CN1097116A - Extrusion modling production technology for regenerated cut tobacco and screw extruding bri quetting machine thereof - Google Patents
Extrusion modling production technology for regenerated cut tobacco and screw extruding bri quetting machine thereof Download PDFInfo
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- CN1097116A CN1097116A CN 93111332 CN93111332A CN1097116A CN 1097116 A CN1097116 A CN 1097116A CN 93111332 CN93111332 CN 93111332 CN 93111332 A CN93111332 A CN 93111332A CN 1097116 A CN1097116 A CN 1097116A
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- cut tobacco
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Abstract
The invention discloses an extrusion modling and produce the process and the dedicated extruded make-up machine of regenerated cut tobacco, belong to production of cigarettes technology and cigarette machine technical field.Its technical essential is cigarette strip residual pulverizing and adhesive and liquid material to be sent into respectively to mix in the single lead screw ex truding briquetting machine stir pressurization and be extruded into the fine strip shape blank, and drying is made after cutting off.The casing of the band spinning head of screw propulsion rod is installed in having adopted one, and the screw extruding bri quetting machine that is driven screw propulsion rod by motor and reduction box implements to mix stirring extruding one-shot forming technique.Solved the defective of traditional handicraft method.Has the measured advantage of the single cost low-quality of technology.
Description
The invention discloses the process equipment-extrusion moulding machine of extrusion molding manufacturing technique method of a kind of regenerated cut tobacco and use.Belong to production of cigarettes technology and cigarette machine technical field.
At present, the residual matter of the tobacco that produces in the production of cigarettes process is used for making regenerated cut tobacco, is used further to make cigarette, can save and utilize resource effectively.The method that is adopted comprises papermaking process, thick paste-making method and roll-in method, above-mentioned three kinds of methods all need the production line of complicated specialty, its process equipment cost height, the technological process complexity, it is big and energy consumption is high to take plant area, thereby causes production cost higher, the primary equipment amount of investment is big, has limited the production of regenerated cut tobacco.In sum, inventing a kind of new manufacturing technique method and production equipment is that very huge economic benefit and social benefit are arranged for overcoming the technological deficiency that exists in the regenerated cut tobacco production.
The process and the equipment that the purpose of this invention is to provide the extrusion molding manufacturing regenerated cut tobacco that a kind of technology is simple, production cost is low.
Technical essential of the present invention is:
(1) the residual matter of tobacco is pulverized, is added adhesive and liquid material and stir after, extrusion molding is discharged in the aperture in spinning head of pressurizeing immediately, regenerated cut tobacco is made in drying and cut-out.
(2) adopted dress screw propulsion rod in the casing, the casing lower end is equipped with spinning head, by the screw extrusion forming machine that motor, reduction box drive, implements the mixing of the residual matter of tobacco, adhesive and liquid material, extrusion molding.
Production technology for regenerated cut tobacco of the present invention is performed such: an a kind of extrusion molding production technology for regenerated cut tobacco method, comprise the residual matter crushing screening of tobacco, it is characterized in that the residual matter powder of tobacco, scattered paste shape adhesive and the liquid material that contains acids, alcohol, hygroscopic agent, water are sent into mixing and stirring in the screw extrusion forming machine respectively, be squeezed into fine strip shape regenerated cut tobacco blank, cut off after drying and make.
The structure of the screw extrusion forming machine described in the present invention is such: a kind of screw extrusion forming machine that is used for an extrusion molding manufacturing regenerated cut tobacco, it is characterized in that having installed the unit head of motor (1) and reduction box (2) composition in a portal frame (4) top, a screw propulsion rod (3) has been installed on the power output shaft of reduction box (2) to be placed in the frame (4) middle, the cylindrical shell (10) that one one end and frame (4) are fixed together has been installed in screw propulsion rod (3) outside, the other end of casing (10) is fixed with spinning head (11), the last position that is connected with frame (4) of casing (10) has set gradually offal import (6), adhesive import (7), liquid material import (8), connect casing (10) two ends, side pressure limiting return duct (9) has been installed, flat hole (12) is arranged on the spinning head (11), the link network (5) that can carry blank is arranged in frame (4) below.During this screw extrusion forming machine work, offal, adhesive and liquid material are sent in the casing from import separately, motor drives screw propulsion pole pair material mixing stirring through reductor, and progressively advance pressurization, to make material along casing to spinning head one end motion, form the higher-pressure region on the screw propulsion rod top, the last flat hole of material in spinning head is extruded as fine strip shape regenerated cut tobacco blank, sent by link network.
The residual matter of tobacco is sneaked into an amount of calcium carbonate in the production technology for regenerated cut tobacco process described in the present invention in crushing process, can increase the whiteness after regenerated cut tobacco burns.Acids in the liquid material can soften the residual matter of tobacco, removes peculiar smell; Alcohol can increase the fragrance of regenerated cut tobacco; Hygroscopic agent can keep the pliability of regenerated cut tobacco.Adhesive is the main component that the residual matter powder-stuck of tobacco is shaped.Commonly used is cellulose (CMC), modified starch (CMG, CMS) etc.Acids can use chromic acid, phosphoric acid, acetic acid or nitric acid.Hygroscopic agent can make spent glycol, glycerine or maltose class.The percentage that above-mentioned various batching accounts for the residual matter powder weight of tobacco is:
Adhesive (doing) 2-10%
Acids (concentration is more than 85%) 2-10%
Alcohol (95%) 1-2%
Hygroscopic agent 1-3%
Calcium carbonate 5-6%
Water (comprise and transfer adhesive to use) 20-50%
The residual matter powder size of tobacco can remain in the 80-100 order scope among the present invention, can be adjusted in the 20-50% scope with its water content after adhesive and the liquid material mixing and stirring.
An extrusion molding production technology of the present invention is compared with existing various production technologies, and indexs such as equipment investment, plant area, energy consumption all have significant improvement, and by the production line calculating of an equivalent production capacity, its budgetary estimate situation contrast is as follows:
Investment (hundred million yuan) factory building (M
2) power consumption (KVA)
Paper process 1-1.3 8,000 7000
Thick slurry method 0.3 4,000 3000
Roll-in method 0.2 2,500 500
Extrusion 0.0025 500 100
Major advantage of the present invention is that technology is simple, production cost is low, the quality of product is good.Being fit to all kinds of cigar mills uses.
Figure of description 1 is the organigram of the extrusion moulding machine among the present invention.Among the figure:
1 motor, 2 reduction boxes, 3 screw propulsion rods, 4 frames, 5 link networks, 6 offal imports, 7 adhesive imports, 8 liquid material imports, 9 pressure limiting return ducts, 10 casings, 11 spinning heads, 12 flat holes
Below introduce one embodiment of the present of invention, whereby content of the present invention is done further open.The residual matter of tobacco that can not be used for production of cigarettes comprises that the broken stalk of tobacco, offal, fragment etc. put into pulverizer and pulverize, sieve, and makes the residual matter powder of tobacco of 80-100 order granularity.Water is mixed into scattered paste shape with cellulose, and grasp 2 with water and cellulosic weight ratio: 5-4: 1 is advisable.Preparation liquid material adds 8 kilograms of acetic acid with per 100 kg of water, and the ratio modulation of 4 kilograms of alcohol, 4 kilograms of maltoses stirs.With the adhesive of the residual matter powder of tobacco, scattered paste shape and liquid material in extrusion moulding machine is sent in import, control the transporting velocity of above-mentioned three kinds of materials, with the residual matter powder of per 100 kilograms of tobaccos mix the adhesive magma that 2-10 kilogram dry adhesives makes, the liquid material of 10-25 kilogram is advisable.Water content after three kinds of mixing of materials can be controlled in the 20-50% scope.Start extrusion moulding machine and can make the regenerated cut tobacco blank.Drying is finished technical process after cutting off.
Different is adds the calcium carbonate of 5-6% when the residual matter of tobacco pulverizes for another embodiment of the present invention and the foregoing description.
When the extrusion moulding machine described in the present invention designs, can be with reference to following master data.
With 150 kilograms of regenerated cut tobaccos of production per hour is example:
Power of motor 4.5KW
Casing internal diameter 200WM
Wall thickness 8MM
Material cast steel
Screw propulsion rod external diameter 198MM
The thick 8MM of flight
Material manganese steel
0.8 * 0.13MM280 hole, the flat hole of spinning head
Material charcoal steel
Claims (5)
1, an a kind of extrusion molding production technology for regenerated cut tobacco method, comprise the residual matter crushing screening of tobacco, it is characterized in that the residual matter powder of tobacco, scattered paste shape adhesive and the liquid material that contains acids, alcohol, hygroscopic agent, water are sent into mixing and stirring in the screw extrusion forming machine respectively, be squeezed into fine strip shape regenerated cut tobacco blank, cut off after drying and make.
2, a kind of screw extrusion forming machine that is used for an extrusion molding manufacturing regenerated cut tobacco, it is characterized in that having installed the unit head of motor (1) and reduction box (2) composition in a portal frame (4) top, a screw propulsion rod (3) has been installed on the power output shaft of reduction box (2) to be placed in the frame (4) middle, the cylindrical shell (10) that one one end and frame (4) are fixed together has been installed in screw propulsion rod (3) outside, the other end of casing (10) is fixed with spinning head (11), the last position that is connected with frame (4) of casing (10) has set gradually offal import (6), adhesive import (7), liquid material import (8), connect casing (10) two ends, side pressure limiting return duct (9) has been installed, flat hole (12) is arranged on the spinning head (11), the link network (5) that can carry blank is arranged in frame (4) below.
3,, it is characterized in that the residual matter of tobacco sneaks into an amount of calcium carbonate in crushing process according to the described extrusion molding production technology for regenerated cut tobacco method of claim 1.
4, according to the described extrusion molding production technology for regenerated cut tobacco method of claim 1, it is characterized in that adhesive is cellulose, modified starch, acids can use chromic acid, phosphoric acid, acetic acid or nitric acid, and hygroscopic agent can make spent glycol, glycerine or maltose class.
5,, it is characterized in that the percentage that described various batching and adhesive etc. account for the residual matter powder weight of tobacco is according to claim 1,4 described extrusion molding production technology for regenerated cut tobacco methods:
Adhesive (doing) 2-10%
Acids (concentration is more than 85%) 2-10%
Alcohol (95%) 1-2%
Hygroscopic agent 1-3%
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93111332 CN1097116A (en) | 1993-07-06 | 1993-07-06 | Extrusion modling production technology for regenerated cut tobacco and screw extruding bri quetting machine thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93111332 CN1097116A (en) | 1993-07-06 | 1993-07-06 | Extrusion modling production technology for regenerated cut tobacco and screw extruding bri quetting machine thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1097116A true CN1097116A (en) | 1995-01-11 |
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ID=4989124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 93111332 Pending CN1097116A (en) | 1993-07-06 | 1993-07-06 | Extrusion modling production technology for regenerated cut tobacco and screw extruding bri quetting machine thereof |
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| CN (1) | CN1097116A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102160683A (en) * | 2011-06-01 | 2011-08-24 | 侯明 | Tobacco remanufacturing process by spinning method |
| CN101547616B (en) * | 2006-12-05 | 2013-02-06 | 英美烟草（德国）有限公司 | Tobacco shredder with double-mounted conveyor-worm shaft |
| CN101583289B (en) * | 2007-01-18 | 2013-04-03 | 英美烟草（德国）有限公司 | High-pressure shaping process for tobacco material |
| CN104886768A (en) * | 2015-05-19 | 2015-09-09 | 湖北中烟工业有限责任公司 | A method of preparing hollow cigarettes by using tobacco leaf beads |
| CN105011346A (en) * | 2015-08-04 | 2015-11-04 | 湖南中烟工业有限责任公司 | Method for preparing reconstituted cut tobacco sheets |
| CN105167158A (en) * | 2015-07-30 | 2015-12-23 | 湖南中烟工业有限责任公司 | Method for manufacturing recycled tobacco sheet shreds on basis of low-grade tobacco raw materials |
-
1993
- 1993-07-06 CN CN 93111332 patent/CN1097116A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101547616B (en) * | 2006-12-05 | 2013-02-06 | 英美烟草（德国）有限公司 | Tobacco shredder with double-mounted conveyor-worm shaft |
| CN101583289B (en) * | 2007-01-18 | 2013-04-03 | 英美烟草（德国）有限公司 | High-pressure shaping process for tobacco material |
| CN102160683A (en) * | 2011-06-01 | 2011-08-24 | 侯明 | Tobacco remanufacturing process by spinning method |
| CN104886768A (en) * | 2015-05-19 | 2015-09-09 | 湖北中烟工业有限责任公司 | A method of preparing hollow cigarettes by using tobacco leaf beads |
| CN105167158A (en) * | 2015-07-30 | 2015-12-23 | 湖南中烟工业有限责任公司 | Method for manufacturing recycled tobacco sheet shreds on basis of low-grade tobacco raw materials |
| CN105011346A (en) * | 2015-08-04 | 2015-11-04 | 湖南中烟工业有限责任公司 | Method for preparing reconstituted cut tobacco sheets |
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| C01 | Deemed withdrawal of patent application (patent law 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |