CN109696320A - A kind of mining machinery cutting mechanism is comprehensive performance test bed - Google Patents
A kind of mining machinery cutting mechanism is comprehensive performance test bed Download PDFInfo
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- CN109696320A CN109696320A CN201910152266.0A CN201910152266A CN109696320A CN 109696320 A CN109696320 A CN 109696320A CN 201910152266 A CN201910152266 A CN 201910152266A CN 109696320 A CN109696320 A CN 109696320A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 111
- 238000005065 mining Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 title claims abstract description 21
- 238000011056 performance test Methods 0.000 title claims abstract description 17
- 239000003245 coal Substances 0.000 claims abstract description 53
- 239000011435 rock Substances 0.000 claims abstract description 40
- 230000009467 reduction Effects 0.000 claims description 38
- 238000007789 sealing Methods 0.000 claims description 37
- 230000001133 acceleration Effects 0.000 claims description 24
- 230000008878 coupling Effects 0.000 claims description 16
- 238000010168 coupling process Methods 0.000 claims description 16
- 238000005859 coupling reaction Methods 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 13
- 238000007667 floating Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 9
- 230000003014 reinforcing effect Effects 0.000 claims description 9
- 230000003287 optical effect Effects 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 abstract description 16
- 238000004088 simulation Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 2
- 239000002817 coal dust Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 238000000429 assembly Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000009738 saturating Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 241000397426 Centroberyx lineatus Species 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/008—Subject matter not provided for in other groups of this subclass by doing functionality tests
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C35/00—Rigid support of bearing units; Housings, e.g. caps, covers
- F16C35/08—Rigid support of bearing units; Housings, e.g. caps, covers for spindles
- F16C35/12—Rigid support of bearing units; Housings, e.g. caps, covers for spindles with ball or roller bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/36—Toothed gearings for conveying rotary motion with gears having orbital motion with two central gears coupled by intermeshing orbital gears
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/021—Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/023—Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/029—Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/08—General details of gearing of gearings with members having orbital motion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02039—Gearboxes for particular applications
- F16H2057/02069—Gearboxes for particular applications for industrial applications
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
A kind of mining machinery cutting mechanism is comprehensive performance test bed, including experimental stand, sliding platform, revolving platform, cutting units, coal and rock clamping device and coal and rock, experimental stand upper surface is provided with coal and rock clamping device and sliding platform, coal and rock is clamped on coal and rock clamping device, sliding platform upper surface is provided with revolving platform, and revolving platform upper surface is provided with the cutting units for coal petrography cutting body；The revolving platform of testing stand is aligned, the test simulation to coal mining machine roller cutting course can be achieved by the cooperation of sliding platform and cutting units；Sliding platform is moved on into middle part, the test simulation to cutting head of roadheader cutting course may be implemented by the cooperation of revolving platform and cutting units；The quick detection to cutterhead and roller comprehensive performance may be implemented in the testing stand, solves the problems, such as that down-hole mining machinery Cutting Performance is difficult to measure and obtain；The testing stand can effectively reduce the cost for obtaining Cutting Performance, have apparent economic benefit.
Description
Technical field
The invention belongs to mining machinery technical fields, and in particular to a kind of mining machinery cutting mechanism comprehensive performance test
Platform.
Background technique
Coalcutter, development machine are the capital equipments that mine excavates and coal petrography is exploited, and coal mining machine roller, cutting head of roadheader
It is the main component of its work, Cutting Performance is directly concerning coalcutter, development machine overall performance.But due to underground actual production
Inclement condition, operating condition are complicated, relevant device has to pass through special technological processing for explosion protection feature, therefore are difficult to test by underground and accurately obtain
Take relevant test data.For research coalcutter, development machine during the work time the cutting energy consumption of cutting mechanism, cutting three axis force,
The critical performance parameters such as torque devise a kind of for testing the testing stand of mining machinery cutting mechanism comprehensive performance.The test
Platform can test cutterhead, helix drum the performance that can more conveniently obtain its cutting mechanism, move for mining machinery
It learns parameter matching and the design and optimization of cutting mechanism is capable of providing experimental data, there is stronger application value.
Summary of the invention
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of mining machinery cutting mechanism is comprehensive performance test bed, including experimental stand, sliding platform, revolving platform, cut
Portion, coal and rock clamping device and coal and rock are cut, experimental stand upper surface is provided with coal and rock clamping device and sliding platform, coal petrography
Coal and rock is clamped on body clamping device, sliding platform upper surface is provided with revolving platform, and the setting of revolving platform upper surface is useful
In the cutting units of coal petrography cutting body；
The experimental stand is made of plate, positive column and heel post, and the plate lower surface is set one end along its length
It is equipped with positive column, the other end is provided with heel post along its length for plate lower surface；
The sliding platform is by sliding platform, dovetail slideway, ball-screw, block, bearing block, malthoid, roller bearing
I, transparent cover, boring cover, stepper motor, reinforcing rib and hydraulic pressure support vertical plate composition, the dovetail slideway are pacified along slab length direction
Loaded on plate upper surface, and dovetail slideway both ends are provided with block, and bearing block is provided with rolling between two dovetail slideways
Ballscrew, ball-screw one end are connected with stepper motor, and sliding platform, table on sliding platform are slidably fitted on dovetail slideway
Face offers two arc guide grooves, and sliding platform upper surface one end is provided with hydraulic pressure support vertical plate, hydraulic pressure support vertical plate
Reinforcing rib is provided between sliding platform；
The revolving platform is by floating bearing, rotatable platform, hydraulic pressure cylinder assembly, hydraulic cylinder pin shaft, pin shaft card, guide sleeve
Cylinder, the wear-resisting cushion block of guiding, spring composition, the floating bearing lower end are fixedly mounted by bolt and sliding platform, floating bearing
Upper end is fixedly mounted by bolt and rotatable platform, and rotatable platform upper surface is provided with connector, connector and hydraulic pressure cylinder assembly
One end is connected, and the hydraulic pressure cylinder assembly other end is connected with hydraulic pressure support vertical plate, and rotatable platform lower surface both ends are symmetrically arranged with
Pilot sleeve, spring is equipped in pilot sleeve, and the wear-resisting cushion block of guiding with arc guide groove cooperation is fixedly mounted in lower spring end；
The coal and rock clamping device is made of housing screw, main vertical plate, auxiliary vertical plate and transverse slat, and main vertical plate and auxiliary vertical plate are solid
Dingan County is loaded on plate upper surface, and main vertical plate is arranged in parallel with auxiliary vertical plate, is provided between auxiliary vertical plate top side wall and main vertical plate
Several transverse slats, there are two housing screws for main vertical plate horizontal plate portions setting.
The cutting units by cutting motor, motor coupler, planetary reduction gear, decelerator shaft coupling, torque sensor, turn
It is logical that square sensor increases block, torque sensor shaft coupling, cutting head end support and cutterhead composition, the cutting motor output end
It crosses motor coupler to be connected with planetary reduction gear input terminal, planetary reduction gear output end passes through decelerator shaft coupling and torque sensing
Device input terminal is connected, and torque sensor increases block by torque sensor and is fixedly installed in revolving platform upper surface, the torque
Sensor output is connected by torque sensor shaft coupling with cutterhead, and cutterhead is fixedly installed in by cutting head end support
Revolving platform upper surface.
The cutterhead is by pick, blade, head body, distal end chip body, acceleration transducer, three-dimensional force transducer, head body pressure
Plate, conducting slip ring and big bearing composition, the pick is welded on a body, and each pick rear end is mounted on acceleration sensing
Device, the blade are welded on a body, have distal end chip body, and head body pressing plate and head by head body pressing plate compression at the top of the head body
Body welding, described three-dimensional force transducer one end are fixedly installed in distal end chip body in hole, and the other end is fixed on splined shaft end, head
Internal wall is equipped with big bearing by caudal part, and the inner ring and conducting slip ring of big bearing are fixedly mounted and pass through bolt for conducting slip ring
Outer ring back-end metal plate is fixed in big transparent cover, and conducting slip ring inner ring is installed on splined shaft optical axis section.
The cutting head end support is by support body, big transparent cover, small transparent cover, ball bearing, roller bearing II, little axle sleeve, flower
Key axis, large shaft sleeve, sealing shroud, snap ring and groove composition, described splined shaft one end and the three-dimensional force transducer other end are fixedly mounted,
And splined shaft runs through conducting slip ring, splined shaft periphery is arranged with roller bearing II and ball bearing, and roller bearing II and ball axis
Little axle sleeve is provided between holding, the roller bearing II and ball bearing periphery are arranged with support body, support body and head body
Between be provided with sealing shroud, and sealing shroud is fixedly mounted in support body by snap ring, support body one end be equipped with it is big thoroughly
Lid, the support body other end are equipped with small transparent cover, and small transparent cover is bonded with splined shaft periphery, in the support body and big transparent cover
Groove is offered, is provided with large shaft sleeve between the big transparent cover and big bearing inner race.
The planetary reduction gear by planetary reduction gear shell, input shaft end cap, deep groove ball bearing, bearing air cover, bearing holder (housing, cover),
Input axle sleeve, input Simmer ring, level-one solar shaft, second level solar shaft, solar shaft I are apart from set, primary planet disk, baffle I, and one
Grade planet axis, roller bearing III, primary planet wheel, retaining ring I, baffle II, secondary planet axis, secondary planet frame, solar shaft II away from
From set, secondary planet wheel, retaining ring II, output shaft end cap, double row tapered roller bearing, inner spacing collar, outer separator, snap ring II, close
Capping, secondary planet frame oil sealing, output shaft oil sealing, snap ring III, snap ring IV, snap ring V, roller bearing IV composition, the planet subtract
Fast device shell one end is connected by screw with input shaft end cap, is equipped with deep groove ball bearing, deep-groove ball in input shaft end cap inner hole
Bearing one end outer ring is against the bottom hole of input shaft end cap inner hole, and input shaft end outer side of lid is connected by screw with bearing air cover, axis
It holds transparent cover and gos deep into input shaft end cover and be against on deep groove ball bearing other end outer ring, deep groove ball bearing inner ring one end and bearing holder (housing, cover)
It is connected, the deep groove ball bearing inner ring other end is connected with input axle sleeve, and bearing air cover inner hole is provided with input Simmer ring, and inputs
Simmer ring is set on bearing air cover, and the level-one solar shaft sequentially passes through input axle sleeve, deep groove ball bearing and bearing holder (housing, cover), and
Level-one solar shaft stretches out input axle sleeve part and is provided with the snap ring IV being bonded with input axle sleeve, and level-one solar shaft subtracts positioned at planet
Solar shaft I is provided between fast device housing cavity part and second level solar shaft apart from set, the second level solar shaft close to level-one too
Positive axis one end periphery is arranged with primary planet disk, and the bearing holder (housing, cover) periphery is arranged with the baffle on the inside of input shaft end cap
I, baffle I is connected by through-hole thereon with primary planet axis one end, and primary planet axis stretches out I part of baffle and is provided with and keeps off
The snap ring V that plate I is bonded, the primary planet axis other end are connected by the through-hole on primary planet disk with primary planet disk, and described one
Grade planet axis periphery is provided with while being engaged with level-one solar shaft gear end and planetary reduction gear shell by roller bearing III
Primary planet wheel, primary planet wheel both ends are provided with retaining ring I, and retaining ring I is sheathed on primary planet axis periphery, described two
Grade solar shaft periphery is arranged with baffle II, and baffle II is connected by through-hole thereon with secondary planet axis one end, and second level row
Star axis stretches out II part of baffle and is provided with the snap ring III be bonded with baffle II, the secondary planet axis other end with pass through secondary planet frame
On through-hole be connected with secondary planet frame, and solar shaft II is provided between secondary planet frame and second level solar shaft apart from set, institute
State secondary planet axis periphery by roller bearing IV be provided with and meanwhile with second level solar shaft gear end and planetary reduction gear shell
The secondary planet wheel of engagement, secondary planet wheel both ends are provided with retaining ring II, and the planetary reduction gear shell other end passes through spiral shell
Nail be connected with output shaft end cap, the secondary planet frame miner diameter end periphery be arranged there are two double row tapered roller bearing, two
Inner spacing collar and outer separator are provided between a double row tapered roller bearing, two double row tapered roller bearings pass through second level row
The boss and snap ring II of carrier miner diameter end are fixedly mounted on secondary planet frame, and the output shaft end cap passes through screw and sealing cover
It is fixedly mounted, secondary planet frame oil sealing is provided between sealing cover input terminal inner hole and secondary planet frame miner diameter end periphery, it is close
Capping output end inner hole is provided with output shaft oil sealing.
The invention has the benefit that the revolving platform of the testing stand is aligned, pass through matching for sliding platform and cutting units
Close the test simulation that can be achieved to coal mining machine roller cutting course；Sliding platform is moved on into middle part, passes through revolving platform and cutting
The test simulation to cutting head of roadheader cutting course may be implemented in the cooperation in portion.The all-around test stand may be implemented to cutting
The quick detection of head and roller comprehensive performance, solves the problems, such as that down-hole mining machinery Cutting Performance is difficult to measure and obtain.It should
Invention can effectively reduce the cost for obtaining Cutting Performance, have apparent economic benefit, and furthermore this method is by three-dimensional force transducer
It is matched with conducting slip ring, solves the technical problem for obtaining the coiling of rotating object three axis force, there is certain technical benefits.
Detailed description of the invention
Fig. 1 is the comprehensive performance test bed main view of mining machinery cutting mechanism；
Fig. 2 is the comprehensive performance test bed top view of mining machinery cutting mechanism；
Fig. 3 is the comprehensive performance test bed side view of mining machinery cutting mechanism；
Fig. 4 is enlarged diagram at the comprehensive performance test bed A of the mechanical cutting mechanism of the present invention；
Fig. 5 is cutterhead and cutting head end support schematic diagram of internal structure；
Fig. 6 is planetary reduction gear structural schematic diagram；
Fig. 7 is three axis force transfer principle figure；
1- experimental stand, 101- plate, the positive column of 102-, 103- heel post, 2- sliding platform, 201- sliding platform,
202- dovetail slideway, 203- ball-screw, 204- block, 205- bearing block, 206- malthoid, 207- roller bearing I, 208- is saturating
Lid, 209- boring cover, 210- stepper motor, 211- reinforcing rib, 212- hydraulic pressure support vertical plate, 3- revolving platform, 301- floating bearing,
302- rotatable platform, 303- hydraulic pressure cylinder assembly, 304- hydraulic cylinder pin shaft, 305- pin shaft card, 306- pilot sleeve, 307- guiding
Wear-resisting cushion block, 308- spring, 309- connector, 4- coal and rock clamping device, 401- housing screw, the main vertical plate of 402-, 403- are auxiliary
Vertical plate, 404- transverse slat, 5- coal and rock, 6- cutting units, 7- cutting motor, 8- motor coupler, 9- planetary reduction gear, 901- planet
Reducer shell, 902- input shaft end cap, 903- deep groove ball bearing, 904- bearing air cover, 905- bearing holder (housing, cover), 906- input shaft
Set, 907- input Simmer ring, and 908- level-one solar shaft, 909- second level solar shaft, 910- solar shaft I is apart from set, 911- level-one
Planetary plate, 912- baffle I, 913- primary planet axis, 914- roller bearing III, 915- primary planet wheel, 916- retaining ring I, 917-
Baffle II, 918- secondary planet axis, 919- secondary planet frame, 920- solar shaft II is apart from set, 921- secondary planet wheel, 922- gear
Circle II, 923- output shaft end cap, the double row tapered roller bearing of 924-, 925- inner spacing collar, 926- outer separator, 927- snap ring II,
928- sealing cover, 929- secondary planet frame oil sealing, 930- output shaft oil sealing, 931- snap ring III, 932- snap ring IV, 933- snap ring
V, 934- roller bearing IV, 10- decelerator shaft coupling, 11- torque sensor, 12- torque sensor increase block, and 13- torque passes
Sensor shaft coupling, 14- cutting head end support, 1401- support body, the big transparent cover of 1402-, the small transparent cover of 1403-, 1404- ball bearing,
1405- roller bearing II, 1406- little axle sleeve, 1407- splined shaft, 1408- large shaft sleeve, 1409- sealing shroud, 1410- snap ring I,
1411- groove, 15- cutterhead, 1501- pick, 1502- blade, 1503- bodies, 1504- distal end chip body, 1505- acceleration pass
Sensor, 1506- three-dimensional force transducer, 1507- body pressing plates, 1508- conducting slip ring, the big bearing of 1509-.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples.
As shown in Fig. 1-Fig. 7, a kind of mining machinery cutting mechanism is comprehensive performance test bed, including experimental stand 1, sliding are put down
Platform 2, revolving platform 3, cutting units 6, coal and rock clamping device 4 and coal and rock 5,1 upper surface of experimental stand are provided with coal and rock folder
Device 4 and sliding platform 2 are held, coal and rock 5 is clamped on coal and rock clamping device 4, coal and rock 5 predominantly uses coal dust, rock
Block objects made of powder, cement, sand, water etc. reconcile are used for simulation rock or coal body, and 2 upper surface of sliding platform is provided with
Revolving platform 3,3 upper surface of revolving platform are provided with the cutting units 6 for coal petrography cutting body 5；
The experimental stand 1 is made of plate 101, positive column 102 and heel post 103, and 101 lower surface of plate is along length
Degree direction one end is welded with positive column 102, and positive column 102 is located at 210 lower section of stepper motor, and 101 lower surface of plate is along length side
Be welded with heel post 103 to the other end, 1 main function of experimental stand is to provide support for entire testing stand, allow sliding platform 2,
The capital equipments such as revolving platform 3, cutting units 6 and coal and rock clamping device 4 and device are mounted thereon, guarantee experiment it is normal into
Row；
The sliding platform 2 is by sliding platform 201, dovetail slideway 202, ball-screw 203, block 204, bearing block
205, malthoid 206, roller bearing I 207, transparent cover 208, boring cover 209, stepper motor 210, reinforcing rib 211 and hydraulic pressure support vertical plate
212 compositions, the dovetail slideway 202 are installed on 101 upper surface of plate along 101 length direction of plate, and dovetail slideway 202 is logical
It crosses sunk screw to be fixedly mounted on the upper surface of plate 101, and 202 both ends of dovetail slideway are provided with block 204, block
204 are fixedly installed on 101 upper surface of plate by sunk screw, and block 204 prevents sliding platform 201 from falling, two swallow-tail forms
Bearing block 205 is provided between guide rail 202, two bearing blocks 205 are fixedly installed on 101 upper surface of plate by screw, and two
It is rotatablely installed by roller bearing I 207 thereon with ball-screw 203 between a bearing block 205,203 one end of ball-screw is stretched
205 part of bearing block is connected with stepper motor 210 out, is equipped on the inside of the bearing block 205 far from 210 side of stepper motor
Lid 208 is equipped with boring cover 209 on the outside of bearing block 205, and boring cover 209 and transparent cover 208 protrude into 205 part of bearing block and be against Roller Shaft
Hold on I 207 outer ring side walls, far from 210 side of stepper motor 203 one end of transparent cover 208 and ball-screw optical axis portion it
Between be provided with malthoid 206, be mounted on transparent cover 208 close to 210 side shaft holder of stepper motor, 205 inner side and outer side, it is close
The optical axis portion of 203 other end of transparent cover 208 and ball-screw of 210 side shaft holder of stepper motor, 205 inner side and outer side it
Between be provided with malthoid 206, sliding platform 201 is slidably fitted on dovetail slideway 202,201 lower surface of sliding platform opens up
There are two dovetail grooves, two dovetail slideways 202 protrude into two dovetail grooves, and 201 upper surface of sliding platform offers two arcs
Shape guide groove, described 201 upper surface one end of sliding platform are provided with hydraulic pressure support vertical plate 212, hydraulic pressure support vertical plate 212 and sliding
Reinforcing rib 211 is provided between platform 201, reinforcing rib 211 welds together with hydraulic pressure support vertical plate 212, hydraulic pressure support vertical plate
Be symmetrically arranged with level board at the top of 212 vertical plate, and level board one end welds together with vertical plate, the level board other end by
Two thin plates symmetrical above and below form connection ring；
Its principle is that sliding platform 201 is oriented to by dovetail slideway 202, to prevent sliding platform 201 from falling, dovetail
Block 204 is placed at 202 both ends of shape guide rail, and ball-screw 203 is driven by stepper motor 210, and 203 both ends of ball-screw are by bearing block
205 support, and are cased with roller bearing I 207 inside bearing block 205, and sealed by malthoid 206, close by transparent cover 208 and boring cover 209
I 207 axial float of octant roller bearing, hydraulic pressure support vertical plate 212 are mainly that the hydraulic pressure cylinder assembly 303 of revolving platform 3 provides
Support, and reinforcing rib 211 is mainly that hydraulic pressure support vertical plate 212 provides booster action, to improve its intensity；
The revolving platform 3 is by floating bearing 301, rotatable platform 302, two hydraulic pressure cylinder assemblies 303, hydraulic cylinder pin shafts
304, pin shaft card 305, pilot sleeve 306, the wear-resisting cushion block 307 of guiding, spring 308, connector 309 form, the rotating shaft
It holds 301 lower ends to be installed in the slot of 201 circular bosses of sliding platform, and floating bearing 301 passes through 40 bolts and sliding platform
201 circular bosses are fixedly mounted, and 301 upper end of floating bearing is fixedly mounted by 40 bolts and rotatable platform 302, realize rotation
For platform 302 around the rotation of central axis, 302 upper surface of rotatable platform is provided with connector close to 212 side of hydraulic pressure support vertical plate
309, the connection ring and 303 cylinder body connection ring of first hydraulic cylinder component, the first hydraulic cylinder component of described 309 one end of connector
The connection ring of horizontal plate portions one end of 303 piston rod portion connection rings and hydraulic pressure support vertical plate 212, the connector 309 are another
The connection ring and 303 cylinder body connection ring of second hydraulic cylinder component of one end and 303 piston rod portion of second hydraulic cylinder component connect
It connects ring and passes through hydraulic cylinder pin shaft 304 with the connection ring of horizontal plate portions one end of hydraulic pressure support vertical plate 212 and be connected, and hydraulic cylinder
Pin shaft 304 is blocked by pin shaft card 305, and pin shaft card 305 is mounted by means of bolts on connector 309 and hydraulic pressure support
In the connection ring of vertical plate 212, two hydraulic pressure cylinder assemblies 303 realize entire rotatable platform 302 around the rotation of floating bearing 301, institute
It states 302 lower surface both ends of rotatable platform and is symmetrically arranged with pilot sleeve 306, spring 308, spring are installed in pilot sleeve 306
308 tops are connected with 306 inner cavity top of pilot sleeve, and 308 lower end of spring is fixedly installed with the guiding with arc guide groove cooperation
Wear-resisting cushion block 307, the smooth rotation of arc guide groove guarantee revolving platform 3, prevents from toppling, pilot sleeve 306,308 and of spring
It is oriented to the structure of wear-resisting cushion block 307 with arc guide groove cooperation, can preferably guarantee the even running of revolving platform 3, also can
It effectively prevent the buckling deformation of revolving platform 3 in the longitudinal direction；
The coal and rock clamping device 4 is made of housing screw 401, main vertical plate 402, auxiliary vertical plate 403 and transverse slat 404, main
Vertical plate 402 and auxiliary vertical plate 403 are welded in 101 upper surface of plate, and main vertical plate 402 is arranged in parallel with auxiliary vertical plate 403, auxiliary vertical plate
Uniform welding has several transverse slats 404 for being used to support coal and rock 5, main 402 water of vertical plate between 403 top side walls and main vertical plate 402
There are two housing screws 401 for plate part setting, apply pretightning force for vertical direction to clamp coal and rock 5.
The cutting units 6 is passed by cutting motor 7, motor coupler 8, planetary reduction gear 9, decelerator shaft coupling 10, torque
Sensor 11, torque sensor are increased block 12, torque sensor shaft coupling 13, cutting head end support 14 and cutterhead 15 and are formed, institute
It states 7 output end of cutting motor to be connected by motor coupler 8 with 9 input terminal of planetary reduction gear, 9 output end of planetary reduction gear passes through
Decelerator shaft coupling 10 is connected with 11 input terminal of torque sensor, and torque sensor 11 is increased block 12 by torque sensor and fixed
It is installed on 302 upper surface of rotatable platform, 11 output end of torque sensor passes through torque sensor shaft coupling 13 and cutterhead
15 are connected, and cutterhead 15 is fixedly installed in 302 upper surface of rotatable platform by cutting head end support 14；6 working principle of cutting units
Are as follows: cutting motor 7 imparts power to planetary reduction gear 9 by motor coupler 8, passes power after two-stage planet reduction of speed
Torque sensor 11 is passed, 11 rear end of torque sensor passes through the splined shaft 1407 of torque sensor shaft coupling 13 and cutterhead 15
It is connected, can directly measures torque, the revolving speed, power information of cutterhead 15 or roller.
The cutterhead 15 is by pick 1501, blade 1502, head body 1503, distal end chip body 1504, acceleration transducer
1505, three-dimensional force transducer 1506, head body pressing plate 1507, conducting slip ring 1508 and big bearing 1509 form, the pick 1501
It is welded on 1503 outer surface of a body, pick 1501 is arranged in the shape of a spiral, and 1501 rear end of each pick is installed by bolt
There is acceleration transducer 1505, the angular speed in coal petrography cutting of pick 1501 can be obtained by acceleration transducer 1505 and believed
Breath, and then its vibration characteristics is analyzed, the blade 1502 is welded on 1503 outer surface of a body, and blade 1502 plays support pick
1501 effect, while being conducive to the discharge of coal petrography, there is distal end chip by the compression of head body pressing plate 1507 at the top of the head body 1503
Body 1504, and head body pressing plate 1507 is mounted by means of bolts on 1503 inner convex platform of a body, and is welded on one with head body 1503
It rises, described 1506 one end of three-dimensional force transducer is fixedly installed in 1504 inner hole of distal end chip body, and the other end is fixed on splined shaft
1407 ends, and three-dimensional force transducer 1506 is bolted peace with 1504 end flanges of distal end chip body by the flange in the middle part of it
Dress, 1503 inner wall of head body is equipped with big bearing 1509 by caudal part, and big 1509 one end of bearing is against on the boss of a body 1503,
The inner ring and conducting slip ring 1508 of big bearing 1509 are fixedly mounted, and pass through bolt for 1508 outer ring back-end metal plate of conducting slip ring
Be fixed in big transparent cover 1402,1508 inner ring of conducting slip ring is installed on 1407 optical axis section of splined shaft, cutterhead 15 at work, three
To force snesor 1506 by the three axis force based on rotatable coordinate axis when acquisition coal petrography cutting, sat by rotational coordinates to fixed
Target conversion can be obtained the three axis force under fixed coordinate system, turn since three-dimensional force transducer 1506 is synchronous with cutterhead 15 always
It is dynamic, to solve the problems, such as coiling, power supply and signal output setting conducting slip ring 1508, and a big bearing in its outer cover
1509, to form the relative motion of cutterhead 15 Yu conducting slip ring 1508, to solve the problems, such as the acquisition of three-dimensional force signal.
The cutting head end support 14 is by support body 1401, big transparent cover 1402, small transparent cover 1403, ball bearing 1404, rolling
Sub- bearing II 1405, little axle sleeve 1406, splined shaft 1407, large shaft sleeve 1408, sealing shroud 1409, snap ring I 1410 and groove 1411
Composition, the splined shaft 1407 are solid by bolt by the end flanges of end flanges and 1506 other end of three-dimensional force transducer thereon
Dingan County's dress, 1407 other end of splined shaft is fixedly mounted by spline and bolt and torque sensor shaft coupling 13, and splined shaft
1407 run through conducting slip ring 1508, and 1407 periphery of splined shaft is arranged with roller bearing II 1405 and ball bearing 1404, and roller
It is provided with little axle sleeve 1406 between bearing II 1405 and ball bearing 1404, guarantees between roller bearing II 1405 and ball bearing 1404
Distance, the roller bearing II 1405 and 1404 periphery of ball bearing be arranged with support body 1401, support body 1401 with
It is provided with sealing shroud 1409 between head body 1503, sealing shroud 1409 mainly serves for ensuring the sealing inside cutterhead 15, prevents coal
Dust enters, and sealing shroud 1409 is fixedly mounted in support body 1401 by snap ring I 1410, and 1401 one end of support body is logical
It crosses bolt and big transparent cover 1402 is installed, big 1402 side of transparent cover gos deep into 1409 part of sealing shroud and is against the outer of roller bearing II 1405
On circle, big 1402 other side of transparent cover is against on conducting slip ring 1508, and 1401 other end of support body is equipped with small transparent cover 1403, small
Transparent cover 1403 is bonded with 1407 periphery of splined shaft, and big transparent cover 1402, small transparent cover 1403 can be effectively in hold-down support ontologies 1401
The roller bearing II 1405 and ball bearing 1404 in portion prevent its axial float, and roller bearing II 1405 and ball bearing 1404 rise
Groove 1411, groove are offered to the effect of support splined shaft 1407, in the support body 1401 and big transparent cover 1402
1411 facilitate arrangement conducting slip ring 1508I/O line, are provided with large shaft sleeve between 1509 inner ring of the big transparent cover 1402 and big bearing
1408, the axial distance of the big bearing 1509 on 1408 major limitation cutterhead 15 of large shaft sleeve.
The planetary reduction gear 9 is saturating by planetary reduction gear shell 901, input shaft end cap 902, deep groove ball bearing 903, bearing
Lid 904, bearing holder (housing, cover) 905, input axle sleeve 906, input Simmer ring 907, level-one solar shaft 908, second level solar shaft 909, the sun
Axis I is apart from set 910, primary planet disk 911, baffle I 912, primary planet axis 913, roller bearing III 914, primary planet wheel
915, retaining ring I 916, baffle II 917, secondary planet axis 918, secondary planet frame 919, solar shaft II are apart from set 920, secondary planet
Take turns 921, retaining ring II 922, output shaft end cap 923, double row tapered roller bearing 924, inner spacing collar 925, outer separator 926, snap ring
II 927, sealing cover 928, secondary planet frame oil sealing 929, output shaft oil sealing 930, snap ring III 931, snap ring IV 932, snap ring V
933, roller bearing IV 934 forms, and described 901 one end of planetary reduction gear shell is connected by screw with input shaft end cap 902, defeated
Enter and deep groove ball bearing 903 is installed in 902 inner hole of hubcap, 903 one end outer ring of deep groove ball bearing is against in input shaft end cap 902
The bottom hole in hole is connected on the outside of input shaft end cap 902 with bearing air cover 904 by screw, and bearing air cover 904 gos deep into input shaft end cap
902 parts are against on 903 other end outer ring of deep groove ball bearing, and 903 inner ring one end of deep groove ball bearing is connected with bearing holder (housing, cover) 905, deep
The 903 inner ring other end of ditch ball bearing is connected with input axle sleeve 906, and 904 inner hole of bearing air cover is provided with input Simmer ring 907,
And input Simmer ring 907 is set on bearing air cover 904, the level-one solar shaft 908 sequentially passes through input axle sleeve 906, depth
Ditch ball bearing 903 and bearing holder (housing, cover) 905, and level-one solar shaft 908 stretches out 906 part of input axle sleeve and is provided with and input axle sleeve 906
The snap ring IV 932 of fitting, and level-one solar shaft 908 be located at 901 lumen portion of planetary reduction gear shell and second level solar shaft 909 it
Between be provided with solar shaft I apart from set 910, the second level solar shaft 909 is arranged with one close to 908 one end periphery of level-one solar shaft
Grade planetary plate 911,905 periphery of bearing holder (housing, cover) are arranged with the baffle I 912 positioned at 902 inside of input shaft end cap, baffle I 912
Be connected by through-hole thereon with 913 one end of primary planet axis, and primary planet axis 913 stretch out I 912 part of baffle be provided with
The snap ring V 933 that baffle I 912 is bonded, 913 other end of primary planet axis pass through the through-hole and level-one row on primary planet disk 911
Astrolabe 911 be connected, 913 periphery of primary planet axis by roller bearing III 914 be provided with and meanwhile with level-one solar shaft 908
The primary planet wheel 915 that gear end and planetary reduction gear shell 901 engage, 915 both ends of primary planet wheel are provided with retaining ring I
916, retaining ring I 916 is sheathed on 913 periphery of primary planet axis, and 909 periphery of second level solar shaft is arranged with baffle II
917, baffle II 917 is connected by through-hole thereon with 918 one end of secondary planet axis, and secondary planet axis 918 stretches out baffle II
917 parts are provided with the snap ring III 931 being bonded with baffle II 917,918 other end of secondary planet axis with pass through secondary planet frame
Through-hole on 919 is connected with secondary planet frame 919, and is provided with solar shaft between secondary planet frame 919 and second level solar shaft 909
II distance set 920,918 periphery of secondary planet axis by roller bearing IV 934 be provided with and meanwhile with second level solar shaft 909
The secondary planet wheel 921 that gear end and planetary reduction gear shell 901 engage, 921 both ends of secondary planet wheel are provided with retaining ring II
922,901 other end of planetary reduction gear shell is connected by screw with output shaft end cap 923, the secondary planet frame 919
Miner diameter end periphery is arranged there are two double row tapered roller bearing 924, is arranged between two double row tapered roller bearings 924
There are inner spacing collar 925 and outer separator 926, two double row tapered roller bearings 924 pass through the boss of 919 miner diameter end of secondary planet frame
It is fixedly mounted on secondary planet frame 919 with snap ring II 927, the output shaft end cap 923 is fixed by screw and sealing cover 928
It installs, is provided with secondary planet frame oil sealing between 919 miner diameter end periphery of 928 input terminal inner hole of sealing cover and secondary planet frame
929,928 output end inner hole of sealing cover is provided with output shaft oil sealing 930；The working principle of planetary reduction gear 9 are as follows: power is from cutting
Motor 7 is transmitted on the level-one solar shaft 908 of planetary reduction gear 9 by motor coupler 8, level-one solar shaft 908 and level-one row
Star-wheel 915 engages, and imparts power to primary planet wheel 915, totally five, primary planet wheel 915, is respectively arranged in five level-ones
In planet axis 913, primary planet wheel 915 is under the ring gear effect of planet reducer shell 901, around respective primary planet axis
The rotation of 913 axis, and then primary planet disk 911 is driven to rotate, 911 center of primary planet disk is provided with spline and second level solar shaft
909 cooperations, while second level solar shaft 909 is engaged with secondary planet wheel 921 again, totally three, secondary planet wheel 921, is respectively arranged in
On three secondary planet axis 918, secondary planet wheel 921 is under the ring gear effect of planet reducer shell 901, around respective second level
The rotation of 918 axis of planet axis, and then secondary planet frame 919 is driven to rotate, splined shaft is inserted into 919 spline of secondary planet frame
1407, the power of cutting motor 7 can be spread out of, level-one reduction of speed is than 6.5, and two-stage speed-down is than 4.9, resultant gear ratio 31.85.
A kind of comprehensive performance test bed method that cutterhead is tested of mining machinery cutting mechanism, including following step
It is rapid:
Step 1, cutting motor 7 drives planetary reduction gear 9 to rotate, and planetary reduction gear 9 drives flower by torque sensor 11
Key axis 1407, three-dimensional force transducer 1506 and cutterhead 15 rotate, and stepper motor 210 powers off, and the hydraulic cylinder group again of revolving platform 3
It is swung laterally under the action of part 303, cutting units 6 passes through on the 1501 cutting clamping device of pick that is arranged on cutterhead 15
Coal and rock 5, realize coal and rock 5 cutting；
Step 2, it can recorde in cutting course and add by the three-dimensional acceleration transducer 1505 being mounted on pick 1501
Velocity information, acceleration transducer 1505 are transmitted in digital signal to the receiver connecting with computer by bluetooth, on computers
Show the acceleration a of the x-axis direction under 1501 local coordinate system of pickx, y-axis direction acceleration ayWith the acceleration in z-axis direction
Spend azInformation, pass through analysis ax、ayAnd azThe vibration characteristics of three-dimensional acceleration value analysis cutting course；
Step 3, torque sensor 11 can directly measure the torque T on cutting means axis of rotation directionz, rotational speed omega, function
The information of rate P calculates the body of cutting coal breakage rock mass by V=m/ ρ by the quality m of electronic scale weighing cutting coal breakage rock mass
Product V, density p obtain when being formulated by reconciliations such as coal dust, rock dust, cement, sand, water when building coal petrography wall, lead to
Cross Hω=P/V calculates specific energy of cutting value；
Step 4, three-dimensional force signal is passed to computer, conducting slip ring by conducting slip ring 1508 by three-dimensional force transducer 1506
1508 are connected by data line with computer, in rotatable coordinate axis when three-dimensional force transducer 1506 measures 15 coal petrography cutting of cutterhead
On three axis force Rx、Ry、RzIt is directly come out by Computer display, the rotational speed omega measured to step 3 torque sensor 11 is accumulated
Point, θ=∫ ω dt, wherein d is integral sign, and t is the time of entire cutting course, obtains rotational angle theta, is derived according to Fig. 7, will be revolved
Turn the three axis force R in reference axisx、Ry、RzBe converted to the three axis force F under fixed coordinate systemx、Fy、FzAnd torque,
First is that according under the torque of acquisition, specific energy of cutting, fixed coordinate system to power, acceleration analysis cutterhead 15
Cutting Performance；Second is that according to, to power, acceleration, remaking one under the torque of acquisition, specific energy of cutting, fixed coordinate system
Cutterhead 15 is compared and analyzed with original 15 Cutting Performance parameter of cutterhead.
A kind of comprehensive performance test bed method that helix drum is tested of mining machinery cutting mechanism, include the following:
Step 1, cutting motor 7 drives planetary reduction gear 9 to rotate, and planetary reduction gear 9 drives flower by torque sensor 11
Key axis 1407, three-dimensional force transducer 1506 and helix drum rotate, then positive position in the holding of revolving platform 3, ball-screw 203
Drive entire revolving platform 3 and cutting units 6 along 202 transverse shifting of dovetail slideway, cutting under the action of stepper motor 210
Portion 6 cutting of coal and rock 5 is realized by the coal and rock 5 on the 1501 cutting clamping device of pick that is arranged on helix drum；
Step 2, it can recorde in cutting course and add by the three-dimensional acceleration transducer 1505 being mounted on pick 1501
Velocity information, acceleration transducer 1505 are transmitted in digital signal to the receiver connecting with computer by bluetooth, on computers
Show the acceleration a of the x-axis direction under 1501 local coordinate system of pickx, y-axis direction acceleration ayWith the acceleration in z-axis direction
Spend azInformation, pass through analysis ax、ayAnd azThe vibration characteristics of three-dimensional acceleration value analysis cutting course；
Step 3, torque sensor 11 can directly measure the torque T on cutting means axis of rotation directionz, rotational speed omega, function
The information of rate P calculates the body of cutting coal breakage rock mass by V=m/ ρ by the quality m of electronic scale weighing cutting coal breakage rock mass
Product V, density p obtain when being formulated by reconciliations such as coal dust, rock dust, cement, sand, water when building coal petrography wall, lead to
Cross Hω=P/V calculates specific energy of cutting value；
Step 4, three-dimensional force signal is passed to computer, conducting slip ring by conducting slip ring 1508 by three-dimensional force transducer 1506
1508 are connected by data line with computer, in rotatable coordinate axis when three-dimensional force transducer 1506 measures helix drum coal petrography cutting
On three axis force Rx、Ry、RzIt is directly come out by Computer display, the rotational speed omega measured to step 3 torque sensor 11 is accumulated
Point, θ=∫ ω dt, wherein d is integral sign, and t is the time of entire cutting course, obtains rotational angle theta, is derived according to Fig. 7, will be revolved
Turn the three axis force R in reference axisx、Ry、RzBe converted to the three axis force F under fixed coordinate systemx、Fy、FzAnd torque,
First is that according under the torque of acquisition, specific energy of cutting, fixed coordinate system to power, acceleration analysis helix drum
Cutting Performance；Second is that according to, to power, acceleration, remaking one under the torque of acquisition, specific energy of cutting, fixed coordinate system
Helix drum is compared and analyzed with original helix drum Cutting Performance parameter.
Claims (5)
1. a kind of mining machinery cutting mechanism is comprehensive performance test bed, which is characterized in that including experimental stand, sliding platform, return
Turn platform, cutting units, coal and rock clamping device and coal and rock, experimental stand upper surface is provided with coal and rock clamping device and sliding
Platform is clamped with coal and rock on coal and rock clamping device, and sliding platform upper surface is provided with revolving platform, revolving platform upper surface
It is provided with the cutting units for coal petrography cutting body；
The experimental stand is made of plate, positive column and heel post, and the plate lower surface is provided with one end along its length
Positive column, the other end is provided with heel post along its length for plate lower surface；
The sliding platform by sliding platform, dovetail slideway, ball-screw, block, bearing block, malthoid, roller bearing I, thoroughly
Lid, boring cover, stepper motor, reinforcing rib and hydraulic pressure support vertical plate composition, the dovetail slideway are installed on along slab length direction
Plate upper surface, and dovetail slideway both ends are provided with block, and bearing block is provided with ball wire between two dovetail slideways
Thick stick, ball-screw one end are connected with stepper motor, and sliding platform is slidably fitted on dovetail slideway, and sliding platform upper surface is opened
Equipped with two arc guide grooves, sliding platform upper surface one end is provided with hydraulic pressure support vertical plate, hydraulic pressure support vertical plate and cunning
Reinforcing rib is provided between moving platform；
The revolving platform by floating bearing, rotatable platform, hydraulic pressure cylinder assembly, hydraulic cylinder pin shaft, pin shaft card, pilot sleeve,
It is oriented to wear-resisting cushion block, spring composition, the floating bearing lower end is fixedly mounted by bolt and sliding platform, floating bearing upper end
It is fixedly mounted by bolt and rotatable platform, rotatable platform upper surface is provided with connector, connector and hydraulic pressure cylinder assembly one end
It is connected, the hydraulic pressure cylinder assembly other end is connected with hydraulic pressure support vertical plate, and rotatable platform lower surface both ends are symmetrically arranged with guiding
Sleeve, spring is equipped in pilot sleeve, and the wear-resisting cushion block of guiding with arc guide groove cooperation is fixedly mounted in lower spring end；
The coal and rock clamping device is made of housing screw, main vertical plate, auxiliary vertical plate and transverse slat, main vertical plate and the fixed peace of auxiliary vertical plate
Loaded on plate upper surface, and main vertical plate is arranged in parallel with auxiliary vertical plate, is provided between auxiliary vertical plate top side wall and main vertical plate several
Transverse slat, there are two housing screws for main vertical plate horizontal plate portions setting.
2. a kind of mining machinery cutting mechanism according to claim 1 is comprehensive performance test bed, it is characterised in that: described section
Portion is cut to be increased by cutting motor, motor coupler, planetary reduction gear, decelerator shaft coupling, torque sensor, torque sensor
Block, torque sensor shaft coupling, cutting head end support and cutterhead composition, the cutting motor output end pass through motor coupler
It is connected with planetary reduction gear input terminal, planetary reduction gear output end passes through decelerator shaft coupling and torque sensor input terminal phase
Connect, torque sensor increases block by torque sensor and is fixedly installed in revolving platform upper surface, the torque sensor output
End is connected by torque sensor shaft coupling with cutterhead, and cutterhead is fixedly installed on revolving platform by cutting head end support
Surface.
3. a kind of mining machinery cutting mechanism according to claim 2 is comprehensive performance test bed, it is characterised in that: described section
Head is cut by pick, blade, head body, distal end chip body, acceleration transducer, three-dimensional force transducer, head body pressing plate, conducting slip ring and big
Bearing composition, the pick are welded on a body, and each pick rear end is mounted on acceleration transducer, the blade welding
In on head body, there is distal end chip body by head body pressing plate compression at the top of the head body, and head body pressing plate and head body weld, the three-dimensional
Force snesor one end is fixedly installed in distal end chip body in hole, and the other end is fixed on splined shaft end, and the internal wall of head leans on caudal part
Big bearing is installed, the inner ring and conducting slip ring of big bearing are fixedly mounted and pass through bolt for conducting slip ring outer ring back-end metal plate
It is fixed in big transparent cover, conducting slip ring inner ring is installed on splined shaft optical axis section.
4. a kind of mining machinery cutting mechanism according to claim 2 is comprehensive performance test bed, it is characterised in that: described section
Head end support is cut by support body, big transparent cover, small transparent cover, ball bearing, roller bearing II, little axle sleeve, splined shaft, large shaft sleeve, close
Big envelope, snap ring and groove composition, described splined shaft one end and the three-dimensional force transducer other end are fixedly mounted, and splined shaft is through leading
Electric slip ring, splined shaft periphery are arranged with roller bearing II and ball bearing, and are provided between roller bearing II and ball bearing small
Axle sleeve, the roller bearing II and ball bearing periphery are arranged with support body, and sealing is provided between support body and head body
Set, and sealing shroud is fixedly mounted in support body by snap ring, support body one end is equipped with big transparent cover, and support body is another
End is equipped with small transparent cover, and small transparent cover is bonded with splined shaft periphery, offers groove in the support body and big transparent cover, institute
It states and is provided with large shaft sleeve between big transparent cover and big bearing inner race.
5. a kind of mining machinery cutting mechanism according to claim 1 is comprehensive performance test bed, it is characterised in that: the row
Star retarder is by planetary reduction gear shell, input shaft end cap, deep groove ball bearing, bearing air cover, bearing holder (housing, cover), input axle sleeve, input
Simmer ring, level-one solar shaft, second level solar shaft, solar shaft I are apart from set, primary planet disk, baffle I, primary planet axis, roller
Bearing III, primary planet wheel, retaining ring I, baffle II, secondary planet axis, secondary planet frame, solar shaft II are apart from set, secondary planet
Wheel, retaining ring II, output shaft end cap, double row tapered roller bearing, inner spacing collar, outer separator, snap ring II, sealing cover, secondary planet
Frame oil sealing, output shaft oil sealing, snap ring III, snap ring IV, snap ring V, roller bearing IV form, planetary reduction gear shell one end
It is connected by screw with input shaft end cap, deep groove ball bearing, deep groove ball bearing one end outer ring is installed in input shaft end cap inner hole
It is against the bottom hole of input shaft end cap inner hole, input shaft end outer side of lid is connected by screw with bearing air cover, and bearing air cover gos deep into defeated
Enter shaft end cover to be against on deep groove ball bearing other end outer ring, deep groove ball bearing inner ring one end is connected with bearing holder (housing, cover), deep-groove ball
The bearing inner race other end is connected with input axle sleeve, and bearing air cover inner hole is provided with input Simmer ring, and inputs Simmer ring set
It is located on bearing air cover, the level-one solar shaft sequentially passes through input axle sleeve, deep groove ball bearing and bearing holder (housing, cover), and level-one solar shaft
It stretches out input axle sleeve part and is provided with the snap ring IV being bonded with input axle sleeve, and level-one solar shaft is located in planetary reduction gear shell
Solar shaft I is provided between cavity segment and second level solar shaft apart from set, the second level solar shaft is outside level-one solar shaft one end
Disc is arranged with primary planet disk, and the bearing holder (housing, cover) periphery is arranged with the baffle I on the inside of input shaft end cap, and baffle I is logical
The through-hole crossed thereon is connected with primary planet axis one end, and primary planet axis stretches out I part of baffle and is provided with and is bonded with baffle I
Snap ring V, the primary planet axis other end are connected by the through-hole on primary planet disk with primary planet disk, the primary planet axis
Periphery passes through the level-one row that roller bearing III is provided with while engaging with level-one solar shaft gear end and planetary reduction gear shell
Star-wheel, primary planet wheel both ends are provided with retaining ring I, and retaining ring I is sheathed on primary planet axis periphery, the second level solar shaft
Periphery is arranged with baffle II, and baffle II is connected by through-hole thereon with secondary planet axis one end, and secondary planet axis stretches out
II part of baffle is provided with the snap ring III being bonded with baffle II, the secondary planet axis other end with pass through the through-hole on secondary planet frame
It is connected with secondary planet frame, and is provided with solar shaft II between secondary planet frame and second level solar shaft apart from set, the second level row
Star axis periphery passes through two that roller bearing IV is provided with while engaging with second level solar shaft gear end and planetary reduction gear shell
Grade planetary gear, secondary planet wheel both ends are provided with retaining ring II, and the planetary reduction gear shell other end passes through screw and output
Hubcap is connected, and the secondary planet frame miner diameter end periphery is arranged there are two double row tapered roller bearing, two way double-lines
Inner spacing collar and outer separator are provided between tapered roller bearing, two double row tapered roller bearings pass through secondary planet frame path
The boss and snap ring II at end are fixedly mounted on secondary planet frame, and the output shaft end cap is pacified by the way that screw and sealing cover are fixed
Dress, is provided with secondary planet frame oil sealing between sealing cover input terminal inner hole and secondary planet frame miner diameter end periphery, sealing cover is defeated
Outlet inner hole is provided with output shaft oil sealing.
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| CN112504898A (en) * | 2020-11-25 | 2021-03-16 | 辽宁工程技术大学 | Horizontal coal rock power cutting test device and test method |
| CN112798316A (en) * | 2021-02-02 | 2021-05-14 | 兖矿东华重工有限公司 | Comprehensive performance test system of development machine |
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