CN109696722A - One kind casting guide-lighting board machining process - Google Patents

One kind casting guide-lighting board machining process Download PDF

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Publication number
CN109696722A
CN109696722A CN201910150865.9A CN201910150865A CN109696722A CN 109696722 A CN109696722 A CN 109696722A CN 201910150865 A CN201910150865 A CN 201910150865A CN 109696722 A CN109696722 A CN 109696722A
Authority
CN
China
Prior art keywords
steel plate
processed
plate
light guide
machining process
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910150865.9A
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Chinese (zh)
Inventor
陈国辉
廖辉
费燕娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Tianlu Light Polytron Technologies Inc
Original Assignee
Suzhou Tianlu Light Polytron Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Tianlu Light Polytron Technologies Inc filed Critical Suzhou Tianlu Light Polytron Technologies Inc
Priority to CN201910150865.9A priority Critical patent/CN109696722A/en
Publication of CN109696722A publication Critical patent/CN109696722A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0035Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
    • G02B6/004Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0065Manufacturing aspects; Material aspects

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Planar Illumination Modules (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

The invention discloses one kind to cast guide-lighting board machining process, comprising steps of a, tool sharpening: being cut according to cutter drawing to spark;B, steel plate is hit a little: hit a little in surface of steel plate using the cutter processed, is formed concave point;C, plating is cast: the step b steel plate processed being placed in electroplating bath, and is passed through electric current in electroplating bath, reprints out dot shape in concave point position on the steel plate using plating form processing;D, the step c steel plate processed is installed on idler wheel, while will be placed on backing plate after light guide plate dyestripping, control steel plate pushes after being directed at position, and upper and lower extruding force is transferred to the lattice point structure of top on light guide plate.Special lattice point structure processing may be implemented in the present invention, to promote light guide plate luminance.

Description

One kind casting guide-lighting board machining process
Technical field
The present invention relates to a kind of guide-lighting board machining process more particularly to one kind to cast guide-lighting board machining process.
Background technique
The principle of luminosity of light guide plate is that the light issued using LED carries out diffusing reflection in plate surface, by changing site Size (printing process), density degree (hot pressing processing procedure) destroys the delivering path of light, thus improving optical uniformity and bright Degree, the technique for generalling use two-sided hot pressing currently on the market carry out optical brightness promotion, and upper roller uses steel plate, and bottom roll uses V-CUT backing plate carries out two-sided hot pressing, wherein the steel plate of upper roller is mainly thermal transfer site, relatively conventional net on the market at present Point structure is exactly round volcanic crater, and the corresponding steel plate processing of this structure is processed by laser form, however as bright Desired promotion is spent, conventional circular shaped lattice point structure is no longer satisfied requirement, so to use the site of special shape Structure, such as asymmetric pyramid shape, however its steel plate of the site of this structure is processed into a technological difficulties.
Summary of the invention
It is an object of the invention to overcome the deficiencies of existing technologies, one kind is provided and casts guide-lighting board machining process, passes through gold It has just bored cutting technique and has carried out tool sharpening, then carried out steel plate processing in the form of hitting a coordination galvanization and casting again, thus real The processing of existing special lattice point structure.
To achieve the above object, the following technical solutions are proposed by the present invention: one kind casting guide-lighting board machining process, the two-sided knot The light-emitting surface of structure light guide plate has site, and opposite bottom surface has V-cut structure, and the processing step includes:
A, tool sharpening: spark is cut according to cutter drawing;
B, steel plate is hit a little: by the Cutting tool installation manner to percussion device processed, and being installed steel plate in equipment, is existed using impact force Surface of steel plate hit the concave point for a little forming that and depth consistent with the shape of tool is 15um one by one, controls knife in knockout process Tool is 90 ° with steel plate angle;
C, plating is cast: the step b steel plate processed being placed in electroplating bath, and is passed through 2A ~ 100A electric current in electroplating bath, is led to Electric 5 ~ 5.5h of time reprints out dot shape in concave point position on the steel plate using plating form processing;
D, transfer processing, the step c steel plate processed is installed on idler wheel, while will be placed on backing plate after light guide plate dyestripping On, control steel plate pushes after being directed at position, and upper and lower extruding force is transferred to the lattice point structure of top on light guide plate, wherein machine Platform pressure value is 1.0 ~ 2.2 tons;Upper roller temperature is 105 DEG C ~ 130 DEG C, and bottom roller temperature is 50 ~ 80 DEG C.
Preferably, the cutter be pyramid shape, four be respectively the first seamed edges, the second seamed edge, third seamed edge and 4th seamed edge, the length of four seamed edges are respectively L1, L2, L3, L4, and L1 < L3 < L2=L4.
Compared with prior art, disclosed one kind casts guide-lighting board machining process, has the following beneficial effects: Tool sharpening is carried out by spark cutting technique, then carries out steel plate processing in the form of hitting a coordination galvanization and casting again, To realize the processing of special lattice point structure.
Detailed description of the invention
Fig. 1 is cutterhead structural schematic diagram of the present invention.
Specific embodiment
Below in conjunction with attached drawing of the invention, clear, complete description is carried out to the technical solution of the embodiment of the present invention.
As shown in Figure 1, disclosed one kind casts guide-lighting board machining process, it is asymmetric tetragonous mainly for having The processing of the light guide plate of taper lattice point structure, specific processing step include:
A, tool sharpening: spark is cut according to cutter drawing;
B, steel plate is hit a little: by the Cutting tool installation manner to percussion device processed, and being installed steel plate in equipment, is existed using impact force Surface of steel plate hit the concave point for a little forming that and depth consistent with the shape of tool is 15um one by one, controls knife in knockout process Tool is 90 ° with steel plate angle;
C, plating is cast: the step b steel plate processed being placed in electroplating bath, and is passed through 2A ~ 100A electric current in electroplating bath, is led to Electric 5 ~ 5.5h of time reprints out dot shape in concave point position on the steel plate using plating form processing;
D, transfer processing, the step c steel plate processed is installed on idler wheel, while will be placed on backing plate after light guide plate dyestripping On, control steel plate pushes after being directed at position, and upper and lower extruding force is transferred to the lattice point structure of top on light guide plate, wherein machine Platform pressure value is 1.0 ~ 2.2 tons;Upper roller temperature is 105 DEG C ~ 130 DEG C, and bottom roller temperature is 50 ~ 80 DEG C.
The cutter be pyramid shape, four be respectively the first seamed edge, the second seamed edge, third seamed edge and the 4th seamed edge, The length of four seamed edges is respectively L1, L2, L3, L4, and L1 < L3 < L2=L4.
Technology contents and technical characteristic of the invention have revealed that as above, however those skilled in the art still may base Make various replacements and modification without departing substantially from spirit of that invention, therefore, the scope of the present invention in teachings of the present invention and announcement It should be not limited to the revealed content of embodiment, and should include various without departing substantially from replacement and modification of the invention, and be this patent Shen Please claim covered.

Claims (2)

1. one kind casts guide-lighting board machining process, it is characterised in that the processing step includes:
A, tool sharpening: spark is cut according to cutter drawing;
B, steel plate is hit a little: by the Cutting tool installation manner to percussion device processed, and being installed steel plate in equipment, is existed using impact force Surface of steel plate hit the concave point for a little forming that and depth consistent with the shape of tool is 15um one by one, controls knife in knockout process Tool is 90 ° with steel plate angle;
C, plating is cast: the step b steel plate processed being placed in electroplating bath, and is passed through 2A ~ 100A electric current in electroplating bath, is led to Electric 5 ~ 5.5h of time reprints out dot shape in concave point position on the steel plate using plating form processing;
D, transfer processing, the step c steel plate processed is installed on idler wheel, while will be placed on backing plate after light guide plate dyestripping On, control steel plate pushes after being directed at position, and upper and lower extruding force is transferred to the lattice point structure of top on light guide plate, wherein machine Platform pressure value is 1.0 ~ 2.2 tons;Upper roller temperature is 105 DEG C ~ 130 DEG C, and bottom roller temperature is 50 ~ 80 DEG C.
2. according to claim 1 cast guide-lighting board machining process, it is characterised in that: the cutter is pyramid shape, Four be respectively the first seamed edge, the second seamed edge, third seamed edge and the 4th seamed edge, the length of four seamed edges be respectively L1, L2, L3, L4, and L1 < L3 < L2=L4.
CN201910150865.9A 2019-02-28 2019-02-28 One kind casting guide-lighting board machining process Pending CN109696722A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910150865.9A CN109696722A (en) 2019-02-28 2019-02-28 One kind casting guide-lighting board machining process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910150865.9A CN109696722A (en) 2019-02-28 2019-02-28 One kind casting guide-lighting board machining process

Publications (1)

Publication Number Publication Date
CN109696722A true CN109696722A (en) 2019-04-30

Family

ID=66235075

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910150865.9A Pending CN109696722A (en) 2019-02-28 2019-02-28 One kind casting guide-lighting board machining process

Country Status (1)

Country Link
CN (1) CN109696722A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1076401A (en) * 1993-03-25 1993-09-22 邓大仁 The manufacture method of mould of plastic optical full reflector
CN101885221A (en) * 2010-06-25 2010-11-17 东莞市亚通光电有限公司 Method for manufacturing light guide plate
US20120236574A1 (en) * 2011-03-18 2012-09-20 Hsin-Yi Lai LGF Plate-to-plate Manufacturing Method and Structure Thereof
CN103231223A (en) * 2012-06-27 2013-08-07 田耕 Method for manufacturing optical element graph substrate, device for realizing collision process of method, and light guiding body component manufactured by applying method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1076401A (en) * 1993-03-25 1993-09-22 邓大仁 The manufacture method of mould of plastic optical full reflector
CN101885221A (en) * 2010-06-25 2010-11-17 东莞市亚通光电有限公司 Method for manufacturing light guide plate
US20120236574A1 (en) * 2011-03-18 2012-09-20 Hsin-Yi Lai LGF Plate-to-plate Manufacturing Method and Structure Thereof
CN103231223A (en) * 2012-06-27 2013-08-07 田耕 Method for manufacturing optical element graph substrate, device for realizing collision process of method, and light guiding body component manufactured by applying method

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Application publication date: 20190430