CN109678660A - A kind of improvement technique producing 1,4-butanediol - Google Patents
A kind of improvement technique producing 1,4-butanediol Download PDFInfo
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- CN109678660A CN109678660A CN201910115957.3A CN201910115957A CN109678660A CN 109678660 A CN109678660 A CN 109678660A CN 201910115957 A CN201910115957 A CN 201910115957A CN 109678660 A CN109678660 A CN 109678660A
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- China
- Prior art keywords
- acetylene
- formaldehyde
- nitrae
- isosorbide
- butynediols
- Prior art date
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- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 41
- 230000006872 improvement Effects 0.000 title claims abstract description 25
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 108
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims abstract description 59
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 claims abstract description 59
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 45
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 239000003054 catalyst Substances 0.000 claims description 55
- 239000002253 acid Substances 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 238000005554 pickling Methods 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 39
- 230000001965 increasing effect Effects 0.000 abstract description 13
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 27
- 230000000694 effects Effects 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical group [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 12
- 229920001707 polybutylene terephthalate Polymers 0.000 description 10
- 238000013461 design Methods 0.000 description 7
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- 229910000545 Nickel–aluminium alloy Inorganic materials 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 238000001994 activation Methods 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- -1 polybutylene terephthalate Polymers 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000002893 slag Substances 0.000 description 5
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- 230000004913 activation Effects 0.000 description 4
- JSPXPZKDILSYNN-UHFFFAOYSA-N but-1-yne-1,4-diol Chemical class OCCC#CO JSPXPZKDILSYNN-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- 229910000564 Raney nickel Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 235000019441 ethanol Nutrition 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910000510 noble metal Inorganic materials 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- 239000005997 Calcium carbide Substances 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- BBGINXZYXBFSEW-UHFFFAOYSA-N [Cu].C#C Chemical compound [Cu].C#C BBGINXZYXBFSEW-UHFFFAOYSA-N 0.000 description 2
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- LXNHXLLTXMVWPM-UHFFFAOYSA-N pyridoxine Chemical compound CC1=NC=C(CO)C(CO)=C1O LXNHXLLTXMVWPM-UHFFFAOYSA-N 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- CLZWAWBPWVRRGI-UHFFFAOYSA-N tert-butyl 2-[2-[2-[2-[bis[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]amino]-5-bromophenoxy]ethoxy]-4-methyl-n-[2-[(2-methylpropan-2-yl)oxy]-2-oxoethyl]anilino]acetate Chemical compound CC1=CC=C(N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)C(OCCOC=2C(=CC=C(Br)C=2)N(CC(=O)OC(C)(C)C)CC(=O)OC(C)(C)C)=C1 CLZWAWBPWVRRGI-UHFFFAOYSA-N 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 206010028347 Muscle twitching Diseases 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- NMTBZBPWKJALHU-UHFFFAOYSA-N O=C.C#C Chemical compound O=C.C#C NMTBZBPWKJALHU-UHFFFAOYSA-N 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- QAAXRTPGRLVPFH-UHFFFAOYSA-N [Bi].[Cu] Chemical compound [Bi].[Cu] QAAXRTPGRLVPFH-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000006137 acetoxylation reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001345 alkine derivatives Chemical class 0.000 description 1
- 229910001451 bismuth ion Inorganic materials 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000036461 convulsion Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012847 fine chemical Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000011086 glassine Substances 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 230000002363 herbicidal effect Effects 0.000 description 1
- 239000004009 herbicide Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000010808 liquid waste Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- UORVCLMRJXCDCP-UHFFFAOYSA-N propynoic acid Chemical compound OC(=O)C#C UORVCLMRJXCDCP-UHFFFAOYSA-N 0.000 description 1
- RADKZDMFGJYCBB-UHFFFAOYSA-N pyridoxal hydrochloride Natural products CC1=NC=C(CO)C(C=O)=C1O RADKZDMFGJYCBB-UHFFFAOYSA-N 0.000 description 1
- 150000004040 pyrrolidinones Chemical class 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N sec-butylidene Natural products CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
- 239000011726 vitamin B6 Substances 0.000 description 1
- 235000019158 vitamin B6 Nutrition 0.000 description 1
- 229940011671 vitamin b6 Drugs 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/17—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrogenation of carbon-to-carbon double or triple bonds
- C07C29/172—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrogenation of carbon-to-carbon double or triple bonds with the obtention of a fully saturated alcohol
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/613—10-100 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/615—100-500 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/633—Pore volume less than 0.5 ml/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
- B01J35/635—0.5-1.0 ml/g
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/36—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring increasing the number of carbon atoms by reactions with formation of hydroxy groups, which may occur via intermediates being derivatives of hydroxy, e.g. O-metal
- C07C29/38—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring increasing the number of carbon atoms by reactions with formation of hydroxy groups, which may occur via intermediates being derivatives of hydroxy, e.g. O-metal by reaction with aldehydes or ketones
- C07C29/42—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring increasing the number of carbon atoms by reactions with formation of hydroxy groups, which may occur via intermediates being derivatives of hydroxy, e.g. O-metal by reaction with aldehydes or ketones with compounds containing triple carbon-to-carbon bonds, e.g. with metal-alkynes
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
The present invention provides a kind of improvement technique for producing 1,4-butanediol, acetylene and formaldehyde is first used to prepare Isosorbide-5-Nitrae-butynediols for raw material, then Isosorbide-5-Nitrae-butynediols high-pressure hydrogenation is converted into 1,4-butanediol, the pH value > 3.0 of formaldehyde.Since previous formaldehyde pH value maintains essentially between 2.5-2.6, the pH value of formaldehyde is increased to 3.0 or more, the day production capacity of BDO is made from 240t to be increased to 350t by the present invention by increasing liquid alkaline flusher at the top of formaldehyde absorbing tower.
Description
Technical field
The present invention relates to BDO production field more particularly to a kind of improvement techniques for producing 1,4-butanediol.
Background technique
1,4-butanediol (BDO) is colourless oil liquid, water-miscible, and is dissolved in methanol, ethyl alcohol, acetone, slightly soluble
In ether.In the U.S. and West Europe, more than half 1,4-butanediol (BDO) is for producing tetrahydrofuran, secondly for production γ-
Butyrolactone and polybutylene terephthalate (PBT) (polybutylene terephthalate (PBT) is the engineering plastics in rapidly developing).1,4-
Butanediol is as cahin extension agent and polyester raw material for producing polyurethane elastomer and flexible polyurethane foam;1,4- butanediol
Esters obtained are the good plasticizer of cellulose, polyvinyl chloride, polyacrylate and polyesters.In addition, due to Isosorbide-5-Nitrae-fourth
Glycol has good hygroscopicity and increases flexibility, can make gelatin softening agent and water absorbing agent, the processing of glassine paper and other unused paper
Agent can also prepare N-Methyl pyrrolidone, n-vinyl pyrrolidone and other pyrrolidinone derivatives etc..
Although the technique of production 1,4- butanediol (BDO) has: (1) using formaldehyde and acetylene as Reppe method (the alkynes aldehyde of raw material
Method);(2) using butadiene and acetic acid as the butadiene acetoxylation method of raw material;(3) using propylene oxide/propenyl as raw material
Propylene oxide method;(4) using normal butane/cis-butenedioic anhydride as the Davy method of raw material.Since domestic butadiene and propylene oxide are more short, adopt
It is not yet mature with both technologies production 1,4-butanediol (BDO), production technology is selected according to resources advantage, is led at home
If Reppe method (acetylene-formaldehyde process).So-called Reppe method, be first with acetylene and formaldehyde in the presence of acetylene copper catalyst, 92kPa,
1,4- butynediols (BYD) is made under the conditions of 80-95 DEG C;Isosorbide-5-Nitrae-butynediols (BYD) high-pressure hydrogenation is converted into 1,4-butanediol,
Sterling is obtained through distilation again.
During actual production 1,4-butanediol (BDO), is influenced by BDO device, be not able to achieve long period always
Stable operation, production capacity also fail always to reach design production capacity.
Summary of the invention
Production capacity low defect when in order to overcome production 1,4-butanediol (BDO), the present invention provides a kind of production Isosorbide-5-Nitrae-fourths
The improvement technique of glycol improves BDO production capacity by adjusting the pH value of formaldehyde products.
Realize that the technical solution of the object of the invention is as follows:
A kind of improvement technique producing 1,4-butanediol first uses acetylene and formaldehyde to prepare Isosorbide-5-Nitrae-butynediols for raw material, then will
Isosorbide-5-Nitrae-butynediols high-pressure hydrogenation is converted into 1,4-butanediol, the pH value > 3.0 of formaldehyde.Since previous formaldehyde pH value is tieed up substantially
It holds between 2.5-2.6, the present invention is improved the pH value of formaldehyde by increasing liquid alkaline flusher at the top of formaldehyde absorbing tower
To 3.0 or more, the day production capacity of BDO is made from 240t to be increased to 350t.
It as a further improvement of the present invention, further include acetylene acid pickling step, the second before the acetylene is reacted with formaldehyde
Concentration >=85% of acid solution when acetylenic acid is washed.The concentration of acid solution is increased to 85% or more from 75%(wt%) by the present invention, makes acetylene
The acetylene that generator generates purity after pickling is higher (removing the impurity such as hydrogen sulfide and hydrogen phosphide), with the second of condition homogenous quantities part
Alkynes, formaldehyde prepare the more efficient of 1,4- butynediols (BYD).
As a further improvement of the present invention, the concentration of the acid solution is 89% ~ 93%.The present invention using concentration be 89% ~
93% acid solution pickling acetylene, acetylene and Isosorbide-5-Nitrae-butynediols prepared by formaldehyde are more efficient.
As a further improvement of the present invention, the acetylene is occurred using more acetylene generator preparations in every acetylene
It is respectively provided with the displacement pipeline being connected to ambient systems on device, realizes that separate unit generator cuts out system and individually overhauls.Because of ethynylation
Catalyst only has 2-3 months service life, causes to need the replacement ethynylation catalyst that frequently stops production when BDO production system, cause
Whole system operation continuity is poor, has more acetylene generators in system of the invention, is arranged on every acetylene generator
One displacement pipeline realizes that separate unit generator cuts out system and individually overhauls.When a certain acetylene generator needs to overhaul, pass through
Acetylene generator is individually cut out the maintenance of BDO production system by displacement pipeline, does not influence the continuous operation of BDO production system.
As a further improvement of the present invention, the formaldehyde and acetylene prepare Isosorbide-5-Nitrae-butine two in ethynylation device
The operating pressure of alcohol, the ethynylation device is greater than 100 kpa.In common process, the pressure of ethynylation device is lower than 100
Kpa, the preferably kpa of 92 kpa ~ 98, the present invention are anti-ethynylation under the premise of formaldehyde pH value increases, acid solutions increase
It answers the pressure in device to be turned up to 100 kpa or more, substantially increases production efficiency, improve production capacity.Technique is in reality after improvement
After being applied in production, in terms of the operating condition of nearly two batches ethynylation catalyst, the runing time of single batch ethynylation catalyst with
BDO yield is significantly improved.
As a further improvement of the present invention, serpentine coil, stream in the serpentine coil are equipped with inside the ethynylation device
The dynamic high-temp liquid having for heating ethynylation device inner cavity.Heat exchange of the present invention by high-temp liquid, ethynylation device inner cavity
Temperature control at 100 DEG C ~ 150 DEG C, operating pressure be greater than 100 kpa under the premise of control ethynylation device inner cavity temperature,
Improve production capacity.
As a further improvement of the present invention, it is added during the Isosorbide-5-Nitrae-butynediols is converted into 1,4-butanediol
Hydrogenation catalyst, the specific surface area of the hydrogenation catalyst are 60~130m20.35~0.6ml/g of/g, Kong Rongwei.High-pressure hydrogenation
The core point of step is catalyst, which requires catalyst to have higher hydrogenation activity, selectivity, wherein noble metal one
Divide and introduced in a manner of dipping, another part introducing when preparing carrier, (hydrogenation catalyst is effective with conventional Nickel Aluminium Alloy Powder
Ingredient is nickel) it compares, the catalyst surface area and Kong Rongjun that the present invention selects are larger, excellent catalytic effect.
Specific embodiment
Below with reference to each embodiment, the present invention is described in detail, but it should be stated that, these embodiments are simultaneously
Non- limitation of the present invention, those of ordinary skill in the art are according to these embodiments in made function, method or structure
Equivalent transformation or substitution, all belong to the scope of protection of the present invention within.
Embodiment 1:
BDO is a kind of important fine chemical product, mainly for the production of tetrahydrofuran (THF), gamma-butyrolacton (GBL), is gathered
Mutual-phenenyl two acid bromide two alcohol ester (PBT), polyurethane (PU), copolyester ether (COPEs), poly- tetramethylene glycol ether, N- methyl
Pyrrolidones (NMP), polyvinylpyrrolidone (PVP) etc..By taking PBT as an example, in recent years, PBT is mainly used for PBT modification, PBT
The fields such as wire drawing, PBT membrane, optical fiber jacket modified can be widely applied to automobile manufacture, electric, instrument instrument enhancing
The fields such as table, lighting apparatus, household electrical appliances weaving, mechanical and communication, in addition, being also used to synthesize vitamin B6, pesticide, herbicide and molten
Agent, humidizer, plasticizer, medicine intermediate, chain extender and adhesive etc..
It is industrial at present use using formaldehyde and acetylene as the Reppe method technique of raw material in numerous BDO production technologies
A most technology paths.Be carried out in two steps by the technical process of Reppe method production BDO: the first step is that formaldehyde and acetylene exist
Acetylene copper catalyst effect is lower to generate BYD;Second step is that BYD catalytic hydrogenation generates BDO.
The method that 1,4- butynediols (BYD) catalytic hydrogenation mainly uses two-stage hydrogenation at present.One-stage hydrogenation is stirred using band
The slurry bed reactor mixed, catalyst are Raney's nickel, 50-60 DEG C of reaction temperature, reaction pressure 1.5-3.0Mpa(G), one section plus
Material after hydrogen is segregated into secondary hydrogenation through catalyst, and one-stage hydrogenation reaction can be such that Isosorbide-5-Nitrae-butynediols conversion ratio reaches
90-95%.Secondary hydrogenation use fixed bed high-pressure hydrogenation reactor, nickel catalyst, 110-165 DEG C of reaction temperature, reaction pressure
7-30Mpa(G).Therefore, the main task of secondary hydrogenation is that the Isosorbide-5-Nitrae-butynediols that will be converted continues to be hydrogenated to 1.4-
Butanediol.
Industrial existing hydrogenation catalyst filling is mixed packing method, and it is inclined to will cause bottom dealuminzation in activation process
Height, in addition activation caused by size particles load in mixture is uneven, the bottom higher little particle of activity is more vulnerable to the shadow of copper bismuth ion
It rings, comprehensive various factors, industrial BDO device more catalyst changeout is more frequent at present, short only 2-3 months, replaces every time
Catalyst occupies a large amount of production time, has seriously affected factory economy benefit and product quality.
A kind of improvement technique for producing 1,4-butanediol, first uses acetylene and formaldehyde for raw material system disclosed in the present embodiment
Standby Isosorbide-5-Nitrae-butynediols, then Isosorbide-5-Nitrae-butynediols high-pressure hydrogenation is converted into 1,4-butanediol, the pH value > 3.0 of formaldehyde.Due to
Previous formaldehyde pH value maintains essentially between 2.5-2.6, and the present embodiment is sprayed by increasing liquid alkaline at the top of formaldehyde absorbing tower
Device is spilt, the pH value of formaldehyde is increased to 3.0 or more, the day production capacity of BDO is made from 240t to be increased to 350t.
Acetylene further includes acetylene acid pickling step before reacting with formaldehyde, concentration >=85% of acid solution when the acetylene pickling.This
The concentration of acid solution is increased to 85% or more from 75%(wt%) by embodiment, and the acetylene for generating acetylene generator is pure after pickling
Du Genggao (removes the impurity such as hydrogen sulfide and hydrogen phosphide), and acetylene, the formaldehyde with condition homogenous quantities part prepare Isosorbide-5-Nitrae-butynediols
(BYD) more efficient.
The concentration of acid solution is 89% ~ 93%.The acid solution pickling acetylene that the present embodiment is 89% ~ 93% using concentration, acetylene
It is more efficient with the 1,4- butynediols of formaldehyde preparation.
For the present embodiment by changing operating parameter, dense acetylene purification pickling tower original design operation operation acid is 75%(wt.),
And it this time improves and acid dense is mainly increased to 85% or more (preferably 85%);Ethynylation pressure origin operation pressure 92kpa, now changes
Operating pressure 103kpa, the pressure of ethynylation device are adjusted by included pressure regulator.
Before the hydrogenation catalyst for not improving the present embodiment, original hydrogenation catalyst effective component is nickel, traditional
Hydrogenation catalyst is Nickel Aluminium Alloy Powder (being commonly called as Raney's nickel catalyst), is the unformed powder of silver gray before Raney's nickel catalyst activation
(Nickel Aluminium Alloy Powder) has moderate combustibility, has in the presence of water partial activation and generates hydrogen and easily agglomerates, long
It is exposed to easy-weathering in air long.It is greyish black coloured particles after Nickel Aluminium Alloy Powder activation, has active hydrogen, it is extremely unstable.To understand
The unstable problem of certainly existing hydrogenation catalyst, the present embodiment select surface area and the biggish catalyst of Kong Rongjun.High pressure adds
The core point of hydrogen step is catalyst, which requires catalyst to have higher hydrogenation activity, selectivity, wherein noble metal one
Part is introduced in a manner of impregnating, another part introducing when preparing carrier, and (hydrogenation catalyst has with conventional Nickel Aluminium Alloy Powder
Effect ingredient is nickel) it compares, the catalyst surface area and Kong Rongjun that the present embodiment is selected are larger, excellent catalytic effect.The present embodiment exists
Isosorbide-5-Nitrae-butynediols is converted into that hydrogenation catalyst is added during 1,4-butanediol, and the specific surface area of hydrogenation catalyst is 60~
130m20.35~0.6ml/g of/g, Kong Rongwei.The core point of high-pressure hydrogenation step is catalyst, the step require catalyst have compared with
High hydrogenation activity, selectivity, wherein noble metal a part is introduced in a manner of impregnating, and another part draws when preparing carrier
Enter, compared with conventional Nickel Aluminium Alloy Powder (hydrogenation catalyst effective component is nickel), the catalyst surface area of the present embodiment selection
It is larger with Kong Rongjun, excellent catalytic effect.
Due to the change of hydrogenation catalyst, former filler material is also changed to resistance to high-intensitive corrosion and rubbed new by the present embodiment
Profile matter, filler combination mode are also optimized.Hydrogenation catalyst is divided into two groups by the present embodiment, and one group is that specific surface area is
60 ~ 100 hydrogenation catalyst, another group is hydrogenation catalyst that specific surface area is 101 ~ 130, first group of hydrogenation catalyst and the
Two groups of hydrogenation catalysts are arranged in ethynylation device inner laminated, and the lower end and upper end of ethynylation device are respectively set first group and add
Hydrogen catalyst, second group of hydrogenation catalyst are placed on the centre of ethynylation device.Two groups of hydrogenation catalysts are by mixing
What hydrogenation catalyst was sieved.Since the diameter of big specification is big, the diameter of small dimension is small, after overactivation, although small
Specification hydrogenation catalyst picking it is more can lose it is amount of activated, but the hydrogenation catalyst of small dimension activity still relatively
It is high.The purpose that the filler of the present embodiment is arranged in this way is in activation process, and first group of hydrogenation catalyst will not excessively be lived
Change, to substantially increase hydrogenation activity, and catalyst life can be improved.
The present embodiment gives influence BDO device capbility reason and determines table, and the table is as follows:
Serial number | Reason |
1 | Product formaldehyde PH is relatively low |
2 | Formaldehyde fan trouble is more, influences system loading |
3 | Acetylene generator cannot individually cut out system overhaul |
4 | Acetylene pulp water effect of settling is poor |
5 | Acetylene purifying device technique is slightly different with design |
6 | Ethynylation device pressure is relatively low compared with design |
7 | One phase ethynylation device technique fluctuation of service |
8 | Hydrogenation catalyst operating status is bad |
9 | Vacuum pump set operating status is poor |
10 | P8201 operating status is poor |
11 | System liquid waste processing pressure is big |
12 | System wastewater treatment pressure is big |
BDO yield, ethynylation catalyst statistical form after improvement;
It chemically reacts for angle, the output of BDO by the purity of acetylene and formaldehyde, reaction environment (PH, temperature, pressure) and is urged
Agent efficiency determines, counts from the yield data of comparison, and the lower equipment that mainly should be of production capacity does not have continuous production (to drive
Rate is low) and other external factor, from the point of view of 11 monthly outputs in 2017 are 8676.98T/96% driving rate, convert 100% driving rate
It should be 9353.20T, with improved average product 9147.13T/100%, two are closer to, and high yield is 2018 after improvement
Year August is 9621.36T/100%, it is seen that before improving, complete equipment and technique are that there is no problem, are able to achieve the design output value
10WT/ is annual.
High list monthly output has 2.87% promotion, and factor among these should be the effect that acetylene purification and formaldehyde PH are adjusted.
Embodiment 2:
On the basis of embodiment 1, the present embodiment has also carried out related improvement to acetylene generator.
In acetylene generator long-play, the water of the carbide slag that system generates is easy blocking pipeline, and calcium carbide dust is easy stifled
Wash cooling tower inner stuffing is filled in, causes separate unit generating system pressure difference higher, system resistance is larger, the production of separate unit generator load
Ability decline.The acetylene of the present embodiment using the preparation of more acetylene generators, be respectively provided on every acetylene generator one with
The displacement pipeline of ambient systems connection realizes that separate unit generator cuts out system and individually overhauls.Because ethynylation catalyst only has 2-3 months
Service life, the replacement ethynylation catalyst that frequently stops production is needed when causing BDO production system, whole system is caused to run continuity
It is poor, there are more acetylene generators in the system of the present embodiment, a displacement pipeline is set on every acetylene generator, is realized
Separate unit generator cuts out system and individually overhauls.When a certain acetylene generator needs to overhaul, acetylene is sent out by displacement pipeline
Raw device individually cuts out the maintenance of BDO production system, does not influence the continuous operation of BDO production system.
In actual use, separate unit acetylene generator cuts out system overhaul can add water and by forward and reverse water seal with forward and reverse water seal
Exits and entrances valve is closed, and is completely cut off with other three generators, is not influenced its normal production work of excess-three platform generator thus.It is single
Platform generator can be replaced by displacement pipeline from incineration torch.
Formaldehyde and acetylene prepare Isosorbide-5-Nitrae-butynediols in ethynylation device, and the operating pressure of ethynylation device is greater than
100 kpa.In common process, the pressure of ethynylation device is lower than 100 kpa, and the preferably kpa of 92 kpa ~ 98, the present embodiment exists
Under the premise of formaldehyde pH value increases, acid solutions increase, the pressure in ethynylation device is turned up to 100 kpa or more, greatly
Production efficiency is improved greatly, improves production capacity.After technique is applied in actual production after improvement, it is catalyzed from nearly two batches ethynylation
The operating condition of agent sees that runing time and the BDO yield of single batch ethynylation catalyst are significantly improved.
It is preferred that being equipped with serpentine coil inside ethynylation device, there is for heating in ethynylation device flowing in the serpentine coil
The high-temp liquid of chamber.The present embodiment is by the heat exchange of high-temp liquid, and the temperature control of ethynylation device inner cavity is 100 DEG C ~ 150
DEG C, ethynylation device inner cavity temperature is controlled under the premise of operating pressure is greater than 100 kpa, improves production capacity.
The pulp water sediment effect in acetylene generator is improved, the preparation purity and preparation quality of acetylene gas can be also improved.
Therefore the present embodiment also needs to accomplish to improve pulp water effect of settling, reduces the cleaning frequency of acetylene generator.Ash wash slag water overflow
Pipe guides washing slag water to dirt discharge groove, and washing slag water enters from the import of rapid pollution discharging slot upper end, and biggish particle is directly deposited to
In cone, after 1 hour deposition, electromagnet is powered, and the permanent magnet on the magnetic field suction movable plate of generation drives movable plate
It twitches, the particle of accumulation is quickly discharged under the pressure of water, powers off immediately to electromagnet, magnetic field is lost, in the drawing of tension spring
Under power, mobile sheet reset is closed, and achievees the purpose that quick deslagging.
Embodiment 3:
On the basis of embodiment 1 and embodiment 2, the present embodiment has carried out de- ion waste water to shunt transformation, is sent respectively to dirt
Water process, compound fertilizer factory and calcium carbide pour Slag treatment;System waste liquid is shunted, is integrated, by gasification and power digestion process.Reinforce
Two dirty system process control, improve sewage load.Effect confirmation: system waste liquid, wastewater treatment can reach flat substantially
Weighing apparatus, it is ensured that system long period heavy-duty service.
Pipeline is not replaced in acetylene generator totally 4 generators, original design individually, i.e., each system overhaul is by 4
The cleaning of platform generator complete overhaul, had not only increased maintenance workload but also had extended the repair time, had to the driving rate of system very big
Influence, it is final to determine that process pipelines are transformed, increase the dedicated displacement pipeline autonomous Design pipeline arrangement of every generator
Position, purchase material are voluntarily installed.For the effect of settling for improving acetylene pulp water, pulp water settling tank is increased, pulp water water after sedimentation
Matter has certain effect, is further added by a settling tank.Effect confirmation: 1, effect after separate unit generator displacement dedicated pipeline puts into operation
Preferably, cleaning workload when general overhaul is alleviated, the repair time is also shortened;2, pulp water settlement issues, which have, certain extenuates
Gesture.
The series of detailed descriptions listed above only for feasible embodiment of the invention specifically
Protection scope bright, that they are not intended to limit the invention, it is all without departing from equivalent implementations made by technical spirit of the present invention
Or change should all be included in the protection scope of the present invention.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of improvement technique for producing 1,4-butanediol, first uses acetylene and formaldehyde to prepare Isosorbide-5-Nitrae-butynediols for raw material, then
Isosorbide-5-Nitrae-butynediols high-pressure hydrogenation is converted into 1,4-butanediol, which is characterized in that the pH value > 3.0 of the formaldehyde.
2. improvement technique according to claim 1, which is characterized in that it further includes acetylene that the acetylene reacts before with formaldehyde
Acid pickling step, concentration >=85% of acid solution when the acetylene pickling.
3. improvement technique according to claim 2, which is characterized in that the concentration of the acid solution is greater than 89% ~ 93%.
4. improvement technique according to claim 1 or 2, which is characterized in that the acetylene uses more acetylene generator systems
It is standby, the displacement pipeline being connected to ambient systems is respectively provided on every acetylene generator, realizing that separate unit generator is cut out is
System individually maintenance.
5. improvement technique according to claim 1 or 2, which is characterized in that the formaldehyde and acetylene are in ethynylation device
Isosorbide-5-Nitrae-butynediols is prepared, the operating pressure of the ethynylation device is greater than 100 kpa.
6. improvement technique according to claim 5, which is characterized in that serpentine coil is equipped with inside the ethynylation device,
Flowing has the high-temp liquid for heating ethynylation device inner cavity in the serpentine coil.
7. improvement technique according to claim 1, which is characterized in that be converted into Isosorbide-5-Nitrae-fourth two in the Isosorbide-5-Nitrae-butynediols
Hydrogenation catalyst is added during alcohol, the specific surface area of the hydrogenation catalyst is 60~130m2/ g, Kong Rongwei 0.35~
0.6ml/g。
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CN112457161A (en) * | 2019-09-06 | 2021-03-09 | 南京延长反应技术研究院有限公司 | Reinforcing system and process for preparing 1, 4-butanediol from acetylene and formaldehyde |
CN112457160A (en) * | 2019-09-06 | 2021-03-09 | 南京延长反应技术研究院有限公司 | Preparation system and process of 1, 4-butanediol |
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CN112457161A (en) * | 2019-09-06 | 2021-03-09 | 南京延长反应技术研究院有限公司 | Reinforcing system and process for preparing 1, 4-butanediol from acetylene and formaldehyde |
CN112457160A (en) * | 2019-09-06 | 2021-03-09 | 南京延长反应技术研究院有限公司 | Preparation system and process of 1, 4-butanediol |
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