1.1)
Dimethylsilanediol and solid heteropoly acid powder SiO are not added2-TiO2.Finally the filament number of polyester fiber obtained is
0.30dtex, breaking strength 4.1cN/dtex, elongation at break 36%, internet pricing are 10/m, and line density deviation ratio is
1.0%, breaking strength CV value is 4.5%, and extension at break CV value is 7.2%, boiling water shrinkage 6.5%;With embodiment 1 its
In the identical situation of his test condition, dye-uptake of polyester fiber under the conditions of 130 DEG C of temperature is that 84.8%, K/S value is
21.03, after being placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, inherent viscosity decline 3.2%.It will
Embodiment 1 compares with comparative example 1 it is found that the present invention substantially increases the dyeing of polyester fiber by being modified to polyester
Performance and natural degradation performance and mechanical property is unaffected.
Comparative example 2
A kind of preparation method of polyester fiber, preparation step and embodiment 1 are almost the same, the difference is that, step
(1.1) Dimethylsilanediol is substituted using 1,6- hexylene glycol in, in situation identical with other test conditions of embodiment 1, is gathered
Dye-uptake of ester fiber under the conditions of 130 DEG C of temperature is that 85.7%, K/S value is 20.36, with embodiment 1 comparison it can be found that
The siliceous dihydric alcohol of main chain introduces so that contain-Si-O-Si- key on high polymer main chain, so that silicon oxygen bond gap is larger, interior rotation
Activation energy is lower, is conducive to atom and rotates freely, so that empty free volume is increased, it is more advantageous relative to chain substituent of drawing money on credit
In the dyeability for promoting fiber.
Embodiment 2
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) solid heteropoly acid powder SiO is prepared2-ZrO2;
By weight, firstly, 1 part of silicon-dioxide powdery and 58 parts of water are dispersed with stirring, 2 parts of concentration, which are added dropwise, is
The sulfuric acid zirconium solution of 5wt%, then the sodium hydroxide solution for being 1.0mol/L with concentration adjust pH value to neutrality, are then with concentration
The sulphur acid for adjusting pH value of 10wt% is 8, and after being aged 1h, deionized water is washed to no SO4 2-After filter, filter cake dehydrated alcohol is more
Secondary washing, then be placed in drying box and dried under the conditions of 100 DEG C of temperature, after sample is finally calcined 4h at 400 DEG C DEG C respectively
It is crushed to obtain the solid heteropoly acid SiO that average grain diameter is 0.45 micron2-ZrO2Powder, SiO2-ZrO2Middle ZrO2Content be
45wt%;
(2) modified poly ester is prepared;
(2.1) esterification;
Terephthalic acid (TPA), ethylene glycol, dimethyl diphenyl disiloxane glycol are made into slurry, solid heteropoly acid powder is added
Body SiO2-ZrO2, antimony oxide, titanium dioxide and trimethyl phosphate after mixing, pressurize and be esterified in nitrogen atmosphere
Reaction, moulding pressure 0.2MPa, the temperature of esterification is 252 DEG C, when the water quantity of distillate in esterification reaches theoretical value
90% when be esterification terminal, wherein the molar ratio of phthalic acid and ethylene glycol be 1:1.5, two silicon oxygen of dimethyl diphenyl
The additional amount of alkane glycol is the 3.2mol%, solid heteropoly acid powder SiO of terephthalic acid (TPA) additional amount2-ZrO2, antimony oxide,
The additional amount of titanium dioxide and trimethyl phosphate be respectively terephthalic acid (TPA) additional amount 0.032wt%, 0.04wt%,
0.20wt% and 0.04wt%;
(2.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 35min
The interior absolute pressure that is steadily evacuated to by normal pressure is 420Pa, and reaction temperature is 255 DEG C, reaction time 40min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 95Pa, reaction temperature 271
DEG C, reaction time 55min, the number-average molecular weight of modified poly ester obtained is 26300, molecular weight distributing index 2.2;
(3) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;;The parameter of FDY technique are as follows: 290 DEG C of spinning temperature, 24 DEG C of cooling temperature, network pressure
Power 0.25MPa, a roller speed 2400m/min, 80 DEG C of a roll temperature, two roller speed 4300m/min, two 120 DEG C of roll temperatures, winding
Speed 4215m/min.
The filament number of final super fine denier polyester fiber obtained is 0.28dtex, breaking strength 3.9cN/dtex, is broken
Splitting elongation is 33%, and internet pricing is 10/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.5%, and fracture is stretched
Long CV value is 7.2%, boiling water shrinkage 6.6%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 87.5%, K/S value is 22.36;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 13%.
Embodiment 3
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) solid heteropoly acid powder B is prepared2O3-Al2O3;
By weight, it firstly, it is 4wt% aluminum sulfate solution that 2.5 parts of concentration are added dropwise into 1 part of boric acid, then uses
The sodium hydroxide solution that concentration is 1.0mol/L adjusts pH value to neutrality, and the sulphur acid for adjusting pH value for being then 9wt% with concentration is
8, after being aged 1.5h, deionized water is washed to no SO4 2-After filter, filter cake is repeatedly washed with dehydrated alcohol, then is placed in drying box
It is dried under the conditions of 100 DEG C of temperature, is crushed to obtain solid heteropoly acid after sample is finally calcined 2h at 700 DEG C respectively
B2O3-Al2O3Powder, B2O3-Al2O3Middle Al2O3Content be respectively 30wt%;
(2) modified poly ester is prepared;
(2.1) esterification;
Terephthalic acid (TPA), ethylene glycol, tetramethyl disiloxane glycol are made into slurry, solid heteropoly acid powder B is added2O3-
Al2O3, antimony glycol, titanium dioxide and Trimethyl phosphite after mixing, pressurization carries out esterification in nitrogen atmosphere,
Moulding pressure is 0.1MPa, and the temperature of esterification is 255 DEG C, when the water quantity of distillate in esterification reaches the 92% of theoretical value
When be esterification terminal, wherein the molar ratio of phthalic acid and ethylene glycol be 1:1.3, the addition of tetramethyl disiloxane glycol
Amount is the 3.4mol%, solid heteropoly acid powder B of terephthalic acid (TPA) additional amount2O3-Al2O3, antimony glycol, titanium dioxide and Asia
The additional amount of trimethyl phosphate be respectively terephthalic acid (TPA) additional amount 0.034wt%, 0.05wt%, 0.24wt% and
0.01wt%;
(2.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 45min
The interior absolute pressure that is steadily evacuated to by normal pressure is 500Pa, and reaction temperature is 256 DEG C, reaction time 30min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 96Pa, reaction temperature 273
DEG C, reaction time 60min, the number-average molecular weight of modified poly ester obtained is 25800, molecular weight distributing index 2.0;
(3) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;;The parameter of FDY technique are as follows: 290 DEG C of spinning temperature, 24 DEG C of cooling temperature, network pressure
Power 0.25MPa, a roller speed 2400m/min, 80 DEG C of a roll temperature, two roller speed 4300m/min, two 120 DEG C of roll temperatures, winding
Speed 4215m/min.
The filament number of final super fine denier polyester fiber obtained is 0.35dtex, breaking strength 4.0cN/dtex, is broken
Splitting elongation is 33%, and internet pricing is 10/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.8%, and fracture is stretched
Long CV value is 7.5%, boiling water shrinkage 6.6%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 87.9%, K/S value is 22.9;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 13%.
Embodiment 4
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) solid heteropoly acid powder TiO is prepared2-ZnO;
By weight, firstly, the titanyl sulfate solution that 3 parts of concentration are 5wt% is added dropwise into 1 part of zinc sulfate,
PH value is adjusted to neutrality, the sulphur acid for adjusting pH for being then 10wt% with concentration with the sodium hydroxide solution that concentration is 1.0mol/L again
Value is 8, and after being aged 2h, deionized water is washed to no SO4 2-After filter, filter cake is repeatedly washed with dehydrated alcohol and is placed in drying box again
In dried under the conditions of 100 DEG C of temperature, finally by sample respectively at 600 DEG C calcine 2.5h after crushed to obtain average grain diameter
For 0.45 micron of solid heteropoly acid TiO2- ZnO powder, TiO2The content of ZnO is respectively 35wt% in-ZnO;
(2) modified poly ester is prepared;
(2.1) esterification;
Terephthalic acid (TPA), ethylene glycol, Dimethylsilanediol are made into slurry, solid heteropoly acid powder TiO is added2-ZnO、
After mixing, pressurization carries out esterification, moulding pressure in nitrogen atmosphere for antimony glycol, titanium dioxide and triphenyl phosphate
For 0.1MPa, the temperature of esterification is 250 DEG C, is esterification when the water quantity of distillate in esterification reaches the 95% of theoretical value
Reaction end, wherein the molar ratio of phthalic acid and ethylene glycol is 1:1.6, and the additional amount of Dimethylsilanediol is terephthalic acid (TPA)
The 3.6mol% of additional amount, solid heteropoly acid powder TiO2The additional amount of-ZnO, antimony glycol, titanium dioxide and triphenyl phosphate
Respectively 0.036wt%, 0.04wt%, 0.25wt% and 0.03wt% of terephthalic acid (TPA) additional amount;
(2.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 40min
The interior absolute pressure that is steadily evacuated to by normal pressure is 440Pa, and reaction temperature is 260 DEG C, reaction time 40min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 99Pa, reaction temperature 273
DEG C, reaction time 75min, the number-average molecular weight of modified poly ester obtained is 27000, molecular weight distributing index 1.9;
(3) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;;The parameter of FDY technique are as follows: 290 DEG C of spinning temperature, 24 DEG C of cooling temperature, network pressure
Power 0.25MPa, a roller speed 2400m/min, 80 DEG C of a roll temperature, two roller speed 4300m/min, two 120 DEG C of roll temperatures, winding
Speed 4215m/min.
The filament number of final super fine denier polyester fiber obtained is 0.30dtex, breaking strength 4.0cN/dtex, is broken
Splitting elongation is 33%, and internet pricing is 15/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.6%, and fracture is stretched
Long CV value is 7.5%, boiling water shrinkage 6.7%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 88.3%, K/S value is 23.06;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 14%.
Embodiment 5
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) solid heteropoly acid powder SiO is prepared2-CaO;
By weight, firstly, 1 part of silicon-dioxide powdery and 50 parts of water are dispersed with stirring, 3 parts of concentration, which are added dropwise, is
5wt% calcium sulphate soln, then the sodium hydroxide solution for being 1.0mol/L with concentration adjust pH value to neutrality, are then with concentration
The sulphur acid for adjusting pH value of 10wt% is 8, and after being aged 2h, deionized water is washed to no SO4 2-After filter, filter cake dehydrated alcohol is more
Secondary washing is placed in again in drying box dries under the conditions of 100 DEG C of temperature, and it is laggard that sample is finally calcined to 3.5h at 650 DEG C respectively
It is 0.45 micron of solid heteropoly acid SiO that row, which crushes and obtains average grain diameter,2- CaO powder, SiO2The content of CaO is in-CaO
45wt%;
(2) modified poly ester is prepared;
(2.1) esterification;
Terephthalic acid (TPA), ethylene glycol, dimethyl diphenyl disiloxane glycol are made into slurry, solid heteropoly acid powder is added
Body SiO2After mixing, pressurization be esterified anti-in nitrogen atmosphere for-CaO, antimony acetate, titanium dioxide and trimethyl phosphate
It answers, moulding pressure is normal pressure, and the temperature of esterification is 260 DEG C, when the water quantity of distillate in esterification reaches theoretical value
It is esterification terminal when 91%, wherein the molar ratio of phthalic acid and ethylene glycol is 1:1.8, dimethyl diphenyl disiloxane
The additional amount of glycol is the 3.8mol%, solid heteropoly acid powder SiO of terephthalic acid (TPA) additional amount2- CaO, antimony acetate, titanium dioxide
The additional amount of titanium and trimethyl phosphate be respectively terephthalic acid (TPA) additional amount 0.038wt%, 0.03wt%, 0.25wt% and
0.01wt%;
(2.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 50min
The interior absolute pressure that is steadily evacuated to by normal pressure is 490Pa, and reaction temperature is 258 DEG C, reaction time 35min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 100Pa, reaction temperature 274
DEG C, reaction time 80min, the number-average molecular weight of modified poly ester obtained is 28000, molecular weight distributing index 2.1;
(3) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;;The parameter of FDY technique are as follows: 290 DEG C of spinning temperature, 24 DEG C of cooling temperature, network pressure
Power 0.25MPa, a roller speed 2400m/min, 80 DEG C of a roll temperature, two roller speed 4300m/min, two 120 DEG C of roll temperatures, winding
Speed 4215m/min.
The filament number of final super fine denier polyester fiber obtained is 0.3dtex, breaking strength 4.0cN/dtex, fracture
Elongation is 32%, and internet pricing is 15/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.5%, extension at break
CV value is 7.6%, boiling water shrinkage 6.7%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 88.8%, K/S value is 23.36;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 14%.
Embodiment 6
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) solid heteropoly acid powder is prepared;
Solid heteropoly acid powder is 0.45 micron of SiO by average grain diameter2-TiO2Powder and SiO2-ZrO2Powder presses matter
Amount is mixed to get than 1:1, wherein SiO2-TiO2And SiO2-ZrO2Middle TiO2And ZrO2Content be respectively 30wt% and
50wt%;
(2) modified poly ester is prepared;
(2.1) esterification;
Terephthalic acid (TPA), ethylene glycol, tetramethyl disiloxane glycol are made into slurry, solid heteropoly acid powder, vinegar is added
After mixing, pressurization carries out esterification in nitrogen atmosphere for sour antimony, titanium dioxide and Trimethyl phosphite, and moulding pressure is
Normal pressure, the temperature of esterification are 254 DEG C, are esterification when the water quantity of distillate in esterification reaches the 94% of theoretical value
Terminal, wherein the molar ratio of phthalic acid and ethylene glycol is 1:2.0, and the additional amount of tetramethyl disiloxane glycol is terephthaldehyde
The 4.0mol% of sour additional amount, solid heteropoly acid powder, antimony acetate, titanium dioxide and Trimethyl phosphite additional amount be respectively
0.04wt%, 0.04wt%, 0.20wt% and 0.05wt% of terephthalic acid (TPA) additional amount;
(2.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 35min
The interior absolute pressure that is steadily evacuated to by normal pressure is 450Pa, and reaction temperature is 250 DEG C, reaction time 50min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 100Pa, reaction temperature 275
DEG C, reaction time 85min, the number-average molecular weight of modified poly ester obtained is 29000, molecular weight distributing index 1.9;
(3) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;;The parameter of FDY technique are as follows: 290 DEG C of spinning temperature, 24 DEG C of cooling temperature, network pressure
Power 0.25MPa, a roller speed 2400m/min, 80 DEG C of a roll temperature, two roller speed 4300m/min, two 120 DEG C of roll temperatures, winding
Speed 4215m/min.
The filament number of final super fine denier polyester fiber obtained is 0.3dtex, breaking strength 4.0cN/dtex, fracture
Elongation is 30%, and internet pricing is 10/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.5%, extension at break
CV value is 7.4%, boiling water shrinkage 6.8%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 89.3%, K/S value is 23.34;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 14%.
Embodiment 7
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) solid heteropoly acid powder is prepared;
Solid heteropoly acid powder is 0.45 micron of SiO by average grain diameter2-TiO2Powder, B2O3-Al2O3Powder and
SiO2-ZrO2Powder 1:1:1 in mass ratio is mixed to get, wherein SiO2-TiO2、B2O3-Al2O3And SiO2-ZrO2Middle TiO2、
Al2O3And ZrO2Content be respectively 50wt%, 20wt% and 20wt%;
(2) modified poly ester is prepared;
(2.1) esterification;
Terephthalic acid (TPA), ethylene glycol, tetramethyl disiloxane glycol are made into slurry, solid heteropoly acid powder, three is added
Aoxidize two antimony, titanium dioxide and trimethyl phosphate after mixing, pressurization carries out esterification, moulding pressure in nitrogen atmosphere
For 0.3MPa, the temperature of esterification is 260 DEG C, is esterification when the water quantity of distillate in esterification reaches the 99% of theoretical value
Reaction end, wherein the molar ratio of phthalic acid and ethylene glycol is 1:1.3, and the additional amount of tetramethyl disiloxane glycol is to benzene
The 4.2mol% of dioctyl phthalate additional amount, the additional amount of solid heteropoly acid powder, antimony oxide, titanium dioxide and trimethyl phosphate
Respectively 0.042wt%, 0.04wt%, 0.21wt% and 0.01wt% of terephthalic acid (TPA) additional amount;
(2.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 45min
The interior absolute pressure that is steadily evacuated to by normal pressure is 500Pa, and reaction temperature is 250 DEG C, reaction time 50min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 90Pa, reaction temperature 280
DEG C, reaction time 90min, the number-average molecular weight of modified poly ester obtained is 30000, molecular weight distributing index 1.8;
(3) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;The parameter of FDY technique are as follows: 285 DEG C of spinning temperature, 25 DEG C of cooling temperature, network pressure
Power 0.20MPa, a roller speed 2200m/min, 75 DEG C of a roll temperature, two roller speed 4200m/min, two 115 DEG C of roll temperatures, winding
Speed 4130m/min.
The filament number of final super fine denier polyester fiber obtained is 0.3dtex, breaking strength 4.1cN/dtex, fracture
Elongation is 30%, and internet pricing is 10/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.5%, extension at break
CV value is 7.5%, boiling water shrinkage 6.9%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 89.6%, K/S value is 23.71;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 14%.
Embodiment 8
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) modified poly ester is prepared;
(1.1) esterification;
Terephthalic acid (TPA), ethylene glycol, Dimethylsilanediol are made into slurry, solid heteropoly acid powder B is added2O3-Al2O3、
After mixing, pressurization carries out esterification, pressurization pressure in nitrogen atmosphere for antimony oxide, titanium dioxide and triphenyl phosphate
Power is 0.3MPa, and the temperature of esterification is 250 DEG C, is esterification when the water quantity of distillate in esterification reaches the 95 of theoretical value
Reaction end, wherein the molar ratio of phthalic acid and ethylene glycol is 1:1.2, and the additional amount of Dimethylsilanediol is terephthalic acid (TPA)
The 4.3mol% of additional amount, solid heteropoly acid powder B2O3-Al2O3, antimony oxide, titanium dioxide and triphenyl phosphate plus
Enter 0.043wt%, 0.03wt%, 0.22wt% and 0.02wt% that amount is respectively terephthalic acid (TPA) additional amount, solid heteropoly acid
Powder B2O3-Al2O3Average grain diameter be 0.4 micron, B2O3-Al2O3Middle Al2O3Content be respectively 40wt%;;
(1.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 30min
The interior absolute pressure that is steadily evacuated to by normal pressure is 490Pa, and reaction temperature is 252 DEG C, reaction time 35min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 100Pa, reaction temperature 270
DEG C, reaction time 50min, the number-average molecular weight of modified poly ester obtained is 25000, molecular weight distributing index 1.8;
(2) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;The parameter of FDY technique are as follows: 285 DEG C of spinning temperature, 25 DEG C of cooling temperature, network pressure
Power 0.20MPa, a roller speed 2200m/min, 75 DEG C of a roll temperature, two roller speed 4200m/min, two 115 DEG C of roll temperatures, winding
Speed 4130m/min.
The filament number of final super fine denier polyester fiber obtained is 0.3dtex, breaking strength 4.0cN/dtex, fracture
Elongation is 30%, and internet pricing is 15/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.6%, extension at break
CV value is 7.6%, boiling water shrinkage 6.9%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 89.9%, K/S value is 24.24;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 14%.
Embodiment 9
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) modified poly ester is prepared;
(1.1) esterification;
Terephthalic acid (TPA), ethylene glycol, dimethyl diphenyl disiloxane glycol are made into slurry, solid heteropoly acid powder is added
Body TiO2- ZnO, antimony oxide, titanium dioxide and trimethyl phosphate after mixing, pressurize in nitrogen atmosphere and are esterified
Reaction, moulding pressure 0.2MPa, the temperature of esterification is 252 DEG C, when the water quantity of distillate in esterification reaches theoretical value
90% when be esterification terminal, wherein the molar ratio of phthalic acid and ethylene glycol be 1:1.5, two silicon oxygen of dimethyl diphenyl
The additional amount of alkane glycol is the 4.4mol%, solid heteropoly acid powder TiO of terephthalic acid (TPA) additional amount2- ZnO, antimony oxide,
The additional amount of titanium dioxide and trimethyl phosphate be respectively terephthalic acid (TPA) additional amount 0.045wt%, 0.04wt%,
0.20wt% and 0.04wt%, solid heteropoly acid powder TiO2The average grain diameter of-ZnO is 0.4 micron, TiO2ZnO's contains in-ZnO
Amount is 20wt%;
(1.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 35min
The interior absolute pressure that is steadily evacuated to by normal pressure is 420Pa, and reaction temperature is 255 DEG C, reaction time 40min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 95Pa, reaction temperature 271
DEG C, reaction time 55min, the number-average molecular weight of modified poly ester obtained is 26300, molecular weight distributing index 2.2;
(2) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;The parameter of FDY technique are as follows: 300 DEG C of spinning temperature, 25 DEG C of cooling temperature, network pressure
Power 0.30MPa, a roller speed 2600m/min, 90 DEG C of a roll temperature, two roller speed 4500m/min, two 135 DEG C of roll temperatures, winding
Speed 4415m/min.
The filament number of final super fine denier polyester fiber obtained is 0.32dtex, breaking strength 3.9cN/dtex, is broken
Splitting elongation is 28%, and internet pricing is 10/m, and line density deviation ratio is 0.7%, and breaking strength CV value is 4.7%, and fracture is stretched
Long CV value is 7.5%, boiling water shrinkage 7.0%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 90.2%, K/S value is 23.84;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 15%.
Embodiment 10
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) modified poly ester is prepared;
(1.1) esterification;
Terephthalic acid (TPA), ethylene glycol, tetramethyl disiloxane glycol are made into slurry, solid heteropoly acid powder is added
TiO2After mixing, pressurization be esterified anti-in nitrogen atmosphere for-ZnO, antimony glycol, titanium dioxide and Trimethyl phosphite
It answers, moulding pressure 0.1MPa, the temperature of esterification is 255 DEG C, when the water quantity of distillate in esterification reaches theoretical value
It is esterification terminal when 92%, wherein the molar ratio of phthalic acid and ethylene glycol is 1:1.3, tetramethyl disiloxane glycol
Additional amount is the 4.5mol%, solid heteropoly acid powder TiO of terephthalic acid (TPA) additional amount2- ZnO, antimony glycol, titanium dioxide and
The additional amount of Trimethyl phosphite be respectively terephthalic acid (TPA) additional amount 0.045wt%, 0.05wt%, 0.24wt% and
0.01wt%, solid heteropoly acid powder TiO2The average grain diameter of-ZnO is 0.4 micron, TiO2The content of ZnO is in-ZnO
40wt%;
(1.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 45min
The interior absolute pressure that is steadily evacuated to by normal pressure is 500Pa, and reaction temperature is 256 DEG C, reaction time 30min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 96Pa, reaction temperature 273
DEG C, reaction time 60min, the number-average molecular weight of modified poly ester obtained is 25800, molecular weight distributing index 2.0;
(2) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;The parameter of FDY technique are as follows: 300 DEG C of spinning temperature, 25 DEG C of cooling temperature, network pressure
Power 0.30MPa, a roller speed 2600m/min, 90 DEG C of a roll temperature, two roller speed 4500m/min, two 135 DEG C of roll temperatures, winding
Speed 4415m/min.
The filament number of final super fine denier polyester fiber obtained is 0.3dtex, breaking strength 4.0cN/dtex, fracture
Elongation is 28%, and internet pricing is 15/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 4.5%, extension at break
CV value is 7.6%, boiling water shrinkage 7.2%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 91.2%, K/S value is 24.88;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 16%.
Embodiment 11
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) modified poly ester is prepared;
(1.1) esterification;
Terephthalic acid (TPA), ethylene glycol, Dimethylsilanediol are made into slurry, solid heteropoly acid powder SiO is added2-CaO、
After mixing, pressurization carries out esterification, moulding pressure in nitrogen atmosphere for antimony glycol, titanium dioxide and triphenyl phosphate
For 0.1MPa, the temperature of esterification is 250 DEG C, is esterification when the water quantity of distillate in esterification reaches the 95% of theoretical value
Reaction end, wherein the molar ratio of phthalic acid and ethylene glycol is 1:1.6, and the additional amount of Dimethylsilanediol is terephthalic acid (TPA)
The 4.7mol% of additional amount, solid heteropoly acid powder SiO2The additional amount of-CaO, antimony glycol, titanium dioxide and triphenyl phosphate
Respectively 0.048wt%, 0.04wt%, 0.25wt% and 0.03wt% of terephthalic acid (TPA) additional amount, solid heteropoly acid powder
SiO2The average grain diameter of-CaO is 0.4 micron, SiO2The content of CaO is 20wt% in-CaO;
(1.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 40min
The interior absolute pressure that is steadily evacuated to by normal pressure is 440Pa, and reaction temperature is 260 DEG C, reaction time 40min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 99Pa, reaction temperature 273
DEG C, reaction time 75min, the number-average molecular weight of modified poly ester obtained is 27000, molecular weight distributing index 1.9;
(2) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;The parameter of FDY technique are as follows: 300 DEG C of spinning temperature, 25 DEG C of cooling temperature, network pressure
Power 0.30MPa, a roller speed 2600m/min, 90 DEG C of a roll temperature, two roller speed 4500m/min, two 135 DEG C of roll temperatures, winding
Speed 4415m/min.
The filament number of final super fine denier polyester fiber obtained is 0.3dtex, breaking strength 4.0cN/dtex, fracture
Elongation is 28%, and internet pricing is 10/m, and line density deviation ratio is 0.8%, and breaking strength CV value is 5.00%, extension at break
CV value is 8.0%, boiling water shrinkage 7.4%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 91.7%, K/S value is 24.99;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 17%.
Embodiment 12
A kind of preparation method of super fine denier polyester fiber, steps are as follows:
(1) modified poly ester is prepared;
(1.1) esterification;
Terephthalic acid (TPA), ethylene glycol, Dimethylsilanediol are made into slurry, solid heteropoly acid powder SiO is added2-CaO、
After mixing, pressurization carries out esterification, moulding pressure in nitrogen atmosphere for antimony glycol, titanium dioxide and triphenyl phosphate
For 0.1MPa, the temperature of esterification is 250 DEG C, is esterification when the water quantity of distillate in esterification reaches the 95% of theoretical value
Reaction end, wherein the molar ratio of phthalic acid and ethylene glycol is 1:1.6, and the additional amount of Dimethylsilanediol is terephthalic acid (TPA)
The 4.9mol% of additional amount, solid heteropoly acid powder SiO2The additional amount of-CaO, antimony glycol, titanium dioxide and triphenyl phosphate
Respectively 0.048wt%, 0.04wt%, 0.25wt% and 0.03wt% of terephthalic acid (TPA) additional amount, solid heteropoly acid powder
SiO2The average grain diameter of-CaO is 0.4 micron, SiO2The content of CaO is 50wt% in-CaO;
(1.2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 40min
The interior absolute pressure that is steadily evacuated to by normal pressure is 440Pa, and reaction temperature is 260 DEG C, reaction time 40min, then proceedes to take out true
Sky carries out the polycondensation reaction of high vacuum stage of Fig, and reaction pressure is made to be further reduced to absolute pressure 99Pa, reaction temperature 273
DEG C, reaction time 75min, the number-average molecular weight of modified poly ester obtained is 27000, molecular weight distributing index 1.9;
(2) super fine denier polyester fiber is prepared;
Modified poly ester melt is squeezed out through metering, spinneret, is cooled down, oiling, stretching, being made modified poly- after thermal finalization and winding
Ester FDY to get super fine denier polyester fiber;The parameter of FDY technique are as follows: 300 DEG C of spinning temperature, 25 DEG C of cooling temperature, network pressure
Power 0.30MPa, a roller speed 2600m/min, 90 DEG C of a roll temperature, two roller speed 4500m/min, two 135 DEG C of roll temperatures, winding
Speed 4415m/min.
The filament number of final super fine denier polyester fiber obtained is 0.3dtex, breaking strength 3.7cN/dtex, fracture
Elongation is 26%, and internet pricing is 10/m, and line density deviation ratio is 1.00%, and breaking strength CV value is 4.8%, extension at break
CV value is 7.8%, boiling water shrinkage 7.5%;
Dye-uptake of super fine denier polyester fiber under the conditions of 120 DEG C of temperature is that 92.2%, K/S value is 25.34;
After super fine denier polyester fiber is placed 60 months under conditions of temperature is 25 DEG C and relative humidity is 65%, characteristic
Viscosity decline 18%.
Claims (10)
1. a kind of preparation method of super fine denier polyester fiber, it is characterized in that: being made modified poly- by modified poly ester melt by FDY technique
Ester FDY to get super fine denier polyester fiber;
The modified poly ester the preparation method comprises the following steps: by the siliceous dihydric alcohol of terephthalic acid (TPA), ethylene glycol, main chain and by high temperature roast
The solid heteropoly acid powder of burning successively carries out esterification and polycondensation reaction after mixing;
The siliceous dihydric alcohol of main chain is Dimethylsilanediol, dimethyl diphenyl disiloxane glycol or tetramethyl disiloxane two
Alcohol;
The temperature of solid heteropoly acid high-temperature roasting is 400~700 DEG C, solid heteropoly acid SiO2-TiO2、SiO2-ZrO2、B2O3-
Al2O3、TiO2- ZnO and SiO2One or more of-CaO.
2. a kind of preparation method of super fine denier polyester fiber according to claim 1, which is characterized in that high-temperature roasting when
Between be 2~4h;SiO2-TiO2、SiO2-ZrO2、B2O3-Al2O3、TiO2- ZnO and SiO2TiO in-CaO2、ZrO2、Al2O3, ZnO and
The content of CaO is respectively 30~50wt%, 30~50wt%, 20~40wt%, 20~40wt% and 20~50wt%;Solid is miscellaneous
Polyacid is crushed to obtain powder of the average grain diameter less than 0.5 micron after high-temperature roasting.
3. a kind of preparation method of super fine denier polyester fiber according to claim 2, which is characterized in that the modified poly ester
Preparation step it is as follows:
(1) esterification;
Terephthalic acid (TPA), ethylene glycol and the siliceous dihydric alcohol of main chain are made into slurry, the solid being added Jing Guo high-temperature roasting is miscellaneous more
After mixing, pressurization carries out esterification, moulding pressure in nitrogen atmosphere for sour powder, catalyst, delustering agent and stabilizer
For normal pressure~0.3MPa, the temperature of esterification is 250~260 DEG C, when the water quantity of distillate in esterification reaches theoretical value
It is esterification terminal when 90% or more;
(2) polycondensation reaction;
After esterification, start the polycondensation reaction of low vacuum stage under condition of negative pressure, the staged pressure is in 30~50min
Interior to be steadily evacuated to absolute pressure 500Pa hereinafter, reaction temperature is 250~260 DEG C by normal pressure, the reaction time is 30~50min, so
After continue to vacuumize, carry out the polycondensation reaction of high vacuum stage of Fig, so that reaction pressure is further reduced to absolute pressure 100Pa hereinafter,
Reaction temperature is 270~280 DEG C, and the reaction time is 50~90min.
4. a kind of preparation method of super fine denier polyester fiber according to claim 3, which is characterized in that the terephthaldehyde
The molar ratio of acid, ethylene glycol and the siliceous dihydric alcohol of main chain is 1:1.2~2.0:0.03~0.05, described by high-temperature roasting
Solid heteropoly acid powder, catalyst, delustering agent and stabilizer additional amount be respectively terephthalic acid (TPA) additional amount 0.03~
0.05wt%, 0.03~0.05wt%, 0.20~0.25wt% and 0.01~0.05wt%.
5. a kind of preparation method of super fine denier polyester fiber according to claim 4, which is characterized in that the catalyst is
Antimony oxide, antimony glycol or antimony acetate, the delustering agent are titanium dioxide, and the stabilizer is triphenyl phosphate, phosphoric acid
Trimethyl or Trimethyl phosphite.
6. a kind of preparation method of super fine denier polyester fiber according to claim 5, which is characterized in that the modified poly ester
Number-average molecular weight be 25000~30000, molecular weight distributing index be 1.8~2.2.
7. a kind of preparation method of super fine denier polyester fiber according to claim 6, which is characterized in that the FDY technique
Process are as follows: metering, spinneret squeeze out, cool down, oil, stretching, thermal finalization and winding;
The parameter of the FDY technique are as follows: 285~300 DEG C of spinning temperature, 20~25 DEG C of cooling temperature, network pressure 0.20~
0.30MPa, a 2200~2600m/min of roller speed, 75~90 DEG C of a roll temperature, two 4200~4500m/min of roller speed, two rollers
115~135 DEG C of temperature, 4130~4415m/min of winding speed.
8. using one kind made from a kind of preparation method of super fine denier polyester fiber as described in any one of claims 1 to 7 super
Microdenier polyester fibers, it is characterized in that: being modified poly ester FDY;
The strand of the modified poly ester includes terephthalic acid (TPA) segment, ethylene glycol segment and the siliceous dihydric alcohol segment of main chain;
The solid heteropoly acid powder by high-temperature roasting is dispersed in the modified poly ester;
The filament number of super fine denier polyester fiber is 0.28~0.35dtex.
9. a kind of super fine denier polyester fiber according to claim 8, which is characterized in that the fracture of super fine denier polyester fiber is strong
Degree >=3.7cN/dtex, elongation at break be 30.0 ± 4.0%, internet pricing be 14 ± 4/m, line density deviation ratio≤
1.00%, breaking strength CV value≤5.00%, extension at break CV value≤8.0%, boiling water shrinkage is 7.0 ± 0.5%.
10. a kind of super fine denier polyester fiber according to claim 8, which is characterized in that super fine denier polyester fiber is at 120 DEG C
Temperature under the conditions of dye-uptake be 87.3~92.2%, K/S value be 22.06~25.34;Super fine denier polyester fiber is in temperature
After 25 DEG C and relative humidity are placed 60 months under conditions of being 65%, inherent viscosity declines 13~18%.
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