CN109719501A - Air-conditioning box manufacturing process - Google Patents
Air-conditioning box manufacturing process Download PDFInfo
- Publication number
- CN109719501A CN109719501A CN201811585230.3A CN201811585230A CN109719501A CN 109719501 A CN109719501 A CN 109719501A CN 201811585230 A CN201811585230 A CN 201811585230A CN 109719501 A CN109719501 A CN 109719501A
- Authority
- CN
- China
- Prior art keywords
- air
- assembly
- shell
- conditioning box
- electric current
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Air-Conditioning For Vehicles (AREA)
Abstract
The present invention relates to a kind of air-conditioning box manufacturing process comprising it is characterised by comprising: step 1, receives material；Step 2, upper casing carve code；Step 3, assembling bracket, sponge and cycle throttle check whether upper housing is installed correctly before installation, whether there is or not deformations to shrink, and whether harness is intact；Step 4 assembles evaporator and middle housing assembly；First check whether evaporator is correct in a pre-installation；Step 5, assembling water tank and upper housing assembly first check water tank whether there is or not deformation before assembling, whether upper housing assembly is intact；Step 6 assembles bracket and cold and warm air heating radiator；Step 7 installs water tank and evaporator pipeline cover board；Step 8 pastes sponge and blanking cover；Step 9, warehousing finished products.The present invention has the effect of that group is carried out by ordered pair air-conditioning box is filled with guarantee air-conditioning box air-tightness.
Description
Technical field
The present invention relates to the technical fields of air-conditioning box production, more particularly, to a kind of air-conditioning box manufacturing process.
Background technique
Currently in order to meeting consumer to the beauty and practicability requirement of air-conditioning, and meet environmentally friendly in air-conditioning production process
It is increasingly stringenter with the technique of the requirement of safety, air-conditioning box production.
In the prior art, the Authorization Notice No. that can refer to is the Chinese patent of CN102407587B, and it discloses a kind of PPO
Plastics air-conditioner housing Shooting Technique, the technique include the following steps: pretreatment of raw material；Adapted to injection system and injection mold pretreatment；
Plasticizing；Injection；Pressure maintaining；It is cooled and shaped；Demoulding.
Prior art among the above have the following deficiencies: existing air-conditioning box during being produced, due to
The imprecision of installation, will lead to and the not tight problem of air-tightness occur, and such air-conditioning box after assembly is completed, is easy to appear leakage
Water, electric leakage or operation of air conditioner are unstable and other issues.
Summary of the invention
The object of the present invention is to provide a kind of ordered pair air-conditioning boxs to carry out the air-conditioning box that group is filled with guarantee air-conditioning box air-tightness
Production process.
Foregoing invention purpose of the invention has the technical scheme that
A kind of air-conditioning box manufacturing process characterized by comprising step 1 receives material；Step 2, upper casing carve code；Step
Rapid three, assembling bracket, sponge and cycle throttle check whether upper housing is installed correctly before installation, whether there is or not deformations to shrink, harness
It is whether intact；Blower foam-rubber cushion and water baffle of evaporator are packed into shell corresponding position after passed examination, it then will be electric
Machine assembly and cycle throttle assembly are packed into lower case corresponding position, pay attention to snapping into motor harness into motor assembly harness during installation
Fixed position, wiring harness connector is inserted on servomechanism；The screw of 6 4.2*13 fastens cycle throttle assembly, by sensor branch
Frame is installed lower case corresponding position and is fastened with the screw of 1 4.2*13, and motor form and cycle throttle are checked after assembly
Whether there is or not assembly for component in place；Step 4 assembles evaporator and middle housing assembly；First check whether evaporator is correct in a pre-installation,
Whether there is or not deformation, whether middle shell is intact；Evaporator is packed into shell corresponding position, temperature sensor harness after passed examination
It is packed into shell corresponding position；The middle shell being pre-installed then is packed into shell corresponding position；It is with 3 clamps that middle shell is corresponding
Position is fixed, and is fixed middle shell leftward position and right positions with 9 clamps, after assembly check previous process whether there is or not
Assembly is in place；Step 5, assembling water tank and upper housing assembly first check water tank whether there is or not deformation before assembling, upper housing assembly is
It is no intact；Water tank is packed into shell corresponding position and checked whether after passed examination and is installed in place；Upper housing is installed to
Shell corresponding position detects whether to fasten neatly with middle shell, then upper casing, middle shell is fixed, and infused with 11 clamps
Clamp position is in the shell left and right sides and front and rear sides position by meaning, and previous process is checked after assembly, and whether there is or not be assembled to
Position；Step 6 assembles bracket and cold and warm air heating radiator；Step 7 installs water tank and evaporator pipeline cover board；Step 8 pastes sponge
And blanking cover；Step 9, warehousing finished products.
By using above-mentioned technical proposal, during being assembled to air-conditioning box, first the material of needs has been received
At and carve and air-conditioning box assembled again after code, and successively assemble bracket, sponge, cycle throttle, evaporator, middle shell
Assembly, water tank, upper housing assembly, bracket, cold and warm air heating radiator, installation water tank, evaporator pipeline cover board, sponge and blanking cover are completed pair
The assembling of air-conditioning box will not influence each other between prepackage all parts in this way, assemble more convenient and can guarantee adjacent the two
Between will not generate apparent gap, prepackage is convenient, is fixed when prepackage fastens cycle throttle assembly by 6 screws to protect
Card installation is stablized, and realizes its stabilization fixation with a screw when install sensor stand, and with 3 clamp centering shells
Body is fixed, and is fixed with 9 clamps come the left and right sides position of centering shell, can be realized the side of middle shell in this way
Just and stable fixation, with 11 clamps by the surrounding position of upper casing and middle shell, the stabilization to realize centering shell and upper casing is solid
It is fixed.
The present invention is further arranged to: whether there is or not breakage, changes in temperature electricity for the bracket and cold and warm air heating radiator inspection before assembling harness
Whether machine assembly, harness assemble in place；Wire harness sheath bracket I is installed to shell corresponding position after passed examination, and with 1
The screw of 3.5*13 is fixed, and is inserted into bracket by temperature sensor；Changes in temperature servo motor is packed into shell corresponding position, is used in combination
Changes in temperature connecting rod is simultaneously packed into servomechanism and changes in temperature door-plate junction by the screw fastening of 3 4.2*30；And cold and warm air heating radiator assembly with
Harness is then inserted at changes in temperature servo motor mounting hole and pacifies harness by the marginal position coating lubricating oil between shell
Being attached in sheath bracket I fixes it；After check previous process whether there is or not assembly in place.
By using above-mentioned technical proposal, realized respectively with 1 and 3 screws to wire harness sheath bracket I and changes in temperature connecting rod
Fixation, it is convenient to stablize.
The present invention is further arranged to: the water tank and evaporator pipeline cover board check harness before the mounting whether there is or not changes
Whether shape, breakage, changes in temperature motor assembly, independent thermal source air inlet shell are intact；After passed examination by water tank pipeline cover board,
Evaporator pipeline cover board is installed on water tank, and is fastened with the screw of 4 4.2*30；Then evaporator pipeline cover board is installed to
Evaporator passes in and out in liquid pipe, and is fastened with the screw of 2 4.2*30；Check that whether there is or not assemble in place for previous process after assembly.
By using above-mentioned technical proposal, the peace to water tank pipeline cover board and evaporator pipeline cover board is realized with 4 screws
The installation to evaporator pipeline cover board can be realized with 2 screws in dress, fixing-stable and saves material.
The present invention is further arranged to: the air-conditioning box tests to it after being completed comprising opens power supply
Switch debugs 24V ± 0.5, mode, changes in temperature and motor connector connector is connected；(SC: motor maximum quantity of wind revolving speed 4200 ±
200r/min)；Rotation changes in temperature and windshield switch, checking the rotation of changes in temperature motor, windshield switch, whether there is or not bright from low gear to high gear air quantity
Aobvious variation, motor is without obvious abnormal sound, catching phenomenon；Rotary mode switch observes each air door rotation flexibly, no catching phenomenon, each wind
In place, air door and connector locking are reliable, and whether there is or not neglected loadings for clamp for door switch；Qualification pastes the quality certification；It opens windshield switch, check
Whether there is or not significant changes from 1 gear to 7 amounts of keeping out the wind for windshield switch, stop three seconds according to the size of each gear electric current, every gear, electric current
Gear in the way of ascending order if it is being promoted, then indicate qualified；Conversely, indicating unqualified；Under interior cycle throttle is closed: one
Gear: revolving speed 3025r/min, electric current: 2.4A, second gear: revolving speed 3170r/min, electric current: 2.7A, three gears: revolving speed 3415r/min, electricity
Stream: 3.3A, four gears: revolving speed 3610r/min, electric current: 3.9A, five grades: revolving speed 3805r/min, electric current: 4.4A, six gears: revolving speed
4000r/min, electric current: 5.1A, seven gears: revolving speed 4200r/min, electric current: 5.8A；Every gear revolving speed tolerance is in ± 200r/min, electricity
It flows in tolerance+2A, maximum current is not more than 12A.
By using above-mentioned technical proposal, by being debugged to the air-conditioning box being completed, if 1 gear to 7 gear according to
Sequence carries out ranking, if one gear of every promotions, electric current is promoted, then it represents that qualification, it is on the contrary then be unqualified.
The present invention is further arranged to: being rotated back and forth after examining qualification to air-conditioning box, checking shell, whether there is or not damaged, scarce
There are free from flaw, contained side in material installation place, and screw does not get to a phenomenon whether there is or not no marking or；Clamp has exhaustive or is not anchored to a phenomenon modeling
The defects of material uniform color, intact material, crackle, overlap, bubble；Assembly is reliable, damper positions pivot link, no catching phenomenon,
Air door is accurate in place, and air door is reliable with link lever locking.
By using above-mentioned technical proposal, air-conditioning box of the detection after qualified is rotated back and forth and is tested again to protect
It is close to demonstrate,prove air-conditioning box installation, gas leak phenomenon will not be generated.
The present invention is further arranged to: disqualified upon inspection defect (degree) description are as follows: appearance is undesirable, and air door is without card
Lag switch is not in place, and motor has no abnormal sound；Current parameters do not meet technical requirements；Revolving speed is not in acceptability limit；It is needed when examining
Notice that rotational speed meters will appear the double speed conditions of display in itself work；SC: assembly maximum quantity of wind: complete cold outer circulation 450m3/
H, electric current are not more than 12A；Complete cold interior circulation 420m3/h, electric current are not more than 11.5A, SC: assembly noise≤65db.
By using above-mentioned technical proposal, whether there is underproof situation to set when by examining to air-conditioning box, energy
It is enough more easily determine air-conditioning box whether gas leakage, it is simple and convenient.
The present invention is further arranged to: each assembly is first checked before pasting sponge lid and blanking cover, and whether there is or not damaged, each components
Whether weep pipe sponge in place, is pasted lower case weeper installation site after passed examination, and will drip by intact assembly
Pipe plug lid is packed at lower case weeper；Blocking cap of water tank is installed in water tank inlet and outlet pipes；Sponge is detected after assembly is
No stickup rectification, securely beauty.
By using above-mentioned technical proposal, each assembly is checked before pasting sponge lid and blanking cover, and whether there is or not damaged, components
Installation whether assemble in place with insurance be completed after air-conditioning box air-tightness it is good.
The present invention is further arranged to: being that the profile of injection formed is delivered to the staff assembled receiving material
Hand in, staff checks each profile, to deliver the work being molded for rough surface, jagged profile
People carries out re-working processing, and carries out classified finishing to a variety of different profiles, and check quantity.
By using above-mentioned technical proposal, it is checked to ensure that raw material make by carrying out to raw material when receiving material
Used time does not cause problems, and ensure that the quality that air-conditioning box is completed.
In conclusion advantageous effects of the invention are as follows:
1. the present invention, which is filled with by carrying out group to air-conditioning box according to corresponding sequence, guarantees that air-conditioning box is easy to assembly and air-tightness
Well；
2. whether the present invention assembles in bracket and cold and warm air heating radiator inspection before assembling in place and respectively with 1 and 3 screw realities
Now to the fixation of wire harness sheath bracket I and changes in temperature connecting rod, it is convenient to stablize；
3. the present invention detects it after air-conditioning box is completed to guarantee that the air-conditioning box being completed can be transported normally
Row.
Detailed description of the invention
Fig. 1 is process flow chart of the invention.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
It referring to Fig.1, is a kind of air-conditioning box manufacturing process disclosed by the invention, comprising:
Including step 1, material is received, the profile of injection formed is delivered in the hand of the staff assembled, staff
Each profile is checked, will be delivered by the worker being molded and re-worked for rough surface, jagged profile
Processing, and classified finishing is carried out to a variety of different profiles, and check quantity.
The upper casing of air-conditioning box is sent on laser code burner by step 2, by laser to upper casing after upper casing is positioned
Quarter code is carried out, carves and checks the position for carving code and depth of color after code is completed, upper casing is sent on assembly or fitting table after passed examination.
Step 3, foot air door is blown in prepackage left and right, face air door, defroster door connecting rod and upper middle shell are blown in left and right.
Step 4, prepackage servo motor rocker arm, cycle throttle support, prepackage water tank assembly, Installation Modes damper assemblies with
And indoor temperature transmitter.
Step 5, prepackage motor wind deflector, harness, speed adjusting resistance and stickup blower sponge, cycle throttle sponge, and to water
Case carries out air tight test.
Step 6, assembling bracket, sponge and cycle throttle check whether upper housing is installed correctly before installation, and whether there is or not changes
Shape is shunk, and whether harness is intact.Blower foam-rubber cushion and water baffle of evaporator are packed into shell after passed examination and correspond to position
It sets, motor assembly and cycle throttle assembly is then packed into lower case corresponding position, pay attention to snapping into motor harness during installation
Motor assembly harness fixes position, and wiring harness connector is inserted on servomechanism.The screw of 6 4.2*13 fastens cycle throttle assembly,
Sensor stand is being installed into lower case corresponding position and is being fastened with the screw of 1 4.2*13, motor group is checked after assembly
At and cycle throttle component whether there is or not assembly in place.
Step 7 assembles evaporator and middle housing assembly.First check whether evaporator is correct in a pre-installation, whether there is or not deformation,
Whether middle shell is intact.Evaporator is packed into shell corresponding position after passed examination, temperature sensor line is got one's things ready into shell
Corresponding position.The middle shell being pre-installed then is packed into shell corresponding position.Middle shell corresponding position is consolidated with 3 clamps
It is fixed, middle shell leftward position and right positions are fixed with 9 clamps, previous process is checked after assembly, and whether there is or not be assembled to
Position.
Step 8, assembling water tank and upper housing assembly first check that whether there is or not deformations for water tank before assembling, whether upper housing assembly
Intactly.Water tank is packed into shell corresponding position and checked whether after passed examination and is installed in place.Upper housing is installed to shell
Body corresponding position detects whether to fasten neatly with middle shell, then upper casing, middle shell is fixed, and paid attention to 11 clamps
Clamp position is in the shell left and right sides and front and rear sides position, previous process is checked after assembly, and whether there is or not assemble in place.
Step 9 assembles bracket and cold and warm air heating radiator.Whether there is or not breakage, changes in temperature motor assemblies, harness for inspection before assembling harness
Whether assemble in place.Wire harness sheath bracket I is installed to shell corresponding position after passed examination, and with the screw of 1 3.5*13
It is fixed, it is inserted into bracket by temperature sensor.Changes in temperature servo motor is packed into shell corresponding position, and with 3 4.2*30's
Changes in temperature connecting rod is simultaneously packed into servomechanism and changes in temperature door-plate junction by screw fastening.And the side between cold and warm air heating radiator assembly and shell
Harness is then inserted at changes in temperature servo motor mounting hole and harness is installed to sheath bracket I by edge position coating lubricating oil
Inside fix it.After check previous process whether there is or not assembly in place.
Step 10 installs water tank and evaporator pipeline cover board, and checking harness before the mounting, whether there is or not deformations, damaged, changes in temperature
Whether motor assembly, independent thermal source air inlet shell are intact.By water tank pipeline cover board, evaporator pipeline lid after passed examination
Plate is installed on water tank, and is fastened with the screw of 4 4.2*30.Evaporator pipeline cover board is then installed to evaporator liquid in-out
Guan Shang, and fastened with the screw of 2 4.2*30.Check that whether there is or not assemble in place for previous process after assembly.
Step 11 is examined, is turned on the power switch, and debugs 24V ± 0.5, mode, changes in temperature and motor connector connector are connect
Good .(SC: 4200 ± 200r/min of motor maximum quantity of wind revolving speed).Rotation changes in temperature and windshield switch check the rotation of changes in temperature motor, wind
Whether there is or not significant changes from low gear to high gear air quantity for position switch, and motor is without obvious abnormal sound, catching phenomenon.Rotary mode switch observation is each
Flexibly, no catching phenomenon, in place, air door and connector locking are reliable, and whether there is or not neglected loadings for clamp for each air door switch for air door rotation.It is qualified
Paste the quality certification.Opening windshield switch, checking windshield switch, whether there is or not significant changes from 1 gear to 7 amounts of keeping out the wind, according to 1 gear to 7 gear institutes
Show that the size for checking each gear electric current, every gear stop three seconds, electric current gear if it is promoted in the way of ascending order, then table
Show qualification.Conversely, indicating unqualified.Under interior cycle throttle is closed: a gear: revolving speed 3025r/min, electric current: 2.4A, second gear: turning
Fast 3170r/min, electric current: 2.7A, three gears: revolving speed 3415r/min, electric current: 3.3A, four gears: revolving speed 3610r/min, electric current:
3.9A, five grades: revolving speed 3805r/min, electric current: 4.4A, six gears: revolving speed 4000r/min, electric current: 5.1A, seven gears: revolving speed
4200r/min, electric current: 5.8A.Every gear revolving speed tolerance maximum current in ± 200r/min, electric current tolerance+2A is not more than
12A。
Procedure inspection requirement, examines qualified air-conditioning box to rotate back and forth, check shell whether there is or not it is damaged, lack material installation place whether there is or not
Crack, contained side, screw do not get to a phenomenon whether there is or not no marking or；Clamp has exhaustive or is not anchored to a phenomenon plastics uniform color,
The defects of intact material, crackle, overlap, bubble；, assembly is reliable, damper positions pivot link, no catching phenomenon, air door to level
Really, air door and link lever locking are reliable.
Unqualified defect (degree) description:
Appearance is undesirable, and air door turns not in place without clamping stagnation, and motor has no abnormal sound.
Current parameters do not meet technical requirements.Revolving speed is not in acceptability limit.
Rotational speed meters are needed to pay attention to when examining will appear the double speed conditions of display in itself work.
SC: assembly maximum quantity of wind: complete cold outer circulation 450m3/h, electric current are not more than 12A；Complete cold interior circulation 420m3/h, electricity
Stream is not more than 11.5A. SC: assembly noise≤65db.
Step 12 pastes sponge and blanking cover, and assembly is first checked before pasting, and whether there is or not damaged, each whether intact assembly of component
In place, weep pipe sponge is pasted into lower case weeper installation site after passed examination, and will be under the loading of weep pipe blanking cover
At shell weeper.Blocking cap of water tank is installed in water tank inlet and outlet pipes.Detect whether sponge pastes rectification, jail after assembly
Gu beautiful.
Step 13, warehousing finished products fill in name of product model, quantity, date on finished product fixture vehicle at material mark.
The finished product air-conditioning assembly assembled is transported in warehousing finished products tooling and is put neatly, then finished product push-in storehouse specific bit is placed in
Library.
The embodiment of present embodiment is presently preferred embodiments of the present invention, not limits protection of the invention according to this
Range, therefore: the equivalence changes that all structures under this invention, shape, principle are done, should all be covered by protection scope of the present invention it
It is interior.
Claims (8)
1. a kind of air-conditioning box manufacturing process characterized by comprising
Step 1 receives material；
Step 2, upper casing carve code；
Step 3, assembling bracket, sponge and cycle throttle check whether upper housing is installed correctly before installation, whether there is or not deformations to contract
Whether water, harness are intact；Blower foam-rubber cushion and water baffle of evaporator are packed into shell corresponding position after passed examination, and
Motor assembly and cycle throttle assembly are packed into lower case corresponding position afterwards, pay attention to motor harness snapping into motor during installation total
At the fixed position of harness, wiring harness connector is inserted on servomechanism；The screw of 6 4.2*13 fastens cycle throttle assembly, will pass
Sensor bracket installs lower case corresponding position and is fastened, motor form is checked after assembly and followed with the screw of 1 4.2*13
Whether there is or not assembly for ring damper assemblies in place；
Step 4 assembles evaporator and middle housing assembly；First check whether evaporator is correct in a pre-installation, whether there is or not deformation, middle shell
Whether body is intact；Evaporator is packed into shell corresponding position after passed examination, temperature sensor line is got one's things ready corresponding into shell
Position；The middle shell being pre-installed then is packed into shell corresponding position；Middle shell corresponding position is fixed with 3 clamps, with 9
A clamp fixes middle shell leftward position and right positions, and previous process is checked after assembly, and whether there is or not assemble in place；
Step 5, assembling water tank and upper housing assembly first check water tank whether there is or not deformation before assembling, whether upper housing assembly is intact
It is lossless；Water tank is packed into shell corresponding position and checked whether after passed examination and is installed in place；Upper housing is installed to shell pair
It answers at position, detects whether to fasten neatly with middle shell, then be fixed upper casing, middle shell with 11 clamps, and pay attention to block
Sub- position is at left and right sides of shell and front and rear sides position, and previous process is checked after assembly, and whether there is or not assemble in place；
Step 6 assembles bracket and cold and warm air heating radiator；
Step 7 installs water tank and evaporator pipeline cover board；
Step 8 pastes sponge and blanking cover；
Step 9, warehousing finished products.
2. air-conditioning box manufacturing process according to claim 1, it is characterised in that: the bracket and cold and warm air heating radiator assemble
Harness is checked before whether there is or not breakage, and whether changes in temperature motor assembly, harness assemble in place；By wire harness sheath bracket I after passed examination
It is installed to shell corresponding position, and is fixed with the screw of 1 3.5*13, is inserted into bracket by temperature sensor；Changes in temperature are watched
It takes motor and is packed into shell corresponding position, and with the fastening of the screw of 3 4.2*30 and changes in temperature connecting rod is packed into servomechanism and changes in temperature door
Plate junction；And the marginal position coating lubricating oil between cold and warm air heating radiator assembly and shell, harness is then inserted into changes in temperature
At servo motor mounting hole and harness, which is installed in sheath bracket I, fixes it；After check previous process whether there is or not assembly
In place.
3. air-conditioning box manufacturing process according to claim 1, it is characterised in that: the water tank and evaporator pipeline lid
Plate checks harness before the mounting, and whether there is or not deformations, damaged, changes in temperature motor assembly, the whether intact nothing of independent thermal source air inlet shell
Damage；Water tank pipeline cover board, evaporator pipeline cover board are installed on water tank after passed examination, and tight with the screw of 4 4.2*30
Gu；Then evaporator pipeline cover board is installed in evaporator disengaging liquid pipe, and is fastened with the screw of 2 4.2*30；It has assembled
Check that whether there is or not assemble in place for previous process after finishing.
4. air-conditioning box manufacturing process according to claim 1, it is characterised in that: air-conditioning box be completed after to it
It tests comprising turn on the power switch, debug 24V ± 0.5, mode, changes in temperature and motor connector connector are connected；(SC:
4200 ± 200r/min of motor maximum quantity of wind revolving speed)；Rotation changes in temperature and windshield switch check the rotation of changes in temperature motor, windshield switch
From low gear to high gear air quantity, whether there is or not significant changes, and motor is without obvious abnormal sound, catching phenomenon；Rotary mode switch is observed each air door and is turned
Dynamic flexible, no catching phenomenon, in place, air door and connector locking are reliable, and whether there is or not neglected loadings for clamp for each air door switch；Qualification, which is pasted, closes
Lattice card；Opening windshield switch, checking windshield switch, whether there is or not significant changes from 1 gear to 7 amounts of keeping out the wind, according to the big of each gear electric current
Small, every gear stops three seconds, and electric current gear in the way of ascending order if it is being promoted, then indicate qualified；Conversely, indicating not conforming to
Lattice；Under interior cycle throttle is closed: a gear: revolving speed 3025r/min, electric current: 2.4A, second gear: revolving speed 3170r/min, electric current:
2.7A, three gears: revolving speed 3415r/min, electric current: 3.3A, four gears: revolving speed 3610r/min electric current: 3.9A, five grades: revolving speed 3805r/
Min, electric current: 4.4A, six gears: revolving speed 4000r/min, electric current: 5.1A, seven gears: revolving speed 4200r/min, electric current: 5.8A；Every gear
Revolving speed tolerance maximum current in ± 200r/min, electric current tolerance+2A is not more than 12A.
5. air-conditioning box manufacturing process according to claim 4, it is characterised in that: to air-conditioning box after examining qualification
It rotates back and forth, checking shell, whether there is or not damaged, scarce material installation places free from flaw, contained side, and screw does not get to a phenomenon whether there is or not no marking or；
The defects of clamp has exhaustive or is not anchored to a phenomenon plastics uniform color, intact material, crackle, overlap, bubble；Assembly is reliable,
Damper positions pivot link, no catching phenomenon, air door is accurate in place, and air door is reliable with link lever locking.
6. air-conditioning box manufacturing process according to claim 4, it is characterised in that:
Disqualified upon inspection defect (degree) description are as follows:
Appearance is undesirable, and air door turns not in place without clamping stagnation, and motor has no abnormal sound；
Current parameters do not meet technical requirements；Revolving speed is not in acceptability limit；
Rotational speed meters are needed to pay attention to when examining will appear the double speed conditions of display in itself work；
SC: assembly maximum quantity of wind: complete cold outer circulation 450m3/h, electric current are not more than 12A；Complete cold interior circulation 420m3/h, electric current is not
Greater than 11.5A, SC: assembly noise≤65db.
7. air-conditioning box manufacturing process according to claim 1, it is characterised in that: first before pasting sponge lid and blanking cover
It checks each assembly whether there is or not damaged, each whether intact assembly of component in place, paste down weep pipe sponge after passed examination
Shell weeper installation site, and weep pipe blanking cover is packed at lower case weeper；Blocking cap of water tank is installed to water tank disengaging
On water pipe；Detect whether sponge pastes rectification, securely beauty after assembly.
8. air-conditioning box manufacturing process according to claim 1, it is characterised in that: receiving material be by injection formed
Profile is delivered in the hand of the staff assembled, and staff checks each profile, for rough surface, is had
The profile of burr will deliver the worker being molded and carry out re-working processing, and sort out to a variety of different profiles whole
Reason, and check quantity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811585230.3A CN109719501A (en) | 2018-12-24 | 2018-12-24 | Air-conditioning box manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811585230.3A CN109719501A (en) | 2018-12-24 | 2018-12-24 | Air-conditioning box manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109719501A true CN109719501A (en) | 2019-05-07 |
Family
ID=66297033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811585230.3A Pending CN109719501A (en) | 2018-12-24 | 2018-12-24 | Air-conditioning box manufacturing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109719501A (en) |
Citations (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3976289A (en) * | 1975-02-24 | 1976-08-24 | Iva Gebr. Ten Vaarwerk B.V. | Assembly tables |
| CN1236085A (en) * | 1998-05-15 | 1999-11-24 | 三星电子株式会社 | System and method for assembling outdoor unit of dual-unit type air conditioner |
| CN2819088Y (en) * | 2005-08-17 | 2006-09-20 | 朱江 | Environmental-protective cold-storage air conditioner |
| CN200960844Y (en) * | 2006-09-26 | 2007-10-17 | 上海加冷松芝汽车空调有限公司 | Compact automobile air-conditioning plant with same side air inlet and air outlet |
| CN101126540A (en) * | 2006-12-20 | 2008-02-20 | Lg电子株式会社 | Air conditioner and method for operating air conditioner |
| CN201220703Y (en) * | 2008-06-12 | 2009-04-15 | 奇亚（宁波）汽车零部件有限公司 | Automobile air-conditioner |
| CN101518870A (en) * | 2009-03-20 | 2009-09-02 | 慈溪市福尔达实业有限公司 | Device for combining and assembling air conditioner discharge set |
| CN201380389Y (en) * | 2009-03-20 | 2010-01-13 | 慈溪市福尔达实业有限公司 | Combining and assembling device of air-conditioning air outlet assembly |
| CN201391967Y (en) * | 2009-04-10 | 2010-01-27 | 中国第一汽车集团公司 | Fully-automatic air conditioner controller for multiple automobile temperature regions |
| CN201400071Y (en) * | 2009-05-13 | 2010-02-10 | 无锡双鸟科技股份有限公司 | Automotive air conditioning device capable of adjusting temperature automatically |
| CN202328706U (en) * | 2011-12-14 | 2012-07-11 | Tcl空调器(中山)有限公司 | Water baffle of evaporator |
| CN202547199U (en) * | 2012-03-30 | 2012-11-21 | 包头北奔重型汽车有限公司 | Parallel flow air-conditioning evaporator system for automobile |
| CN104648080A (en) * | 2014-12-30 | 2015-05-27 | 博耐尔汽车电气系统有限公司 | Automotive air conditioner |
| CN106660427A (en) * | 2014-07-09 | 2017-05-10 | 株式会社电装 | Air channel switching device |
| CN206485161U (en) * | 2017-01-21 | 2017-09-12 | 北京罗思韦尔汽车零部件有限公司 | Automotive air conditioning device |
| CN207725181U (en) * | 2017-12-12 | 2018-08-14 | 青岛市星禹汽车零部件有限公司 | A kind of auto heater, evaporator integral air conditioner |
| CN108454351A (en) * | 2018-04-11 | 2018-08-28 | 博耐尔汽车电气系统有限公司 | Automobile postposition air conditioner mechanism |
| CN207916499U (en) * | 2017-12-28 | 2018-09-28 | 北京罗思韦尔汽车零部件有限公司 | It is a kind of high with automobile air conditioning box |
| CN207916501U (en) * | 2017-12-28 | 2018-09-28 | 北京罗思韦尔汽车零部件有限公司 | A kind of changes in temperature one air-conditioning box |
| CN207984497U (en) * | 2018-03-15 | 2018-10-19 | 江西江铃集团新能源汽车有限公司 | integrated water tank and automobile |
| CN108778794A (en) * | 2016-03-18 | 2018-11-09 | 株式会社电装 | Air conditioner for vehicles |
| CN208091030U (en) * | 2018-04-16 | 2018-11-13 | 上海浪拓制冷设备有限公司 | A kind of ice machine evaporator block water plate structure |
-
2018
- 2018-12-24 CN CN201811585230.3A patent/CN109719501A/en active Pending
Patent Citations (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3976289A (en) * | 1975-02-24 | 1976-08-24 | Iva Gebr. Ten Vaarwerk B.V. | Assembly tables |
| CN1236085A (en) * | 1998-05-15 | 1999-11-24 | 三星电子株式会社 | System and method for assembling outdoor unit of dual-unit type air conditioner |
| CN2819088Y (en) * | 2005-08-17 | 2006-09-20 | 朱江 | Environmental-protective cold-storage air conditioner |
| CN200960844Y (en) * | 2006-09-26 | 2007-10-17 | 上海加冷松芝汽车空调有限公司 | Compact automobile air-conditioning plant with same side air inlet and air outlet |
| CN101126540A (en) * | 2006-12-20 | 2008-02-20 | Lg电子株式会社 | Air conditioner and method for operating air conditioner |
| CN201220703Y (en) * | 2008-06-12 | 2009-04-15 | 奇亚（宁波）汽车零部件有限公司 | Automobile air-conditioner |
| CN101518870A (en) * | 2009-03-20 | 2009-09-02 | 慈溪市福尔达实业有限公司 | Device for combining and assembling air conditioner discharge set |
| CN201380389Y (en) * | 2009-03-20 | 2010-01-13 | 慈溪市福尔达实业有限公司 | Combining and assembling device of air-conditioning air outlet assembly |
| CN201391967Y (en) * | 2009-04-10 | 2010-01-27 | 中国第一汽车集团公司 | Fully-automatic air conditioner controller for multiple automobile temperature regions |
| CN201400071Y (en) * | 2009-05-13 | 2010-02-10 | 无锡双鸟科技股份有限公司 | Automotive air conditioning device capable of adjusting temperature automatically |
| CN202328706U (en) * | 2011-12-14 | 2012-07-11 | Tcl空调器(中山)有限公司 | Water baffle of evaporator |
| CN202547199U (en) * | 2012-03-30 | 2012-11-21 | 包头北奔重型汽车有限公司 | Parallel flow air-conditioning evaporator system for automobile |
| CN106660427A (en) * | 2014-07-09 | 2017-05-10 | 株式会社电装 | Air channel switching device |
| CN104648080A (en) * | 2014-12-30 | 2015-05-27 | 博耐尔汽车电气系统有限公司 | Automotive air conditioner |
| CN108778794A (en) * | 2016-03-18 | 2018-11-09 | 株式会社电装 | Air conditioner for vehicles |
| CN206485161U (en) * | 2017-01-21 | 2017-09-12 | 北京罗思韦尔汽车零部件有限公司 | Automotive air conditioning device |
| CN207725181U (en) * | 2017-12-12 | 2018-08-14 | 青岛市星禹汽车零部件有限公司 | A kind of auto heater, evaporator integral air conditioner |
| CN207916499U (en) * | 2017-12-28 | 2018-09-28 | 北京罗思韦尔汽车零部件有限公司 | It is a kind of high with automobile air conditioning box |
| CN207916501U (en) * | 2017-12-28 | 2018-09-28 | 北京罗思韦尔汽车零部件有限公司 | A kind of changes in temperature one air-conditioning box |
| CN207984497U (en) * | 2018-03-15 | 2018-10-19 | 江西江铃集团新能源汽车有限公司 | integrated water tank and automobile |
| CN108454351A (en) * | 2018-04-11 | 2018-08-28 | 博耐尔汽车电气系统有限公司 | Automobile postposition air conditioner mechanism |
| CN208091030U (en) * | 2018-04-16 | 2018-11-13 | 上海浪拓制冷设备有限公司 | A kind of ice machine evaporator block water plate structure |
Non-Patent Citations (2)
| Title |
|---|
| 吕济晓: "汽车空调控制器模块化设计与制造趋势 ", 《汽车与配件》 * |
| 孙刚主编: "《看图学修轿车 空调维修快速入门到精通》", 31 January 2012 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110501279A (en) | A kind of multi-factor comprehensive highland and severe cold climatic environmental changes acceleration test apparatus | |
| CN103575641A (en) | Method for controlling weather fastness quality of automotive trim part by utilizing xenon lamp test | |
| CN103471787B (en) | The analogue means and its verification method of generator system of nuclear power station | |
| CN205843940U (en) | A kind of automobile spherojoint assembly high/low temperature durability test machine | |
| CN108278494A (en) | Rail vehicle air pipe system leak hunting method | |
| CN109719501A (en) | Air-conditioning box manufacturing process | |
| CN104237248A (en) | Machine vision detection mechanism for standard fasteners | |
| US6928728B2 (en) | Meter register with water vapor seal | |
| CN115254559B (en) | Rotor heating equipment for insulating paint inspection | |
| CN106323856A (en) | Method for evaluating weather resistance of automotive interior decorations by glass lower-temperature-limit test chambers | |
| CN110320465B (en) | High-pressure accelerated aging testing machine for finished chip testing and use method thereof | |
| CN217830641U (en) | Rotor heating equipment for insulating varnish inspection | |
| CN204064932U (en) | Utilize the system of Machine Vision Detection standard fasteners | |
| CN212723135U (en) | Electronic product component aging testing device | |
| CN209780602U (en) | air conditioning box unit access door with thermal injection molding heat insulation sealing edge strip structure | |
| CN219302922U (en) | Temperature control device for IV test of solar module | |
| CN103558016A (en) | Testing rack and all-condition sealing testing device | |
| CN109719500A (en) | Air-conditioning box production technology | |
| CN209296258U (en) | A kind of dedicated, the safe leak detection apparatus of central air-conditioning | |
| CN208705005U (en) | Car light reliability test platform | |
| CN107863254B (en) | Heat supply and waste heat utilization system of capacitor aging machine | |
| CN207674594U (en) | Indoor unit and apply its air conditioner | |
| CN207155214U (en) | Pipe valve automatic assembling apparatus | |
| CN206144773U (en) | Machine oil pump test bed | |
| CN205449408U (en) | Simple and easy type air heat exchanger barrier propterty testing arrangement |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190507 |
|
| RJ01 | Rejection of invention patent application after publication |