CN109689428B - Air distribution device for a ventilation system of a vehicle seat - Google Patents

Air distribution device for a ventilation system of a vehicle seat Download PDF

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Publication number
CN109689428B
CN109689428B CN201780052213.0A CN201780052213A CN109689428B CN 109689428 B CN109689428 B CN 109689428B CN 201780052213 A CN201780052213 A CN 201780052213A CN 109689428 B CN109689428 B CN 109689428B
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China
Prior art keywords
layer
air
top layer
air distribution
distribution device
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CN201780052213.0A
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CN109689428A (en
Inventor
J·丹尼尔森
B·克雷格
S·齐奥尔科夫斯基
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Lear Corp
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Lear Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/56Heating or ventilating devices
    • B60N2/5607Heating or ventilating devices characterised by convection
    • B60N2/5621Heating or ventilating devices characterised by convection by air
    • B60N2/5642Heating or ventilating devices characterised by convection by air with circulation of air through a layer inside the seat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/56Heating or ventilating devices
    • B60N2/5607Heating or ventilating devices characterised by convection
    • B60N2/5621Heating or ventilating devices characterised by convection by air
    • B60N2/565Heating or ventilating devices characterised by convection by air sucked from the seat surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/56Heating or ventilating devices
    • B60N2/5607Heating or ventilating devices characterised by convection
    • B60N2/5621Heating or ventilating devices characterised by convection by air
    • B60N2/5657Heating or ventilating devices characterised by convection by air blown towards the seat surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/56Heating or ventilating devices
    • B60N2/5678Heating or ventilating devices characterised by electrical systems
    • B60N2/5685Resistance

Abstract

One embodiment includes a vehicle seat provided to a passenger compartment of a vehicle. The vehicle seat may include an air distribution device having a bottom layer formed of an air impermeable material, wherein the bottom layer has a bottom peripheral edge and defines a single aperture spaced from the bottom peripheral edge, the single aperture in fluid communication with the blower. The air distribution apparatus can also include a top layer having a top perimeter edge, wherein the bottom layer and the top layer are attached to each other along the bottom perimeter edge and the top perimeter edge to define an interior chamber. The air distribution device may further include a spacer layer formed of an air permeable material and disposed within the interior chamber between the bottom layer and the top layer. The air distribution apparatus can further include at least one adhesive-free mechanical fastener that sealingly attaches the bottom perimeter edge of the bottom layer and the top perimeter edge of the top layer to each other.

Description

Air distribution device for a ventilation system of a vehicle seat
Cross Reference to Related Applications
This application claims the benefit of U.S. provisional patent application serial No. 62/378,902, filed on 24/8/2016, the entire contents of which are incorporated herein by reference.
Background
It is known to provide ventilation systems having spacer mesh arrangements and fans for moving air through the spacer mesh arrangements to provide ventilation to the vehicle seats. The spacer screen arrangement may include a bottom layer, a top layer, and an adhesive coupling corresponding edges of the top and bottom layers to one another to enclose an interior chamber between the bottom and top layers. The spacer screen arrangement may comprise a spacer screen arranged within the inner chamber, between the bottom layer and the top layer. The bottom layer typically defines an aperture in fluid communication with the blower, and the top layer typically includes a plurality of openings disposed in corresponding locations for allowing air to flow into or out of various portions of the vehicle seat. Installing a ventilation system in a vehicle seat may require that the opening of the top layer be aligned with the portion of the vehicle seat that is configured to allow air flow. Misalignment of the opening with the portion of the vehicle seat configured to allow air flow can reduce the efficiency of the ventilation system. Thus, it is desirable to provide an air distribution unit that can increase the efficiency of a ventilation system in a vehicle seat.
Disclosure of Invention
One example of the present invention provides a vehicle seat for a passenger compartment of a vehicle. The vehicle seat may include a seat bottom having a cover layer formed of an air permeable material. The seat bottom also includes a seat cushion having an a side facing the cover and a B side facing away from the cover. The vehicle seat may also include a seat back pivotally coupled to the seat bottom. The vehicle seat may also include a ventilation system integrated into the seat bottom. The ventilation system may include a fan and an air distribution device fluidly connected to the fan. The air distribution device may include a bottom layer formed of an air impermeable material, wherein the bottom layer has a bottom peripheral edge and defines a single aperture spaced from the bottom peripheral edge that is in fluid communication with the air mover. The air distribution apparatus can also include a top layer having a top perimeter edge, wherein the bottom layer and the top layer are attached to each other along respective bottom and top perimeter edges to define an interior chamber. The air distribution device may further comprise a spacer layer disposed within the inner chamber between the bottom layer and the top layer, and a non-adhesive at least one mechanical fastener sealably attaches a bottom peripheral edge of the bottom layer and a top peripheral edge of the top layer to one another.
Drawings
Advantages of the present invention will be more readily understood as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
FIG. 1 is a perspective view of a first embodiment of a vehicle seat assembly having a seat bottom, a seat back coupled to the seat bottom, and a ventilation system coupled to the seat bottom.
Figure 2A is an upper exploded perspective view of the vent system of figure 1 showing the vent system including the air distribution device.
Figure 2B is a lower exploded perspective view of the ventilation system shown in figure 2A.
Figure 3 is a bottom view of the air distribution apparatus shown in figure 2A.
FIG. 4A is an enlarged cross-sectional view of a portion of the air distribution device shown in FIG. 5, showing the air distribution device including a bottom peripheral edge of the bottom layer and a top peripheral edge of the top layer that are radially outwardly flared and attached to each other by stitching.
Figure 4B is an enlarged cross-sectional view of another embodiment of an air distribution device having a bottom peripheral edge of a bottom layer and a top peripheral edge of a top layer attached to each other by staples.
FIG. 4C is an enlarged cross-sectional view of yet another embodiment of an air distribution device having a bottom perimeter edge of a bottom layer and a top perimeter edge of a top layer attached to each other by hook and loop fasteners.
FIG. 4D is an enlarged cross-sectional view of another embodiment of an air distribution device having a bottom perimeter edge of a bottom layer and a top perimeter edge of a top layer folded radially inward and attached to each other by stitching.
Figure 5A is a top view of the air distribution device shown in figure 2A, showing the air distribution device with a top layer formed of an air permeable material.
Figure 5B is an enlarged view of the air permeable material of the air distribution apparatus shown in figure 2A showing the air permeable material formed from a woven fabric having fibers spaced apart from one another to define channels such that air flowing through the top layer passes only through the channels of the woven fabric.
Figure 5C is an enlarged view of another embodiment of the air permeable material of the air distribution device showing the air permeable material formed from a nonwoven fabric having fibers that are spaced apart from one another to define channels such that air flowing through the top layer passes only through the channels of the nonwoven fabric.
FIG. 5D is an enlarged view of yet another embodiment of the air permeable material of the air distribution apparatus, showing the air permeable material formed from a homogeneous material having a porous structure that defines channels such that air flowing through the top layer passes only through the channels of the homogeneous material.
Figure 6 is a bottom view of another embodiment of an air distribution device.
Figure 7 is an enlarged cross-sectional view of a portion of the air distribution apparatus shown in figure 8.
Figure 8 is a top view of the air distribution apparatus shown in figure 6.
Detailed Description
The following embodiments are described with reference to the accompanying drawings. The relationship and functioning of the various elements of the embodiments are better understood by the following detailed description. However, the embodiments as described below are given by way of example only, and the present invention is not limited to the embodiments shown in the drawings. It should also be understood that the figures are not drawn to scale and that in some instances, details that are not necessary for an understanding of the embodiments have been omitted.
As generally shown in fig. 1, one embodiment of the present invention is directed to a ventilation system 100 for a vehicle seat 102 in a passenger compartment of a vehicle. The vehicle seat 102 includes a seat bottom 104 and a seat back 106 pivotally coupled to one another. In this example, the ventilation system 100 is integrated within a seat bottom 104 of a vehicle seat 102. However, it is contemplated that the ventilation system may be integrated within the seat back 106 or any other portion of the vehicle seat.
Referring to fig. 2A and 2B, the ventilation system 100 includes an air mover or fan 108, an air distribution device 110 fluidly coupled to the fan 108, and an a-surface or cover layer 112 (fig. 1) of the vehicle seat 102 formed of an air permeable material fluidly coupled to the air distribution device 110. The seat bottom 104 includes a seat cushion 114 having an a side 116 (fig. 2A) facing the cover 112 and a B side (fig. 2B) facing away from the cover 112. The seat bottom 104 also includes one or more foam padding elements 120 positioned adjacent the a-side 116 of the seat cushion 114, wherein the air distribution device 110 is positioned adjacent the B-side 118 of the seat cushion 114. However, it is contemplated that the air distribution device may be positioned adjacent to the a-side 116. In this example, the vehicle seat 102 may also include an air permeable heating mat 119 that includes one or more heating elements (not shown) and is positioned between the foam padding element 120 and the cover layer 112. Other examples of vehicle seats may not include a heating pad.
The ventilation system 100 is configured to pull air around a vehicle occupant on the covering 112 such that ambient air within the passenger compartment supplements the air around the vehicle occupant. More specifically, the ventilation system 100 is configured to draw air around a vehicle occupant through the cover layer 112, the heating pad 119, the foam padding element 120, the seat cushion 114, the top layer 128 of the air distribution device 110, the spacer layer 140 of the air distribution device 110, the bottom layer 122 of the air distribution device 110, and the fan 108 in that order.
In another example, the ventilation system 100 may push air toward a vehicle occupant located on the cover layer 112. Specifically, the fan 108 may generate an air flow that is directed through the bottom layer 122 of the air distribution device 110, the spacer layer 140 of the air distribution device 110, the top layer 128 of the air distribution device 110, the seat cushion 114, the foam padding element 120, the heating cushion 119, and the cover layer 112 and toward the vehicle occupant. Another example of a ventilation system 100 may be configured to selectively push air toward and pull air from a vehicle occupant in one or more areas of the seat bottom 104 and/or the seat back 106.
Referring to fig. 3 and 4A, a first embodiment of the air distribution apparatus 110 includes a bottom layer 122 formed of an air-impermeable material having a bottom peripheral edge 126 and defining a single aperture 124 spaced from the bottom peripheral edge 126. The single aperture 124 is in fluid communication with the fan 108, such as through a bellows or foam ring (neither shown).
As best shown in fig. 4A, the air distribution device 110 includes a top layer 128 formed of an air permeable material and having a top peripheral edge 130 sealingly coupled to the bottom peripheral edge 126 of the bottom layer 122 to define an interior chamber 132. Specifically, the air distribution apparatus 110 includes one or more mechanical fasteners 133 that are non-adhesive (no adhesive) for attaching the bottom perimeter edge 126 and the top perimeter edge 130 to each other. Examples of these mechanical fasteners may include stitching (suture) 133 (fig. 4A), staples 135 (fig. 4B), hook and loop fasteners 137 (fig. 4C), other suitable mechanical fasteners, or any combination thereof. Further, in this embodiment, bottom perimeter edge 126 and top perimeter edge 130 are unfolded (unfolded) and extend radially outward. However, it is contemplated that one or both of bottom perimeter edge 126 and top perimeter edge 130 may be folded radially inward (fig. 4D). Non-limiting benefits of the inwardly folded edges may include providing a more compact device and facilitating installation of the air distribution device 110 in a vehicle seat.
Referring to fig. 5A and 5B, the top layer 128 is formed from a sheet of air permeable fabric 151 (fig. 5B) that includes a plurality of fibers 153 spaced apart from one another to define a plurality of channels 155 through the fabric that enable air to flow only through the channels in the fabric 151. The air permeable fabric 151 can be a uniformly woven fabric in which the fibers 153 are woven together to define channels 155 between the fibers 153. In other words, the top layer 128 does not include any holes, openings, or apertures cut, stamped, or otherwise formed in the top layer during a process separate from the process used to form the air permeable fabric. The top layer 128 may have a footprint or surface area configured to direct air toward a portion of the cover layer 112 corresponding in size to the footprint or surface area of the top layer 128. One non-limiting benefit of the top layer 128 not being formed from an air impermeable material having a plurality of holes cut or stamped into the air impermeable material is that the seat manufacturing process is improved by eliminating the need to align the holes of the top layer with corresponding holes of the seat cushion 114.
Referring to fig. 5C, another example of the top layer 228 can be formed from a nonwoven air permeable fabric 251 that includes shorter short fibers (staple fibers) 253a and continuous long fibers 253b that are joined together by chemical, mechanical, thermal, or solvent treatment. One example of a nonwoven fiber is a felt, which is neither woven nor knitted. The nonwoven fibers may include a non-uniform or random arrangement of fibers 253a, 253b, with the fibers 253a, 253b being joined together and spaced apart from one another to define a plurality of channels 255 between the fibers 253a, 253b such that the top layer 228 enables air to flow only through the channels 255 in the fabric 251.
Referring to FIG. 5D, yet another embodiment of the top layer 328 may be formed from a sheet of homogenous material 351 having a porous structure 353 forming a plurality of channels 355 through the top layer 328 that enables air to flow only through the channels 355 in the top layer 328. As one example, the homogeneous material may be formed of an open-cell, porous foam. Other embodiments of suitable air permeable top layers are envisaged.
Referring to fig. 4A and 5A, the air distribution apparatus 110 can further include one or more barriers 134 formed of an air-impermeable material coupled to one or more portions of the top layer 128 for selectively directing air through other portions of the top layer 128. In this example, the top layer 128 can include a central portion 138 disposed radially inward of the top peripheral edge 130, and the barrier 134 can be one or more strips of tape attached to the top layer 128 and extending along or parallel to the top peripheral edge 130 of the top layer 128. In this manner, the barriers 134 may direct air through a central portion 138 of the top layer 128, the central portion 138 being spaced radially inward from the peripheral edge 126 of the top layer 128. Other embodiments of the barrier may be one or more strips, sheets, or films (membranes) of air-impermeable material coupled to any portion of the top layer 128 for blocking the flow of air through the corresponding portion of the top layer 128 and thus directing the air through other portions of the cover layer 112. Of course, it is contemplated that the air distribution apparatus may not include any barrier coupled to the top layer.
The air distribution apparatus 110 also includes a spacer layer (spacer layer) 140 disposed within the interior chamber 132 between the top layer 128 and the bottom layer 122. The spacer layer 140 is formed of an air permeable material and is configured to space the top layer 128 and the bottom layer 122 from each other and prevent the interior chamber 132 from collapsing when, for example, a vehicle occupant is positioned on the vehicle seat. In this example, the spacer layer 140 is a spacer mesh. Other examples of spacer layer 140 may be a porous material, a reticulated foam, or any suitable air permeable support.
Referring to fig. 6-8, a second embodiment of an air distribution apparatus 210 is similar to the air distribution apparatus 110 shown in fig. 3, 4A, and 5A and includes similar components designated by the same reference numeral increased by 100. The second embodiment of the air distribution device 210 (fig. 6-8) includes a top layer 228 formed of an air impermeable material, and is different from the top layer 228 formed of an air permeable material 251 shown in fig. 5C. The air distribution device 210 includes a bottom layer 222 formed of an air impermeable material. The bottom layer has a bottom peripheral edge 226 and defines a single aperture 224 spaced from the bottom layer peripheral edge 226. The single aperture 224 is in fluid communication with the fan 108.
Referring to fig. 7 and 8, although the air distribution apparatus 110 shown in fig. 4A and 5A also includes the top layer 128 formed of an air permeable material without any apertures cut or otherwise formed therein, the air distribution apparatus 210 includes the top layer 228 formed of an air impermeable material with a single opening 242 formed therein. The air impermeable top layer 228 is configured to direct air toward the corresponding portion of the cover layer 212 through only a single opening 242. In this example, the top layer 228 includes a rim 244 spaced radially inward from the top peripheral edge 230 by any suitable constant or variable distance to define a corresponding shape of the opening 242. Although the exemplary single opening 230 shown in fig. 7 has the same shape as the top layer, it is contemplated that the opening may have any suitable shape and size for directing air toward any portion of the cover layer.
Referring to FIG. 7, the top peripheral edge 230 of the top layer 228 is sealingly coupled to the bottom peripheral edge 226 of the bottom layer 222, thereby enclosing an interior chamber 232. More specifically, air distribution apparatus 210 includes one or more mechanical fasteners 233 that are non-adhesive (non-tacky) for attaching bottom perimeter edge 226 and top perimeter edge 230 to each other. Examples of these mechanical fasteners 233 (fig. 4A-4C) can include sutures (sutures), staples, hook-and-loop fasteners, other suitable mechanical fasteners, or any combination thereof. In this example, each of top perimeter edge 226 and bottom perimeter edge 230 are not folded radially inward (fig. 4D) but remain unfolded and extend radially outward (fig. 4A). However, it is contemplated that the bottom and top perimeter edges may be folded radially inward (fig. 4D).
The air distribution apparatus 210 also includes a spacer layer 240 disposed within the interior chamber 232 between the top layer 228 and the bottom layer 222. The spacer layer 240 is air permeable and is configured to space the top layer 228 and the bottom layer 222 from each other and prevent the interior chamber 232 from collapsing when, for example, a vehicle occupant is positioned on the vehicle seat. Although this embodiment of the spacer layer 240 is a spacer mesh, other embodiments of the spacer layer may be a porous material, a reticulated foam, or any suitable air permeable support.
It will be appreciated that the above-described embodiments of the air distribution apparatus may be used alone, as described above, or may be engaged with one another to pull and/or push air towards a vehicle occupant.
The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings, as will now be apparent to those skilled in the art. It is, therefore, to be understood that within the scope of the appended claims, in which reference numerals are merely for convenience and are not to be in any way limiting, the invention may be practiced otherwise than as specifically described.

Claims (24)

1. A vehicle seat for a passenger compartment of a vehicle, the vehicle seat comprising:
a seat bottom comprising a cover layer formed of an air permeable material and comprising a seat cushion having an a side facing the cover layer and a B side facing away from the cover layer;
a seat back pivotably coupled to the seat bottom; and
a ventilation system integrated within the seat bottom, the ventilation system comprising:
a fan; and
an air distribution device fluidly coupled to the blower, the air distribution device comprising:
a bottom layer formed of an air impermeable material, wherein the bottom layer has a bottom peripheral edge and defines a single aperture spaced from the bottom peripheral edge, the single aperture in fluid communication with the blower;
a top layer having a top perimeter edge, wherein the bottom layer and the top layer are attached to each other along the respective bottom and top perimeter edges to define an interior chamber, the top layer having no holes that need to be aligned with corresponding holes of the seat cushion;
a spacer layer disposed within the interior chamber between the bottom layer and the top layer, wherein the spacer layer is formed of an air permeable material; and
at least one adhesive-free mechanical fastener sealingly attaching the bottom perimeter edge of the bottom layer and the top perimeter edge of the top layer to one another.
2. The vehicle seat of claim 1, wherein the top layer is formed from a sheet of air permeable material fabric including a plurality of fibers spaced apart from one another to define a plurality of channels through the fabric that enable air to flow only through the plurality of channels in the fabric disposed between the seat cushion and the spacer layer.
3. The vehicle seat of claim 1, wherein the at least one adhesive-free mechanical fastener comprises a hook-and-loop fastener or a nail.
4. The vehicle seat of claim 1, wherein the top peripheral edge of the top layer defines a central surface area configured to direct air toward a portion of the cover layer corresponding in size to the central surface area of the top layer.
5. The vehicle seat of claim 1, wherein the seat bottom further comprises at least one foam padding element positioned adjacent to the a side of the seat cushion, wherein the air distribution device is positioned adjacent to the B side of the seat cushion.
6. The vehicle seat of claim 5, wherein the seat bottom further comprises an air permeable heating mat positioned between the cover layer and the at least one foam padding element.
7. A ventilation system for a vehicle seat of a passenger compartment of a vehicle, the ventilation system comprising:
a fan; and
an air distribution device fluidly coupled to the blower, and the air distribution device comprising:
a bottom layer formed of an air impermeable material, wherein the bottom layer has a bottom peripheral edge and defines a single aperture spaced from the bottom peripheral edge, the single aperture in fluid communication with the blower;
a top layer having a top peripheral edge, wherein the bottom layer and the top layer are attached to each other along the respective bottom and top peripheral edges to define an interior chamber, the top layer having no holes that need to be aligned with corresponding holes of a seat cushion;
a spacing layer disposed within the interior chamber between the bottom layer and the top layer, wherein the spacing layer is formed of an air permeable material; and
at least one adhesive-free mechanical fastener sealingly attaching the bottom perimeter edge of the bottom layer and the top perimeter edge of the top layer to one another.
8. The vent system of claim 7, wherein the top layer is formed from a sheet of air permeable material fabric comprising a plurality of fibers spaced apart from one another to define a plurality of channels through the fabric that enable air to flow only through the plurality of channels in the fabric.
9. The vent system of claim 7, wherein the at least one adhesive-free mechanical fastener comprises a hook-and-loop fastener or a spike.
10. An air distribution device for a blower of a ventilation system of a vehicle seat, the air distribution device comprising:
a bottom layer formed of an air impermeable material, wherein the bottom layer has a bottom peripheral edge and defines a single aperture spaced from the bottom peripheral edge, the single aperture in fluid communication with the blower;
a top layer having a top peripheral edge, the top layer formed from a sheet of air permeable fabric comprising a plurality of fibers spaced apart from one another to define a plurality of channels through the fabric that enable air to flow only through the plurality of channels in the fabric, wherein the bottom layer and the top layer are attached to one another along the respective bottom and top peripheral edges to define an interior chamber, the top layer being free of apertures that need to be aligned with corresponding apertures of a seat cushion;
a spacing layer disposed within the interior chamber between the bottom layer and the top layer, wherein the spacing layer is formed of an air permeable material; and
at least one adhesive-free mechanical fastener sealingly attaching the bottom peripheral edge of the bottom layer and the top peripheral edge of the top layer to each other.
11. The air distribution apparatus of claim 10, wherein the air permeable fabric is a woven fabric having a plurality of fibers woven together to define a plurality of channels within the fabric.
12. The air distribution apparatus of claim 10, wherein the air permeable fabric is a nonwoven fabric.
13. The air distribution device of claim 10, wherein each of the bottom perimeter edge and the top perimeter edge is flared and extends radially outward.
14. The air distribution device of claim 10, wherein at least one of the bottom perimeter edge and the top perimeter edge is folded radially inward.
15. The air distribution apparatus of claim 10, wherein the at least one adhesive-free mechanical fastener comprises at least one of a suture, a hook and loop fastener, and a staple.
16. The air distribution apparatus of claim 10, further comprising a barrier formed of an air impermeable material coupled to a portion of the top layer for selectively directing air through a central portion of the top layer.
17. An air distribution device for a blower of a ventilation system of a vehicle seat, the air distribution device comprising:
a bottom layer formed of an air impermeable material, wherein the bottom layer has a bottom peripheral edge and defines a single aperture spaced from the bottom peripheral edge, the single aperture in fluid communication with the blower;
a top layer having a top peripheral edge, the top layer formed of a homogeneous material comprising a porous structure defining a plurality of channels through the top layer enabling air to flow only through the plurality of channels in the top layer, wherein the bottom layer and the top layer are attached to each other along the respective bottom and top peripheral edges to define an interior chamber, the top layer being free of apertures requiring alignment with corresponding apertures of a seat cushion;
a spacing layer disposed within the interior chamber between the bottom layer and the top layer, wherein the spacing layer is formed of an air permeable material; and
at least one adhesive-free mechanical fastener sealingly attaching the bottom perimeter edge of the bottom layer and the top perimeter edge of the top layer to one another.
18. The air distribution device of claim 17, wherein the homogeneous material is formed from a sheet of open-cell porous foam.
19. An air distribution device for a blower of a ventilation system of a vehicle seat, the air distribution device comprising:
a bottom layer formed of an air impermeable material, wherein the bottom layer has a bottom peripheral edge and defines a single aperture spaced from the bottom peripheral edge, the single aperture in fluid communication with the blower;
a top layer having a top peripheral edge, the top layer formed from a sheet of air-impermeable material defining a single opening through which air can flow only, wherein the bottom layer and the top layer are attached to one another along the respective bottom and top peripheral edges to define an interior chamber, the top layer having no apertures that need to be aligned with corresponding apertures of a seat cushion;
a spacing layer disposed within the interior chamber between the bottom layer and the top layer, wherein the spacing layer is formed of an air permeable material; and
at least one adhesive-free mechanical fastener sealingly attaching the bottom perimeter edge of the bottom layer and the top perimeter edge of the top layer to one another.
20. The air distribution apparatus of claim 19, wherein each of the bottom perimeter edge and the top perimeter edge is flared and extends radially outward.
21. The air distribution device of claim 19, wherein at least one of the bottom perimeter edge and the top perimeter edge is folded radially inward.
22. The air distribution apparatus of claim 19, wherein the at least one adhesive-free mechanical fastener comprises at least one of a suture, a hook and loop fastener, and a nail.
23. The air distribution apparatus of claim 19, wherein the spacer layer is air permeable and configured to space the top layer and the bottom layer from each other and prevent the internal chamber from collapsing.
24. The air distribution apparatus of claim 19, wherein the top layer includes an inner rim spaced radially inward from the top peripheral edge to define a corresponding shape of the single opening.
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US201662378902P 2016-08-24 2016-08-24
US62/378,902 2016-08-24
PCT/US2017/048448 WO2018039472A1 (en) 2016-08-24 2017-08-24 Air distribution device for a ventilation system of a vehicle seat

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CN109689428B true CN109689428B (en) 2022-10-14

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