CN109678549A - The ceramic matric composite pin preparation method uniformly carried - Google Patents

The ceramic matric composite pin preparation method uniformly carried Download PDF

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Publication number
CN109678549A
CN109678549A CN201910139555.7A CN201910139555A CN109678549A CN 109678549 A CN109678549 A CN 109678549A CN 201910139555 A CN201910139555 A CN 201910139555A CN 109678549 A CN109678549 A CN 109678549A
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pin
core fibers
preparation
cortex
precast body
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刘小冲
刘小瀛
董宁
孙肖坤
付志强
陈博
成来飞
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Northwestern Polytechnical University
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Northwestern Polytechnical University
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    • C04B35/806
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B15/00Nails; Staples
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • C04B2235/483Si-containing organic compounds, e.g. silicone resins, (poly)silanes, (poly)siloxanes or (poly)silazanes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
    • C04B2235/524Non-oxidic, e.g. borides, carbides, silicides or nitrides
    • C04B2235/5244Silicon carbide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52Constituents or additives characterised by their shapes
    • C04B2235/5208Fibers
    • C04B2235/5216Inorganic
    • C04B2235/524Non-oxidic, e.g. borides, carbides, silicides or nitrides
    • C04B2235/5248Carbon, e.g. graphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/608Green bodies or pre-forms with well-defined density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

Abstract

The invention discloses the ceramic matric composite pin preparation method that uniformly carries of one kind, the technical issues of for solving the composite material pin intensity difference of existing method preparation.Technical solution is pin precast body cortex determining first and core fibers beam quantity, further according to cortex and core fibers beam quantity, adjust cortex and core fibers ingot number, then fiber is imported on the fiber ingot of braider, core fibers spindle position is set constant, Cortical fiber ingot forms skin-core structure pin precast body around core fibers beam cross winding, prepares pyrolysis carbon boundary layer in pin precast body.Densification preparation is carried out to pin precast body using chemical vapor infiltration technique, pin blank is processed, inoxidzable coating is deposited to the pin surface after processing, completes pin preparation.The skin-core structure pin of the method for the present invention preparation, preparation process is simple, and densification degree is high, and room temperature shear strength is increased to 130~230MPa by 80~100MPa of background technique.

Description

The ceramic matric composite pin preparation method uniformly carried
Technical field
The present invention relates to a kind of composite material pin preparation method, in particular to a kind of ceramic base composite wood uniformly carried Expect pin preparation method.
Background technique
Ceramic matric composite is widely used in aerospace field, with the reusable aerospace vehicle of high-performance Development, large complicated ceramic matrix composite material structure part become the principal mode of the following high-performance application, and ceramic base is compound The integrated of material components is assembled into critical process.
As construction standard part, ceramic matric composite pin generallys use the preparation of C/SiC or SiC/SiC composite material, Major function is connection, fixed, support and transmitting load.
Referring to Fig. 6.Document " Chinese invention patent that application publication number is 105835455 A of CN " discloses a kind of two dimension Carbon/silico-carbo SiClx composite material pin preparation method.Pin precast body disclosed in this method is a kind of two-dimentional (2D) lamination carbon fiber 2D precast body is clamped and is formed using graphite planar by Wei Bu, and CVI technique prepares boundary layer, and RMI technique prepares SiC ceramic base Body;Blank material is cut into squarely strip when processing, then rounding is finally cut into pin finished product at column.Prepared pin The room temperature shear strength for following closely material is 80~100MPa.The invention pin precast body is using two-dimentional (2D) lamination precast body, from Fig. 6 As can be seen that the composite material pin of literature method preparation has typical 2D laying fiber cloth structure.Obviously, when pin section Suffered shearing load direction and the angle of its carbon cloth laying change, and the bearing capacity of the pin will change correspondingly, this It is the big reason of existing pin strength decentralization in engineer application.Data shows shear-type load direction and pin laying Pin intensity (S when direction is parallel), with pin intensity (S when shear-type load and vertical pin laying direction) difference is very Greatly, average intensity value deviation is at 1~1.5 times or more.In addition only 50% fiber (pin axial direction fibre) joins in 2D precast body It is carried with shear-type load, therefore pin intensity need to be improved.
Summary of the invention
In order to overcome the shortcomings of the composite material pin intensity difference of existing method preparation, the present invention provides a kind of uniformly carrying Ceramic matric composite pin preparation method.This method determines pin precast body cortex and core fibers beam quantity first, then According to cortex and core fibers beam quantity, cortex and core fibers ingot number are adjusted, then fiber is imported into the fibre of braider Tie up ingot on, core fibers spindle position set it is constant, Cortical fiber ingot around core fibers beam cross winding formed skin-core structure pin it is pre- Body processed prepares pyrolysis carbon boundary layer in pin precast body.Pin precast body is densified using chemical vapor infiltration technique Preparation, processes pin blank, deposits inoxidzable coating to the pin surface after processing, completes pin preparation.The present invention " skin-core " structure pin of method preparation, manufacturing procedure is few, and processing capacity is small, and process time is short;Preparation process is without complicated auxiliary Tooling, densification cycle are short, and densification degree is high, and sedimentation time is short;Room temperature shear strength by background technique 80~100MPa It is increased to 130~230MPa;And there is the design of cutting performance isotropism, the shear strength dispersibility with batch pin is less than 5%.
The technical solution adopted by the present invention to solve the technical problems: the ceramic matric composite pin that one kind uniformly carries Preparation method, its main feature is that the following steps are included:
Step 1: determining pin diameter, it is therefore an objective to determine cortex and core fibers beam quantity.As pin diameter≤3mm, Core fibers beam quantity and Cortical fiber beam ratio of number are 10~20;As pin diameter >=3mm, core fibers beam quantity with Cortical fiber beam ratio of number is 5~10.
Step 2: adjusting cortex and core fibers ingot number according to cortex and core fibers beam quantity, then leading fiber Enter onto the fiber ingot of braider, core fibers spindle position is set constant, and Cortical fiber ingot is formed around core fibers beam cross winding Skin-core structure pin precast body.
Step 3: pin precast body is wound on graphite frame, it is placed in cvd furnace, keeps vacuum 10-3Pa is warming up to 700~800 DEG C, CH3Gas is as carbon source, CH3Volumetric flow of gas is 500ml/min, 40~60h of sedimentation time, pyrolytic carbon circle Surface thickness is 30~100 μm.
It is prepared Step 4: being densified using chemical vapor infiltration technique to pin precast body.Air pressure is maintained in cvd furnace 10-2Pa, for trichloromethyl silane as SiC presoma, hydrogen and argon gas are diluent gas, and the volumetric mixture ratio of hydrogen and argon gas is Trichloromethyl silane gas is imported reaction zone in cvd furnace by way of bubbling by 10:1, gas flow 1000ml/min, is sunk 800~1000 DEG C of in-furnace temperature of product, 20~40h of sedimentation time.
Step 5: step 4 is repeated, as pin blank material density >=2.0g/cm3After, by pin blank from graphite frame On remove, be cut into straight section according to length of pin, by pin blank rounding, reach required diameter, complete pin processing.
Step 6: depositing 60~100 μm of SiC inoxidzable coating on pin surface, ceramic matric composite pin is completed Preparation.
The beneficial effects of the present invention are: this method determines pin precast body cortex and core fibers beam quantity, then root first According to cortex and core fibers beam quantity, cortex and core fibers ingot number are adjusted, then fiber is imported into the fiber of braider On ingot, core fibers spindle position set it is constant, Cortical fiber ingot around core fibers beam cross winding formed skin-core structure pin it is prefabricated Body prepares pyrolysis carbon boundary layer in pin precast body.Densification system is carried out to pin precast body using chemical vapor infiltration technique It is standby, pin blank is processed, inoxidzable coating is deposited to the pin surface after processing, completes pin preparation.Side of the present invention " skin-core " structure pin of method preparation, manufacturing procedure is few, and processing capacity is small, and process time is short;Preparation process is not necessarily to complicated backman Dress, densification cycle are short, and densification degree is high, and sedimentation time is short;Room temperature shear strength is mentioned by 80~100MPa of background technique Height is to 130~230MPa;And there is the design of cutting performance isotropism, the shear strength dispersibility with batch pin is less than 5%.
It elaborates with reference to the accompanying drawings and detailed description to the present invention.
Detailed description of the invention
Fig. 1 is the flow chart for the ceramic matric composite pin preparation method that the present invention uniformly carries.
Fig. 2 is status diagram before composite material pin prepared by embodiment of the present invention method 1 is processed.
Fig. 3 is composite material pin section microstructural photographs prepared by embodiment of the present invention method 1.
Fig. 4 is that composite material pin prepared by embodiment of the present invention method 1 destroys front and back photo.
Fig. 5 is the composite material pin cross-sectional view of the method for the present invention preparation.
Fig. 6 is the composite material pin cross-sectional view of background technique method preparation.
Specific embodiment
Following embodiment referring to Fig.1-6.
Embodiment 1:
(1) use carbon fiber for reinforcing fiber, according to core fibers beam quantity: Cortical fiber beam quantity=11:1 ratio, Design preform diameter 3.5mm.According to cortex and core fibers beam quantity, cortex and core fibers ingot number are adjusted, then will Fiber is imported on the fiber ingot of braider, core fibers spindle position set it is constant, Cortical fiber ingot around core fibers beam intersection twines Around formation skin-core structure pin precast body.
(2) pin precast body is wound on graphite frame, is fixed in boundary layer cvd furnace, deposited and be pyrolyzed in fiber surface Carbon boundary layer;Keep vacuum 10-3Pa is warming up to 700 DEG C, CH3Gas is as carbon source, CH3Volumetric flow of gas is 500ml/ Min, sedimentation time 40h, pyrolytic carbon interfacial layer thickness are 30 μm.
(3) pin precast body is densified using chemical vapor infiltration technique and is prepared.Air pressure is maintained at 10 in cvd furnace- 2Pa, for trichloromethyl silane as SiC presoma, hydrogen and argon gas are diluent gas, and the volumetric mixture ratio of hydrogen and argon gas is Trichloromethyl silane gas is imported reaction zone in cvd furnace by way of bubbling by 10:1, gas flow 1000ml/min, is sunk 800 DEG C of in-furnace temperature of product, sedimentation time 20h.
(4) step (3) are repeated, as pin blank material density >=2.0g/cm3After, by pin blank from graphite frame It removes, pin blank is divided into section, every section of 20cm.
(5) blank pin refines, diameter to 3mm, circularity 0.05.
(6) the SiC inoxidzable coating that 60 μm are deposited on pin surface completes the preparation of Φ 3mm-C/SiC pin.
It is 130MPa that this example, which obtains Φ 3mm-C/SiC pin shear strength, and the intensity coefficient of dispersion is 3%.
It can be observed from fig. 2 that cylindric, the pin easy to process at circular cross-section is presented in blank material of the present invention.
As seen from Figure 3, inventive pin rivet fibers direction is axially parallel with pin, and circumferential shear-type load can be with indifference Uniformly carrying.
From fig. 4 it can be seen that material body is not layered, removes after the clipped destruction of pin of the present invention, also without obvious Situations such as bending deformation, occurs.
It is seen from fig 5 that inventive pin rivet fibers precast body is in typical " skin-core " structure, cortex construction has d type function Can, sandwich layer is main bearing structure.
Embodiment 2:
(1) use carbon fiber for reinforcing fiber, according to core fibers beam quantity: Cortical fiber beam quantity=8:1 ratio, if Count preform diameter 4.5mm.According to cortex and core fibers beam quantity, cortex and core fibers ingot number are adjusted, it then will be fine Dimension imported on the fiber ingot of braider, core fibers spindle position set it is constant, Cortical fiber ingot surround core fibers beam cross winding Form skin-core structure pin precast body.
(2) pin precast body is wound on graphite frame, is fixed in boundary layer cvd furnace, deposited and be pyrolyzed in fiber surface Carbon boundary layer;Keep vacuum 10-3Pa is warming up to 800 DEG C, CH3Gas is as carbon source, CH3Volumetric flow of gas is 500ml/ Min, sedimentation time 50h, pyrolytic carbon interfacial layer thickness are 70 μm.
(3) pin precast body is densified using chemical vapor infiltration technique and is prepared.Air pressure is maintained at 10 in cvd furnace- 2Pa, for trichloromethyl silane as SiC presoma, hydrogen and argon gas are diluent gas, and the volumetric mixture ratio of hydrogen and argon gas is Trichloromethyl silane gas is imported reaction zone in cvd furnace by way of bubbling by 10:1, gas flow 1000ml/min, is sunk 1000 DEG C of in-furnace temperature of product, sedimentation time 30h.
(4) step (3) are repeated, as pin blank material density >=2.0g/cm3After, by pin blank from graphite frame It removes, pin blank is divided into section, every section of 20cm.
(5) blank pin refines, diameter to 4mm, circularity 0.05.
(6) the SiC inoxidzable coating that 80 μm are deposited on pin surface completes the preparation of Φ 4mm-C/SiC pin.
The Φ 4mm-C/SiC pin shear strength that this example obtains is 150MPa, and the intensity coefficient of dispersion is 2.5%.
Embodiment 3:
(1) use silicon carbide fibre for reinforcing fiber, according to core fibers beam quantity: Cortical fiber beam quantity=6:1 ratio Example designs preform diameter 5.5mm.According to cortex and core fibers beam quantity, cortex and core fibers ingot number are adjusted, then Fiber is imported on the fiber ingot of braider, core fibers spindle position set it is constant, Cortical fiber ingot around core fibers beam intersect It is wound skin-core structure pin precast body.
(2) pin precast body is wound on graphite frame, is fixed in boundary layer cvd furnace, deposited and be pyrolyzed in fiber surface Carbon boundary layer;Keep vacuum 10-3Pa is warming up to 800 DEG C, CH3Gas is as carbon source, CH3Volumetric flow of gas is 500ml/ Min, sedimentation time 60h, pyrolytic carbon interfacial layer thickness are 100 μm.
(3) pin precast body is densified using chemical vapor infiltration technique and is prepared.Air pressure is maintained at 10 in cvd furnace- 2Pa, for trichloromethyl silane as SiC presoma, hydrogen and argon gas are diluent gas, and the volumetric mixture ratio of hydrogen and argon gas is Trichloromethyl silane gas is imported reaction zone in cvd furnace by way of bubbling by 10:1, gas flow 1000ml/min, is sunk 900 DEG C of in-furnace temperature of product, sedimentation time 40h.
(4) step (3) are repeated, as pin blank material density >=2.0g/cm3After, by pin blank from graphite frame It removes, pin blank is divided into section, every section of 20cm.
(5) blank pin refines, diameter to 5mm, circularity 0.05.
(6) the SiC inoxidzable coating that 100 μm are deposited on pin surface completes the preparation of Φ 5mm-C/SiC pin.
The Φ 5mm-SiC/SiC pin shear strength that this example obtains is 230MPa, and the intensity coefficient of dispersion is 2.5%.

Claims (1)

1. the ceramic matric composite pin preparation method that one kind uniformly carries, it is characterised in that the following steps are included:
Step 1: determining pin diameter, it is therefore an objective to determine cortex and core fibers beam quantity;As pin diameter≤3mm, sandwich layer Fibre bundle quantity and Cortical fiber beam ratio of number are 10~20;As pin diameter >=3mm, core fibers beam quantity and cortex Fibre bundle ratio of number is 5~10;
Step 2: adjusting cortex and core fibers ingot number according to cortex and core fibers beam quantity, then importeding into fiber On the fiber ingot of braider, core fibers spindle position set it is constant, Cortical fiber ingot around core fibers beam cross winding formed skin-core Structure pin precast body;
Step 3: pin precast body is wound on graphite frame, it is placed in cvd furnace, keeps vacuum 10-3Pa is warming up to 700 ~800 DEG C, CH3Gas is as carbon source, CH3Volumetric flow of gas is 500ml/min, 40~60h of sedimentation time, pyrolytic carbon interface Layer is with a thickness of 30~100 μm;
It is prepared Step 4: being densified using chemical vapor infiltration technique to pin precast body;Air pressure is maintained at 10 in cvd furnace- 2Pa, for trichloromethyl silane as SiC presoma, hydrogen and argon gas are diluent gas, and the volumetric mixture ratio of hydrogen and argon gas is Trichloromethyl silane gas is imported reaction zone in cvd furnace by way of bubbling by 10:1, gas flow 1000ml/min, is sunk 800~1000 DEG C of in-furnace temperature of product, 20~40h of sedimentation time;
Step 5: step 4 is repeated, as pin blank material density >=2.0g/cm3After, pin blank is taken from graphite frame Under, it is cut into straight section according to length of pin, by pin blank rounding, reaches required diameter, completes pin processing;
Step 6: depositing 60~100 μm of SiC inoxidzable coating on pin surface, the preparation of ceramic matric composite pin is completed.
CN201910139555.7A 2019-02-26 2019-02-26 The ceramic matric composite pin preparation method uniformly carried Pending CN109678549A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110240489A (en) * 2019-06-20 2019-09-17 西北工业大学 Refractory ceramics based composites torque tube preparation method
CN113603495A (en) * 2021-07-29 2021-11-05 西北工业大学 Method for preparing ceramic matrix composite bolt and pin based on long rod-shaped prefabricated body structure
CN113666762A (en) * 2021-07-29 2021-11-19 西北工业大学 High-length-diameter-ratio rodlike preform and preparation method thereof

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CN106565261A (en) * 2016-11-01 2017-04-19 中国航空工业集团公司基础技术研究院 Method for manufacturing SiC/SiC composite material pin with precursor infiltration and pyrolysis method

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110240489A (en) * 2019-06-20 2019-09-17 西北工业大学 Refractory ceramics based composites torque tube preparation method
CN113603495A (en) * 2021-07-29 2021-11-05 西北工业大学 Method for preparing ceramic matrix composite bolt and pin based on long rod-shaped prefabricated body structure
CN113666762A (en) * 2021-07-29 2021-11-19 西北工业大学 High-length-diameter-ratio rodlike preform and preparation method thereof

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