CN109694635A - Phenolic aldehyde base nano-composite coating and preparation method thereof - Google Patents

Phenolic aldehyde base nano-composite coating and preparation method thereof Download PDF

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Publication number
CN109694635A
CN109694635A CN201910009867.6A CN201910009867A CN109694635A CN 109694635 A CN109694635 A CN 109694635A CN 201910009867 A CN201910009867 A CN 201910009867A CN 109694635 A CN109694635 A CN 109694635A
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composite coating
phenolic aldehyde
preparation
base nano
added
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CN201910009867.6A
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Chinese (zh)
Inventor
郭凯
李辛庚
姜波
吴亚平
米春旭
王晓明
闫风洁
宗立君
赵洺哲
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
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State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Shandong Electric Power Co Ltd
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Priority to CN201910009867.6A priority Critical patent/CN109694635A/en
Publication of CN109694635A publication Critical patent/CN109694635A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D161/00Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
    • C09D161/04Condensation polymers of aldehydes or ketones with phenols only
    • C09D161/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/106Anti-corrosive paints containing metal dust containing Zn
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/67Particle size smaller than 100 nm
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0893Zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2206Oxides; Hydroxides of metals of calcium, strontium or barium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3045Sulfates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Nanotechnology (AREA)
  • Inorganic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The present invention provides a kind of preparation methods of phenolic aldehyde base nano-composite coating, and thermosetting phenolic resin and transforming agent are added to the container and stirred evenly, and mixed solution is made;Step mixed solution is sufficiently reacted with coalescing agent, end of reaction obtains reaction product;Nanofiller is distributed in ethyl alcohol and forms dispersion liquid, dispersion liquid is added in reaction product, feed liquid is made after mixing evenly;Above-mentioned feed liquid is preheated, surfactant, rust resisting pigment and catalyst is then added and is stirred evenly, curing agent is added, film liquid is made into after mixing evenly;It will pour into form a film at 40-50 DEG C in mold at film liquid and can obtain phenolic aldehyde base nano-composite coating.Nano-composite coating of the present invention has the advantages that small aperture, light weight, intensity height, good stability of the dimension, resistant to chemical etching.

Description

Phenolic aldehyde base nano-composite coating and preparation method thereof
Technical field
The present invention relates to technical field of nano material, in particular to phenolic resin base nano-composite coating and preparation method.
Background technique
In recent years, due to the development of nano science, new approach is opened for the research and development of coating material.Polymer/ Inorganic nanometer particle compesite is a kind of new material, it has the advantages that polymer and inorganic matter, attracts wide attention. Since the interfacial area between polymer and inorganic nano-particle is very big, and there is chemical bonding therebetween, polymer can be eliminated The unmatched problem of thermal expansion coefficient between two substance of matrix and inorganic matter, can give full play to the excellent mechanical property of inorganic material And ablative thermal protection performance.
Bakelite resin nano modified material has special excellent victory energy in power equipment anti-corrosion etc..Its is light-weight, rigidity Greatly, good stability of the dimension, it is resistant to chemical etching, it is heat-resist, it is ideal erosion shield basic material.Test result table It is bright: can to prepare formation in conjunction with nanofiller and curing process appropriate by adding nano modification particle in phenolic resin and receive Rice modified coating material.
Summary of the invention
In order to solve the easy dusting of phenolic resin foam in the prior art, complex process, coating is uneven, abrasion resistance is poor, The deficiencies of size is unstable and problem, the present invention provides a kind of suitable for nano coating by the phenolic aldehyde of nano-filler modified preparation Resin coating material.
The present invention takes that the technical scheme comprises the following steps:
(1) according to quality proportioning relationship weigh 78-85 parts of thermosetting phenolic resins, 4-8 parts of transforming agents, 3-5 parts of rust resisting pigments, 3-5 parts of catalyst, 2-3 parts of surfactant alkyl phenol polyoxyethylene ether, 3-5 parts of six methine of curing agent, four ammonia;2-3 parts of film forming Auxiliary agent, 5-8 parts of nanofillers;
(2) thermosetting phenolic resin and transforming agent are added to the container and are stirred evenly, mixed solution is made;
(3) mixed solution prepared by step (2) is sufficiently reacted with coalescing agent, end of reaction obtains reaction product;
(4) nanofiller is distributed in ethyl alcohol and forms dispersion liquid, dispersion liquid is added in reaction product made from step (3), Feed liquid is made after mixing evenly;
(5) above-mentioned feed liquid is preheated, surfactant, rust resisting pigment and catalyst is then added and is stirred evenly, solidification is added Film liquid is made into agent after mixing evenly;To form a film at 40-50 DEG C at film liquid can obtain phenolic aldehyde base nano-composite coating.
The transforming agent is the mixture of one of oxalic acid, phytic acid and tannic acid or two kinds or more.
The rust resisting pigment is ion-exchange pigment Ca/SiO2With one of iron oxide or two kinds or more of mixing Object.
The catalyst is one or two or more kinds of mixtures of aluminium triphosphate, calcium phosphate, strontium phosphate and calcium metaborate.
The coalescing agent is glycol propyl ether or butyl glycol ether.
The nanofiller is granularity 50-80nm, selected from one of zinc powder, barium sulfate and talcum powder or two kinds or more Mixture.
Reaction in the step (3) is reacted for 24 hours under the conditions of 40 DEG C of temperature.
In the step (4), before dispersion liquid is added in reaction product, reaction product also needs to be handled: temperature 60 It is stirred under vacuum reaction product 2h under the conditions of DEG C, is then stirred for reaction product 0.5-1h under magnetic force heating, is stirred for heating Outlet temperature is 80-100 DEG C, and stirring rate is 80-100r/min in heating process, and the rate of heat addition is 10K/min.
In the step (4), the proportion relation of nanofiller and ethyl alcohol 1:5 in mass ratio form dispersion liquid.
The temperature preheated in the step (5) is 30 DEG C;Stirring after surfactant, rust resisting pigment and catalyst is added Time is 1~3min of stirring;Film-forming temperature is at 40-50 DEG C.
Nano-composite coating of the present invention has aperture small, light weight, and intensity is high, and good stability of the dimension is resistant to chemical etching.And And bakelite resin nano coating contains that nanofiller cost thermal conductivity is low, and heat-proof quality is good, excellent electrical insulation capability can be used to Make Electric Power Equipment Insulation material.That the present invention overcomes equipment requirements in phenolic coating material is high, is difficult to obtain a nanometer ruler Very little disadvantage, provides that a kind of preparation process is simple, the preparation process for the bakelite resin nano composite coating haveing excellent performance.
Specific embodiment
The exploitativeness for illustrating technical solution of the present invention by the following examples, without protection scope of the present invention should be limited System is on specific embodiment below.
Embodiment 1:
Nano-filler modified bakelite resin nano composite coating and preparation method thereof, steps are as follows:
(1) 85 parts of thermosetting phenolic resins, 4 parts of transforming agents, 3 parts of rust resisting pigments, 3 parts of catalysis are weighed according to quality proportioning relationship Agent, 2 parts of surfactant alkyl phenol polyoxyethylene ether, 5 parts of six methine of curing agent, four ammonia;2 parts of coalescing agents, 5 parts of nanometers are filled out Material;
(2) thermosetting phenolic resin and transforming agent oxalic acid are added to the container and are stirred evenly, mixed solution is made;
(3) mixed solution prepared by step (2) is reacted for 24 hours with coalescing agent glycol propyl ether at 40 DEG C, end of reaction obtains Reaction product is obtained, is stirred under vacuum reaction product 2h under the conditions of temperature 60 C;Then reaction product is stirred under magnetic force heating 0.5h, 80-100 DEG C of outlet temperature of magnetic force heating, stirring rate 120r/min, the magnetic force rate of heat addition is 10K/min;
(4) nanofiller zinc powder and the ethyl alcohol proportion relation of 1:5 in mass ratio are distributed in ethyl alcohol and form dispersion liquid, will divided Dispersion liquid is added in reaction product made from step (3), and feed liquid is made after mixing evenly;
(5) above-mentioned feed liquid is preheated to 30 DEG C of temperature, and alkyl phenol polyoxyethylene ether, iron oxide and aluminium triphosphate is then added and is stirred 1 min is mixed, six methines, four ammonia is added, film liquid is quickly made into after mixing evenly;It will be poured at film liquid in mold in 40-50 Film forming can obtain phenolic aldehyde base nano-composite coating at DEG C.
Embodiment 2:
Nano-filler modified bakelite resin nano composite coating and preparation method thereof, steps are as follows:
(1) 85 parts of thermosetting phenolic resins, 8 parts of transforming agents, 5 parts of rust resisting pigments, 5 parts of catalysis are weighed according to quality proportioning relationship Agent, 5 parts of surfactant alkyl phenol polyoxyethylene ether, 5 parts of six methine of curing agent, four ammonia;3 parts of coalescing agents, 8 parts of nanometers are filled out Material;
(2) thermosetting phenolic resin and transforming agent oxalic acid are added to the container and are stirred evenly, mixed solution is made;
(3) mixed solution prepared by step (2) is reacted for 24 hours with coalescing agent glycol propyl ether at 40 DEG C, end of reaction obtains Reaction product is obtained, is stirred under vacuum reaction product 2h under the conditions of temperature 60 C;Then it is stirred for reaction product 1h under magnetic force heating, 80-100 DEG C of outlet temperature of magnetic force heating, stirring rate 80r/min, the magnetic force rate of heat addition is 10K/min;
(4) nanofiller zinc powder and the ethyl alcohol proportion relation of 1:5 in mass ratio are distributed in ethyl alcohol and form dispersion liquid, will divided Dispersion liquid is added in reaction product made from step (3), and feed liquid is made after mixing evenly;
(5) above-mentioned feed liquid is preheated to 30 DEG C of temperature, and alkyl phenol polyoxyethylene ether, iron oxide and aluminium triphosphate is then added and is stirred 3min is mixed, six methines, four ammonia is added, film liquid is quickly made into after mixing evenly;It will be poured at film liquid in mold in 40-50 Film forming can obtain phenolic aldehyde base nano-composite coating at DEG C.
Transforming agent described in above-described embodiment can select phytic acid or tannic acid, and rust resisting pigment can select ion-exchange type Pigment Ca/SiO2, the catalyst can select calcium phosphate, strontium phosphate calcium metaborate living, and coalescing agent can select ethylene glycol Butyl ether, nanofiller can select barium sulfate or talcum powder.

Claims (10)

1. a kind of preparation method of phenolic aldehyde base nano-composite coating, it is characterised in that the following steps are included:
(1) according to quality proportioning relationship weigh 78-85 parts of thermosetting phenolic resins, 4-8 parts of transforming agents, 3-5 parts of rust resisting pigments, 3-5 parts of catalyst, 2-3 parts of surfactant alkyl phenol polyoxyethylene ether, 3-5 parts of six methine of curing agent, four ammonia;2-3 parts of film forming Auxiliary agent, 5-8 parts of nanofillers;
(2) thermosetting phenolic resin and transforming agent are added to the container and are stirred evenly, mixed solution is made;
(3) mixed solution prepared by step (2) is sufficiently reacted with coalescing agent, end of reaction obtains reaction product;
(4) nanofiller is distributed in ethyl alcohol and forms dispersion liquid, dispersion liquid is added in reaction product made from step (3), Feed liquid is made after mixing evenly;
(5) above-mentioned feed liquid is preheated, surfactant, rust resisting pigment and catalyst is then added and is stirred evenly, solidification is added Film liquid is made into agent after mixing evenly;To form a film at 40-50 DEG C at film liquid can obtain phenolic aldehyde base nano-composite coating.
2. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the transforming agent is The mixture of one of oxalic acid, phytic acid and tannic acid or two kinds or more.
3. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the rust resisting pigment For the mixture of one of ion-exchange pigment Ca/SiO2 and iron oxide or two kinds or more.
4. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the catalyst is The mixtures of the one or two or more kinds of aluminium triphosphate, calcium phosphate, strontium phosphate and calcium metaborate.
5. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the coalescing agent For glycol propyl ether or butyl glycol ether.
6. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the nanofiller For granularity 50-80nm, the mixture selected from one of zinc powder, barium sulfate and talcum powder or two kinds or more.
7. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the step (3) In reaction reacted for 24 hours under the conditions of 40 DEG C of temperature.
8. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the step (4) In, before dispersion liquid is added in reaction product, reaction product also needs to be handled: reaction is stirred under vacuum under the conditions of temperature 60 C Then product 2h is stirred for reaction product 0.5-1h under magnetic force heating, the outlet temperature for being stirred for heating is 80-100 DEG C, adds Stirring rate is 80-100r/min in thermal process, and the rate of heat addition is 10K/min.
9. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the step (4) In, the proportion relation of nanofiller and ethyl alcohol 1:5 in mass ratio form dispersion liquid.
10. the preparation method of phenolic aldehyde base nano-composite coating according to claim 1, it is characterised in that: the step (5) The temperature of middle preheating is 30 DEG C;Mixing time after surfactant, rust resisting pigment and catalyst is added is 1~3min of stirring; Film-forming temperature is at 40-50 DEG C.
CN201910009867.6A 2019-01-05 2019-01-05 Phenolic aldehyde base nano-composite coating and preparation method thereof Pending CN109694635A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1156090A2 (en) * 2000-05-17 2001-11-21 DaimlerChrysler AG Coating solution from several precursors for the preparation of a cured coating for preferably metallic surfaces
WO2004058905A1 (en) * 2002-12-27 2004-07-15 Rotomac Electricals Pvt Ltd Self-priming coil coating compositions and method
CN103102767A (en) * 2012-12-12 2013-05-15 杨益 High-temperature resistant coating and preparation method thereof
CN104046149A (en) * 2014-07-01 2014-09-17 国家电网公司 Water-based on-rust paint and preparation method thereof
CN105733408A (en) * 2016-04-01 2016-07-06 厦门大学 Self-lubricating coating for knuckle bearing and preparation method thereof
CN105860741A (en) * 2016-06-21 2016-08-17 江苏科技大学 Phenolic-resin-base metal hot working protective paint and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1156090A2 (en) * 2000-05-17 2001-11-21 DaimlerChrysler AG Coating solution from several precursors for the preparation of a cured coating for preferably metallic surfaces
WO2004058905A1 (en) * 2002-12-27 2004-07-15 Rotomac Electricals Pvt Ltd Self-priming coil coating compositions and method
CN103102767A (en) * 2012-12-12 2013-05-15 杨益 High-temperature resistant coating and preparation method thereof
CN104046149A (en) * 2014-07-01 2014-09-17 国家电网公司 Water-based on-rust paint and preparation method thereof
CN105733408A (en) * 2016-04-01 2016-07-06 厦门大学 Self-lubricating coating for knuckle bearing and preparation method thereof
CN105860741A (en) * 2016-06-21 2016-08-17 江苏科技大学 Phenolic-resin-base metal hot working protective paint and preparation method thereof

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Application publication date: 20190430