CN109702202A - A kind of balance weight iron production equipment - Google Patents

A kind of balance weight iron production equipment Download PDF

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Publication number
CN109702202A
CN109702202A CN201910185954.7A CN201910185954A CN109702202A CN 109702202 A CN109702202 A CN 109702202A CN 201910185954 A CN201910185954 A CN 201910185954A CN 109702202 A CN109702202 A CN 109702202A
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CN
China
Prior art keywords
gear
balance weight
heating kiln
weight iron
production equipment
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Withdrawn
Application number
CN201910185954.7A
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Chinese (zh)
Inventor
宋西林
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Individual
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Individual
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Priority to CN201910185954.7A priority Critical patent/CN109702202A/en
Publication of CN109702202A publication Critical patent/CN109702202A/en
Withdrawn legal-status Critical Current

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Abstract

The invention discloses a kind of balance weight iron production equipments, including rotary energy saving heating kiln, automatic weighing device, the first hydraulic die, tunnel oven and the second hydraulic die.The present invention uses metal powder heating technique, metal powder is heated for the first time using rotary energy saving heating kiln, is then weighed, is pressed into crude green body using the first hydraulic die, it is pressed into after crude green body and carries out reheating using tunnel oven, the second hydraulic die pressed sizing is recycled, by the mold extrusion forming of hydraulic device, there is low cost, low energy consumption, the advantages that drop pollution and outer existing neat, balanced weight degree is high, and yield is big.

Description

A kind of balance weight iron production equipment
Technical field
The present invention relates to a kind of balance weight iron production equipments.
Background technique
Balance weight iron is widely used in various mechanical equipment special vehicles, high-speed rail cable ship elevator etc. field and we Life it is inseparable.Original balance weight iron production technology mainly use casting technique (i.e. small furnace, electric furnace) belong to high pollution, How at high cost high energy consumption, low yield energy recruitment be, is the project that State Ministry of Environmental Protection prohibites and induces to retreat, therefore be badly in need of a kind of low energy Consumption, low pollution, the balance weight iron production equipment of high yield.
Summary of the invention
The object of the present invention is to provide a kind of balance weight iron production equipment and its production technologies, solve existing balance weight iron production The problem of technology mainly uses casting technique, high pollution, high energy consumption and low output.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
A kind of balance weight iron production equipment of the present invention, including rotary energy saving heating kiln, automatic weighing device, the first fluid die Tool, tunnel oven and the second hydraulic die, the end of the rotary energy saving heating kiln is arranged in the automatic weighing device, described Tunnel oven includes heating kiln body, and the both ends of the heating kiln body offer inlet port and outlet port respectively, the heating kiln body Inside is equipped with conveyer frames, and the both ends of the conveyer frames extend to the external world after being each passed through the feed inlet and the discharge port, and It is supported by supporting leg, the conveyer frames are equipped with the refractory roll of multiple close contacts, and the refractory roll is driven by transmission device It is dynamic;The top of the heating kiln body is equipped with burner, She's heat recovery apparatus and exhaust emission device, and one end of the burner is stretched Enter the inside of the heating kiln body, the other end of the burner is connected with extraneous cartridge;The exhaust emission device packet Exhaust pipe, screen pipe and the first exhaust fan are included, one end of the exhaust pipe is connected to the top of first exhaust fan, the other end The external world is extended to, one end of the screen pipe is connected to the lower section of first exhaust fan, and the other end runs through the heating kiln body Kiln wall after extend to inside it, level offers semicircular slot on the screen pipe, inserted with filtering in the slot Device, the filter device include filter screen and baffle, and the filter screen is vertically connected on the inner sidewall of the baffle, described Baffle is semicircle, and is fitted closely with the outer wall of the screen pipe, and the semi-circumference length of the baffle is greater than the slot Outer wall perimeter.
Further, the burning energy of the burner is clean energy resource.
Further, the refractory roll is connected on the conveyer frames by shaft, and the shaft is connected by bearing activity It connects on the conveyer frames.
Further, the transmission device includes motor, gear and coaxial Double-gear, and the coaxial Double-gear is mounted on The gear is equipped on one end of one shaft, and each of in addition to first shaft in the shaft, Transmission chain is connected between the gear and the coaxial Double-gear, the output end of the motor is connected to by drive chain On the coaxial Double-gear.
Further, the outer wall of the baffle is equipped with pull handle.
Further, She's heat recovery apparatus includes the second exhaust fan, and second exhaust fan is connected by pipeline one end It connects in the top of the discharge port, one end is connected to the top of the feed inlet.
Further, a kind of production technology of balance weight iron production equipment, comprising the following steps:
A, metal powder is put into rotary energy saving heating kiln and is heated to 600 degree, so by opening-rotary energy-saving heating kiln Powder enters in automatic weighing apparatus and weighs afterwards;
D, the raw material after weighted heating is put into the first hydraulic die and carries out thick pressure sizing;
Tunnel oven is opened, secondary heating will be carried out in stereotyped thick embryo push-in tunnel oven, it will be thick after being heated to 1000 degree Base takes out out of tunnel oven, is sent in the second hydraulic die and carries out secondary pressed sizing.
Compared with prior art, advantageous effects of the invention:
The present invention uses metal powder heating technique, add for the first time to metal powder using rotary energy saving heating kiln Then heat is weighed, be pressed into crude green body using the first hydraulic die, is pressed into after crude green body and is carried out reheating using tunnel oven, then There is low cost, low energy consumption, drop pollution by the mold extrusion forming of hydraulic device using the second hydraulic die pressed sizing And outer existing neat, the advantages that balanced weight degree is high, and yield is big.
Detailed description of the invention
The invention will be further described for explanation with reference to the accompanying drawing.
Fig. 1 is this tunnel kiln structure schematic diagram;
Fig. 2 is filter device top view;
Fig. 3 is filter device side view;
Fig. 4 is rotary energy saving heating kiln side view;
Fig. 5 is rotary energy saving heating kiln main view;
Description of symbols: 1, kiln body is heated;2, conveyer frames;3, supporting leg;4, refractory roll;5, burner;6, exhaust pipe; 7, screen pipe;8, the first exhaust fan;9, slot;10, shaft;11, motor;12, gear;13, coaxial Double-gear;14, conveyer chain Item;15, drive chain;16, filter screen;17, baffle;18, pull handle.
Specific embodiment
As shown in Figs. 1-5, a kind of balance weight iron production equipment, including rotary energy saving heating kiln, automatic weighing device, first Hydraulic die, tunnel oven and the second hydraulic die, the rotary energy saving heating kiln, automatic weighing device, the first hydraulic die It is the prior art with the second hydraulic die.The end of the rotary energy saving heating kiln is arranged in the automatic weighing device, The tunnel oven includes heating kiln body 1, and the both ends of the heating kiln body 1 offer inlet port and outlet port, the heating respectively The inside of kiln body 1 is equipped with conveyer frames 2, and the both ends of the conveyer frames 2 extend after being each passed through the feed inlet and the discharge port It is supported to the external world, and by supporting leg 3, the conveyer frames 2 are equipped with the refractory roll 4 of multiple close contacts, and the refractory roll 4 is logical It crosses shaft 10 to be connected on the conveyer frames 2, the shaft 10 is movably connected on the conveyer frames 2 by bearing.
The refractory roll 4 is driven by transmission device.The transmission device includes motor 11, gear 12 and coaxial Double-gear 13, the coaxial Double-gear 13 is mounted on one end of first shaft 10, and every in addition to first shaft 10 It is equipped with the gear 12 in a shaft 10, is connected with transmission between the gear 12 and the coaxial Double-gear 13 The output end of chain 14, the motor is connected on the coaxial Double-gear 13 by drive chain 15.
The top of the heating kiln body 1 is equipped with burner 5, She's heat recovery apparatus and exhaust emission device.
The inside of the heating kiln body 1, the other end of the burner 5 and extraneous combustion are protruded into one end of the burner 5 Expects pipe is connected.Multiple burners 5 can be set in the heating kiln body 1, accelerate the promotion of temperature.
She's heat recovery apparatus includes the second exhaust fan 19, and second exhaust fan 19 is connected to institute by pipeline one end The top of discharge port is stated, one end is connected to the top of the feed inlet.Heat is extracted into from discharge port by She's heat recovery apparatus Feed inlet economizes on resources.
The exhaust emission device includes exhaust pipe 6, screen pipe 7 and the first exhaust fan 8, and one end of the exhaust pipe 6 connects It connects in the top of first exhaust fan 8, the other end extends to the external world, and one end of the screen pipe 7 is connected to described first and takes out The lower section of blower 8, the other end extend to inside it after the kiln wall of the heating kiln body 1, and level opens up on the screen pipe 7 There is semicircular slot 9, the slot 9 is interior inserted with filter device, and the filter device includes filter screen 16 and baffle 17, institute Filter screen 16 is stated to be vertically connected on the inner sidewall of the baffle 17, the baffle 17 be semicircle, and with the screen pipe 7 Outer wall fit closely, the long outer wall perimeter for being greater than the slot 9 of the semi-circumference of the baffle 17.Utilize dismountable mistake Filter device can replace filter device at any time, carry out cleaning to filter device and save time and cost, greatly reduction is discarded residual Slag is attached on the inside of the first exhaust fan 8.The outer wall of the baffle 17 is equipped with pull handle 18, utilizes the pull handle 18 can quickly replace filter device.
First exhaust fan 8 and the second exhaust fan 19 are fire safe type exhaust fan.
The burning energy of the burner 5 is clean energy resource.
The production technology of balance weight iron, comprising the following steps:
A, metal powder is put into rotary energy saving heating kiln and is heated to 600 degree, so by opening-rotary energy-saving heating kiln Powder enters in automatic weighing apparatus and weighs afterwards;
E, the raw material after weighted heating is put into the first hydraulic die and carries out thick pressure sizing;
Tunnel oven is opened, secondary heating will be carried out in stereotyped thick embryo push-in tunnel oven, it will be thick after being heated to 1000 degree Base takes out out of tunnel oven, is sent in the second hydraulic die and carries out secondary pressed sizing.
Embodiment described above is only that preferred embodiment of the invention is described, and is not carried out to the scope of the present invention It limits, without departing from the spirit of the design of the present invention, those of ordinary skill in the art make technical solution of the present invention Various changes and improvements, should all fall into claims of the present invention determine protection scope in.

Claims (7)

1. a kind of balance weight iron production equipment, including rotary energy saving heating kiln, automatic weighing device, the first hydraulic die, tunnel Kiln and the second hydraulic die, it is characterised in that: the end of the rotary energy saving heating kiln is arranged in the automatic weighing device, The tunnel oven includes heating kiln body (1), and the both ends of heating kiln body (1) offer inlet port and outlet port respectively, described Heat kiln body (1) inside be equipped with conveyer frames (2), the both ends of the conveyer frames (2) be each passed through the feed inlet and it is described go out The external world is extended to after material mouth, and is supported by supporting leg (3), and the conveyer frames (2) are equipped with the refractory roll of multiple close contacts (4), the refractory roll (4) is driven by transmission device;The top of heating kiln body (1) is equipped with burner (5), She's recuperation of heat The inside of heating kiln body (1), the burner (5) are protruded into device and exhaust emission device, one end of the burner (5) The other end be connected with extraneous cartridge;The exhaust emission device includes exhaust pipe (6), screen pipe (7) and the first exhausting Machine (8), one end of the exhaust pipe (6) are connected to the top of first exhaust fan (8), and the other end extends to the external world, described One end of screen pipe (7) is connected to the lower section of first exhaust fan (8), kiln wall of the other end through heating kiln body (1) After extend to inside it, level offers semicircular slot (9) on the screen pipe (7), inserted with mistake in the slot (9) Device is filtered, the filter device includes filter screen (16) and baffle (17), and the filter screen (16) is vertically connected on the baffle (17) on inner sidewall, the baffle (17) is semicircle, and is fitted closely with the outer wall of the screen pipe (7), the gear The long outer wall perimeter for being greater than the slot (9) of the semi-circumference of piece (17).
2. balance weight iron production equipment according to claim 1, it is characterised in that: the burning energy of the burner (5) is Clean energy resource.
3. balance weight iron production equipment according to claim 1, it is characterised in that: the refractory roll (4) passes through shaft (10) It is connected on the conveyer frames (2), the shaft (10) is movably connected on the conveyer frames (2) by bearing.
4. balance weight iron production equipment according to claim 3, it is characterised in that: the transmission device include motor (11), Gear (12) and coaxial Double-gear (13), the coaxial Double-gear (13) are mounted on one end of first shaft (10), And the gear (12), the gear are equipped in the shaft (10) each of in addition to first shaft (10) (12) it is connected between the coaxial Double-gear (13) transmission chain (14), the output end of the motor passes through drive chain (15) it is connected on the coaxial Double-gear (13).
5. balance weight iron production equipment according to claim 1, it is characterised in that: the outer wall of the baffle (17), which is equipped with, to be taken out Pull handle (18).
6. high-temperature heating tunnel oven according to claim 1, it is characterised in that: She's heat recovery apparatus includes the second pumping Blower (19), second exhaust fan (19) are connected to the top of the discharge port by pipeline one end, and one end is connected to described The top of feed inlet.
7. a kind of production technology of balance weight iron production equipment, it is characterised in that: the following steps are included:
A, metal powder is put into rotary energy saving heating kiln and is heated to 600 degree, then powder by opening-rotary energy-saving heating kiln End, which enters in automatic weighing apparatus, weighs;
B, the raw material after weighted heating is put into the first hydraulic die and carries out thick pressure sizing;
C, tunnel oven is opened, secondary heating will be carried out in stereotyped thick embryo push-in tunnel oven, by crude green body after being heated to 1000 degree It is taken out out of tunnel oven, is sent in the second hydraulic die and carries out secondary pressed sizing.
CN201910185954.7A 2019-03-12 2019-03-12 A kind of balance weight iron production equipment Withdrawn CN109702202A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910185954.7A CN109702202A (en) 2019-03-12 2019-03-12 A kind of balance weight iron production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910185954.7A CN109702202A (en) 2019-03-12 2019-03-12 A kind of balance weight iron production equipment

Publications (1)

Publication Number Publication Date
CN109702202A true CN109702202A (en) 2019-05-03

Family

ID=66265763

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910185954.7A Withdrawn CN109702202A (en) 2019-03-12 2019-03-12 A kind of balance weight iron production equipment

Country Status (1)

Country Link
CN (1) CN109702202A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110064751A (en) * 2019-05-23 2019-07-30 唐山智云科技有限公司 A kind of balance weight iron production equipment
CN112013678A (en) * 2019-05-28 2020-12-01 唐山智云科技有限公司 High-temperature heating tunnel kiln
CN113634755A (en) * 2021-08-12 2021-11-12 黄业华 Preparation process of environment-friendly high-density counterweight block

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110064751A (en) * 2019-05-23 2019-07-30 唐山智云科技有限公司 A kind of balance weight iron production equipment
CN112013678A (en) * 2019-05-28 2020-12-01 唐山智云科技有限公司 High-temperature heating tunnel kiln
CN113634755A (en) * 2021-08-12 2021-11-12 黄业华 Preparation process of environment-friendly high-density counterweight block

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Application publication date: 20190503

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