CN109693307A - The automatic producing technology of assembled building block - Google Patents
The automatic producing technology of assembled building block Download PDFInfo
- Publication number
- CN109693307A CN109693307A CN201910143164.2A CN201910143164A CN109693307A CN 109693307 A CN109693307 A CN 109693307A CN 201910143164 A CN201910143164 A CN 201910143164A CN 109693307 A CN109693307 A CN 109693307A
- Authority
- CN
- China
- Prior art keywords
- building block
- flexible die
- die unit
- assembled building
- grouting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005516 engineering process Methods 0.000 title claims abstract description 23
- 238000003756 stirring Methods 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000007493 shaping process Methods 0.000 claims abstract description 9
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 239000002002 slurry Substances 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000005259 measurement Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 230000009885 systemic effect Effects 0.000 claims description 2
- 230000001351 cycling effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000004567 concrete Substances 0.000 abstract description 4
- 229910052602 gypsum Inorganic materials 0.000 abstract description 4
- 239000010440 gypsum Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000007569 slipcasting Methods 0.000 description 3
- 238000010792 warming Methods 0.000 description 3
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 2
- 239000002956 ash Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 238000009414 blockwork Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000036413 temperature sense Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
This content relates generally to the automatic producing technology of assembled building block, its manufacturing for being mainly used for the assembled building block of non-bearing wall body in building trade, including gypsum block and concrete segment, the automated production of ep-type material building block is processed, mainly by aggregate-storing system, stirring system, grouting system, closed loop turnaround system, strike off shaping system, circulating air temperature control system, high-pressure cleaning system, flexible die unit, module discharge system and control unit composition, the assembled building block production technology of application uses fully-automatic production transportation system, using mobile flexible die unit or multiple set of molds, station, which is injected, in grouting system by the movement of mobile flexible die unit or multiple set of molds carries out material feeding, solve manual operation, using accurate mechanical manipulation system, guarantee that the linkage of each component is transported using sensing-controlling device Row solves a large amount of hand labor, turn around time, fewer resource waste to realize that operation comprehensively is implemented to finished product to discharge to complete.
Description
Technical field
The invention mainly relates to be a kind of assembled building block automatic producing technology.It is mainly in building trade
The manufacturing of the assembled building block of non-bearing wall body, including gypsum block and concrete segment, ep-type material building block from
Dynamicization production and processing.
Background technique
Industrialized building machinery production is promoted with the reform that the arrival of intelligence science and technology is faced with a new round, to promote building
The rapid shaping of body carries out classification construction using various ways.
Modular was built as industrial development has carried out continually developing research in recent years, was carried out by prefabricated profiled module
Molding assembling can save many manpower and material resources, and people utilize built-in keel by carrying out the materials such as concrete, gypsum, ashes
It is then placed in mold and carries out processing and forming, then carry out the blank processed to air-dry sunning.
Artificial single labor intensity will be significantly greatly increased by carrying out processing to mold by artificial carry out module blank, be had enough to meet the need
Transport also can but will cause to collide with there are many difficulty to blank, occur integration mold forming production device in the market thus,
Structure is to be stored raw material using storage tank, and progress single is exported in agitator tank and in agitator tank when utilizing every time
The chemical raw materials such as water and the condensation blending agent of certain component are blended into, once imports in all molds be commonly called as being in the milk after mixing evenly
Blank is pressed from both sides out with hoisting tool special again after molding a period of time to be solidified and then is gone to blowing area week, herein by operation
In the process since the fixed metering device discharging precision of single discharging is difficult to control so being difficult to ensure molding and compression mechanical property
Unanimously, cause cleaning tired after to be solidified since primary a large amount of grouting cause many grouting slurries to overflow outside mold in filling process
Difficulty will also result in material waste, and outstanding problem is due to equipment to be single slip casting feeding, then need a period of time every time
It is cooled down, the turnover of single blank is relatively cumbersome to influence manufacturing schedule, inevitably has too many difficulties to cope with when order is mass produced
It is difficult to play its clear superiority, is also very big fund obligation for enterprise if high-volume buying.
Summary of the invention
The content of present invention mainly provides the automatic producing technology of assembled building block, is mainly characterized by application
Assembled building block production technology uses fully-automatic production transportation system, using mobile flexible die unit or multiple set of molds,
Station is injected in grouting system by the movement of mobile flexible die unit or multiple set of molds and carries out material feeding, solves manpower behaviour
Make, using accurate mechanical manipulation system, guaranteeing the coordinated operation of each component using sensing-controlling device, operation is real comprehensively to realize
It applies to finished product to discharge and complete, solve a large amount of hand labor, turn around time, fewer resource waste.
The automatic producing technology of assembled building block was transfered from one department to another by aggregate-storing system, stirring system, grouting system, closed loop week
It unites, strike off shaping system, circulating air temperature control system, high-pressure cleaning system, flexible die unit, module discharge system and control
Unit composition is applicable to adding for concrete silty injection molding, the molding of ashes module, gypsum block molding and ep-type material building block
Work production is delivered to stirring system after mixing after raw material progress tank storehouse storage and according to a certain percentage using aggregate-storing system,
Stirring system is according to the secondary proportion of certain water and raw material and then is stirred, and stirring completes the slurry formed and passes through slip casting system
In system injection flexible abrasive product unit, flexible die unit carries out turnover transport by closed loop turnaround system, realizes and covers flexible die more
Tool unit is continuously run, and is struck off at the top of the slurry that shaping system half-and-half solidifies when slurry reaches half solidification by striking off
Removal clout simultaneously guarantees top shape, and the slurry of half solidification is dried by circulating air temperature control system in flexible abrasive product unit
The assembled building block that solid is formed after dry heating, builds assembled therein when flexible die unit passes through module discharge system
Block carries out the separation that flexible module unit and assembled building block are realized in ejection, and flexible die unit continues in closed loop turnaround system
Move then by high-pressure cleaning system, high-pressure wash carried out to each flexible die unit by high-pressure cleaning system,
It finally reenters grouting system and carries out slip casting to form Infinite Cyclic closed loop movement system in cycles, entire operating
System carries out accurate unit act control by control unit, guarantees the work operation of each autonomous system.
According to the automatic producing technology of the assembled building block, wherein the aggregate-storing system is using greater than one
Storage bin tank different raw material are stored, measurement control unit is arranged in each storage bin tank at unloading position, to every
A raw material carry out after the quantitative raw material for exporting centralized collection mix according to grammes per square metre flow by a total amount control unit
Carry out secondary measurement control.
According to the automatic producing technology of the assembled building block, wherein the stirring system uses more power full-shapes
Rabbling mechanism is spent, water injection end is provided with metering control system, ensures and is uniformly mixed after internal water reaches quantitative proportioning with raw material
It closes stirring and forms slurry, exhaustive dead angle achievees the purpose that comprehensive stirring in whipping process, is provided with outside stirring system low
Temperature control system, so that stirring system is in 5-10 ° of low temperature state of a control prevents from too high or too low for temperature slurry being caused to solidify.
According to the automatic producing technology of the assembled building block, wherein the grouting system is will be in stirring system
Slurry carry out quantitative output, using detach, the modes such as low-pressure delivery are exported, output end is provided with measure control list
Member feeds back to output system by signal after reaching the measurement unit of setting to stop slurry output.
According to the automatic producing technology of the assembled building block, wherein the flexible die unit is to pass through precision
The molding die of processing, mold is interior to be process according to the design shape of assembled building block, and core can be set as needed in inside
Mould, bottom are provided with movable carriage and haul out to assembled building block after molding, and each individual die can pass through adjusting pair
The technical parameter of assembled building block is adjusted to achieve the purpose that flexible control, also can avoid a large amount of mold processing and fabricating
Save cost.
According to the automatic producing technology of the assembled building block, wherein the system that strikes off is by striking off system
The scraper plate mold that the top shape of the assembled building block of middle and upper part setting is processed carries out half-and-half solidification using scraper plate mold and starches
Body is struck off.
According to the automatic producing technology of the assembled building block, wherein the circulating air temperature control system is to use
Electric heating warming device is heated, and thermal current is then blowed the slurry half-and-half solidified to flexible die unit by blower and is carried out
Heating solidification, to achieve the purpose that quickly to solidify, circulating air temperature control system can be carried out by temperature adjustment temperature control 5 °C-
Regulated and controled between 75 °C, and be provided with temperature sensing control system can sensing control actual temperature in real time, at the top of circulating air temperature control system
Outside is provided with waste gas collection device, carries out purified treatment to the exhaust gas of generation.
According to the automatic producing technology of the assembled building block, wherein the closed loop turnaround system specifically refers to
It is processed using the conveying that conveying device carries out each work station to each flexible die unit, meets the need of whole system operation
Achieve the purpose that Infinite Cyclic is had enough to meet the need, the temperature sense in driving device and circulating air temperature control system in closed loop turnaround system
The connection of control system can also carry out while to realize the operation of closed loop turnaround system energy each speed regulation with circulating air temperature control system
Collocation uses, and the different speeds of service may be implemented by different temperatures and realize that the intelligence of closed loop turnaround system operates.
According to the automatic producing technology of the assembled building block, wherein its internal setting of the high-pressure cleaning system
There is high-voltage water jet device to carry out later period cleaning to the flexible die unit of each process, removes slurry remained on surface, then
Drying cleaning is carried out to the flexible die unit after cleaning by wind pressure control zone.
According to the automatic producing technology of the assembled building block, wherein the module discharge system is solidifying to molding
Solid assembled building block carry out discharging campaign, between closed loop turnaround system be arranged one it is hydraulic or it is automatically controlled lift liftout attachment,
The module discharge system that instruction is received when flexible die unit passes through this station it is fixed clamping, then liftout attachment
The movable carriage being arranged in flexible die unit is acted on to eject assembled building block, material is then placed within and puts work
Position, vacant flexible die unit unclamp the subsequent reforwarding of control to it in module discharge system and move.
According to the automatic producing technology of the assembled building block, wherein the control unit uses multifunctional unit
Module composition generates relevance control to each independent operating system in the automatic producing technology of assembled building block, thus
Reach coordination operation, the purpose efficiently cooperated.
Detailed description of the invention:
Fig. 1 is the process flow of the automatic producing technology of assembled building block.
Specific embodiment
Referring to the figure covered in attached drawing and specific practical it is described as follows:
According to as shown in the figure, the automatic producing technology of assembled building block is by aggregate-storing system, stirring system, grouting system, closed loop
Turnaround system strikes off shaping system, circulating air temperature control system, high-pressure cleaning system, flexible die unit, module discharge system
And control unit composition, aggregate-storing system can be installed according to installation environment to outdoor position, aggregate-storing system is by multiple storage bin tanks
Composition, is internally provided with measurement control unit and controls raw material, is delivered to stirring system by the raw material of metering output
System is provided with the measurement control unit and uniform stirrer and metering device of water in stirring system, passes through metering device control
Slurry is injected flexible die unit by slurry pipeline steel to grouting system, grouting system by system, is closed loop turnaround system in its lower end,
Closed loop turnaround system is controlled using driving device, can carry out the adjusting of friction speed, fixed in closed loop turnaround system
There are multiple flexible die units, continuously running for flexible die unit is pushed by closed loop turnaround system, is set in grouting system side
It is equipped with and strikes off shaping system, be then successively placed with circulating air temperature control system, placed in the other side of circulating air temperature control system
There is module discharge system, successively the other side is equipped with high-pressure cleaning system to module discharge system, by control unit to above-mentioned every
A independent station carries out systemic linkage control.
Flexible die unit is internally provided with mold core, be equipped on the downside of mold core it is movable hold out device, hold out under device
Side is monomer movable type positioning lifting block, can will hold out device and move up and down.
It is provided with and the matched model scraper plate of assembled building block striking off shaping system top.
Wherein, circulating air temperature control system is arranged on the outside of closed loop turnaround system, is internally provided with electric heating warming device,
It is provided with blower on the outside of electric heating warming device, temperature control system, temperature control system and closed loop are provided in circulating air temperature control system
Driving device connection in turnaround system, is provided with waste gas collection device at the top of circulating air temperature control system.
Wherein, module discharge system bottom is provided with hydraulic or automatically controlled lifting apparatus, with closed loop turnaround system parallel position
It is provided with the clamping device of flexible die unit, clamping device two sides are provided with sensing control switch, on module discharge system top
It is provided with assembled building block clamping discharging device.
Wherein, high-pressure cleaning system is placed on grouting system side, is internally provided with sensing control switch, side is provided with height
Pressure water jet device is provided with wind pressure control zone in the other side, another sensing control switch is provided on the outside of wind pressure control zone.
Claims (1)
1. the automatic producing technology of assembled building block, be primarily characterized in that by aggregate-storing system, stirring system, grouting system,
Closed loop turnaround system strikes off shaping system, circulating air temperature control system, high-pressure cleaning system, flexible die unit, module discharging
System and control unit composition, aggregate-storing system are made of multiple storage bin tanks, are internally provided with measurement control unit to raw material
It is controlled, is delivered to stirring system by the raw material of metering output, the measure control list of water is provided in stirring system
Member and uniform stirrer and metering device, by metering device control by slurry pipeline steel to grouting system, grouting system will be starched
Body injects flexible die unit, is closed loop turnaround system in its lower end, the company of flexible die unit is pushed by closed loop turnaround system
Reforwarding turns, and is provided in grouting system side and strikes off shaping system, circulating air temperature control system is then successively placed with, in cycling hot
The other side of wind temperature control system is placed with module discharge system, and successively the other side is equipped with high-pressure wash system to module discharge system
System carries out systemic linkage control to above-mentioned each independent station by control unit, and outstanding feature is using movable type
Flexible die unit or multiple set of molds are infused by the movement of mobile flexible die unit or multiple set of molds in grouting system
Enter station and carries out material feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910143164.2A CN109693307A (en) | 2019-02-27 | 2019-02-27 | The automatic producing technology of assembled building block |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910143164.2A CN109693307A (en) | 2019-02-27 | 2019-02-27 | The automatic producing technology of assembled building block |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109693307A true CN109693307A (en) | 2019-04-30 |
Family
ID=66233676
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910143164.2A Pending CN109693307A (en) | 2019-02-27 | 2019-02-27 | The automatic producing technology of assembled building block |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109693307A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102829A (en) * | 2021-11-26 | 2022-03-01 | 郑州玛纳房屋装备有限公司 | Ecological material injection process for grouped vertical-die multi-pump cluster |
-
2019
- 2019-02-27 CN CN201910143164.2A patent/CN109693307A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102829A (en) * | 2021-11-26 | 2022-03-01 | 郑州玛纳房屋装备有限公司 | Ecological material injection process for grouped vertical-die multi-pump cluster |
| CN114102829B (en) * | 2021-11-26 | 2023-04-21 | 郑州玛纳房屋装备有限公司 | Group vertical mold multi-pump cluster ecological material injection process |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190430 |
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| WD01 | Invention patent application deemed withdrawn after publication |