CN109702782B - Aviation material transportation and cutting integrated device and operation method thereof - Google Patents
Aviation material transportation and cutting integrated device and operation method thereof Download PDFInfo
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- CN109702782B CN109702782B CN201910172702.0A CN201910172702A CN109702782B CN 109702782 B CN109702782 B CN 109702782B CN 201910172702 A CN201910172702 A CN 201910172702A CN 109702782 B CN109702782 B CN 109702782B
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Abstract
The invention discloses an integrated device for transporting and cutting aviation materials and an operation method thereof, and the integrated device comprises a fixed frame, a transition roller, an extrusion roller, a cutter assembly, a conveyor belt assembly, a material guide assembly and a conveying platform, wherein the transition roller, the extrusion roller and the cutter assembly are sequentially arranged on the upper surface of the fixed frame, and the conveyor belt assembly is arranged at one side, close to the cutter assembly, of the upper end of the fixed frame; the invention discloses an integrated device for transporting and cutting aviation materials and an operation method thereof.
Description
Technical Field
The invention relates to an integrated device for transporting and cutting an aviation material, in particular to an integrated device for transporting and cutting an aviation material and an operation method thereof.
Background
The special working environment of an aviation product has concentrated performance requirements on aviation materials in terms of light weight, high strength and high temperature corrosion resistance, the light weight, high strength means that the specific strength of the materials is required to be high, namely the materials are required to have high strength and low density, the high temperature of the high temperature corrosion resistance means that the aviation materials can endure higher working temperature, the aerodynamic heating effect of the materials on a machine body raises the surface temperature, the structural materials are required to have good high temperature strength, the materials of a turbine disc and a turbine blade are required to have good high temperature strength and high temperature corrosion resistance for engine materials, the corrosion resistance means that the aviation materials have excellent corrosion resistance, particularly stress corrosion resistance and corrosion fatigue resistance, the cutting process and the conveying process are an indispensable link in the processing process of the aviation materials, and the later-stage operation can be facilitated only by cutting the aviation materials, the integrated device for transporting and cutting the aviation materials just meets the requirement.
The transportation of current aeronautical material and cutting integrated device have certain drawback in the use, the transportation of current aeronautical material and cutting integrated device are when using, the cutting condition is more single, when the material need carry out the cutting repeatedly, can not conveniently carry and collect the material that needs cut repeatedly, and the position of conveyer belt and the cutting knife of the transportation of current aeronautical material and cutting integrated device all is fixed basically and can not carry out the regulation of position, can not in time intercept unqualified material when carrying out the material cutting, lead to the bad differentiation after unqualified material in later stage and the qualified material mixes, and need artifically collect in the aspect of the material is collected, can not carry out unified collection and derivation, certain influence has been brought when the in-service use.
Disclosure of Invention
The invention aims to provide an integrated device for transporting and cutting an aviation material and an operation method thereof, which can solve the problems that when the existing integrated device for transporting and cutting the aviation material is used, the cutting condition is single, the material needing to be cut repeatedly cannot be conveniently transported and collected, the positions of a conveyor belt and a cutting knife of the existing integrated device for transporting and cutting the aviation material are basically fixed, the position cannot be adjusted, the unqualified material cannot be intercepted in time during material cutting, the unqualified material and the qualified material are difficult to distinguish after being mixed, manual collection is needed in the aspect of material collection, and uniform collection and derivation cannot be carried out.
The purpose of the invention can be realized by the following technical scheme:
the integrated device for transporting and cutting the aviation material comprises a fixing frame, a transition roller, an extrusion roller, a cutter assembly, a conveyor belt assembly, a material guide assembly and a conveying table, wherein the transition roller, the extrusion roller and the cutter assembly are sequentially arranged on the upper surface of the fixing frame;
the upper surface of the cutter component is fixedly provided with a downward-pressing air cylinder, two groups of air rods are arranged in parallel through the upper surface of the cutter component, the inner surface of the cutter component is provided with an upper cutter holder and a lower cutter holder, and the lower cutter holder is positioned below the upper cutter holder;
the conveying table comprises a mounting plate, a driving motor is fixedly mounted on the lower surface of the mounting plate, a guide wheel bracket is fixedly mounted on the upper surface of the mounting plate, a driving belt is arranged on the rear surface of the guide wheel bracket, and a storage rack is arranged on the upper surface of the driving belt;
the bottom mounting plate is fixedly mounted at the bottom of the extrusion roller, the driven roller and the driving roller are arranged on the inner surface of the extrusion roller in parallel, the driving wheel set is movably mounted on the surface of one side of the extrusion roller, and four groups of first clamping blocks are fixedly mounted on the lower surface of the extrusion roller;
the conveying belt assembly comprises a front support, a rear support, a returning conveying belt and a finished product conveying belt, a material blocking assembly is fixedly mounted on the upper surface of the rear support, the returning conveying belt and the finished product conveying belt are mounted on the inner surfaces of the front support and the rear support, the front support and the rear support are arranged in a front-back mode, and a hydraulic lifting rod is fixedly mounted between the lower surface of the returning conveying belt and the inner bottom end of the front support;
the material guide assembly comprises a vertical plate, a guide plate and a material receiving frame, the upper surface of the vertical plate is fixedly connected with the lower surface of the guide plate, two groups of guide rails are arranged on the front surface of the guide plate in parallel, the material receiving frame is connected with the guide plate in a sliding mode through the guide rails, a toothed plate is fixedly arranged on one side of the material receiving frame, a steering rod is arranged between the upper surface of the material receiving frame and the front surface of the guide plate, and a fastening rod is arranged on the front surface of the guide plate close to one side;
keep off the material subassembly and include the fixed block, one side of fixed block is provided with miniature cylinder, and miniature cylinder's lower surface is connected with horizontal dead lever, the lower fixed surface of horizontal dead lever installs two sets of extension rods.
Preferably, the height of one side of the fixing frame is greater than that of the other side of the fixing frame, and a plurality of groups of rectangular gaskets are arranged on the lower surface of the fixing frame.
Preferably, the lower end of the air rod penetrates through the upper surface of the cutter assembly and is fixedly connected with the upper surface of the upper cutter holder, the width of the upper cutter holder is larger than that of the lower cutter holder, the upper cutter holder is movably connected with the inner surface of the cutter assembly, and the lower cutter holder is fixedly connected with the inner surface of the cutter assembly.
Preferably, the rear surface of the guide wheel bracket is transversely provided with a plurality of groups of guide wheels in a straight line, and the driving belt is wrapped on the outer surfaces of the groups of guide wheels.
Preferably, return material conveyer belt and finished product conveyer belt parallel arrangement, and the return material conveyer belt is located the below of finished product conveyer belt, the length of return material conveyer belt is less than the length of finished product conveyer belt, return material conveyer belt and finished product conveyer belt all with fore-stock and after-poppet joint.
Preferably, the toothed plate is in a toothed arrangement, two groups of tooth grooves are formed in the inner side of the toothed plate in a penetrating mode, the edge of one side of the toothed plate is in an arc shape, and a rotating shaft is further arranged between the material receiving frame and the guide plate and connected with the material receiving frame.
Preferably, the two groups of extension rods on the lower surface of the transverse fixing rod are arranged in parallel, and a telescopic shaft is arranged between the upper surface of the transverse fixing rod and the inner side of the lower surface of the micro cylinder.
Preferably, the driving wheel set comprises four groups of driving wheels, the four groups of driving wheels are connected through a belt, the four groups of driving wheels are arranged in a triangular shape, the two groups of driving wheels are arranged in a straight line up and down, and the other two groups of driving wheels are arranged below the two groups of driving wheels and are arranged in a transverse straight line.
Preferably, a second clamping block is fixedly mounted on the lower surface of the front support, a driving shaft penetrates through the front surface and the rear surface of the front support, and a clamping rail matched with the first clamping block and the second clamping block is arranged on the fixing frame.
An operation method of an integrated transportation and cutting device for aviation materials comprises the following specific steps:
the method comprises the following steps: firstly, placing an aviation material to be cut between transition rollers, then introducing the aviation material to be cut between a driving roller and a driven roller in a squeezing roller, wherein the driving roller rotates under the rotation of a motor, and the driven roller is driven to rotate under the driving of a driving wheel set matched with a belt so as to squeeze the surface of the aviation material;
step two: the aviation material after passing through the driving roller and the driven roller enters the cutter assembly, the air rod is pressed downwards under the driving of the pressing cylinder to drive the upper cutter holder to move towards the lower cutter holder, the aviation material is positioned between the upper cutter holder and the lower cutter holder, and the upper cutter holder presses the lower cutter holder downwards to cut the aviation material;
step three: the cut aviation material enters the conveyor belt assembly, is conveyed to one end of the upper surface of the conveyor belt assembly by the finished product conveyor belt and is received by the material guide assembly, and the finished product material conveyed by the finished product conveyor belt is received by the toothed plate on the material guide assembly;
step four: place the storage frame on the drive belt, the pinion rack is the slope form in the upset downwards under the drive of pivot, and fashioned aviation material slides down, and in fashioned aviation material was sent into the storage frame on carrying the bench, under driving motor's drive, the drive belt was seen off the storage frame.
The invention has the beneficial effects that:
1. according to the invention, the first fixture block is arranged at the lower end of the extrusion roller, the second fixture block is arranged at the lower ends of the front bracket and the rear bracket of the conveyor belt assembly, and the first fixture block and the second fixture block are matched with the fixture rails at the upper end of the fixing frame, so that the transverse movement adjustment of the positions of the extrusion roller and the conveyor belt assembly can be realized, different cutting conditions are met, the adjustability of the whole device is higher, and the use is more convenient;
2. the material returning conveying belt is arranged below the finished product conveying belt, the hydraulic lifting rod is arranged at the lower end of the material returning conveying belt, the height of one end of the material returning conveying belt can be adjusted through the hydraulic lifting rod, the material returning conveying belt can be used for receiving aviation materials needing to be cut again, and the trouble that the materials needing to be cut again are conveyed to the finished product conveying belt and need to be returned again is avoided;
3. the guide assembly is matched with the conveying table, the material receiving frame on the guide assembly can realize all-dimensional angle adjustment through the rotating shaft and the steering rod, so that the toothed plate is driven to adjust the angle, the toothed plate is used for receiving a cut finished product from the conveying belt, when the toothed plate is adjusted to be inclined through the rotating shaft and the steering rod, the received finished product material can slide down into the material storage frame on the conveying table, the material storage frame uniformly collects the finished product material, and the driving belt uniformly sends the finished product material out under the driving of the driving wheel by the driving motor, so that the trouble of manual material collection is saved, and the working efficiency of the device is improved;
4. set up through the upper end at the back support and keep off the material subassembly, keep off the material subassembly and pass through the flexible of the horizontal dead lever of micro cylinder drive, intercept unqualified material by the extension rod of horizontal dead lever lower part again to can avoid unqualified material to sneak into the condition appearance that leads to the difficult differentiation in later stage among the qualified material.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of an integrated device for transporting and cutting an aircraft material according to the invention;
FIG. 2 is a structural view of a cutter assembly of the integrated device for transporting and cutting an aircraft material according to the present invention;
FIG. 3 is a structural view of a conveying table of the integrated device for transporting and cutting an aircraft material according to the invention;
FIG. 4 is a view showing the structure of a squeeze roll of an integrated device for transporting and cutting an aircraft material according to the present invention;
FIG. 5 is a block diagram of a conveyor belt assembly of an integrated aircraft material conveying and cutting apparatus according to the present invention;
FIG. 6 is an enlarged view of the area A in FIG. 5 of an integrated transporting and cutting device for aircraft materials according to the present invention;
FIG. 7 is a structural view of a material guiding assembly of the integrated transporting and cutting device for aviation materials according to the present invention;
fig. 8 is a structure diagram of a material blocking assembly of the integrated device for transporting and cutting the aviation material.
In the figure: 1. a fixed mount; 2. a transition roll; 3. a squeeze roll; 4. a cutter assembly; 5. a conveyor belt assembly; 6. a material guiding assembly; 7. a conveying table; 8. pressing down the air cylinder; 9. a gas lever; 10. an upper tool apron; 11. a lower tool apron; 12. mounting a plate; 13. a drive motor; 14. a guide wheel bracket; 15. a transmission belt; 16. a storage rack; 17. a bottom mounting plate; 18. a driven roller; 19. a drive roll; 20. a first clamping block; 21. a driving wheel set; 22. a front bracket; 23. a rear bracket; 24. the material blocking component; 25. a second fixture block; 26. a drive shaft; 27. a return conveyer belt; 28. a finished product conveyer belt; 29. a hydraulic lifting rod; 30. a vertical plate; 31. a guide plate; 32. a guide rail; 33. a fastening rod; 34. a material receiving frame; 35. a toothed plate; 36. a steering lever; 37. a fixed block; 38. a micro cylinder; 39. a transverse fixing rod; 40. an extension rod.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an integrated device for transporting and cutting an aviation material includes a fixing frame 1, a transition roller 2, a squeezing roller 3, a cutter assembly 4, a conveyor belt assembly 5, a material guiding assembly 6 and a conveying table 7, wherein the transition roller 2, the squeezing roller 3 and the cutter assembly 4 are sequentially installed on an upper surface of the fixing frame 1, the conveyor belt assembly 5 is installed on one side of the upper end of the fixing frame 1 close to the cutter assembly 4, the material guiding assembly 6 is fixedly installed on one side of a rear surface of the fixing frame 1, the conveying table 7 is fixedly installed on one side of the upper surface of the fixing frame 1 close to the conveyor belt assembly 5, the transition roller 2 is used for transition of material introduction, the squeezing roller 3 squeezes the surface of the material to keep the surface of the material flat, the cutter assembly 4 is used for cutting the material, the conveyor belt assembly 5 conveys the cut material out, and the cut material is conveyed to the conveying table 7 by the material guiding assembly, sent out by the conveying platform 7;
a lower air cylinder 8 is fixedly arranged on the upper surface of the cutter assembly 4, two groups of air rods 9 are arranged in parallel on the upper surface of the cutter assembly 4 in a penetrating mode, an upper cutter holder 10 and a lower cutter holder 11 are arranged on the inner surface of the cutter assembly 4, the lower cutter holder 11 is located below the upper cutter holder 10, and the lower air cylinder 8 provides power for the air rods 9 to drive the upper cutter holder 10 to press downwards and is matched with the lower cutter holder 11 to finish cutting;
the conveying table 7 comprises a mounting plate 12, a driving motor 13 is fixedly mounted on the lower surface of the mounting plate 12, a guide wheel bracket 14 is fixedly mounted on the upper surface of the mounting plate 12, a transmission belt 15 is arranged on the rear surface of the guide wheel bracket 14, a storage rack 16 is arranged on the upper surface of the transmission belt 15, and the transmission belt 15 drives the storage rack 16 to move, so that the collected materials are guided out;
a bottom mounting plate 17 is fixedly mounted at the bottom of the extrusion roller 3, a driven roller 18 and a driving roller 19 are arranged on the inner surface of the extrusion roller 3 in parallel, a driving wheel set 21 is movably mounted on the surface of one side of the extrusion roller 3, four groups of first fixture blocks 20 are fixedly mounted on the lower surface of the extrusion roller 3, and the extrusion roller 3 is subjected to height adjustment through the first fixture blocks 20, so that the position adjustment is facilitated;
the conveyor belt assembly 5 comprises a front support 22, a rear support 23, a return conveyor belt 27 and a finished product conveyor belt 28, a material blocking assembly 24 is fixedly mounted on the upper surface of the rear support 23, the return conveyor belt 27 and the finished product conveyor belt 28 are mounted on the inner surfaces of the front support 22 and the rear support 23, the front support 22 and the rear support 23 are arranged in a front-back mode, a hydraulic lifting rod 29 is fixedly mounted between the lower surface of the return conveyor belt 27 and the inner bottom end of the front support 22, and the hydraulic lifting rod 29 is used for adjusting the angle of the return conveyor belt 27;
the material guiding assembly 6 comprises a vertical plate 30, a guide plate 31 and a material receiving frame 34, wherein the upper surface of the vertical plate 30 is fixedly connected with the lower surface of the guide plate 31, two groups of guide rails 32 are arranged on the front surface of the guide plate 31 in parallel, the material receiving frame 34 is in sliding connection with the guide plate 31 through the guide rails 32, a toothed plate 35 is fixedly arranged on one side of the material receiving frame 34, a steering rod 36 is arranged between the upper surface of the material receiving frame 34 and the front surface of the guide plate 31, and a fastening rod 33 is arranged on the front surface of the guide plate 31 close to one side;
the material blocking assembly 24 comprises a fixing block 37, a micro cylinder 38 is arranged on one side of the fixing block 37, a transverse fixing rod 39 is connected to the lower surface of the micro cylinder 38, two groups of extension rods 40 are fixedly mounted on the lower surface of the transverse fixing rod 39, the fastening rod 39 is used for mounting the two groups of extension rods 40, and the two groups of extension rods 40 are arranged downwards to play a role in blocking.
Preferably, one side of the fixing frame 1 is higher than the other side of the fixing frame, and the lower surface of the fixing frame 1 is provided with a plurality of groups of rectangular gaskets which support the fixing frame 1, so that the fixing frame 1 is prevented from directly contacting with the ground.
Preferably, the lower end of the air rod 9 penetrates through the upper surface of the cutter assembly 4 and is fixedly connected with the upper surface of the upper cutter holder 10, the width of the upper cutter holder 10 is larger than that of the lower cutter holder 11, the upper cutter holder 10 is movably connected with the inner surface of the cutter assembly 4, and the lower cutter holder 11 is fixedly connected with the inner surface of the cutter assembly 4.
Preferably, a plurality of groups of guide wheels are transversely arranged in a straight line on the rear surface of the guide wheel bracket 14, and the driving belt 15 is wrapped on the outer surfaces of the groups of guide wheels, so that the driving belt 15 is driven to drive by the rotation of the guide wheels.
Preferably, the material returning conveyer belt 27 and the finished product conveyer belt 28 are arranged in parallel, the material returning conveyer belt 27 is located below the finished product conveyer belt 28, the length of the material returning conveyer belt 27 is smaller than that of the finished product conveyer belt 28, and both the material returning conveyer belt 27 and the finished product conveyer belt 28 are clamped with the front support 22 and the rear support 23.
Preferably, pinion rack 35 is the cusp setting, and runs through the inboard of pinion rack 35 and has seted up two sets of tooth's sockets, and one side edge position of pinion rack 35 is circular-arc setting, connects and still is provided with the pivot between work or material rest 34 and the deflector 31 and is connected, and the pivot drives and connects work or material rest 34 to rotate to the change connects the direction of work or material rest 34.
Preferably, the two sets of extension rods 40 on the lower surface of the transverse fixing rod 39 are arranged in parallel, and a telescopic shaft is arranged between the upper surface of the transverse fixing rod 39 and the inner side of the lower surface of the micro cylinder 38, and drives the transverse fixing rod 39 to stretch and retract, so as to adjust the positions of the two sets of extension rods 40.
Preferably, the driving wheel set 21 includes four driving wheels, the four driving wheels are connected by a belt, the four driving wheels are arranged in a triangle, wherein the two driving wheels are arranged linearly up and down, the other two driving wheels are arranged below the two driving wheels and are arranged linearly in a transverse direction, and the belt drives the four driving wheels to rotate.
Preferably, a second block 25 is fixedly mounted on the lower surface of the front bracket 22, a driving shaft 26 is arranged between the front surface and the rear surface of the front bracket 22, and a clamping rail matched with the first block 20 and the second block 25 is arranged on the fixing bracket 1, so that the position adjustment of the squeezing roller 3 and the conveyor belt assembly 5 is facilitated.
An aviation material transportation and cutting integrated device, when in use, a fixed frame 1 is used for installing each part, a transition roller 2 is used for guiding in the transition of materials, a squeeze roller 3 extrudes the surface of the materials to keep the surface of the materials flat, a cutter component 4 is used for cutting the materials, a conveyor belt component 5 conveys the cut materials out, the materials are conveyed to a conveying table 7 by a material guide component 6 and are uniformly conveyed out by the conveying table 7, the aviation materials to be cut are firstly placed between the transition rollers 2, then the aviation materials to be cut are introduced between a driving roller 19 and a driven roller 18 in the squeeze roller 3, the squeeze roller 3 is clamped on a clamping rail on the fixed frame 1 through a first clamping block 20, the driving roller 19 rotates under the rotation of a motor, the driven roller 18 is driven to rotate under the driving of a driving wheel set 21 matched with a belt, and the surface of the aviation materials is extruded, the surface of the extruded aviation material is kept flat, the aviation material passing through a driving roller 19 and a driven roller 18 enters a cutter assembly 4, the air rod 9 is pressed down under the driving of a pressing cylinder 8 to drive an upper cutter holder 10 to move towards a lower cutter holder 11, the upper cutter holder 10 is movably arranged, the lower cutter holder 11 is fixedly arranged, the aviation material is positioned between the upper cutter holder 10 and the lower cutter holder 11 and is pressed down towards the lower cutter holder 11 by the upper cutter holder 10 to cut the aviation material, the cut aviation material enters a conveyor belt assembly 5, the conveyor belt assembly 5 is supported by a front bracket 22 and a rear bracket 23, the front bracket 22 and the rear bracket 23 are clamped on clamping rails on a fixed frame 1 through second clamping blocks 25, the front bracket 22 is convenient for installing a motor for driving the conveyor belt assembly 5 while fixing the conveyor belt assembly 5, the first clamping blocks 20 and the second clamping blocks 25 are matched with the clamping rails at the upper end of the fixed frame 1, thereby, the transverse movement adjustment of the positions of the extrusion roller 3 and the conveyor belt component 5 can be realized, different cutting conditions are met, the adjustability of the whole device is higher, the use is more convenient, the finished product conveyor belt 28 transmits the cut material to one end of the upper surface of the finished product conveyor belt, then the cut and formed aviation material falls down and is received by the material guide component 6, the toothed plate 35 on the material guide component 6 receives the finished product material conveyed by the finished product conveyor belt 28, the steering rod 36 is arranged between the material receiving frame 34 and the guide plate 31, so that the up-and-down rotation adjustment of the material receiving frame 34 is met, the fastening rod 33 is pushed to be fixed with one end of the ejector rod 36, the angle of the material receiving frame 34 can be fixed, the material receiving frame 34 drives the toothed plate 35 to perform synchronous adjustment, the angle of the toothed plate 35 can be adjusted, the material returning conveyor belt 27 is arranged below the finished product conveyor belt 28, and the lower end of the material returning conveyor belt 27, the height of one end of the material returning conveying belt 27 can be adjusted through the hydraulic lifting rod 29, the material returning conveying belt 27 can be used for receiving aviation materials to be cut again, the trouble that the materials to be cut again are conveyed to the finished product conveying belt 28 and need to be returned again is avoided, the storage rack 16 is placed on the conveying belt 15, the toothed plate 35 is driven by the rotating shaft to turn downwards to be inclined, the formed aviation materials slide down, the formed aviation materials are conveyed into the storage rack 16 on the conveying table 7, the conveying belt 15 is driven by the driving motor 13 to convey the storage rack 16 out, the storage rack 16 uniformly collects the finished products, the conveying belt 15 uniformly conveys the finished products under the driving wheel driven by the driving motor 13, the trouble of manually collecting the materials is omitted, the working efficiency of the device is improved, the material blocking assembly 24 drives the transverse fixing rod 39 to stretch through the micro air cylinder 38, the extension rod 40 of transverse fixing rod 39 lower part intercepts unqualified material again to can avoid unqualified material to sneak into in the middle of the qualified material and lead to the condition of the good differentiation in later stage to appear, whole device can arrange the controller to use, and is more convenient for manual operation during the use.
According to the invention, the first fixture block 20 is arranged at the lower end of the extrusion roller 3, the second fixture block 25 is arranged at the lower ends of the front support 22 and the rear support 23 of the conveyor belt assembly 5, and the first fixture block 20 and the second fixture block 25 are matched with the fixture rails at the upper end of the fixing frame 1, so that the transverse movement adjustment of the positions of the extrusion roller 3 and the conveyor belt assembly 5 can be realized, different cutting conditions are met, the adjustability of the whole device is higher, and the use is more convenient; by arranging the material returning conveying belt 27, the material returning conveying belt 27 is arranged below the finished product conveying belt 28, the hydraulic lifting rod 29 is arranged at the lower end of the material returning conveying belt 27, the height of one end of the material returning conveying belt 27 can be adjusted through the hydraulic lifting rod 29, the material returning conveying belt 27 can be used for receiving aviation materials needing to be cut again, and the trouble that the materials needing to be cut again are conveyed to the finished product conveying belt 28 and need to be sent back again is avoided; the guide assembly 6 is matched with the conveying table 7, the material receiving frame 34 on the guide assembly 6 can realize all-dimensional angle adjustment through the rotating shaft and the steering rod 36, so that the toothed plate 35 is driven to adjust the angle, the toothed plate 35 is used for receiving a cut finished product conveyed loosely by the finished product conveying belt 28, when the toothed plate 35 is adjusted to be inclined through the rotating shaft and the steering rod 36, the received finished product material can slide downwards into the material storage frame 16 on the conveying table 7, the finished product material is uniformly collected by the material storage frame 16, and the finished product material is uniformly sent out by the driving belt 15 under the driving of the driving wheel driven by the driving motor 13, so that the trouble of manually collecting the material is saved, and the working efficiency of the device is improved; set up through the upper end at back support 23 and keep off material subassembly 24, keep off material subassembly 24 through the flexible of miniature cylinder 38 drive horizontal dead lever 39, intercept unqualified material by extension rod 40 of horizontal dead lever 39 lower part again to can avoid unqualified material to sneak into the condition appearance that leads to the difficult differentiation in later stage among the qualified material.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (1)
1. The integrated device for transporting and cutting the aviation materials is characterized by comprising a fixing frame (1), a transition roller (2), an extrusion roller (3), a cutter assembly (4), a conveyor belt assembly (5), a material guide assembly (6) and a conveying table (7), wherein the transition roller (2), the extrusion roller (3) and the cutter assembly (4) are sequentially arranged on the upper surface of the fixing frame (1), the conveyor belt assembly (5) is arranged on one side, close to the cutter assembly (4), of the upper end of the fixing frame (1), the material guide assembly (6) is fixedly arranged on one side, close to the conveying table (7), of the rear surface of the fixing frame (1), and the conveying table (7) is fixedly arranged on one side, close to the conveyor belt assembly (5), of the upper surface of the fixing frame (1);
a lower air cylinder (8) is fixedly arranged on the upper surface of the cutter assembly (4), two groups of air rods (9) are arranged in parallel on the upper surface of the cutter assembly (4), an upper cutter holder (10) and a lower cutter holder (11) are arranged on the inner surface of the cutter assembly (4), and the lower cutter holder (11) is positioned below the upper cutter holder (10);
the conveying table (7) comprises a mounting plate (12), a driving motor (13) is fixedly mounted on the lower surface of the mounting plate (12), a guide wheel support (14) is fixedly mounted on the upper surface of the mounting plate (12), a driving belt (15) is arranged on the rear surface of the guide wheel support (14), and a storage rack (16) is arranged on the upper surface of the driving belt (15);
a bottom mounting plate (17) is fixedly mounted at the bottom of the extrusion roller (3), a driven roller (18) and a driving roller (19) are arranged on the inner surface of the extrusion roller (3) in parallel, a driving wheel set (21) is movably mounted on the surface of one side of the extrusion roller (3), and four groups of first clamping blocks (20) are fixedly mounted on the lower surface of the extrusion roller (3);
the conveyor belt component (5) comprises a front support (22), a rear support (23), a material returning conveyor belt (27) and a finished product conveyor belt (28), a material blocking component (24) is fixedly mounted on the upper surface of the rear support (23), the material returning conveyor belt (27) and the finished product conveyor belt (28) are mounted on the inner surfaces of the front support (22) and the rear support (23), the front support (22) and the rear support (23) are arranged in a front-back mode, and a hydraulic lifting rod (29) is fixedly mounted between the lower surface of the material returning conveyor belt (27) and the inner bottom end of the front support (22);
the material guide assembly (6) comprises a vertical plate (30), a guide plate (31) and a material receiving frame (34), the upper surface of the vertical plate (30) is fixedly connected with the lower surface of the guide plate (31), two groups of guide rails (32) are arranged on the front surface of the guide plate (31) in parallel, the material receiving frame (34) is in sliding connection with the guide plate (31) through the guide rails (32), a toothed plate (35) is fixedly arranged on one side of the material receiving frame (34), a steering rod (36) is arranged between the upper surface of the material receiving frame (34) and the front surface of the guide plate (31), and a fastening rod (33) is arranged on one side, close to the guide rails (32), of the front surface of the guide plate (31);
the material blocking assembly (24) comprises a fixing block (37), a micro cylinder (38) is arranged on one side of the fixing block (37), a transverse fixing rod (39) is connected to the lower surface of the micro cylinder (38), and two groups of extension rods (40) are fixedly mounted on the lower surface of the transverse fixing rod (39);
the height of one side of the fixing frame (1) is greater than that of the other side of the fixing frame, and a plurality of groups of rectangular gaskets are arranged on the lower surface of the fixing frame (1);
the lower end of the air rod (9) penetrates through the upper surface of the cutter assembly (4) and is fixedly connected with the upper surface of an upper cutter holder (10), the width of the upper cutter holder (10) is larger than that of a lower cutter holder (11), the upper cutter holder (10) is movably connected with the inner surface of the cutter assembly (4), and the lower cutter holder (11) is fixedly connected with the inner surface of the cutter assembly (4);
the rear surface of the guide wheel bracket (14) is transversely provided with a plurality of groups of guide wheels in a straight line shape, and the driving belt (15) is wrapped on the outer surfaces of the groups of guide wheels;
the material returning conveying belt (27) and the finished product conveying belt (28) are arranged in parallel, the material returning conveying belt (27) is located below the finished product conveying belt (28), the length of the material returning conveying belt (27) is smaller than that of the finished product conveying belt (28), and the material returning conveying belt (27) and the finished product conveying belt (28) are clamped with the front support (22) and the rear support (23);
the toothed plate (35) is arranged in a toothed shape, two groups of toothed grooves are formed in the toothed plate (35) in a penetrating mode, the edge of one side of the toothed plate (35) is arranged in an arc shape, and the material receiving frame (34) is connected with the guide plate (31) through a rotating shaft;
two groups of extension rods (40) on the lower surface of the transverse fixing rod (39) are arranged in parallel, and a telescopic shaft is arranged between the upper surface of the transverse fixing rod (39) and the inner side of the lower surface of the micro cylinder (38);
the driving wheel set (21) comprises four groups of driving wheels, the four groups of driving wheels are connected through a belt, the four groups of driving wheels are arranged in a triangular shape, the upper and lower parts of the two groups of driving wheels are linearly arranged, and the other two groups of driving wheels are positioned below the two groups of driving wheels and are linearly arranged in a transverse direction;
a second clamping block (25) is fixedly installed on the lower surface of the front support (22), a driving shaft (26) is arranged between the front surface and the rear surface of the front support (22) in a penetrating mode, and a clamping rail matched with the first clamping block (20) and the second clamping block (25) is arranged on the fixing frame (1);
an operation method of an integrated transportation and cutting device for aviation materials comprises the following specific steps:
the method comprises the following steps: firstly, placing an aviation material to be cut between transition rollers (2), then introducing the aviation material to be cut between a driving roller (19) and a driven roller (18) in an extrusion roller (3), wherein the driving roller (19) rotates under the rotation of a motor, and the driven roller (18) is driven to rotate under the drive of a driving wheel set (21) matched with a belt to extrude the surface of the aviation material;
step two: the aviation material passing through the driving roller (19) and the driven roller (18) enters the cutter assembly (4), the air rod (9) is pressed downwards under the driving of the pressing-down air cylinder (8) to drive the upper cutter holder (10) to move towards the lower cutter holder (11), the aviation material is positioned between the upper cutter holder (10) and the lower cutter holder (11), and the upper cutter holder (10) presses the lower cutter holder (11) downwards to cut the aviation material;
step three: the cut aviation materials enter the conveyor belt assembly (5), are conveyed to one end of the upper surface of the conveyor belt assembly by the finished product conveyor belt (28) and are received by the material guide assembly (6), and the finished product materials conveyed by the finished product conveyor belt (28) are received by a toothed plate (35) on the material guide assembly (6);
step four: the storage rack (16) is placed on the transmission belt (15), the toothed plate (35) is driven by the rotating shaft to turn downwards to be inclined, the formed aviation material slides downwards, the formed aviation material is sent into the storage rack (16) on the conveying table (7), and the transmission belt (15) is driven by the driving motor (13) to send out the storage rack (16).
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| CN201910172702.0A CN109702782B (en) | 2019-03-07 | 2019-03-07 | Aviation material transportation and cutting integrated device and operation method thereof |
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| CN201910172702.0A CN109702782B (en) | 2019-03-07 | 2019-03-07 | Aviation material transportation and cutting integrated device and operation method thereof |
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| CN109702782B true CN109702782B (en) | 2020-12-04 |
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| CN110329577B (en) * | 2019-08-02 | 2024-05-24 | 天津源天晟科技发展有限公司 | Automatic four-piece set combining device for sterilizing tableware |
| CN211030253U (en) * | 2019-09-23 | 2020-07-17 | 苏州赛腾精密电子股份有限公司 | Gasket cutting feeding mechanism and assembling system |
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| CN104999279A (en) * | 2015-07-27 | 2015-10-28 | 浙江风尚建材股份有限公司 | Production line for aluminum alloy base plates of suspended ceilings |
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| JP2005144642A (en) * | 2003-11-19 | 2005-06-09 | Fuji Photo Film Co Ltd | Sheet body processing apparatus |
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| CN203945396U (en) * | 2014-07-25 | 2014-11-19 | 临海市海昌塑胶有限公司 | Plastic sheet apparatus for production line |
| CN104999279A (en) * | 2015-07-27 | 2015-10-28 | 浙江风尚建材股份有限公司 | Production line for aluminum alloy base plates of suspended ceilings |
| CN106081712A (en) * | 2016-07-25 | 2016-11-09 | 天津松洋金属制品有限公司 | A kind of automatic cutting means of wrapping paper |
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