CN109722034A - A kind of antistatic silicone rubber foamed material and preparation method thereof - Google Patents

A kind of antistatic silicone rubber foamed material and preparation method thereof Download PDF

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CN109722034A
CN109722034A CN201811517417.XA CN201811517417A CN109722034A CN 109722034 A CN109722034 A CN 109722034A CN 201811517417 A CN201811517417 A CN 201811517417A CN 109722034 A CN109722034 A CN 109722034A
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parts
agent
antistatic
silicone rubber
polyethylene glycol
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代志祥
王丰
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Guangdong Poly Polytron Technologies Inc
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Guangdong Poly Polytron Technologies Inc
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Abstract

The invention discloses a kind of antistatic silicone rubber foamed materials and preparation method thereof, the silicon rubber foam material mainly includes that following component raw material is made: 110 parts of raw-silastic continuously, 30~48 parts of filler, 2~10 parts of antistatic agent, 0~3 part of silane coupling agent, 1.5~12 parts of hydroxy silicon oil, 2~10 parts of solvent, 4~10 parts of foaming agent, 2~6 parts of blowing promotor, 0.1~0.5 part of release agent, 0.5~5 part of vulcanizing agent.The present invention also includes preparation method, antistatic agent solution and filler are first subjected to dispersion pretreatment, then pretreated filler and raw rubber, auxiliary agent etc. are kneaded, foaming agent then is added and vulcanizing agent mill is uniform, it is squeezed out or is pressed and molded, or can further post vulcanization molding.Antistatic effect is good after silicon rubber foam material vulcanization prepared by the present invention, and antistatic property is lasting and can free colour matching;Preparation method simply can yield.

Description

A kind of antistatic silicone rubber foamed material and preparation method thereof
Technical field
The present invention relates to field of rubber materials, more particularly to a kind of antistatic silicone rubber foamed material and its preparation side Method.
Background technique
Silicon rubber have good mechanical property, excellent gas permeability, physiological inertia, weatherability, heat resistance, cold resistance with And electrical insulation capability etc., it is obtained in numerous areas such as automobile parts, electric power electrical apparatus, architectural engineering, medical instrument, daily necessities Extensive utilization.Silicon rubber electrical insulation capability is good, and accumulation of static electricity can be generated when contacting or rubbing with other materials, especially deposits some Have and easily causes great electrostatic hazard when using in the environment of fire hazard.Therefore excellent antistatic property and lasting silicon rubber Material can be effectively avoided in use process because of insecurity caused by electrostatic.Silicon rubber foam material both maintains silicon rubber Special performance has many advantages, such as lightweight, heat-insulated, flexibility and resilience simultaneously, plays damping in practical engineering application, fills out The effects of filling sealing and noise reduction sound insulation.
Preparing antistatic silicone rubber foamed material mainly at present has the conductive Carbon Materials of addition, surface coating or interior addition surface Activating agent and addition three kinds of methods of conductive metal or metal-oxide powder.Wherein, carbon black is unfavorable for silicone rubber products coloring And keep clean processing environment, carbon nanotube and graphene higher cost;Surface coating or interior addition surfactant are most Non-refractory or antistatic persistence are poor;The poor compatibility of addition conductive metal or metal oxide and silicon rubber leads to product capability Performance is learned to decline to a great extent.Therefore the antistatic agent composition for being suitble to silicon rubber vulcanization system is selected, antistatic agent and silicon rubber are improved Compatibility between glue guarantees that the lasting stability of antistatic effect is the critical problem of invention.
Summary of the invention
The purpose of the present invention is to provide a kind of antistatic silicone rubber foamed materials and preparation method thereof.For antistatic agent Compatibility, dispersing uniformity and antistatic effect persistent problem in silicon rubber select high temperature resistant polyethers and imidazole salts Reaction prepares high performance antistatic agent, by by antistatic agent with filler is well-mixed pre-processes, promote antistatic agent Sufficiently adhere to filler surface, improves dispersibility and compatibility of the antistatic agent in silicon rubber, to make silicon rubber foam material Material obtains the antistatic property effect of lasting stability.
The technical solution used in the present invention is:
A kind of antistatic silicone rubber foamed material, which is characterized in that include following raw material: silicon rubber according to the mass fraction 80~110 parts of raw rubber, 30~48 parts of filler, 2~10 parts of antistatic agent, 0~3 part of silane coupling agent, hydroxy silicon oil 1.5~12 Part, 2~10 parts of solvent, 4~10 parts of foaming agent, 2~6 parts of blowing promotor, 0.1~0.5 part of release agent, 0.5~5 part of vulcanizing agent.
Preferably, the antistatic agent is polyethylene glycol imidazolium ionic liquid, the polyethylene glycol imidazolium ion The general structure of liquid are as follows:
Wherein X=Br, BF4, PF6, NO3, NO2, SbF6, ZnCl3, SnCl3, SO3, HSO3, H2PO4, CF3CO2, CF3SO3, CH3SO3, C (CF3SO2)3, N (CF3SO2)2, N (FSO2)2, N (C2F5SO2)2, NTf2;n≥4;R be H or 1~4 carbon atom not Saturation or saturated straight chain or branch chain alkyl.
It is further preferred that the preparation of the polyethylene glycol imidazolium ionic liquid formula (I) is the following steps are included: by imidazoles It is reacted in microwave reactor with monochloro for polyethylene glycol, then by gained intermediate product polyethylene glycol imidazole radicals chlorate It is dissolved into anhydrous second cyanogen solvent, is stirred at room temperature under nitrogen protection after addition coordination anion salt and completes ion-exchange reactions, It is evaporated under reduced pressure solvent after being filtered to remove villaumite with diatomite again and obtains target product.
It is further preferred that the preparation of the polyethylene glycol imidazolium ionic liquid formula (II) is the following steps are included: by miaow Azoles and both-end chlorinated polyethylene glycol are added in the reaction kettle containing dry toluene, and the lower reaction of argon gas protection generates rufous liquid Body takes lower liquid to be washed with ether after cooling, the double imidazole radicals chlorates of polyethylene glycol is obtained after vacuum drying, finally by gained The double imidazole radicals chlorates of polyethylene glycol are dissolved into anhydrous second cyanogen solvent, and room temperature is stirred under nitrogen protection after addition coordination anion salt It mixes and completes ion-exchange reactions, then be evaporated under reduced pressure solvent after being filtered to remove villaumite with diatomite and obtain target product.
Preferably, the raw-silastic continuously is methyl vinyl silicon kautschuk, dimethyl silicone rubber raw rubber, methylbenzene One of base vinylsiloxane rubber or multiple combinations.
Preferably, the filler is the combination of one or both of fume colloidal silica, precipitated silica.
Preferably, the silane coupling agent is vinyltrimethoxysilane, vinyltriethoxysilane, dimethyl One of dimethoxysilane, hexamethyldisilazane or multiple combinations;The solvent be N-Methyl pyrrolidone, water, One of methanol, methylene chloride, acetonitrile etc. or multiple combinations.
Preferably, the vulcanizing agent is benzoyl peroxide, cumyl peroxide, 2,4- dichloro benzoyl peroxide first Acyl, two (t-butylperoxyisopropyl) benzene, bis- (tert-butyl peroxide) hexanes (bis 25 vulcanizing agent) of 2,5- dimethyl -2,5- One of or multiple combinations.
Preferably, the release agent is one of calcium stearate, zinc stearate, barium stearate or multiple combinations;It is described Foaming agent is one or both of dinitrosopentamethlyene tetramine (blowing agent H), azodicarbonamide (blowing agent AC) group It closes;Blowing promotor is the combination of one or both of urea rouge, zinc oxide.
The preparation method of antistatic silicone rubber foamed material, which comprises the following steps:
(1) first antistatic agent is uniformly mixed with solvent, antistatic agent mixed solution is made;
(2) antistatic mixed solution is placed in high speed disperser with filler and is dispersed, room temperature is above for 24 hours spare;
(3) after raw-silastic continuously, hydroxy silicon oil, silane coupling agent, release agent being added in kneader, then step is added portionwise Suddenly filler after (2) decentralized processing is mediated uniformly, and room temperature is kneaded 10~30min, be warming up to 110~130 DEG C be kneaded 20~ It discharges after 40min;
(4) foaming agent is added in above-mentioned steps (3) rubber compound on a mill and vulcanizing agent mill is uniform;
(5) extrusion molding or compression molding;
(6) post vulcanization.
As a preferred solution of the present invention, the relative molecular weight of the polyethylene glycol imidazolium ionic liquid be 400~ 4000;The white carbon black BET method specific surface area is 50m2/ g or more, particularly preferred 100~300m2/g;The release agent is preferred Zinc stearate, preferably 0.1~0.3 part of dosage;The foaming agent and the total dosage of auxiliary agent are preferably 6~12 parts.
The specific preparation step of antistatic silicone rubber foamed material:
(1) first antistatic agent is uniformly mixed with solvent, antistatic agent mixed solution is made;
(2) antistatic mixed solution and filler are placed in high speed disperser and disperse 30min, room temperature is above for 24 hours standby With;
(3) after raw-silastic continuously, hydroxy silicon oil, silane coupling agent, release agent being added in kneader, then step is added portionwise Suddenly the filler after (2) decentralized processing is mediated uniformly, and room temperature is kneaded 20min, is gone out after being warming up to 110~130 DEG C of mixing 30min Material;
(4) foaming agent is added in above-mentioned steps (3) rubber compound on a mill and vulcanizing agent mill is uniform;
(5) extrusion molding or compression molding;
(6) post vulcanization.
The beneficial effects of the present invention are: antistatic agent used herein has polyoxyethylene ether and imidazole salt ionic liquid The denominator of body antistatic agent, and be not easy for opposite small molecular ion liquid (such as -3 methyl tetrafluoro boron fluorate of 1- ethyl) It is migrated from silicon rubber;Furthermore by being pre-processed to silicon rubber reinforced filling white carbon black, antistatic agent is evenly dispersed simultaneously It is adsorbed on white carbon black surface, being subject to suitable calendering process preparation may be implemented the quasi- effect reached of the present invention: antistatic agent exists Good dispersibility is obtained during mixing silicon rubber;It is formed using scatter-gather state of the pretreatment reinforced filling in silicon rubber Conductive network is formed in microstructure;Improve compatibility of the antistatic agent in silicon rubber, weakens to a certain extent antistatic Agent transfer ability guarantees the persistence of silicon rubber antistatic effect, enhances antistatic agent in silicon rubber foam material adaptability.This Outside, preparation method of the present invention is simple, is produced on a large scale, and economic benefit is obvious.
Specific embodiment
Below by specific embodiment, the present invention is further explained, but the present invention is not limited only to this.Embodiment and comparative example The antistatic silicone rubber foamed material volume resistivity measurement method of preparation is referring to GB/T 1410-2006 (solid insulating material Volume resistivity and surface resistivity test method), it the results are shown in Table 1.
Heretofore described polyethylene glycol imidazole salts polymer ions liquid synthetic route following reaction formula (I), (II).Its Middle X includes Br, BF4, PF6, NO3, NO2, SbF6, ZnCl3, SnCl3, SO3, HSO3, H2PO4, CF3CO2, CF3SO3, CH3SO3, C (CF3SO2)3, N (CF3SO2)2, N (FSO2)2, N (C2F5SO2)2, NTf2;R includes the insatiable hunger and/or saturation of H or 1~4 carbon atom Straight chain or branch chain alkyl;n≥4;Prepared polymer molecular weight is 400~4000.
Mainly there are two steps for polyethyleneglycol imidazolium ionic liquid (formula I), first by imidazoles and monochloro for poly- second two Alcohol is reacted in microwave reactor, and gained intermediate product polyethylene glycol imidazole radicals chlorate is then dissolved into anhydrous second cyanogen In solvent, it is stirred at room temperature under nitrogen protection after addition coordination anion salt and completes ion-exchange reactions for 24 hours, finally with diatomite mistake It filters out vacuum distillation after villaumite and falls solvent and obtain target product.
Similarly, polyethylene glycol Neo Heliopan AP ionic liquid formula (II) also includes two steps, first by imidazoles and both-end Chlorinated polyethylene glycol is added in the reaction kettle containing dry toluene, and the lower reaction of argon gas protection generates rufous liquid, after cooling It takes lower liquid to be washed 3 times with ether, the double imidazole radicals chlorates of polyethylene glycol is obtained after vacuum drying, finally by the poly- second two of gained The double imidazole radicals chlorates of alcohol are dissolved into anhydrous second cyanogen solvent, are stirred at room temperature for 24 hours under nitrogen protection after addition coordination anion salt Complete carry out ion-exchange reactions is evaporated under reduced pressure solvent and obtains target product after being finally filtered to remove villaumite with diatomite.
In following embodiment of the present invention in polyethylene glycol imidazole radicals salt polymer ions liquid polyethylene glycol segment with its point The form of son amount size indicates.
Embodiment 1
90 parts of methyl vinyl silicon kautschuk;10 parts of dimethyl silicone rubber raw rubber;BET method specific surface area 170m2/ g's 38 parts of fume colloidal silica;- 3 polyethylene glycol of 1- methyl (200) 6 parts of ionic liquid of tetrafluoroborate of list;2 parts of water, methanol 4 Part;1.5 parts of dimethyldimethoxysil,ne;2.2 parts of hydroxy silicon oil;0.3 part of zinc stearate;4 parts of blowing agent H, 2 parts of zinc oxide; 0.8 part of benzoyl peroxide, two 0.4 part of (t-butylperoxyisopropyl) benzene.
Specific step is as follows by the preparation process of the present embodiment antistatic silicone rubber foamed material:
(1) the single tetrafluoroborate ionic liquid of -3 polyethylene glycol of 1- methyl (200) is uniformly mixed with water and methanol, Antistatic agent mixed solution is made;
(2) antistatic agent mixed solution is poured into fume colloidal silica and then disperses 30min, dispersion with high speed disperser After the completion room temperature for 24 hours more than;
(3) methyl vinyl silicon kautschuk, dimethyl silicone rubber raw rubber, dimethylformamide dimethyl oxygroup are added in kneader White carbon black after step (2) decentralized processing is added portionwise after silane, hydroxy silicon oil, zinc stearate is mediated uniformly, and room temperature is kneaded 20min discharges after being warming up to 120 DEG C of mixing 30min;
(4) blowing agent H, zinc oxide, benzoyl peroxide and two is added in above-mentioned steps (3) rubber compound on a mill Mill is uniform after (t-butylperoxyisopropyl) benzene.
(5) it after being pressed and molded, carries out post vulcanization (180 DEG C, 2h).
Comparative example 1
90 parts of methyl vinyl silicon kautschuk;10 parts of dimethyl silicone rubber raw rubber;BET method specific surface area 170m2/ g's 38 parts of fume colloidal silica;- 3 polyethylene glycol of 1- methyl (200) 6 parts of ionic liquid of tetrafluoroborate of list;2 parts of water, methanol 4 Part;1.5 parts of dimethyldimethoxysil,ne;2.2 parts of hydroxy silicon oil;0.3 part of zinc stearate;4 parts of blowing agent H, 2 parts of zinc oxide; 0.8 part of benzoyl peroxide, two 0.4 part of (t-butylperoxyisopropyl) benzene.
This comparative example antistatic silicone rubber foam formulation is same as Example 1, but antistatic agent, solvent, fills out Material, which is added directly into silicon rubber, to be kneaded, the specific steps are as follows:
(1) methyl vinyl silicon kautschuk, dimethyl silicone rubber raw rubber, dimethylformamide dimethyl oxygroup are added in kneader The single tetrafluoroborate ionic liquid of silane, -3 polyethylene glycol of 1- methyl (200), water, methanol, hydroxy silicon oil, zinc stearate After be added portionwise fume colloidal silica mediate uniformly, room temperature be kneaded 20min, discharge after being warming up to 120 DEG C of mixing 30min;
(2) blowing agent H, zinc oxide, benzoyl peroxide and two is added in above-mentioned steps (3) rubber compound on a mill Mill is uniform after (t-butylperoxyisopropyl) benzene.
(3) it after being pressed and molded, carries out post vulcanization (180 DEG C, 2h)
Embodiment 2
100 parts of methyl vinyl silicon kautschuk;BET method specific surface area 200m230 parts of/g precipitated silica;1- second - 3 polyethylene glycol of base (200) 5 parts of ionic liquid of tetrafluoroborate of list;5 parts of N-Methyl pyrrolidone;Vinyl trimethoxy 1.2 parts of silane;1.8 parts of hydroxy silicon oil;4 parts of blowing agent H, 2 parts of zinc oxide;0.1 part of zinc stearate, benzoyl peroxide 0.8 Part, two 0.4 part of (t-butylperoxyisopropyl) benzene.
Specific step is as follows by the preparation process of the present embodiment antistatic silicone rubber foamed material:
(1) the single tetrafluoroborate ionic liquid of -3 polyethylene glycol of 1- ethyl (200) and N-Methyl pyrrolidone is mixed It closes uniformly, antistatic agent mixed solution is made;
(2) antistatic agent mixed solution is poured into fume colloidal silica and then disperses 30min, dispersion with high speed disperser After the completion room temperature for 24 hours more than;
(3) methyl vinyl silicon kautschuk, dimethyl silicone rubber raw rubber, dimethylformamide dimethyl oxygroup are added in kneader White carbon black after step (2) decentralized processing is added portionwise after silane, hydroxy silicon oil, zinc stearate is mediated uniformly, and room temperature is kneaded 20min discharges after being warming up to 110 DEG C of mixing 30min;
(4) blowing agent H, zinc oxide, benzoyl peroxide and two is added in above-mentioned steps (3) rubber compound on a mill Mill is uniform after (t-butylperoxyisopropyl) benzene.
(5) it after being pressed and molded, carries out post vulcanization (200 DEG C, 2h).
Comparative example 2
100 parts of methyl vinyl silicon kautschuk;BET method specific surface area 200m230 parts of/g precipitated silica;1- second 5 parts of fluorate of -3 methyl tetrafluoro boron of base;5 parts of N-Methyl pyrrolidone;1.2 parts of vinyltrimethoxysilane;Hydroxy silicon oil 1.8 Part;4 parts of blowing agent H, 2 parts of zinc oxide;0.8 part of benzoyl peroxide, two 0.4 part of (t-butylperoxyisopropyl) benzene.
Specific step is as follows by the preparation process of this comparative example antistatic silicone rubber foamed material:
(1) -3 methyl tetrafluoro boron 5 parts of ionic liquids of fluorate of 1- ethyl are uniformly mixed with N-Methyl pyrrolidone, are made Antistatic agent mixed solution;
(2) antistatic agent mixed solution is poured into fume colloidal silica and then disperses 30min, dispersion with high speed disperser After the completion room temperature for 24 hours more than;
(3) methyl vinyl silicon kautschuk, dimethyl silicone rubber raw rubber, dimethylformamide dimethyl oxygroup are added in kneader White carbon black after step (2) decentralized processing is added portionwise after silane, hydroxy silicon oil, zinc stearate is mediated uniformly, and room temperature is kneaded 20min discharges after being warming up to 110 DEG C of mixing 30min;
(4) blowing agent H, zinc oxide, benzoyl peroxide and two is added in above-mentioned steps (3) rubber compound on a mill Mill is uniform after (t-butylperoxyisopropyl) benzene.
(5) it after being pressed and molded, carries out post vulcanization (200 DEG C, 2h).
Embodiment 3
100 parts of methyl phenyl vinyl silicone rubber raw rubber;BET method specific surface area 170m236 parts of/g precipitated silica;1- - 3 polyethylene glycol of vinyl (200) 6 parts of ionic liquid of imidazoles trifluoromethanesulfonic acid of list;2 parts of water;2 parts of N-Methyl pyrrolidone;Two 2 parts of methyl dimethoxysilane;2 parts of hydroxy silicon oil;0.3 part of zinc stearate;5 parts of blowing agent AC;2 parts of urea rouge;Double two or five sulphur 1.5 parts of agent.
Specific step is as follows by the preparation process of the present embodiment antistatic silicone rubber foamed material:
(1) by the single imidazoles trifluoromethanesulfonic acid ionic liquid of -3 polyethylene glycol of 1- vinyl (200) and N- crassitude Ketone and water are uniformly mixed, and antistatic agent mixed solution is made;
(2) antistatic mixed solution and precipitated silica are placed in high speed disperser and disperse 30min, room temperature More than for 24 hours;
(3) methyl vinyl silicon kautschuk, dimethyldimethoxysil,ne, hydroxy silicon oil, hard is added in kneader White carbon black after above-mentioned steps (2) decentralized processing is added portionwise after ester acid zinc is mediated uniformly, and room temperature is kneaded 20min, is warming up to 120 DEG C be kneaded 30min after discharge;
(4) it is uniform that blowing agent AC, urea rouge and double two or five mills is added in above-mentioned steps (3) rubber compound on a mill.
(5) it after being pressed and molded, carries out post vulcanization (200 DEG C, 2h).
Comparative example 3
100 parts of methyl phenyl vinyl silicone rubber raw rubber;BET method specific surface area 170m236 parts of/g precipitated silica;1- - 36 parts of methylimidazole trifluoromethanesulfonic acid ionic liquid of vinyl;2 parts of water;2 parts of N-Methyl pyrrolidone;Dimethylformamide dimethyl oxygen 2 parts of base silane;2 parts of hydroxy silicon oil;0.3 part of zinc stearate;5 parts of blowing agent AC;2 parts of urea rouge;1.5 parts of bis 25 vulcanizing agent.
Specific step is as follows by the preparation process of this comparative example antistatic silicone rubber foamed material:
(1) -3 methylimidazole trifluoromethanesulfonic acid ionic liquid of 1- vinyl is mixed with N-Methyl pyrrolidone and water It is even, antistatic agent mixed solution is made;
(2) antistatic mixed solution and precipitated silica are placed in high speed disperser and disperse 30min, room temperature More than for 24 hours;
(3) methyl vinyl silicon kautschuk, dimethyldimethoxysil,ne, hydroxy silicon oil, hard is added in kneader White carbon black after above-mentioned steps (2) decentralized processing is added portionwise after ester acid zinc is mediated uniformly, and room temperature is kneaded 20min, is warming up to 120 DEG C be kneaded 30min after discharge;
(4) it is uniform that blowing agent AC, urea rouge and double two or five mills is added in above-mentioned steps (3) rubber compound on a mill.
(5) it after being pressed and molded, carries out post vulcanization (200 DEG C, 2h).
Embodiment 4
100 parts of methyl vinyl silicon kautschuk;BET method specific surface area 300m230 parts of/g precipitated silica;1- third 6 parts of -3 polyethylene glycol of base (400) list tetrafluoroborate ionic liquid, 2 parts of water, 5 parts of methanol;Vinyltriethoxysilane 2 parts;1.8 parts of hydroxy silicon oil;2 parts of blowing agent H;6 parts of blowing agent AC;3 parts of urea rouge;0.3 part of zinc stearate;Benzoyl peroxide first 1 part of acyl, two 0.4 part of (t-butylperoxyisopropyl) benzene.
Specific step is as follows by the preparation process of the antistatic antistatic silicone rubber foamed material of the present embodiment:
(1) the single tetrafluoroborate ionic liquid of -3 polyethylene glycol of 1- propyl (400) is sufficiently mixed with first alcohol and water Uniformly, antistatic agent mixed solution is made;
(2) antistatic mixed solution is added in precipitated silica and disperses 30min, room temperature in high speed disperser It places more than for 24 hours;
(3) methyl vinyl silicon kautschuk, hydroxy silicon oil, vinyltriethoxysilane, hard is added in kneader White carbon black after above-mentioned steps (2) decentralized processing is added portionwise after ester acid zinc, room temperature are kneaded 20min, are warming up to 130 DEG C of mixings It discharges after 30min;
(4) blowing agent H, blowing agent AC, urea rouge, benzoyl peroxide first is added in above-mentioned steps (3) rubber compound on a mill Acyl, two (t-butylperoxyisopropyl) benzene mills are uniform.
(5) extrusion molding carries out post vulcanization (185 DEG C, 2.5h).
Comparative example 4
100 parts of methyl vinyl silicon kautschuk;BET method specific surface area 200m230 parts of/g precipitated silica;1- third - 36 parts of n-octyl tetrafluoroborate ionic liquid of base, 4 parts of N-Methyl pyrrolidone, 2 parts of methanol;Vinyl triethoxyl 2 parts of silane;1.8 parts of hydroxy silicon oil;2 parts of blowing agent H;6 parts of blowing agent AC;3 parts of urea rouge;0.3 part of zinc stearate;Peroxidating 1 part of benzoyl, two 0.4 part of (t-butylperoxyisopropyl) benzene.
Specific step is as follows by the preparation process of this comparative example antistatic silicone rubber foamed material:
(1) -3 n-octyl tetrafluoroborate ionic liquid of 1- propyl and first alcohol and water are sufficiently mixed uniformly, are made Antistatic agent mixed solution;
(2) antistatic mixed solution is added in precipitated silica and disperses 30min, room temperature in high speed disperser It places more than for 24 hours;
(3) methyl vinyl silicon kautschuk, hydroxy silicon oil, vinyltriethoxysilane, hard is added in kneader White carbon black after above-mentioned steps (2) decentralized processing is added portionwise after ester acid zinc, room temperature are kneaded 20min, are warming up to 130 DEG C of mixings It discharges after 30min;
(4) blowing agent H, blowing agent AC, urea rouge, benzoyl peroxide first is added in above-mentioned steps (3) rubber compound on a mill Acyl, two (t-butylperoxyisopropyl) benzene mills are uniform.
(5) extrusion molding carries out post vulcanization (185 DEG C, 2.5h).
Embodiment 5
100 parts of methyl vinyl silicon kautschuk;BET method specific surface area 200m230 parts of/g precipitated silica;1- first 6 parts of the double tetrafluoroborate ionic liquids of -3 polyethylene glycol of base (200), 2 parts of water, 5 parts of methanol;Vinyltriethoxysilane 2 parts;1.8 parts of hydroxy silicon oil;2 parts of blowing agent H;6 parts of blowing agent AC;2 parts of urea rouge;0.3 part of zinc stearate;Benzoyl peroxide first 1 part of acyl, two 0.4 part of (t-butylperoxyisopropyl) benzene.
Specific step is as follows by the preparation process of the present embodiment antistatic silicone rubber foamed material:
(1) the double tetrafluoroborate ionic liquids of -3 polyethylene glycol of 1- methyl (200) are sufficiently mixed with first alcohol and water Uniformly, antistatic agent mixed solution is made;
(2) antistatic mixed solution is added in precipitated silica and disperses 30min, room temperature in high speed disperser It places more than for 24 hours;
(3) methyl vinyl silicon kautschuk, hydroxy silicon oil, vinyltriethoxysilane, hard is added in kneader White carbon black after above-mentioned steps (2) decentralized processing is added portionwise after ester acid zinc, room temperature are kneaded 20min, are warming up to 130 DEG C of mixings It discharges after 30min;
(4) blowing agent H, blowing agent AC, urea rouge, benzoyl peroxide first is added in above-mentioned steps (3) rubber compound on a mill Acyl, two (t-butylperoxyisopropyl) benzene mills are uniform.
(5) extrusion molding, post vulcanization (185 DEG C, 2.5h).
Comparative example 5
100 parts of methyl vinyl silicon kautschuk;BET method specific surface area 300m230 parts of/g precipitated silica;1,6- bis- 6 parts of (3- hexyl imidazolium) hexylidene hexafluorophosphoric acid ionic liquid, 2 parts of water, 5 parts of methanol;2 parts of vinyltriethoxysilane; 1.8 parts of hydroxy silicon oil;2 parts of blowing agent H;6 parts of blowing agent AC;2 parts of urea rouge;0.3 part of zinc stearate;Benzoyl peroxide 1 Part, two 0.4 part of (t-butylperoxyisopropyl) benzene.
Specific step is as follows by the preparation process of this comparative example antistatic silicone rubber foamed material:
(1) (3- hexyl imidazolium) the hexylidene hexafluorophosphoric acid ionic liquid of 1,6- bis- and first alcohol and water are sufficiently mixed It is even, antistatic agent mixed solution is made;
(2) antistatic mixed solution is added in precipitated silica and disperses 30min, room temperature in high speed disperser It places more than for 24 hours;
(3) methyl vinyl silicon kautschuk, hydroxy silicon oil, vinyltriethoxysilane, hard is added in kneader White carbon black after above-mentioned steps (2) decentralized processing is added portionwise after ester acid zinc, room temperature are kneaded 20min, are warming up to 130 DEG C of mixings It discharges after 30min;
(4) blowing agent H, blowing agent AC, urea rouge, benzoyl peroxide first is added in above-mentioned steps (3) rubber compound on a mill Acyl, two (t-butylperoxyisopropyl) benzene mills are uniform.
(5) extrusion molding, post vulcanization (185 DEG C, 2.5h).
Embodiment 6
80 parts of methyl vinyl silicon kautschuk;BET method specific surface area 200m215 parts of/g precipitated silica;BET method ratio Surface area 200m215 parts of/g fume colloidal silica;- 3 polyethylene glycol of 1- ethyl (200) list tetrafluoroborate ionic liquid 2 Part;5 parts of methylene chloride;1.5 parts of hydroxy silicon oil;4 parts of blowing agent H, 2 parts of zinc oxide;0.1 part of barium stearate, peroxidating diisopropyl 0.5 part of benzene.
Specific step is as follows by the preparation process of the present embodiment antistatic silicone rubber foamed material:
(1) the single tetrafluoroborate ionic liquid of -3 polyethylene glycol of 1- ethyl (200) is uniformly mixed with methylene chloride, Antistatic agent mixed solution is made;
(2) antistatic agent mixed solution is poured into fume colloidal silica and precipitated silica, then uses high speed dispersion Machine disperse 30min, after the completion of dispersion room temperature for 24 hours more than;
(3) step is added portionwise after methyl vinyl silicon kautschuk, hydroxy silicon oil, barium stearate being added in kneader (2) white carbon black after decentralized processing is mediated uniformly, and room temperature is kneaded 10min, is discharged after being warming up to 110 DEG C of mixing 40min;
(4) it is opened after blowing agent H, zinc oxide, cumyl peroxide being added in above-mentioned steps (3) rubber compound on a mill Refining is uniform.
(5) it after being pressed and molded, carries out post vulcanization (200 DEG C, 2h).
Embodiment 7
110 parts of methyl vinyl silicon kautschuk;BET method specific surface area 200m224 parts of/g precipitated silica;BET method Specific surface area 200m224 parts of/g fume colloidal silica;- 3 polyethylene glycol of 1- ethyl (200) list tetrafluoroborate ionic liquid 10 parts;5 parts of methylene chloride;5 parts of acetonitrile;9 parts of hydroxy silicon oil;3 parts of vinyltrimethoxysilane, vinyltriethoxysilane 3 parts, 3 parts of hexamethyldisilazane, 10 parts of blowing agent H, 3 parts of urea rouge, 3 parts of zinc oxide;0.4 part of calcium stearate, barium stearate 0.1 part, 4 parts of 2,4- dichlorobenzoperoxide.
Specific step is as follows by the preparation process of the present embodiment antistatic silicone rubber foamed material:
(1) the single tetrafluoroborate ionic liquid of -3 polyethylene glycol of 1- ethyl (200) and methylene chloride and acetonitrile is mixed It closes uniformly, antistatic agent mixed solution is made;
(2) antistatic agent mixed solution is poured into fume colloidal silica and precipitated silica, then uses high speed dispersion Machine disperse 30min, after the completion of dispersion room temperature for 24 hours more than;
(3) methyl vinyl silicon kautschuk, vinyltrimethoxysilane, three ethoxy of vinyl are added in kneader After step (2) decentralized processing is added portionwise after base silane, hexamethyldisilazane, hydroxy silicon oil, calcium stearate, barium stearate White carbon black is mediated uniformly, and room temperature is kneaded 30min, is discharged after being warming up to 130 DEG C of mixing 20min;
(4) blowing agent H, zinc oxide, urea rouge, 2,4- dichloro mistake is added in above-mentioned steps (3) rubber compound on a mill Mill is uniform after Benzoyl Oxide.
(5) it after being pressed and molded, carries out post vulcanization (200 DEG C, 2h).
Embodiment 8
100 parts of methyl vinyl silicon kautschuk;BET method specific surface area 300m230 parts of/g precipitated silica;1- first - 3 polyethylene glycol of base (400) 6 parts, 2 parts of methanol of ionic liquid of tetrafluoroborate of list;2 parts of vinyltriethoxysilane;Hydroxyl 12 parts of base silicone oil;2 parts of blowing agent H;6 parts of blowing agent AC;3 parts of urea rouge;0.3 part of zinc stearate;3 parts of benzoyl peroxide, 2,4- 2 parts of dichlorobenzoperoxides.
Specific step is as follows by the preparation process of the present embodiment antistatic silicone rubber foamed material:
(1) the single tetrafluoroborate ionic liquid of -3 polyethylene glycol of 1- methyl (400) and methanol are sufficiently mixed uniformly, Antistatic agent mixed solution is made;
(2) antistatic mixed solution is added in precipitated silica and disperses 30min, room temperature in high speed disperser It places more than for 24 hours;
(3) methyl vinyl silicon kautschuk, hydroxy silicon oil, vinyltriethoxysilane, hard is added in kneader White carbon black after above-mentioned steps (2) decentralized processing is added portionwise after ester acid zinc, room temperature are kneaded 20min, are warming up to 120 DEG C of mixings It discharges after 30min;
(4) blowing agent H, blowing agent AC, urea rouge, benzoyl peroxide first is added in above-mentioned steps (3) rubber compound on a mill Acyl, 2,4- dichlorobenzoperoxide mill are uniform.
(5) extrusion molding carries out post vulcanization (185 DEG C, 2.5h).
Test data
The antistatic silicone rubber foamed material prepared to Examples 1 to 8 and comparative example 1~5 is tested, and test result is such as Table 1.
Table 1.
In addition to the implementation, the antistatic agent that the present invention can also use are as follows: -3 polyethylene glycol of 1- allyl (200) is double Limidazolium hexafluorophosphate ionic liquid, the double imidazoles hydrophosphate ionic liquids of -3 polyethylene glycol of 1- allyl (400), 1- methyl -3 Polyethylene glycol (800) list imidazoles trifluoromethanesulfonic acid ionic liquid, -3 polyethylene glycol of 1- butyl (200) double tetrafluoroborates Ionic liquid, the double imidazoles hydrophosphate ionic liquids of -3 polyethylene glycol of 1- methyl (400), -3 polyethylene glycol of 1- allyl (400) Double imidazoles cdicynanmide ionic liquids, the double imidazoles cdicynanmide ionic liquids of -3 polyethylene glycol of 1- allyl (400) etc..
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention Range.

Claims (10)

1. a kind of antistatic silicone rubber foamed material, which is characterized in that according to the mass fraction, include following raw material: silicon rubber is raw 80~110 parts of glue, 30~48 parts of filler, 2~10 parts of antistatic agent, 0~3 part of silane coupling agent, 1.5~12 parts of hydroxy silicon oil, 2~10 parts of solvent, 4~10 parts of foaming agent, 2~6 parts of blowing promotor, 0.1~0.5 part of release agent, 0.5~5 part of vulcanizing agent.
2. a kind of antistatic silicone rubber foamed material according to claim 1, which is characterized in that the antistatic agent is Polyethylene glycol imidazolium ionic liquid, the general structure of the polyethylene glycol imidazolium ionic liquid are as follows:
Wherein X=Br, BF4, PF6, NO3, NO2, SbF6, ZnCl3, SnCl3, SO3, HSO3, H2PO4, CF3CO2, CF3SO3, CH3SO3, C(CF3SO2)3, N (CF3SO2)2, N (FSO2)2, N (C2F5SO2)2, NTf2;n≥4;R be H or 1~4 carbon atom insatiable hunger and/or Saturated straight chain or branch chain alkyl.
3. a kind of antistatic silicone rubber foamed material according to claim 2, which is characterized in that the polyethylene glycol imidazoles The preparation of ionic liquid formula (I) is the following steps are included: imidazoles and monochloro are carried out instead for polyethylene glycol in microwave reactor It answers, then gained intermediate product polyethylene glycol imidazole radicals chlorate is dissolved into anhydrous second cyanogen solvent, coordination anion is added It is stirred at room temperature under nitrogen protection after salt and completes ion-exchange reactions, then be evaporated under reduced pressure after being filtered to remove villaumite with diatomite molten Agent obtains target product.
4. according to a kind of antistatic silicone rubber foamed material as claimed in claim 2, which is characterized in that the polyethylene glycol imidazole salts The preparation of ionic liquid formula (II) is the following steps are included: being added to imidazoles and both-end chlorinated polyethylene glycol containing dry toluene In reaction kettle, the lower reaction of argon gas protection generates rufous liquid, takes lower liquid to be washed with ether after cooling, after vacuum drying To the double imidazole radicals chlorates of polyethylene glycol, the double imidazole radicals chlorates of gained polyethylene glycol are finally dissolved into anhydrous second cyanogen solvent In, it is stirred at room temperature under nitrogen protection after addition coordination anion salt and completes ion-exchange reactions, then be filtered to remove chlorine with diatomite It is evaporated under reduced pressure solvent after salt and obtains target product.
5. a kind of antistatic silicone rubber foamed material according to claim 1, which is characterized in that the raw-silastic continuously For one of methyl vinyl silicon kautschuk, dimethyl silicone rubber raw rubber, methyl phenyl vinyl silicone rubber or a variety of groups It closes.
6. a kind of antistatic silicone rubber foamed material according to claim 1, which is characterized in that the filler is gas phase The combination of one or both of method white carbon black, precipitated silica.
7. a kind of antistatic silicone rubber foamed material according to claim 1, which is characterized in that the silane coupling agent For in vinyltrimethoxysilane, vinyltriethoxysilane, dimethyldimethoxysil,ne, hexamethyldisilazane One or more combinations;The solvent is one of N-Methyl pyrrolidone, water, methanol, methylene chloride, acetonitrile etc. or more Kind combination.
8. a kind of antistatic silicone rubber foamed material according to claim 1, which is characterized in that the vulcanizing agent was Benzoyl Oxide, cumyl peroxide, 2,4- dichlorobenzoperoxide, two (t-butylperoxyisopropyl) benzene, 2,5- One of bis- (tert-butyl peroxide) hexanes (bis 25 vulcanizing agent) of dimethyl -2,5- or multiple combinations.
9. a kind of antistatic silicone rubber foamed material according to claim 1, which is characterized in that the release agent is hard ester One of sour calcium, zinc stearate, barium stearate or multiple combinations;The foaming agent is dinitrosopentamethlyene tetramine, idol The combination of one or both of nitrogen diformamide;Blowing promotor is the combination of one or both of urea rouge, zinc oxide.
10. the preparation method of any one of the described antistatic silicone rubber foamed material of claim 1~9, which is characterized in that including with Lower step:
(1) first antistatic agent is uniformly mixed with solvent, antistatic agent mixed solution is made;
(2) antistatic mixed solution is placed in high speed disperser with filler and is dispersed, room temperature is above for 24 hours spare;
(3) after raw-silastic continuously, hydroxy silicon oil, silane coupling agent, release agent being added in kneader, then step is added portionwise (2) filler after decentralized processing is mediated uniformly, and room temperature is kneaded 10~30min, is warming up to 110~130 DEG C of 20~40min of mixing After discharge;
(4) foaming agent is added in above-mentioned steps (3) rubber compound on a mill and vulcanizing agent mill is uniform;
(5) extrusion molding or compression molding;
(6) post vulcanization.
CN201811517417.XA 2018-12-12 2018-12-12 A kind of antistatic silicone rubber foamed material and preparation method thereof Pending CN109722034A (en)

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