CN109719275A - A kind of unloading mechanism of counter-pressure casting machine - Google Patents
A kind of unloading mechanism of counter-pressure casting machine Download PDFInfo
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- CN109719275A CN109719275A CN201910155737.3A CN201910155737A CN109719275A CN 109719275 A CN109719275 A CN 109719275A CN 201910155737 A CN201910155737 A CN 201910155737A CN 109719275 A CN109719275 A CN 109719275A
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Abstract
The invention discloses a kind of unloading mechanisms of counter-pressure casting machine, unloading mechanism realizes moulding/demoulding after die sinking, it includes material returned oil cylinder, material returned guide post, stripper, material returned bar, limit switch etc., stripper is located above movable plate, the piston rod of material returned oil cylinder connects stripper, material returned guide post passes through stripper and connect with movable plate, and material returned bar is equipped with below stripper;Material returned oil cylinder drives stripper to move up and down by piston rod, and stripper is oriented to by material returned guide post, and drives four material returned bars mobile, and material returned bar passes through movable plate and acts on mold, and limit switch can adjust material returned stroke.The present invention uses reasonable, compact structure, and cooling system and control system is combined to realize the full-automatic production of counter-pressure casting, improves production efficiency and safety.
Description
Technical field
The invention belongs to Casting Equipment technical fields, more particularly, to a kind of difference using Counter-gravity Mould Filling, High Pressure Solidification
The unloading mechanism of pressure casting machine.
Background technique
Differential air pressure casting method is the casting new method to grow up the beginning of the sixties, have concurrently low pressure casting and autoclave pressure casting it is excellent
Point.There is obviously advantage in large size, complexity, thin-walled, precision, the production of high-quality high strength light alloy-steel casting.Differential pressure casting
Make is added with seal closure outside casting mold, to cover interior compressed air suits on the basis of low-pressure die casting plant, casting mold is made to be in certain
Under pressure.When liquid metal filling, make gas in holding furnace pressure be greater than casting mold in gas pressure, when as low pressure casting that
Sample realization molten metal fills type, pressure maintaining and pressurization, but casting is higher under seal closure and autoclave pressure bidirection press at this time
Pressure act on lower crystallization and freezing, obtain the higher casting of consistency so can guarantee.During counter-pressure casting, holding furnace gold
Belonging to the scheme that on liquid level and casting mold internal pressure differences obtain has supercharge method and two kinds of decompression method, wherein supercharge method be first to seal closure and
The gas of same pressure is passed through in holding furnace simultaneously, makes pressure balance.Then the gas pressure value in seal closure, Xiang Baowen are kept
It is gradually passed through the bigger gas of pressure in furnace on metal bath surface, creates the pressure difference of tank up and down, so that realizes molten metal fills type
And pressure maintaining.And depressurizing method is first into seal closure and holding furnace while to be passed through the gas of same pressure, after equilibration had been achieved, gradually
The compressed gas in seal closure is put, is that pressure gradually reduces, that realizes molten metal fills type and pressure maintaining.
Counter-pressure casting is on the basis of low pressure casting, added with seal closure outside casting mold, while into cover and in holding furnace
It is passed through the compressed gas of controllable pressure, is in casting mold under certain pressure, molten metal is filled to casting mold under the action of pressure difference
In, a kind of process for being crystallized, being solidified and obtained casting.Compared to low pressure casting, casting obtained by counter-pressure casting is more caused
Close, casting tensile strength can be improved 10~50%.But since in counter-pressure casting cavity filling process, the back-pressure of casting mold type chamber is larger, because
And complicated thin-wall part is not easily molded, is easy to fill the casting of type and the longer heavy wall of setting time or mean wall thickness suitable for producing
Part, while the dimensional profile of casting is limited by upper pressure chamber diameter, is suitable for producing middle-size and small-size.
In modern production, as the quality requirements to casting are higher and higher, counter-pressure casting Processes and apparatus is also required
Need to constantly improve update.Current counter-pressure casting machine, it is complete not enough for the specific forging type of certain complex-shaped casting
It is kind, and traditional counter-pressure casting machine the degree of automation and safety be not high, it is difficult to it realizes high production efficiency and guarantees that casting is high
The quality of production, and then largely effect on the yield rate and production cost of casting.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of counter-pressure castings using Counter-gravity Mould Filling, High Pressure Solidification
The unloading mechanism of machine.
The unloading mechanism of a kind of counter-pressure casting machine of the invention comprising there is material returned oil cylinder (30A, 30B), material returned limit to open
Close (30C), stripper (3A), material returned guidance set (22,23), material returned piston rod assembly (3D, 3E), material returned gag lever post (3I,
3H), material returned leading truck (3J), material returned bar (3K, 3L, 3M, 3N);Unloading mechanism realizes moulding/demoulding, stripper position after die sinking
Above movable plate, the piston rod of material returned oil cylinder connects stripper, and material returned guide post passes through stripper and connect with movable plate, the material returned
Material returned bar is equipped with below plate;Material returned oil cylinder drives stripper to move up and down by piston rod, and stripper is oriented to by material returned guide post, and
And driving four material returned bars mobile, material returned bar passes through movable plate and acts on mold, and limit switch can adjust material returned stroke.This hair
It is bright to be produced using reasonable, compact structure, and in conjunction with the full-automation that cooling system and control system realize counter-pressure casting, it mentions
High production efficiency and safety.
Counter-pressure casting machine of the present invention compared with the existing technology the advantages of be: use reasonable, compact structure, and combine it is cold
But system and control system realize the full-automatic production of counter-pressure casting.Hydraulic slider wedge, upper hydraulic wedge and under hydraulic wedge shape
Molding and mode locking effect are realized well at hydraulic wedge structure, improve production efficiency.Unloading mechanism can be according to different casting
It realizes a variety of material returned strokes, improves applicability.Middle partition retaining mechanism improves safety, and locking effect is good, flexible form.
Pneumatic metal bath transport packet improves the safety of molten aluminum transportational process.
Detailed description of the invention
Fig. 1 is the external structure of counter-pressure casting machine of the present invention.
Figure 1A is another visual angle external structure of counter-pressure casting machine of the present invention.
Figure 1B is the cross-sectional view of counter-pressure casting machine of the present invention.
Fig. 2 is the piston rod of counter-pressure casting Ji Zhong hydraulic wedge mechanism of the present invention and unloading mechanism and the structure chart of column.
Fig. 2A is the piston rod of counter-pressure casting Ji Zhong hydraulic wedge mechanism of the present invention and unloading mechanism and another visual angle of column
Structure chart.
Fig. 2 B is the hydraulic wedge mechanism structure figure of counter-pressure casting machine of the present invention.
Fig. 2 C is another viewing angle constructions figure of hydraulic wedge mechanism of counter-pressure casting machine of the present invention.
Fig. 2 D is the structure chart of track base in the hydraulic wedge mechanism of counter-pressure casting machine of the present invention.
Fig. 2 E is the hydraulic wedge mechanism cross-sectional view of counter-pressure casting machine of the present invention.
Fig. 2 F is the exploded view of the hydraulic wedge mechanism kinematic part of counter-pressure casting machine of the present invention.
Fig. 2 G is the structure chart of hydraulic slider wedge in the hydraulic wedge mechanism of counter-pressure casting machine of the present invention.
Fig. 3 is the structure chart of hydraulic wedge mechanism and unloading mechanism of the present invention.
Fig. 3 A is another viewing angle constructions figure of hydraulic wedge mechanism of the present invention and unloading mechanism.
Fig. 3 B is the sectional structure chart of hydraulic wedge mechanism and unloading mechanism of the present invention.
Fig. 3 C is the structure chart of unloading mechanism of the present invention.
Fig. 3 D is another viewing angle constructions figure of unloading mechanism of the present invention.
Fig. 3 E is the structure chart of the unloading mechanism of the unassembled oil cylinder of the present invention.
Fig. 3 F is another viewing angle constructions figure of the unloading mechanism of the unassembled oil cylinder of the present invention.
Fig. 3 G is the structure chart of stripper in unloading mechanism of the present invention.
Fig. 3 H is another viewing angle constructions figure of stripper in unloading mechanism of the present invention.
Fig. 4 is the structure chart of the support section of counter-pressure casting machine of the present invention.
Fig. 4 A is another viewing angle constructions figure of the support section of counter-pressure casting machine of the present invention.
Fig. 4 B is the structure chart of upper plate in support section of the present invention.
Fig. 4 C is another viewing angle constructions figure of upper plate in support section of the present invention.
Fig. 4 D is the structure chart of movable plate in support section of the present invention.
Fig. 4 E is another viewing angle constructions figure of movable plate in support section of the present invention.
Fig. 4 F is the structure chart of middle partition in support section of the present invention.
Fig. 4 G is another viewing angle constructions figure of middle partition in support section of the present invention.
Fig. 5 is the locking mechanism structure figure of counter-pressure casting machine of the present invention.
Fig. 5 A is the retaining mechanism of counter-pressure casting machine of the present invention and the assembly structure figure of movable plate, middle partition.
Fig. 5 B is the retaining mechanism of counter-pressure casting machine of the present invention and another visual angle assembly structure figure of movable plate, middle partition.
Fig. 5 C is the structure chart of branch retaining mechanism of the present invention.
Fig. 5 D is another viewing angle constructions figure of branch retaining mechanism of the present invention.
Fig. 5 E is the exploded view of branch retaining mechanism of the present invention.
Fig. 5 F is the structure chart of lock slide in retaining mechanism of the present invention.
Fig. 5 G is another viewing angle constructions figure of lock slide in retaining mechanism of the present invention.
Fig. 5 H is the structure chart that slide is locked in retaining mechanism of the present invention.
Fig. 5 I is the sectional structure chart of retaining mechanism of the present invention.
Specific embodiment
Below in conjunction with attached drawing, the present invention is described in further detail.
It generally, include host, autoclave pressure 6, holding furnace 4, cooling applied to the counter-pressure casting machine of industrialized production
Cabinet, control cabinet, hydraulic system, workbench and material returning system, air-channel system, casting extraction system etc..Referring to Fig. 1, Figure 1A, figure
Shown in 1B, at least open mold oil cylinder 1, mold 5, autoclave pressure on host (also referred to as counter-pressure casting machine ontology) in the present invention
6, holding furnace 4, hydraulic wedge mechanism 2, unloading mechanism 3, middle partition retaining mechanism 7, Sheng Ye mechanism 8 and bracket body portion;Wherein, it stands
Column assembly 13, bottom support component 14, upper plate 9, movable plate 15, middle partition 17 and bottom plate 18 constitute the bracket body portion of host
(referring to fig. 4, shown in Fig. 4 A).
In the present invention, the four columns on host (i.e. columns assemblies 13) pass through upper plate 9, movable plate 15, middle partition 17
With the quadrangle of bottom plate 18, four beam four-column type basic frameworks are formed, movable plate 15 and middle partition 17 can glide in four columns
It is dynamic.
In the present invention, hydraulic wedge mechanism 2 generates mold clamping force to mode locking, auxiliary folding mould oil cylinder 1.Hydraulic slider wedge 24
Positioned at the downside of upper plate 9, there are a upper hydraulic wedge 20 in two sides, and lower hydraulic wedge 23 is located at 13 top of columns assemblies, 13 lower end of columns assemblies and
Movable plate 15 is rigidly connected, and each column in columns assemblies 13 is equipped with locked groove, and when mode-lock status, upper hydraulic wedge 20 is hydraulic
Slider wedge 24 (under the driving of oil cylinder 19) drives to be bonded with lower hydraulic wedge 23, seals 13 data feedback channel of columns assemblies;Columns assemblies
13 lower ends and movable plate 15 are rigidly connected, so that autoclave pressure 6 and mold 5 be prevented to open, realize mode locking;Safety lock under working condition
First 22 are drawn back by cylinder 21, and columns assemblies 13 is not interfered to move, and stretch out in off working state cylinder 21, safety lock head is inserted into column
In locked groove on component 13, prevent the downslide of columns assemblies 13 from movable plate 15 being caused to fall extremely.
In the present invention, the envelope of holding furnace 4 is realized in upper and lower position of the middle partition locking device 7 for partition 17 in lockking
Lid and resistance upper and lower mould mould opening force.MB column 13B passes through locking plate 28, locks the wheel of 28 side of plate and MB column 13B
Exterior feature coincide, and can move left and right.Lock slide 27 is located at the other side of locking plate, and has and kiss with middle 25 outer profile of partition pull rod
The hole of conjunction, when locking state, locking plate 28 locks MB column 13B, locking device 16 by MB column 13B it is fixed in partition 17
Position, at this time middle 25 free movement of partition pull rod;In an open state, locking plate 28 is detached from MB column 13B, locking device 16
It can be slided along MB column 13B, lock slide 27 sticks into middle partition pull rod 25 at this time, passes through partition 17 in the realization of middle partition pull rod 25
With moving synchronously for movable plate 15.
In the present invention, unloading mechanism 3 realizes moulding/demoulding after die sinking.Stripper is located at 15 top of movable plate, the material returned
The piston rod of oil cylinder 29 connects stripper 3A, and material returned guide rod (3K, 3L, 3M, 3N) passes through stripper 3A and connect with movable plate 15,
Material returned bar is equipped with below stripper 3A.Material returned oil cylinder drives stripper 3A to move up and down by piston rod, and stripper 3A is by the material returned
Guide post 31 is oriented to, and drives four material returned bars mobile, and material returned bar passes through movable plate 15 and acts on mold 5, limit switch 32
Adjustable material returned stroke.
In the present invention, for holding furnace 4 between middle partition 17 and bottom plate 18, side is equipped with hydraulic system and gas control machine
Structure;The top of holding furnace 4, i.e., in be equipped with mold 5 and autoclave pressure 6 between partition 17 and movable plate 15, one side be equipped with cooling cabinet and
Control cabinet.
Holding furnace mechanism 4
Referring to shown in Fig. 1, Figure 1A, Figure 1B, holding furnace mechanism 4 is arranged between middle partition 17 and bottom plate 18, holding furnace machine
Structure 4 can be moved by leading block on bottom plate 18.
GA leading block 41, GB leading block 42, GC guiding are installed in the outer symmetrical of the furnace shell of holding furnace mechanism 4 to slide
Take turns 43 and GD leading block 44.GA leading block 41 and GC leading block 43 are kept on the same line;GB leading block group 42
It is kept on the same line with GD leading block group 44;Pulley groove (18C1,18C2) of the pulley on bottom plate 18 is moved to two-by-two
It is locked up to after designated position, and through the self-locking body on pulley blocks.Movement of the pulley on pulley groove, alleviates conventional vacuum furnace
The defect of immovable carry, while also reducing labor intensity.
Autoclave pressure 6
Referring to shown in Fig. 1, Figure 1A, Figure 1B, autoclave pressure 6 is arranged between mold upper cover 6A and mold lower plate 6B, on mold
Lid 6A is movably connected in below movable plate 15 on plate, and mold lower plate 6B is fixed on the upper surface of middle partition 17 plate.
Open and close mould oil cylinder 1
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 3, Fig. 3 A, Fig. 3 B, Fig. 3 C, Fig. 3 D, the folding mould oil cylinder of mould oil cylinder 1 is opened and closed
The open mold oil cylinder seat 1B of the bottom of sleeve 1A is fixed at the I central through hole 9C of the upper surface of upper plate 9 plate.Open and close mould oil cylinder 1
It is logical that the upper end of oil cylinder CA piston rod 1D passes through the BE through-hole 2B42 of the track base 2B of hydraulic wedge mechanism 2, the BM of hydraulic slider wedge 2G
Hole 2G32, guide rail cover board 2A BB through-hole 2A2 after, be placed in open mold cylinder sleeve 1A;The lower end of oil cylinder CA piston rod 1D with
The upper end of oil cylinder CB piston rod 1E is fixedly connected.The lower end of oil cylinder CB piston rod 1E is socketed in the upper end of bulb 1E1, bulb 1E1
Lower end be fixed at the center of the upper surface of movable plate 15 plate by CA bulb end cap 1E2 and CB bulb end cap 1E3.
Upper plate 9
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 4, Fig. 4 A, the structure of upper plate 9 is as shown in Figure 4 B.Upper plate 9 is located at support body
Top, four angles of upper plate 9 are respectively equipped with IC through-hole 9F1, ID through-hole 9F2, IE through-hole 9F3 and IF through-hole 9F4;Upper plate 9
Centre is equipped with I central through hole 9C;The two sides of I central through hole 9C are IA through-hole 9D and IB through-hole 9E respectively.IC through-hole 9F1 is used
It is passed through in the upper end of MA column 13A, the upper end across the MA column 13A of IC through-hole 9F1 is connected with IC nut.ID through-hole 9F2 is used
It is passed through in the upper end of MB column 13B, the upper end across the MB column 13B of ID through-hole 9F2 is connected with ID nut.IE through-hole 9F3 is used
It is passed through in the upper end of MC column 13C, the upper end across the MC column 13C of IE through-hole 9F3 is connected with IE nut.IF through-hole 9F4 is used
It is passed through in the upper end of MD column 13D, the upper end across the MD column 13D of IF through-hole 9F4 is connected with IF nut.
Upper end of the I central through hole 9C for hydraulic wedge CA piston rod 1D passes through (as shown in Figure 3B), passes through I central through hole 9C
The upper end of hydraulic wedge CA piston rod 1D be placed in open mold cylinder sleeve 1A.IA through-hole 9D is used for hydraulic wedge CA guidance set 22
In 221 upper end of hydraulic wedge CA guide post pass through (as shown in Figure 3B), the upper end across the hydraulic wedge CA guide post 221 of IA through-hole 9D is set
In in CC sleeve 28.IB through-hole 9E passes through (such as Fig. 3 B for 231 upper end of hydraulic wedge CB guide post in hydraulic wedge CA guidance set 22
It is shown), the upper end across the hydraulic wedge CB guide post 231 of IB through-hole 9E is placed in CA sleeve 27.
In the present invention, the four columns (A column 13A, B column 13B, C column 13C, D column 13D) of columns assemblies 13
Upper end pass through four angles of nut and upper plate 9 respectively and be fixedly mounted.
Movable plate 15
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 4, Fig. 4 A, the structure of movable plate 15 is as shown in Fig. 4 D, Fig. 4 E.Movable plate 15
Four angles be respectively provided with the through-hole that MA column 13A, MB column 13B, MC column 13C, MD column 13D is passed through, that is, be equipped with
OG through-hole 15C7, OH through-hole 15C8, OI through-hole 15C9, OJ through-hole 15C10;MA linear bearing is fixed at OG through-hole 15C7
13E;MB linear bearing 13F is fixed at OH through-hole 15C8;MC linear bearing 13G is fixed at OI through-hole 15C9;In OJ
MD linear bearing 13H is fixed at through-hole 15C10.
OE through-hole 15C5, OE through-hole 15C5 is additionally provided at the OH through-hole 15C8 in the GA of middle partition retaining mechanism 7
Partition stay column 71G is passed through, and is fixed upper end partition stay column 71G in GA with nut.
OF through-hole 15C6, OF through-hole 15C6 is additionally provided at the OJ through-hole 15C10 in the GB of middle partition retaining mechanism 7
Partition stay column 72G is passed through, and is fixed upper end partition stay column 72G in GB with nut.
Movable plate 15 is equipped with OA through-hole 15C1, OB through-hole 15C2, OC through-hole 15C3, OD through-hole 15C4;OA through-hole 15C1
Lower end for CA material returned bar 3K passes through, and the lower end of the CA material returned bar 3K after OA through-hole 15C1, which is adopted, to be secured with nuts;CA is moved back
Expect that the upper end of bar 3K passes through the CD through-hole 3A71 of stripper 3A, the upper end across the CA material returned bar 3K of CD through-hole 3A71 uses nut
It is fixed.Lower end of the OB through-hole 15C2 for CB material returned bar 3L passes through, and the lower end of the CB material returned bar 3L after OB through-hole 15C2 is adopted
It is secured with nuts;The upper end of CB material returned bar 3L passes through the CF through-hole 3A81 of stripper 3A, across the CB material returned bar of CF through-hole 3A81
The upper end of 3L, which is adopted, to be secured with nuts.Lower end of the OC through-hole 15C3 for CC material returned bar 3M passes through, the CC after OC through-hole 15C3
The lower end of material returned bar 3M, which is adopted, to be secured with nuts;The upper end of CC material returned bar 3M passes through the CC through-hole 3A7 of stripper 3A, passes through CC through-hole
The upper end of the CC material returned bar 3M of 3A7, which is adopted, to be secured with nuts.Lower end of the OD through-hole 15C4 for CD material returned bar 3N passes through, logical across OD
The lower end of CD material returned bar 3N after the 15C4 of hole, which is adopted, to be secured with nuts;The upper end of CD material returned bar 3N passes through the CE through-hole of stripper 3A
3A8 is adopted across the upper end of the CD material returned bar 3N of CE through-hole 3A8 and is secured with nuts.
The O top panel 15A of movable plate 15 is equipped with OA countersunk head blind hole 15D1, OB countersunk head blind hole 15D2, OA positioning hole
15E1, OB positioning hole 15E2, OA location hole 15F1, OB location hole 15F2.
The lower end of CA material returned gag lever post 3G is installed, the upper end of CA material returned gag lever post 3G, which passes through, moves back in OA countersunk head blind hole 15D1
It is secured with nuts after the CC countersunk head through-hole 3A4 of flitch 3A;The lower end of CB material returned gag lever post 3H is installed in OB countersunk head blind hole 15D2,
The upper end of CB material returned gag lever post 3H is secured with nuts after the CD countersunk head through-hole 3A5 of stripper 3A.
The hydraulic wedge CF guide cover 237 of hydraulic wedge mechanism 2 is installed at OA positioning hole 15E1;OB positioning hole
The hydraulic wedge CE guide cover 227 of hydraulic wedge mechanism 2 is installed in 15E2.
The lower end for being used to support the CE fixed column 30B2 of material returned CB oil cylinder 30B is installed, CE is fixed at OA location hole 15F11
The upper end of column 30B2 is mounted on the shell of material returned CB oil cylinder 30B;
The lower end for being used to support the CF fixed column 30B3 of material returned CB oil cylinder 30B is installed, CF is fixed at OB location hole 15F12
The upper end of column 30B3 is mounted on the shell of material returned CB oil cylinder 30B;
The lower end for being used to support the CG fixed column 30B4 of material returned CB oil cylinder 30B is installed, CG is fixed at OC location hole 15F13
The upper end of column 30B4 is mounted on the shell of material returned CB oil cylinder 30B;
The lower end for being used to support the CH fixed column 30B5 of material returned CB oil cylinder 30B is installed, CH is fixed at OD location hole 15F14
The upper end of column 30B5 is mounted on the shell of material returned CB oil cylinder 30B.
The lower end for being used to support the CA fixed column 30A2 of material returned CA oil cylinder 30A is installed, CA is fixed at OE location hole 15F21
The upper end of column 30A2 is mounted on the shell of material returned CA oil cylinder 30A;
The lower end for being used to support the CB fixed column 30A3 of material returned CA oil cylinder 30A is installed, CB is fixed at OF location hole 15F22
The upper end of column 30A3 is mounted on the shell of material returned CA oil cylinder 30A;
The lower end for being used to support the CC fixed column 30A4 of material returned CA oil cylinder 30A is installed, CC is fixed at OG location hole 15F23
The upper end of column 30A4 is mounted on the shell of material returned CA oil cylinder 30A;
The lower end for being used to support the CD fixed column 30A5 of material returned CA oil cylinder 30A is installed, CD is fixed at OH location hole 15F24
The upper end of column 30A5 is mounted on the shell of material returned CA oil cylinder 30A.
The centre of the O top panel 15A of movable plate 15 is fixed with the CB bulb end cap 1E3 of folding mould oil cylinder 1.
The O lower panel 15B of movable plate 15 is equipped with OA keyway 15G1, OB keyway 15G2, OC keyway 15G3 and OD keyway
15G4;Four keyways are used to cooperate with the key on mold upper cover 6A, realize the O lower panel 15B of mold upper cover 6A and movable plate 15
Flexible connection.
Middle partition 17
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 4, Fig. 4 A, the structure of middle partition 17 is as shown in Fig. 4 F, Fig. 4 G.Middle partition 17
Four angles be respectively provided with four through-holes that MA column 13A, MB column 13B, MC column 13C, MD column 13D is passed through, i.e.,
QA through-hole 17C1, QB through-hole 17C2, QC through-hole 17C3 and QD through-hole 17C4;The center of middle partition 17 is in Q central through hole 17E, Q
Control section device of the heart through-hole 17E for autoclave pressure 6 passes through.
The Q top panel 17A of middle partition 17 is equipped with QA countersunk head circular groove 17F (for placing sealing in QA countersunk head circular groove 17F
Circle), QA keyway 17D1, QB keyway 17D2, QC keyway 17D3 and QD key are equipped between Q central through hole 17E and QA countersunk head circular groove 17F
Slot 17D4;Four keyways be used to realize with the key cooperation on lower template 6B in partition 17 and mold lower plate 6B be flexibly connected.
The Q lower panel 17B of middle partition 17 is equipped with QB countersunk head circular groove 17G and QC countersunk head circular groove 17H;The QB countersunk head circular groove
For placing sealing ring in 17G and QC countersunk head circular groove 17H.
Bottom plate 18
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 4, Fig. 4 A, the structure of bottom plate 18 is as shown in Figure 4 C.Plate below bottom plate 18
On be fixed with reinforcing bar hornblock, the cushion block is for making host held stationary state.Four angles of bottom plate 18 are respectively equipped with RA through-hole
18B1, RB through-hole 18B2, RC through-hole 18B3 and RD through-hole 18B4;Lower end of the RA through-hole 18B1 for MA column 13A passes through, and passes through
The lower end of the MA column 13A of RA through-hole 18B1 is connected with RA nut;Lower end of the RB through-hole 18B2 for MB column 13B passes through, and wears
The lower end for crossing the MB column 13B of RB through-hole 18B2 is connected with RB nut;Lower end of the RC through-hole 18B3 for MC column 13C passes through,
Lower end across the MC column 13C of RC through-hole 18B3 is connected with RC nut;RD through-hole 18B4 is worn the lower end for MD column 13D
It crosses, the lower end across the MD column 13D of RD through-hole 18B4 is connected with RD nut.
The R top panel 18A of bottom plate 18 is equipped with RA pulley groove 18C1 and RB pulley groove 18C2;RA pulley groove 18C1 is for putting
Set the DA leading block 41 and DC leading block 43 of holding furnace 4;RB pulley groove 18C2 is used to place the DB leading block of holding furnace 4
42 and DD leading block 44.
In the present invention, in order to guarantee the steady of 1 bottom of host, bottom plate 18, bottom plate 18 and ground are equipped in the bottom of host 1
It is fixed between face by concrete, reinforcing bar hornblock, to guarantee bottom plate 18 for level.
Columns assemblies 13
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 4, Fig. 4 A, columns assemblies 13 include identical MA column 13A, the MB of structure
Column 13B, MC column 13C, MD column 13D;MA linear bearing 13E is socketed on MA column 13A;It is socketed on MB column 13B
MB linear bearing 13F;MC linear bearing 13G is socketed on MC column 13C;MD linear bearing 13H is socketed on MD column 13D.
The upper end of MA column 13A is fixedly mounted in the IC through-hole 9F1 of upper plate 9 by a nut, the lower end of MA column 13A
Sequentially pass through the RA of MA linear bearing 13E, the OG through-hole 15C7 on movable plate 15, the QA through-hole 17C1 of middle partition 17, bottom plate 18
After through-hole 18B1, it is fixed below bottom plate 18 on plate by another nut.
The upper end of MB column 13B is fixedly mounted in the ID through-hole 9F2 of upper plate 9 by a nut, the lower end of MB column 13B
Sequentially pass through the RB of MB linear bearing 13F, the OH through-hole 15C8 on movable plate 15, the QB through-hole 17C2 of middle partition 17, bottom plate 18
After through-hole 18B2, it is fixed below bottom plate 18 on plate by another nut.
The upper end of MC column 13C is fixedly mounted in the IE through-hole 9F3 of upper plate 9 by a nut, the lower end of MC column 13C
Sequentially pass through the RC of MC linear bearing 13G, the OI through-hole 15C9 on movable plate 15, the QC through-hole 17C3 of middle partition 17, bottom plate 18
After through-hole 18B3, it is fixed below bottom plate 18 on plate by another nut.
The upper end of MD column 13D is fixedly mounted in the IF through-hole 9F4 of upper plate 9 by a nut, the lower end of MD column 13D
Sequentially pass through the RD of MD linear bearing 13H, the OJ through-hole 15C10 on movable plate 15, the QD through-hole 17C4 of middle partition 17, bottom plate 18
After through-hole 18B4, it is fixed below bottom plate 18 on plate by another nut.
Hydraulic wedge mechanism 2
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 2, Fig. 2A, hydraulic wedge mechanism 2 include guide rail cover board 2A, track base 2B,
The upper upper hydraulic wedge of hydraulic wedge 2H, BB of hydraulic slider wedge 2G, BA guide sleeve 2C, BB guide sleeve 2D, BA safety lock 2E, BB safety lock 2F, BA
Hydraulic wedge 2K, B travel switch 2L, BA hydraulic wedge oil cylinder 20A, BB hydraulic wedge oil cylinder 20B and BA under hydraulic wedge 2J, BB under 2I, BA
Hydraulic wedge cylinder 20C, BA hydraulic wedge cylinder 20D.In the present invention, to lock movable plate 15, auxiliary is opened for hydraulic wedge mechanism 20
Die cylinder 1 generates mold clamping force.Hydraulic slider wedge 2G is placed in the slide block chamber 2B1 of track base 2B, and hydraulic slider wedge 2G's is parallel
The mobile hydraulic wedge oil cylinder (20A, 20B) by being mounted on track base 2B two drives, and is equipped with below hydraulic slider wedge 2G
The lower section of hydraulic wedge (2H, 2I), the upper hydraulic wedge (2H, 2I) is equipped with lower hydraulic wedge (2J, 2K), upper hydraulic wedge and lower hydraulic wedge
It is not fixed installation, the top of BA guide sleeve 2C is arranged in hydraulic wedge 2J under BA, and the top of BB guide sleeve 2D is arranged in hydraulic wedge 2K under BB.
The lower section of track base 2B is equipped with guide sleeve (2C, 2D), and safety lock (2E, 2F) is mounted on the side of guide sleeve (2C, 2D).In mode-lock status
When, upper hydraulic wedge (2H, 2I) is driven by hydraulic slider wedge 2G and is bonded with lower hydraulic wedge (2J, 2K), seals hydraulic wedge CA guiding group
The hydraulic wedge CA guide post 221 of part 22 and 231 data feedback channel of hydraulic wedge CB guide post of hydraulic wedge CB guidance set 23;Hydraulic wedge CA is led
The lower end of column 221 is rigidly connected by guide cover and movable plate 17, and the lower end of hydraulic wedge CB guide post 231 passes through guide cover and activity
Plate 17 is rigidly connected, so that autoclave pressure 6 and mold be prevented to open, realizes mode locking;Safety lock (2E, 2F) is by liquid in the operating condition
Pressure wedge cylinder (20C, 20D) is drawn back, and does not interfere hydraulic wedge CA guidance set 22 and hydraulic wedge CB guidance set 23 to move, in non-work
Make state hydraulic wedge cylinder (20C, 20D) stretching, safety lock (2E, 2F) is inserted into pillar side locked groove, by blocking pillar downlink
Prevent movable plate 17 from falling extremely.
In the present invention, upper and lower hydraulic wedge is convenient for changing using seperated design.Hydraulic wedge 2I on the upper hydraulic wedge 2H and BB of BA
Using design in the same direction, synchronization accuracy is high.
Guide rail cover board 2A
For the structure of guide rail cover board 2A as shown in Fig. 2, Fig. 2A, Fig. 2 B, Fig. 2 C, Fig. 2 D, Fig. 2 E, guide rail cover board 2A is equipped with BA
Through-hole 2A1, BB through-hole 2A2 and BC through-hole 2A3;In die opening state, hydraulic slider wedge 2G is moved, and BA through-hole 2A1 is used for BA
Hydraulic wedge 2J passes through under upper hydraulic wedge 2H and BA;BB through-hole 2A2 passes through for hydraulic wedge 2K under hydraulic wedge 2I and BB on BB.BC is logical
Hole 2A3 is used to open and close the upper end the oil cylinder 1D through-hole of mould oil cylinder 1.
Track base 2B
Referring to fig. 2, Fig. 2A, Fig. 2 B, Fig. 2 C, Fig. 2 D, shown in Fig. 2 E, the top of track base 2B is equipped with BA bottom panel 2B4, BA
The two sides of bottom panel 2B4 are the BA support arm 2B2 and BB support arm 2B3 being placed in parallel;BA bottom panel 2B4 is supported with parallel BA
Arm 2B2 and BB support arm 2B3 forms the slide block chamber 2B1 for placing guide rail slide block 2G.BA support arm 2B2 and BB support arm
2B3 is fixed on the lower section of guide rail cover board 2A.BB support arm 2B3 is equipped with the BG through-hole 2B31 passed through for B travel switch 2L.
Referring to fig. 2 shown in E, BA bottom panel 2B4 is equipped with BD through-hole 2B41, BE through-hole 2B42 and BF through-hole 2B43;BD is logical
Hole 2B41 is used for hydraulic wedge 2J under BA and passes through;BF through-hole 2B43 is used for hydraulic wedge 2K under BB and passes through;BE through-hole 2B42 is for opening and closing
The upper end oil cylinder 1D of mould oil cylinder 1 passes through.
Referring to fig. 2 shown in F, the lower section of track base 2B is equipped with the identical BA guide sleeve 2C and BB guide sleeve 2D of structure;BA guide sleeve 2C
Lower end BA guide sleeve cover 2M is installed;The lower end of BB guide sleeve 2D is equipped with BB guide sleeve cover 2N;The outer end of BA guide sleeve 2C is fixed with liquid
Wedge A cylinder 20C, the A cylinder piston rod 20C1 of hydraulic wedge A cylinder 20C is pressed to pass through the BH through-hole 2C1 on BA guide sleeve 2C;BA guide sleeve
BA safety lock 2E is installed on the inner end BI through-hole of 2C.The outer end of BB guide sleeve 2D is fixed with hydraulic wedge B cylinder 20D, hydraulic wedge B gas
The B cylinder piston rod 20D1 of cylinder 20D passes through the BJ through-hole on BB guide sleeve 2D;It is equipped on the inner end BK through-hole 2D1 of BB guide sleeve 2D
BB safety lock 2F.
Guide rail slide block 2G
Referring to fig. 2 D, Fig. 2 E, shown in Fig. 2 G, guide rail slide block 2G is equipped with BL through-hole 2G31, BM through-hole 2G32, BN through-hole
2G33;In die opening state, hydraulic slider wedge 2G is moved, and BL through-hole 2G31 is for hydraulic wedge 2J under hydraulic wedge 2H and BA on BA
Pass through;BN through-hole 2G33;BB through-hole 2A2 passes through for hydraulic wedge 2K under hydraulic wedge 2I and BB on BB.BM through-hole 2G32 is for opening
The upper end the oil cylinder 1D through-hole of die cylinder 1.One end of guide rail slide block 2G is equipped with living for the A oil cylinder of fixed hydraulic wedge A oil cylinder 20A
The BA locked groove 2G4 of stopper rod 20A1;The other end of guide rail slide block 2G is equipped with the B cylinder piston rod for fixed hydraulic wedge B oil cylinder 20B
The BB locked groove 2G5 of 20B1.
Referring to fig. 2 shown in E, the B top panel 2G1 of guide rail slide block 2G be equipped with BA flexible hinge 2G6, BB flexible hinge 2G7,
BC flexible hinge 2G8 and BD flexible hinge 2G9;BA flexible hinge 2G6 and BB flexible hinge 2G7 setting staggered relatively is locked in BA
Between slot 2G4 and BL through-hole 2G31;BC flexible hinge 2G8 and BD flexible hinge 2G9 staggered relatively is arranged in BN through-hole 2G33
Between BM through-hole 2G32.
Referring to fig. 2 shown in G, the B lower panel 2G2 of guide rail slide block 2G is equipped with BA countersunk head chamber 2G10 and BB countersunk head chamber 2G11;
BA countersunk head chamber 2G10 is for being fixedly mounted hydraulic wedge 2H on BA;BB countersunk head chamber 2G11 is for being fixedly mounted hydraulic wedge 2I on BB.
Hydraulic wedge guidance set
In the present invention, the upper end of the hydraulic wedge CA guide post 221 in hydraulic wedge CA guidance set 22 is across BB guide sleeve 2D's
After BF through-hole 2B43, and contacted with hydraulic wedge 2K under BB;The lower end of hydraulic wedge CA guide post 221 and hydraulic wedge CC lead to column 222
Upper end is fixedly connected.Hydraulic wedge CA guide sleeve 223 is socketed between hydraulic wedge CC guide post 222 and hydraulic wedge CA guiding housing 224;
The lower end of hydraulic wedge CA guide sleeve 223 is placed on the CB of CB countersunk head through-hole 3A3 in countersunk head chamber 3A31, hydraulic wedge CA guide sleeve 223
Upper end be fixed with hydraulic wedge CA guide cover 225;CC guide cover is fixed in the CB sinking head cavity 3A32 of CB countersunk head through-hole 3A3
226.CE guide cover 227 is fixed by screws on the upper surface of movable plate 15 plate.
In the present invention, the upper end of the hydraulic wedge CB guide post 231 in hydraulic wedge CB guidance set 23 is across BA guide sleeve 2C's
After BD through-hole 2B41, and contacted with hydraulic wedge 2J under BA;The lower end of hydraulic wedge CB guide post 231 and hydraulic wedge CB guide post 231 are fixed
Connection.Hydraulic wedge CB guide sleeve 233 is socketed between hydraulic wedge CD guide post 232 and hydraulic wedge CB guiding housing 234;Hydraulic wedge CB
The lower end of guide sleeve 233 is placed on the CA of CA countersunk head through-hole 3A2 in countersunk head chamber 3A21, and the upper end of hydraulic wedge CB guide sleeve 233 is solid
Surely there is hydraulic wedge CB guide cover 235;CD guide cover 236 is fixed in the CA sinking head cavity 3A22 of CA countersunk head through-hole 3A2.CF guiding
Lid 237 is fixed by screws on the upper surface of movable plate 15 plate.
In the present invention, it is consistent with mold direction that material returned direction can be constrained in hydraulic wedge guidance set, avoid stripper and
Material returned column tilts to deflection.
Unloading mechanism 3
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 3, Fig. 3 A, Fig. 3 B, Fig. 3 C, Fig. 3 D, Fig. 3 E, unloading mechanism 3 includes to move back
Material oil cylinder (30A, 30B), material returned limit switch 30C, stripper 3A, material returned guidance set (22,23), material returned piston rod assembly
(3D, 3E), material returned gag lever post (3I, 3H), material returned leading truck 3J, material returned bar (3K, 3L, 3M, 3N);In the present invention, material returned machine
Structure 3 realizes that moulding/demoulding, stripper 3A are located at 15 top of movable plate after die sinking, and the material returned CB of material returned oil cylinder (30A, 30B) is living
Stopper rod 3E connection stripper 3A, hydraulic wedge guide post (222,232) connect with movable plate 15 after passing through the through-hole on stripper 3A, move back
Material returned bar (3K, 3L, 3M, 3N) is equipped with below flitch 3A;Material returned oil cylinder (30A, 30B) drives the material returned by piston rod (3D, 3E)
Plate 3A is moved up and down, and stripper 3A is oriented to by hydraulic wedge guide post (221,231), and drive four material returned bars (3K, 3L, 3M,
It is 3N) mobile, and it is used as the lower end of four material returned bars (3K, 3L, 3M, 3N) on mold 5, limit switch 30C can adjust the material returned
Stroke.
In the present invention, mold upper cover 6A is mounted on movable plate 15, for realizing the installation of the upper mold of mold.Another party
Face, mold upper cover 6A is as cooling duct in cooling system.
Stripper 3A
Referring to shown in Fig. 3 F, Fig. 3 G, stripper 3A is logical equipped with CA central through hole 3A1, CA countersunk head through-hole 3A2, CB countersunk head
Hole 3A3, CC countersunk head through-hole 3A4, CD countersunk head through-hole 3A5, CA through-hole 3A6, CB through-hole 3A61, CC through-hole 3A7, CD through-hole 3A71,
CE through-hole 3A8, CF through-hole 3A81, CG through-hole 3A9, CH through-hole 3A10, CI through-hole 3A11, CJ through-hole 3A12.
Upper end of the CA central through hole 3A1 for material returned CB piston rod 3E passes through, and the material returned CB across CA central through hole 3A1 is living
Stopper rod 3E is fixedly connected with the lower end of material returned CA piston rod 3D.
Referring to shown in Fig. 3 B, Fig. 3 F, Fig. 3 G, upper end of the CA countersunk head through-hole 3A2 for hydraulic wedge CD guide post 232 is passed through, and is worn
232 upper end of hydraulic wedge CD guide post for crossing CA countersunk head through-hole 3A2 is fixedly connected with hydraulic wedge CB guide post 231.Hydraulic wedge CD guide post 232
Hydraulic wedge CB guide sleeve 233 is socketed between hydraulic wedge CB guiding housing 234;The lower end of hydraulic wedge CB guide sleeve 233 is placed in
On the CA of CA countersunk head through-hole 3A2 in countersunk head chamber 3A21, the upper end of hydraulic wedge CB guide sleeve 233 is fixed with hydraulic wedge CB guide cover
235;CD guide cover 236 is fixed in the CA sinking head cavity 3A22 of CA countersunk head through-hole 3A2.
Referring to shown in Fig. 3 B, Fig. 3 F, Fig. 3 G, upper end of the CB countersunk head through-hole 3A3 for hydraulic wedge CC guide post 222 is passed through, and is worn
222 upper end of hydraulic wedge CC guide post for crossing CB countersunk head through-hole 3A3 is fixedly connected with hydraulic wedge CA guide post 221.Hydraulic wedge CC guide post 222
Hydraulic wedge CA guide sleeve 223 is socketed between hydraulic wedge CA guiding housing 224;The lower end of hydraulic wedge CA guide sleeve 223 is placed in
On the CB of CB countersunk head through-hole 3A3 in countersunk head chamber 3A31, the upper end of hydraulic wedge CA guide sleeve 223 is fixed with hydraulic wedge CA guide cover
225;CC guide cover 226 is fixed in the CB sinking head cavity 3A32 of CB countersunk head through-hole 3A3.
Referring to shown in Fig. 3 B, Fig. 3 F, Fig. 3 G, Fig. 6 D, Fig. 6 E, CC countersunk head through-hole 3A4 is for CA material returned gag lever post 3G's
End is across the upper end of the CA material returned gag lever post 3G after CC countersunk head through-hole 3A4 is connected with nut;Under CA material returned gag lever post 3G
End is mounted in the OB countersunk head blind hole 15D2 of movable plate 15, and is fixed by locking nut.CD countersunk head through-hole 3A5 is used for the CB material returned
The upper end of gag lever post 3H passes through, and the upper end of the CB material returned gag lever post 3H after CD countersunk head through-hole 3A5 is connected with nut;The CB material returned
The lower end of gag lever post 3H is mounted in the OA countersunk head blind hole 15D1 of movable plate 15, and is fixed by locking nut.
Referring to shown in Fig. 3 C, Fig. 3 F, Fig. 3 G, drive rod of the CA through-hole 3A6 for material returned CA oil cylinder 30A is passed through.CB through-hole
Drive rod of the 3A61 for material returned CB oil cylinder 30B passes through.
Referring to shown in Fig. 3 C, Fig. 3 F, Fig. 3 G, Fig. 6 D, Fig. 6 E, lower end of the CC through-hole 3A7 for CA fixed column 30A2 is passed through;
Lower end of the CE through-hole 3A8 for CD fixed column 30A5 passes through;In the present invention, CA fixed column 30A2, CB fixed column 30A3, CC is solid
Fixed column 30A4 and CD fixed column 30A5 supports material returned CA oil cylinder 30A jointly;Material returned CA oil cylinder 30A is fixed on CA connecting plate 30A1
On, four angles of CA connecting plate 30A1 are equipped with the through-hole passed through for four fixed columns (30A2,30A3,30A4,30A5), pass through
Four fixed columns (30A2,30A3,30A4,30A5) after this through-hole are fixed with locking nut in its end.Wherein, CA fixed column
The lower end of 30A2 is fixed in the OE location hole 15F21 of movable plate 15 after passing through CC through-hole 3A7.Wherein, CB fixed column 30A3
Lower end is fixed in the OF location hole 15F22 of movable plate 15.Wherein, the lower end of CC fixed column 30A4 is fixed on the OG of movable plate 15
In location hole 15F23.Wherein, the lower end of CD fixed column 30A5 is fixed on the OH location hole of movable plate 15 after CE through-hole 3A8
In 15F24.
Referring to shown in Fig. 3 D, Fig. 3 F, Fig. 3 G, Fig. 6 D, Fig. 6 E, CD through-hole 3A71 is worn the lower end for CE fixed column 30B2
It crosses;Lower end of the CF through-hole 3A81 for CH fixed column 30B5 passes through;In the present invention, CE fixed column 30B2, CF fixed column 30B3,
CG fixed column 30B4 and CH fixed column 30B5 supports material returned CB oil cylinder 30B jointly;Material returned CB oil cylinder 30B is fixed on CB connecting plate
On 30B1, four angles of CB connecting plate 30B1 are equipped with the through-hole passed through for four fixed columns (30B2,30B3,30B4,30B5),
Four fixed columns (30B2,30B3,30B4,30B5) after this through-hole are fixed with locking nut in its end.Wherein, CB is solid
The lower end of fixed column 30B2 is fixed in the OA location hole 15F11 of movable plate 15 after passing through CD through-hole 3A71.Wherein, CF fixed column
The lower end of 30B3 is fixed in the OB location hole 15F12 of movable plate 15.Wherein, the lower end of CG fixed column 30B4 is fixed on movable plate
In 15 OC location hole 15F13.Wherein, the lower end of CH fixed column 30B5 is fixed on the OD of movable plate 15 after CE through-hole 3A81
In location hole 15F14.
Referring to shown in Fig. 3 E, Fig. 3 F, Fig. 3 G, Fig. 3 H, Fig. 6 D, Fig. 6 E, CG through-hole 3A9 is worn the upper end for CA material returned bar 3K
It crosses, and the upper end CA material returned bar 3K passed through after CG through-hole 3A9 is fixed with locking nut;The lower end of CA material returned bar 3K is mounted on activity
In the OB through-hole 15C2 of plate 15, and fixed by the cooperation of gland and screw.
Referring to shown in Fig. 3 E, Fig. 3 F, Fig. 3 G, Fig. 3 H, Fig. 6 D, Fig. 6 E, CH through-hole 3A10 is used for the upper end of CB material returned bar 3L
It passes through, and the upper end CB material returned bar 3L passed through after CH through-hole 3A10 is fixed with locking nut;The lower end of CB material returned bar 3L is mounted on
In the OC through-hole 15C3 of movable plate 15, and fixed by the cooperation of gland and screw.
Referring to shown in Fig. 3 E, Fig. 3 F, Fig. 3 G, Fig. 3 H, Fig. 6 D, Fig. 6 E, CI through-hole 3A11 is used for the upper end of CC material returned bar 3M
It passes through, and the upper end CC material returned bar 3M passed through after CI through-hole 3A10 is fixed with locking nut;The lower end of CC material returned bar 3M is mounted on
In the OD through-hole 15C4 of movable plate 15, and fixed by the cooperation of gland and screw.
Referring to shown in Fig. 3 E, Fig. 3 F, Fig. 3 G, Fig. 3 H, Fig. 6 D, Fig. 6 E, CJ through-hole 3A12 is used for the upper end of CD material returned bar 3N
It passes through, and the upper end CD material returned bar 3N passed through after CJ through-hole 3A12 is fixed with locking nut;The lower end of CD material returned bar 3N is mounted on
In the OE through-hole 15C5 of movable plate 15, and fixed by the cooperation of gland and screw.
Material returned leading truck 3J
Referring to shown in Fig. 1, Figure 1A, Fig. 3, Fig. 3 A, Fig. 3 B, Fig. 3 C, Fig. 3 D, Fig. 3 E, Fig. 3 F, material returned leading truck 3J is by parallel
Frame, CA fixture and CB fixture are constituted;The parallel shelf refers to CA rectangle aluminum profile 3J1 and CB the rectangle aluminum profile being placed in parallel
3J2;The CA fixture refers to the CA long spiro nail 3J3 and CB long spiro nail 3J4 being placed in parallel;The CB fixture, which refers to, to be placed in parallel
CC long spiro nail 3J5 and CD long spiro nail 3J6.CA fixture is clamped in one end of parallel shelf, and CB fixture is clamped in the other end of parallel shelf.
Upper end of the cavity that CA fixture is formed with parallel shelf one end for hydraulic wedge CA guide post 221 passes through;CB fixture and parallel shelf are another
Upper end of the cavity that end is formed for hydraulic wedge CB guide post 231 passes through;The centre of parallel shelf is for material returned CB piston rod 3E's
End across.
Material returned gag lever post
Referring to shown in Fig. 3 C, Fig. 3 D, Fig. 3 E, Fig. 3 F, the structure of CA material returned gag lever post 3G and CB material returned gag lever post 3H is phase
With.The upper end of CA material returned gag lever post 3G is connected with nut after the CC countersunk head through-hole 3A4 of stripper 3A;CA material returned gag lever post
The lower end of 3G is mounted in the OB countersunk head blind hole 15D2 of movable plate 15, and is fixed by locking nut.
The upper end of CB material returned gag lever post 3H is connected with nut after the CD countersunk head through-hole 3A5 of stripper 3A;CB material returned limit
The lower end of position bar 3H is mounted in the OA countersunk head blind hole 15D1 of movable plate 15, and is fixed by locking nut.
In the present invention, after travel switch fails, secondary limit is realized by material returned gag lever post.
In the present invention, in order to be fixed on material returned CA oil cylinder 30A and material returned CB oil cylinder 30B on movable plate 15, the present invention
Devise the mounting means by connecting plate and four fixed columns with movable plate 15.It is symmetrical arranged material returned CA oil cylinder 30A and the material returned
CB oil cylinder 30B;Diagonal setting CA material returned gag lever post 3G and CB material returned gag lever post 3H.The installation of material returned CA oil cylinder 30A: material returned CA oil
Cylinder 30A is fixed on CA connecting plate 30A1, CA fixed column 30A2, CB fixed column 30A3, CC fixed column 30A4 and CD fixed column
The upper end of 30A5 is fixed on CA connecting plate 30A1, and CA fixed column 30A2, CB fixed column 30A3, CC fixed column 30A4 and CD are fixed
The lower end of column 30A5 is separately fixed at OE location hole 15F21, OF location hole 15F22, OG location hole 15F23 and OH of movable plate 15
In location hole 15F24.The fixation of material returned CB oil cylinder 30B with material returned CA oil cylinder 30A be it is identical, i.e. material returned CB oil cylinder 30B is fixed
On CA connecting plate 30A1, the upper end point of CE fixed column 30B2, CF fixed column 30B3, CG fixed column 30B4 and CH fixed column 30B5
It is not fixed on CA connecting plate 30A1, CE fixed column 30B2, CF fixed column 30B3, CG fixed column 30B4 and CH fixed column 30B5's
Lower end is separately fixed at OA location hole 15F11, OB location hole 15F12, OC location hole 15F13 and OD location hole of movable plate 15
In 15F14.
Middle partition retaining mechanism 7
Referring to shown in Fig. 1, Figure 1A, Figure 1B, Fig. 5, Fig. 5 A, middle partition retaining mechanism 7 is locked by the identical middle partition GA of structure
Tight component 71 and middle partition GB locking assembly 72 composition.Include lock slide 7A in middle partition GA locking assembly 71, lock and insert
Partition pull rod 71G in plate 7B, GA locking slide 71C, GA connecting plate 7D, GB connecting plate 7E, locking cylinder 7F and GA.In the present invention
In, heat preservation is realized in the upper and lower position of middle partition GA locking assembly 71 and middle partition GB locking assembly 72 for partition 17 in lockking
The capping of furnace 4 and the mould opening force for resisting upper/lower die.Partition pull rod 71G passes through lock slide 7A, lock slide 7A mono- in GA
Side and the profile of partition pull rod 71G in GA coincide, and can move left and right.Locking plate 7B is located at the other side of lock slide 7A,
And it is equipped with the hole coincideing with MB column 13B outer profile, when locking state, locking plate 7B locks MB column 13B.Present invention design
Middle partition GA locking assembly 71 by MB column 13B it is fixed in 17 position of partition, partition pull rod 71G is freely transported in GA at this time
It is dynamic;Similarly, middle partition GB locking assembly 72 by MD column 13D it is fixed in 17 position of partition, at this time in GB partition pull rod 72G from
By moving;In an open state, locking plate 7B is detached from MB column 13B, and middle partition GA locking assembly 71 can be sliding along MB column 13B
Dynamic, lock slide 7A sticks into middle GA partition pull rod 7G at this time, by partition pull rod 71G in GA realize in partition 17 and movable plate 15
Move synchronously;Similarly, locking plate is detached from MD column 13D, and middle partition GB locking assembly 72 can be slided along MD column 13D, this
When lock slide stick into middle GB partition pull rod 72G, by GB partition pull rod 72G realize in partition 17 it is synchronous with movable plate 15
Movement.
In the present invention, referring to shown in Fig. 5 H, in order to realize under the driving of locking cylinder 7F, so that lock slide 7A exists
It is slided on GA locking slide 71C, there are the gap GA 7H for the assembly of lock slide 7A and GA locking slide 71C;The gap GA 7H
It is to be formed by the recessed platform 7C3 of GB above the recessed platform 7A6 and GA locking slide 71C of GA below lock slide 7A.It is flexible two-by-two
The cooperation of hinge (it is another group of flexible hinge that 7A4 and 7C2, which is one group of flexible hinge, 7A3 and 7C1), is realized small under driving
Displacement, is conducive to the profile contacts of partition pull rod 71G in the GB card slot 7A2 and GA of lock slide 7A, is unlikely to because driving force is big
When caused by GA partition pull rod 71G be passed deformation.Similarly, in order to realize another lock in middle partition GB locking assembly 72
Under the driving of locking oil cylinder, so that GB lock slide is slided on GB locking slide, the dress of GB lock slide and GB locking slide 72C
With there are the gaps GB;The gap GB is recessed by the recessed platform of GC below GB lock slide and the GD above GB locking slide 72C
Platform is formed.The cooperation of flexible hinge two-by-two, realizes thin tail sheep under driving, in the card slot and GB for being conducive to GB lock slide
The profile contacts of partition pull rod 72G are unlikely to because partition pull rod 72G is passed deformation in GB caused by when driving force is big.
Lock slide 7A
Referring to shown in Fig. 7 B, Fig. 7 D, Fig. 7 E, Fig. 7 F, one end of lock slide 7A is equipped with GA card slot 7A1, GA card slot 7A1
For placing the output boom end of locking cylinder 7F;The other end of lock slide 7A is equipped with GB card slot 7A2, which uses
The partition pull rod 71G in placement GA;The two sides of lock slide 7A are respectively equipped with GA flexible hinge 7A3 and GB flexible hinge 7A4, GA
It is GA convex flat platform 7A5 between flexible hinge 7A3 and GB flexible hinge 7A4;It is recessed to be equipped with GA for position among the bottom of lock slide 7A
The design of the recessed platform 7A6 of platform 7A6, the GA is conducive to sliding of the lock slide 7A under the driving of locking cylinder 7F.In this hair
In bright, GA card slot 7A1 is GA through-hole 7A11 structure, is to solve lock slide 7A in the driving lower slider of locking cylinder 7F
When, increase air gap 7H when sliding.Under the driving of locking cylinder 7F, the cooperation that lock slide 7A and locking plate 7B are detached from,
So that in GA the outer profile of partition pull rod 71G and GB card slot 7A2 outline, reach after middle partition 17 reaches setting position and lead to
It crosses partition pull rod 71G in GA and realizes partition 17 and movable plate 15 in locking.
Lock slide
Referring to shown in Fig. 7 B, Fig. 7 C, Fig. 7 D, Fig. 7 G, GA locks slide 71C and is equipped with GC flexible hinge 7C1, GD flexible hinge
Chain 7C2;It is the recessed platform 7C3 of GB between GC flexible hinge 7C1 and GD flexible hinge 7C2, the recessed platform 7C3 of GB is equipped with GB through-hole
7C31, GB through-hole 7C31 are passed through for middle partition pull rod 7G;It is GA installing arm 7C5, GA installing arm on the outside of GC flexible hinge 7C1
GA connecting plate 7D is fixed with by screw on 7C5;It is GB installing arm 7C6 on the outside of GD flexible hinge 7C2;GA locks slide 71C
One end be GC card slot 7C4.It is put on GC flexible hinge 7C1, GD flexible hinge 7C2 at the end GC card slot 7C4 of GA locking slide 71C
It is equipped with locking plate 7B, and locks plate 7B and is being pressed against by GA connecting plate 7D.
In the present invention, GA locks slide 71C and is fixed on the Q top panel 17A of middle partition 17.
In the present invention, the identical middle partition GA locking assembly 71 of two structures and middle partition GB locking assembly are diagonally installed
72, it is to be defined for the position of split cavity.When movable plate 15 is moved upwards with mold upper cover 6A, in columns assemblies 13
Under the action of straight line move up, after reaching predetermined position, by be arranged in middle partition 17 it is diagonal on middle partition GA locking assembly
71 and middle partition GB locking assembly 72 realize position locking.
In the present invention, middle partition retaining mechanism 7 has the advantage that:
(1) locking device of the present invention can realize quick locking function, more safe and reliable compared to traditional retaining mechanism,
Security risk when equipment high-pressure work is reduced, the production efficiency of casting when improving production improves counter-pressure casting machine
The degree of automation.
(2) locking device of the present invention is simple and reliable, compact-sized, and installation maintenance is more square than Traditional differential pressure machine locking device
Just.
(3) lock slide 7A and locking plate 7B are designed using separate structure, are convenient for changing, are reduced being produced into for device
This.
(4) locking device of the present invention eliminates the defects of remaining constrictive force when compression device is opened, and precision is high, can be used for
High-precision counter-pressure casting machine equipment.
Claims (3)
1. a kind of unloading mechanism of counter-pressure casting machine, it is characterised in that: unloading mechanism (3) include material returned oil cylinder (30A, 30B),
Material returned limit switch (30C), stripper (3A), material returned guidance set (22,23), material returned piston rod assembly (3D, 3E), material returned limit
Position bar (3I, 3H), material returned leading truck (3J), material returned bar (3K, 3L, 3M, 3N);
Stripper (3A) is logical equipped with CA central through hole (3A1), CA countersunk head through-hole (3A2), CB countersunk head through-hole (3A3), CC countersunk head
Hole (3A4), CD countersunk head through-hole (3A5), CA through-hole (3A6), CB through-hole (3A61), CC through-hole (3A7), CD through-hole (3A71), CE
Through-hole (3A8), CF through-hole (3A81), CG through-hole (3A9), CH through-hole (3A10), CI through-hole (3A11), CJ through-hole (3A12);
Upper end of the CA central through hole (3A1) for material returned CB piston rod (3E) passes through, and passes through the material returned CB of CA central through hole (3A1)
Piston rod (3E) is fixedly connected with the lower end of material returned CA piston rod (3D);
Upper end of the CA countersunk head through-hole (3A2) for hydraulic wedge CD guide post (232) passes through, and passes through the hydraulic of CA countersunk head through-hole (3A2)
Wedge CD guide post (232) upper end is fixedly connected with hydraulic wedge CB guide post (231);Hydraulic wedge CD guide post (232) and hydraulic wedge CB are oriented to
Hydraulic wedge CB guide sleeve (233) is socketed between housing (234);It is logical that the lower end of hydraulic wedge CB guide sleeve (233) is placed in CA countersunk head
On the CA in hole (3A2) in countersunk head chamber (3A21), the upper end of hydraulic wedge CB guide sleeve (233) is fixed with hydraulic wedge CB guide cover
(235);CD guide cover (236) are fixed in the CA sinking head cavity (3A22) of CA countersunk head through-hole (3A2);
Upper end of the CB countersunk head through-hole (3A3) for hydraulic wedge CC guide post (222) passes through, and passes through the hydraulic of CB countersunk head through-hole (3A3)
Wedge CC guide post (222) upper end is fixedly connected with hydraulic wedge CA guide post (221);Hydraulic wedge CC guide post (222) and hydraulic wedge CA are oriented to
Hydraulic wedge CA guide sleeve (223) is socketed between housing (224);It is logical that the lower end of hydraulic wedge CA guide sleeve (223) is placed in CB countersunk head
On the CB in hole (3A3) in countersunk head chamber (3A31), the upper end of hydraulic wedge CA guide sleeve (223) is fixed with hydraulic wedge CA guide cover
(225);CC guide cover (226) are fixed in the CB sinking head cavity (3A32) of CB countersunk head through-hole (3A3);
Upper end of the CC countersunk head through-hole (3A4) for CA material returned gag lever post (3G) passes through, and the CA after passing through CC countersunk head through-hole (3A4) is moved back
The upper end of material gag lever post (3G) is connected with nut;The OB countersunk head that the lower end of CA material returned gag lever post (3G) is mounted on movable plate (15) is blind
In hole (15D2), and fixed by locking nut;
Upper end of the CD countersunk head through-hole (3A5) for CB material returned gag lever post (3H) passes through, and the CB after passing through CD countersunk head through-hole (3A5) is moved back
The upper end of material gag lever post (3H) is connected with nut;The OA countersunk head that the lower end of CB material returned gag lever post (3H) is mounted on movable plate (15) is blind
In hole (15D1), and fixed by locking nut;
Drive rod of the CA through-hole (3A6) for material returned CA oil cylinder (30A) passes through;CB through-hole (3A61) is used for material returned CB oil cylinder
The drive rod of (30B) passes through;
Lower end of the CC through-hole (3A7) for CA fixed column (30A2) passes through;CE through-hole (3A8) is used under CD fixed column (30A5)
End across;Material returned CA oil cylinder (30A) is fixed on CA connecting plate (30A1);
The lower end of CA fixed column (30A2) is fixed in the OE location hole (15F21) of movable plate (15) after passing through CC through-hole (3A7);
The lower end of CB fixed column (30A3) is fixed in the OF location hole (15F22) of movable plate (15);
The lower end of CC fixed column (30A4) is fixed in the OG location hole (15F23) of movable plate (15);
The lower end of CD fixed column (30A5) is fixed in the OH location hole (15F24) of movable plate (15) after passing through CE through-hole (3A8);
Lower end of the CD through-hole (3A71) for CE fixed column (30B2) passes through;CF through-hole (3A81) is for CH fixed column (30B5)
Lower end passes through;Material returned CB oil cylinder (30B) is fixed on CB connecting plate (30B1);
The lower end of CB fixed column (30B2) is fixed on the OA location hole (15F11) of movable plate (15) after CD through-hole (3A71)
It is interior;
The lower end of CF fixed column (30B3) is fixed in the OB location hole (15F12) of movable plate (15);
The lower end of CG fixed column (30B4) is fixed in the OC location hole (15F13) of movable plate (15);
The lower end of CH fixed column (30B5) is fixed on the OD location hole (15F14) of movable plate (15) after CE through-hole (3A81)
It is interior;
Upper end of the CG through-hole (3A9) for CA material returned bar (3K) passes through, and passes through in the CA material returned bar (3K) after CG through-hole (3A9)
End is fixed with locking nut;The lower end of CA material returned bar (3K) is mounted in the OB through-hole (15C2) of movable plate (15), and passes through pressure
The cooperation with screw is covered to fix;
Upper end of the CH through-hole (3A10) for CB material returned bar (3L) passes through, and passes through the CB material returned bar (3L) after CH through-hole (3A10)
Upper end is fixed with locking nut;The lower end of CB material returned bar (3L) is mounted in the OC through-hole (15C3) of movable plate (15), and is passed through
The cooperation of gland and screw is fixed;
Upper end of the CI through-hole (3A11) for CC material returned bar (3M) passes through, and passes through the CC material returned bar (3M) after CI through-hole (3A10)
Upper end is fixed with locking nut;The lower end of CC material returned bar (3M) is mounted in the OD through-hole (15C4) of movable plate (15), and is passed through
The cooperation of gland and screw is fixed;
Upper end of the CJ through-hole (3A12) for CD material returned bar (3N) passes through, and passes through the CD material returned bar (3N) after CJ through-hole (3A12)
Upper end is fixed with locking nut;The lower end of CD material returned bar (3N) is mounted in the OE through-hole (15C5) of movable plate (15), and is passed through
The cooperation of gland and screw is fixed;
Material returned leading truck (3J) is made of parallel shelf, CA fixture and CB fixture;The parallel shelf refers to the CA rectangle being placed in parallel
Aluminum profile (3J1) and CB rectangle aluminum profile (3J2);The CA fixture refers to the CA long spiro nail (3J3) and CB long spiral shell being placed in parallel
It follows closely (3J4);The CB fixture refers to the CC long spiro nail (3J5) and CD long spiro nail (3J6) being placed in parallel;CA fixture is clamped in parallel
One end of frame, CB fixture are clamped in the other end of parallel shelf;The cavity that CA fixture and parallel shelf one end are formed is used for hydraulic wedge CA
The upper end of guide post (221) passes through;The cavity that CB fixture and the parallel shelf other end are formed is used for the upper end of hydraulic wedge CB guide post (231)
It passes through;Upper end of the centre of parallel shelf for material returned CB piston rod (3E) passes through;
The structure of CA material returned gag lever post (3G) and CB material returned gag lever post (3H) is identical;It wears the upper end of CA material returned gag lever post (3G)
Nut is connected with after crossing the CC countersunk head through-hole (3A4) of stripper (3A);The lower end of CA material returned gag lever post (3G) is mounted on movable plate
(15) it in OB countersunk head blind hole (15D2), and is fixed by locking nut;The upper end of CB material returned gag lever post (3H) passes through stripper
Nut is connected with after the CD countersunk head through-hole (3A5) of (3A);The lower end of CB material returned gag lever post (3H) is mounted on the OA of movable plate (15)
In countersunk head blind hole (15D1), and fixed by locking nut;
Material returned CA oil cylinder (30A) is fixed on CA connecting plate (30A1), and CA fixed column (30A2), CB fixed column (30A3), CC are solid
The upper end of fixed column (30A4) and CD fixed column (30A5) is fixed on CA connecting plate (30A1), and CA fixed column (30A2), CB are fixed
The lower end of column (30A3), CC fixed column (30A4) and CD fixed column (30A5) is separately fixed at the OE location hole of movable plate (15)
In (15F21), OF location hole (15F22), OG location hole (15F23) and OH location hole (15F24).
Material returned CB oil cylinder (30B) is fixed on CA connecting plate (30A1), and CE fixed column (30B2), CF fixed column (30B3), CG are solid
The upper end of fixed column (30B4) and CH fixed column (30B5) is separately fixed on CA connecting plate (30A1), CE fixed column (30B2), CF
The lower end of fixed column (30B3), CG fixed column (30B4) and CH fixed column (30B5) is separately fixed at the OA positioning of movable plate (15)
In hole (15F11), OB location hole (15F12), OC location hole (15F13) and OD location hole (15F14).
2. a kind of unloading mechanism of counter-pressure casting machine according to claim 1, it is characterised in that: unloading mechanism is after die sinking
Moulding/demoulding in realization.
3. a kind of unloading mechanism of counter-pressure casting machine according to claim 1, it is characterised in that: be symmetrical arranged material returned CA oil
Cylinder (30A) and material returned CB oil cylinder (30B);Diagonal setting CA material returned gag lever post (3G) and CB material returned gag lever post (3H), when stroke is opened
After closing failure, secondary limit is realized by material returned gag lever post.
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CN201810171250X | 2018-03-01 |
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CN109986058A (en) * | 2019-05-20 | 2019-07-09 | 北京航大新材科技有限公司 | A kind of rapid mould clamping device for casting machine |
CN110026539A (en) * | 2019-05-20 | 2019-07-19 | 北京航大新材科技有限公司 | A kind of casting machine of the quick mode locking of energy |
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