CN109721836A - A kind of fire-retardant shading low-shrink polypropylene composite material and preparation method - Google Patents

A kind of fire-retardant shading low-shrink polypropylene composite material and preparation method Download PDF

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CN109721836A
CN109721836A CN201811573724.XA CN201811573724A CN109721836A CN 109721836 A CN109721836 A CN 109721836A CN 201811573724 A CN201811573724 A CN 201811573724A CN 109721836 A CN109721836 A CN 109721836A
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fire
retardant
composite material
parts
polypropylene composite
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CN109721836B (en
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李凡
安峰
申应军
郭永新
高文勇
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Jinyoung Xiamen Advanced Materials Technology Co Ltd
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Jinyoung Xiamen Advanced Materials Technology Co Ltd
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Abstract

The present invention provides a kind of fire-retardant shading low-shrink polypropylene composite material and preparation method, wherein, the fire-retardant shading low-shrink polypropylene composite material, component according to the weight ratio includes: 33.1-39.1 parts of polypropylene, 5-10 parts of calcium sulfate crystal whiskers, 5-10 parts of wollastonite, 5-10 parts of glass fibre, 5-8 parts of compatilizer, 10-20 parts of titanium dioxide, 0-4 parts of fire retarding synergist, 13-20 parts of fire retardant, 0.2-0.4 parts of antioxidant, 0.5-1 parts of lubricant.The modified polypropylene material involved in the present invention arrived can reach shading, lower shrinkage, V2 grades of fire-retardant, 750 DEG C of glowing filament flammability indexs and 125 DEG C of hot-bulb pressures, while maintain certain toughness.Alternative PC material is applied on the components such as ceiling rear lamp cover, lamp housing, reduces product cost, widens the application field of anti-flaming polypropylene material.

Description

A kind of fire-retardant shading low-shrink polypropylene composite material and preparation method
Technical field
The present invention relates to new material technology fields, and in particular to a kind of fire-retardant shading low-shrink polypropylene composite material and its Preparation method.
Background technique
China is the manufacture big country of electric lighting product, there is perfect electric lighting product manufacturing chain, existing electric lighting Product is exported to 220 countries and regions.And the large-scale consumption market of China's also electric lighting product, domestic illumination market Account for 20% or more of global illumination market.As real estate industry is booming and the raising of material life level, production are shone The enterprise of bright electric appliance is more and more.
Mainstay material used in existing illuminating industry is makrolon material, which has splendid mechanical property, optics Performance, insulation performance, flame retardant property and dimensional stability, but higher cost.And polypropylene material at low cost is with splendid Machinability, chemical-resistant and good mechanical property, insulation performance, but because of its flame retardant property and poor dimensional stability, Limit its application in electric lighting industry.
Patent CN201610682477.1 discloses a kind of high obscurity PP composite material comprising polypropylene gathers Olefin type elastomer, titanium dioxide, mica powder, antioxidant, nucleating agent and lubricant are added in polypropylene material and press certain mass Than mixed titanium dioxide and mica powder, the light-proofness of polypropylene material is improved, by increasing glass fibre, improves shading poly- third The mechanical property of alkene material.But do not consider electric lighting temperature is excessively high, components aging in the case where be easy to happen fire, cause Security risk.
Summary of the invention
For solve the problems, such as the deficiencies in the prior art mentioned above and, the present invention provides a kind of fire-retardant shading low receipts Polycondensation acrylic composite, component according to the weight ratio include:
Further, the polypropylene is made of homopolypropylene and copolymer polypropylene, wherein the homopolypropylene For crystallinity 60% or more, melt flow rate (MFR) is not less than 20g/10min;The copolymer polypropylene melt flow rate (MFR) is not less than 30g/10min。
Further, the wollastonite and calcium sulfate crystal whiskers average diameter 6-8um, average length 150-200um are passed through in advance Cross silane coupling agent processing.
Further, alkali-free chopped glass fiber of the glass fibre for Mount Taishan glass fibre company, average diameter 11um, in advance First pass through silane coupling agent processing.
Further, the compatilizer is maleic anhydride inoculated polypropylene, grafting rate 0.8%.
Further, the titanium dioxide is rutile-type, first passes through silane coupling agent processing in advance.
Further, the fire retarding synergist is antimony oxide, and the fire retardant is decabromodiphenylethane and eight bromine sulphur At least one of ether.
Further, the antioxidant is at least one of phosphite ester antioxidant and Hinered phenols antioxidant, institute Stating lubricant is at least one of vinyl bis-stearamides and silicone master batch.
The present invention also provides a kind of fire-retardant shading low-shrink polypropylene composite material and preparation method thereofs as described above, including with Lower step:
The material except sulfuric acid calcium pyroborate, wollastonite and glass fibre is weighed according to corresponding component and weight proportion, In high-speed mixer and mixing 15min, above-mentioned raw material are uniformly mixed, mixed blend is squeezed out by double screw extruder It is granulated;Wherein calcium sulfate crystal whiskers, wollastonite are put into according to corresponding weight proportion from the 6th area's side feed material, and glass fibre is according to phase The weight proportion answered is put into from the 8th area's side feed material.
Further, each area's temperature of extruder be followed successively by from feeding section to head temperature 160 DEG C, 170 DEG C, 180 DEG C, 190 DEG C, 200 DEG C, 205 DEG C, 200 DEG C, 205 DEG C, 195 DEG C, 185 DEG C, extrusion screw rod draw ratio are 44, and extrusion screw rod revolving speed is 400 revs/min.
It solves the problems, such as shading and the lower shrinkage of polypropylene material in the prior art, does not consider the fire-retardant need of illuminating product It asks.And addition calcium sulfate crystal whiskers and glass fibre increase the shearing between screw rod and material in process, and it will certainly Fire retardant is caused to decompose, fire retardant is added by main feeding in the present invention, enhances the dispersion of fire retardant.Sulphur is being added in bilateral feeding Sour calcium pyroborate and glass fibre can be reduced the shearing of whisker and glass, on the one hand fire retardant avoided to decompose, on the other hand, can be with The length of the effective length for keeping calcium sulfate crystal whiskers and glass fibre, calcium sulfate crystal whiskers and glass fibre is longer, in polymer The bridge joint transmitting energy played the role of in matrix is bigger, and then improves the performance of material entirety.
Fire retardant and fire retarding synergist have been fire retardations, pass through the noninflammability gas of the layer of charcoal and generation that are formed when burning Body separates heat, oxygen and flame.V2 grades of fire-retardant and 750 DEG C of glowing filaments performances are reached by both additives.Shading It is titanium dioxide and the generation of fire retardant synergistic effect as a result, the calcium sulfate crystal whiskers and glass that add simultaneously also function to fine shading effect Fruit.Lower shrinkage is mainly that the calcium sulfate crystal whiskers added and glass work.Polypropylene material itself is because crystallization can be shunk, generally Between 1.8-2.2%, the filler of addition can slow down the contraction of material, and shape, partial size, draw ratio and the thickness of filler all can be right The contraction of PP material has an impact.
The modified polypropylene material involved in the present invention arrived can reach shading, lower shrinkage, V2 grades of fire-retardant, 750 DEG C of glowing filaments Flammability index and 125 DEG C of hot-bulb pressures, while maintaining certain toughness.Alternative PC material is applied to ceiling rear lamp cover, lamp housing On equal components, product cost is reduced, the application field of anti-flaming polypropylene material is widened.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention Technical solution is clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, rather than Whole embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise Under every other embodiment obtained, shall fall within the protection scope of the present invention.
The present invention provides embodiment 1-3 and comparative example 1-3.
Table 1: embodiment and comparative example composition according to the weight ratio and proportion
The preparation method of above-described embodiment and comparative example includes: to weigh sulfuric acid calcium according to corresponding component and weight proportion Above-mentioned raw material are uniformly mixed by the material except whisker, wollastonite and glass fibre in high-speed mixer and mixing 15min, will be mixed Blend after conjunction passes through double screw extruder extruding pelletization;Wherein calcium sulfate crystal whiskers, wollastonite are according to corresponding weight proportion It is put into from the 6th area's side feed material, glass fibre is put into according to corresponding weight proportion from the 8th area's side feed material.
Further, each area's temperature of extruder be followed successively by from feeding section to head temperature 160 DEG C, 170 DEG C, 180 DEG C, 190 DEG C, 200 DEG C, 205 DEG C, 200 DEG C, 205 DEG C, 195 DEG C, 185 DEG C, extrusion screw rod draw ratio are 44, and extrusion screw rod revolving speed is 400 revs/min.
A certain amount of fire-retardant shading low-shrink polypropylene composite material is made by embodiment 1-3 and comparative example 1-3, and will It is tested under the same conditions, and experimental result is as shown in table 2.
The experimental result of table 2 embodiment 1-3 and comparative example 1-3
From table 2 test as can be seen that it is involved in the present invention to modified polypropylene material, strengthen the contraction of material itself Rate and intensity are to meet product size and pressure-bearing demand;Perfect shading performance meets daily life need to reduce light loss It asks;Product use scope can be expanded with glow wire resistant performance to improve product safety in utilization by improving Flame Retardancy.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (10)

1. a kind of fire-retardant shading low-shrink polypropylene composite material, which is characterized in that component according to the weight ratio includes:
2. fire-retardant shading low-shrink polypropylene composite material according to claim 1, which is characterized in that the polypropylene by Homopolypropylene and copolymer polypropylene composition, wherein the crystallinity of the homopolypropylene is 60% or more, melt flow rate (MFR) Not less than 20g/10min;The copolymer polypropylene melt flow rate (MFR) is not less than 30g/10min.
3. fire-retardant shading low-shrink polypropylene composite material according to claim 1, which is characterized in that the wollastonite and Calcium sulfate average diameter 6-8um, average length 150-200um first pass through silane coupling agent processing in advance.
4. fire-retardant shading low-shrink polypropylene composite material according to claim 1, which is characterized in that the glass fibre For alkali-free chopped glass fiber, average diameter 11um first passes through silane coupling agent processing in advance.
5. fire-retardant shading low-shrink polypropylene composite material according to claim 1, which is characterized in that the compatilizer is Maleic anhydride inoculated polypropylene, grafting rate 0.8%.
6. fire-retardant shading low-shrink polypropylene composite material according to claim 1, which is characterized in that the titanium dioxide is Rutile-type first passes through silane coupling agent processing in advance.
7. fire-retardant shading low-shrink polypropylene composite material according to claim 1, which is characterized in that the fire-retardant synergistic Agent is antimony oxide, and the fire retardant is at least one of decabromodiphenylethane and eight bromine thioethers.
8. fire-retardant shading low-shrink polypropylene composite material according to claim 1, which is characterized in that the antioxidant is At least one of phosphite ester antioxidant and Hinered phenols antioxidant, the lubricant are vinyl bis-stearamides and silicon At least one of ketone master batch.
9. a kind of fire-retardant shading low-shrink polypropylene composite material and preparation method thereof as described in claim 1, which is characterized in that packet Include following steps:
The material except sulfuric acid calcium pyroborate, wollastonite and glass fibre is weighed according to corresponding component and weight proportion, in height 15min is mixed in mixed machine, above-mentioned raw material are uniformly mixed, mixed blend is made by double screw extruder extrusion Grain;Wherein calcium sulfate crystal whiskers, wollastonite are put into according to corresponding weight proportion from the 6th area's side feed material, and glass fibre is according to corresponding Weight proportion put into from the 8th area's side feed material.
10. fire-retardant shading low-shrink polypropylene composite material according to claim 9, which is characterized in that extruder it is each Area's temperature is followed successively by 160 DEG C, 170 DEG C, 180 DEG C, 190 DEG C, 200 DEG C, 205 DEG C, 200 DEG C, 205 from feeding section to head temperature DEG C, 195 DEG C, 185 DEG C, extrusion screw rod draw ratio be 44, extrusion screw rod revolving speed be 400 revs/min.
CN201811573724.XA 2018-12-21 2018-12-21 Flame-retardant shading low-shrinkage polypropylene composite material and preparation method thereof Active CN109721836B (en)

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Cited By (4)

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CN112063045A (en) * 2020-08-25 2020-12-11 上海日之升科技有限公司 Low-odor high-glowing filament flame-retardant polypropylene alloy composition in high-temperature environment
CN113174106A (en) * 2020-12-14 2021-07-27 浙江金华威达日化包装实业有限公司 PP material with high shading rate and high toughness and preparation method thereof
CN113845724A (en) * 2021-10-18 2021-12-28 上海金发科技发展有限公司 Heat-aging-resistant shading polypropylene material and preparation method thereof
CN115505207A (en) * 2022-09-29 2022-12-23 宁波公牛光电科技有限公司 Chopped glass fiber reinforced flame-retardant polypropylene material, application and preparation method

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Publication number Priority date Publication date Assignee Title
CN112063045A (en) * 2020-08-25 2020-12-11 上海日之升科技有限公司 Low-odor high-glowing filament flame-retardant polypropylene alloy composition in high-temperature environment
CN113174106A (en) * 2020-12-14 2021-07-27 浙江金华威达日化包装实业有限公司 PP material with high shading rate and high toughness and preparation method thereof
CN113845724A (en) * 2021-10-18 2021-12-28 上海金发科技发展有限公司 Heat-aging-resistant shading polypropylene material and preparation method thereof
CN113845724B (en) * 2021-10-18 2023-12-15 上海金发科技发展有限公司 Heat-aging-resistant shading polypropylene material and preparation method thereof
CN115505207A (en) * 2022-09-29 2022-12-23 宁波公牛光电科技有限公司 Chopped glass fiber reinforced flame-retardant polypropylene material, application and preparation method
CN115505207B (en) * 2022-09-29 2023-11-10 宁波公牛光电科技有限公司 Short glass fiber reinforced flame-retardant polypropylene material, application and preparation method

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