CN109676949A - The preparation method of pallet with high bearing capacity - Google Patents

The preparation method of pallet with high bearing capacity Download PDF

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Publication number
CN109676949A
CN109676949A CN201910022187.8A CN201910022187A CN109676949A CN 109676949 A CN109676949 A CN 109676949A CN 201910022187 A CN201910022187 A CN 201910022187A CN 109676949 A CN109676949 A CN 109676949A
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CN
China
Prior art keywords
eps
pallet
bearing capacity
foam plate
high bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910022187.8A
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Chinese (zh)
Inventor
刘家松
邓勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sichuan Li Da Wei Auto Parts Co Ltd
Original Assignee
Sichuan Li Da Wei Auto Parts Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sichuan Li Da Wei Auto Parts Co Ltd filed Critical Sichuan Li Da Wei Auto Parts Co Ltd
Priority to CN201910022187.8A priority Critical patent/CN109676949A/en
Publication of CN109676949A publication Critical patent/CN109676949A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/007Lining or sheathing in combination with forming the article to be lined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2025/00Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
    • B29K2025/04Polymers of styrene
    • B29K2025/06PS, i.e. polystyrene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7178Pallets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)
  • Packages (AREA)
  • Buffer Packaging (AREA)

Abstract

The present invention provides a kind of preparation method of pallet with high bearing capacity, include the following steps: a, by EPS particle after prefoam, curing, be filled into the pre- shaping mould type chamber that does not mold completely of folding die slot, be prepared into eps foam plate ontology;B, the bottom surface to eps foam plate ontology and side carry out plastics processing, form EPS and are plasticized layer, and then the heating of PE film is attached to the upper surface of eps foam plate ontology, can be prepared by the pallet with high bearing capacity.The present invention combines the heating of PE film laminating by the plasticizing of EPS epidermis, substantially increase the bearing capacity of pallet obtained, the maximum dynamic loading for enabling pallet obtained to bear is 800kg, maximum static lotus is 1500kg, meanwhile pallet obtained has also gathered the advantages that light-weight, waterproof performance is excellent, cheap.

Description

The preparation method of pallet with high bearing capacity
Technical field
The present invention relates to bearing structure fields, and in particular to a kind of preparation method of the pallet with high bearing capacity.
Background technique
Pallet is well-known moveable platform-type bearing structure, and conventional pallet is generally plastics or wooden.But Plastic pallet heavier-weight, price is higher, not readily portable;Although wood pallets have cheap, bearing capacity is weaker, makes It is shorter with the service life, and wood pallets are non-watertight, there is a situation where mouldy rotten.
Therefore, it in order to solve the problems such as weight of weight present in normal tray, bearing capacity are weak, non-watertight, easily mouldy, needs A kind of novel pallet preparation method is developed, has many advantages, such as that light-weight, bearing capacity is strong, waterproof novel to prepare Pallet.
Summary of the invention
In view of this, the present invention provides a kind of preparation method of pallet with high bearing capacity, weight can be prepared Gently, excellent, the cheap pallet with high bearing capacity of waterproof effect.
The preparation method of pallet provided by the invention with high bearing capacity, includes the following steps:
A, by EPS particle after prefoam, curing, it is filled into the shaping mould type chamber that pre- folding die slot does not mold completely In, it is prepared into eps foam plate ontology;
B, the bottom surface to eps foam plate ontology and side carry out plastics processing, form EPS and are plasticized layer, then add PE film Heat posted is attached to the upper surface of eps foam plate ontology, can be prepared by the pallet with high bearing capacity.
Further, in the step b, the concrete technology of plastics processing the following steps are included:
Cavity plate is warming up to 100~120 DEG C, the eps foam particle of the bottom surface and side that make eps foam plate ontology melts For fluid state, fluid layer is formed, while EPS particles fuse, cavity plate is gradually mobile to punch-pin until molding, right after molding Cavity plate is rapidly cooled, and so that the liquid EPS condensation of fluid layer is hardened can be obtained EPS plasticizing layer.
Further, the width of folding die slot is 9~18mm in advance.
Further, EPS plasticizing layer with a thickness of 0.3~0.6mm.
Further, in the step b, PE film is placed on punch-pin, then is molded, is passed through steam heating from punch-pin Soften PE film and attaches to eps foam plate body upper surface.
Further, the PE film with a thickness of 0.2~0.4mm.
The present invention also provides prepared by a kind of preparation method using the pallet with high bearing capacity to have The pallet of high bearing capacity, including eps foam plate ontology, the bottom surface and side of the eps foam plate ontology are to eps foam The bottom surface of plate ontology and side carry out plastics processing and are formed by EPS plasticizing layer, and the upper surface of the eps foam plate ontology attaches There is PE film.
Beneficial effects of the present invention:
The present invention provides a kind of preparation method of pallet with high bearing capacity, combines PE film by the plasticizing of EPS epidermis It heats laminating, EPS plasticizing layer, eps foam plate and PE film is made to can be realized perfect combination, the pallet knot for being formed as one Structure, to substantially increase the bearing capacity of pallet obtained;The maximum that pallet made from preparation method of the invention can be born Dynamic loading is 800kg, and maximum static lotus is 1500kg;Meanwhile PE film is bonded by epidermis plastics processing combination upper surface, it is right Eps foam plate ontology has carried out the booster action of limit fastening, can also be effectively prevented from deformation of products.In addition, of the invention Pallet made from preparation method has also gathered the excellent properties of wood composite pallet and plastic pallet, since inner core is eps foam plate, weight Compared to common pallet, mitigate significantly, since the tray surface has plasticizing layer and PE film, therefore the waterproof effect of pallet is excellent, together When, the price of the pallet is cheap between wood composite pallet and plastic pallet.
Specific embodiment
Embodiment one
Present embodiments provide a kind of pallet with high bearing capacity, including EPS (EPS is polystyrene foam) foam Plate ontology, the bottom surface bottom surface of pallet (correspond to pallet here in use) of the eps foam plate ontology and side are to EPS The bottom surface of cystosepiment ontology and side carry out plastics processing and are formed by EPS plasticizing layer, the upper surface of the eps foam plate ontology It is pasted with PE (polyethylene) film the upper surface of pallet (correspond to pallet here in use);EPS plasticizing layer with a thickness of 0.5mm;The PE film with a thickness of 0.2mm.
The preparation method of pallet provided in this embodiment with high bearing capacity, includes the following steps:
A, by EPS particle after prefoam, curing, it is filled into the shaping mould type chamber that pre- folding die slot does not mold completely In, it is prepared into eps foam plate ontology;The specific process is as follows:
A1, EPS raw material prefoam: 21kg EPS raw material is put into EPS prefoaming machine, then passes to steam and compression is empty Gas, steam valve aperture are 30%, and control effectively even foaming, obtains the EPS of 35 times of expansion ratio of foam beads shape Particle;
A2, the curing of EPS particle: the EPS particle after pre- hair is transported in curing storehouse and is cured, the curing time is 5~ 7 days, curing temperature was room temperature, and EPS particle is placed in curing storehouse, the pressure of EPS inside particles can be made to reach equilibrium state, It prepares for molding;
A3, molding: EPS particle curing after, EPS cure it is particle-filled in advance open and close die slot do not mold completely at In type mold cavity, mold cavity is filled up, steam heating is then passed to, is welded together EPS particle, form eps foam Plate ontology;The width of pre- folding die slot is 15mm, that is to say, that cavity plate needs mobile 15mm that could be molded with punch-pin, together When, the width of this molding seam can guarantee mould inside not material leakage;It is not molded always in eps foam plate ontology forming process, Keep this molding seam;
B, the bottom surface to eps foam plate ontology and side carry out plastics processing, form EPS and are plasticized layer, then add PE film Heat posted is attached to the upper surface of eps foam plate ontology, can be prepared by the pallet with high bearing capacity;The specific process is as follows:
B1, epidermis plastics processing: the cavity plate of the bottom surface and side that contact eps foam plate ontology is warming up to 120 DEG C, is made The bottom surface of eps foam plate ontology and the eps foam particle of side are molten into fluid state, form fluid layer, molten in EPS particle While change, cavity plate is gradually mobile to punch-pin until mold, cavity plate to the mobile distance of punch-pin be 15mm, after molding to cavity plate into Row is quickly cooled down, and uses water temperature to be cooled down for 30~40 DEG C of water, cavity plate is cooled to 50 DEG C hereinafter, making the liquid of fluid layer EPS condensation, which is hardened can be obtained, is plasticized layer with a thickness of the EPS of 0.5mm;
B2, PE film attach: die sinking, by the eps foam plate ontology Jing Guo epidermis plastics processing from punch-pin be separated to cavity plate that It while going, then will be placed on punch-pin with a thickness of the PE film (polyethylene film) of 0.2mm, then mold, be passed through steam heating from punch-pin, PE film can be made to soften and attach to eps foam plate body upper surface, be opened later and product is ejected into cavity plate, can be obtained has The pallet finished product of high bearing capacity.
In the present embodiment, when eps foam plate ontology epidermis plastics processing, it is equipped with pressure sensor on punch-pin, presets pressure Force value, when cavity plate high temperature melt EPS particle, pressure sensor can experience the variation of pressure reduction, in order to realize default pressure Force value tends towards stability, and will control mould assembling action to guarantee the stabilization of pressure, i.e., in the case where mold temperature is certain, molding is fast Degree is the variation according to pressure and changes.
The present embodiment pallet obtained with high bearing capacity, the maximum dynamic loading that can be born are 800kg, maximum static Lotus is 1500kg.
Embodiment two
Present embodiments provide a kind of pallet with high bearing capacity, including EPS (EPS is polystyrene foam) foam Plate ontology, the bottom surface (corresponding to the bottom surface of pallet when pallet uses here) of the eps foam plate ontology and side are to steep to EPS The bottom surface of foam plate ontology and side carry out plastics processing and are formed by EPS plasticizing layer, the upper surface patch of the eps foam plate ontology With PE (polyethylene) film (corresponding to the upper surface of pallet when pallet uses here);EPS plasticizing layer with a thickness of 0.6mm; The PE film with a thickness of 0.4mm.
The preparation method of pallet provided in this embodiment with high bearing capacity, includes the following steps:
A, by EPS particle after prefoam, curing, it is filled into the shaping mould type chamber that pre- folding die slot does not mold completely In, it is prepared into eps foam plate ontology;The specific process is as follows:
A1, EPS raw material prefoam: 21kg EPS raw material is put into EPS prefoaming machine, then passes to steam and compression is empty Gas, steam valve aperture are 30%, and control effectively even foaming, obtains the EPS of 35 times of expansion ratio of foam beads shape Particle;
A2, the curing of EPS particle: the EPS particle after pre- hair is transported in curing storehouse and is cured, the curing time is 5~ 7 days, curing temperature was room temperature, and EPS particle is placed in curing storehouse, the pressure of EPS inside particles can be made to reach equilibrium state, It prepares for molding;
A3, molding: EPS particle curing after, EPS cure it is particle-filled in advance open and close die slot do not mold completely at In type mold cavity, mold cavity is filled up, steam heating is then passed to, is welded together EPS particle, form eps foam Plate ontology;The width of pre- folding die slot is 18mm, that is to say, that cavity plate needs mobile 18mm that could be molded with punch-pin, together When, the width of this molding seam can guarantee mould inside not material leakage;It is not molded always in eps foam plate ontology forming process, Keep this molding seam;
B, the bottom surface to eps foam plate ontology and side carry out plastics processing, form EPS and are plasticized layer, then add PE film Heat posted is attached to the upper surface of eps foam plate ontology, can be prepared by the pallet with high bearing capacity;The specific process is as follows:
B1, epidermis plastics processing: the cavity plate of the bottom surface and side that contact eps foam plate ontology is warming up to 120 DEG C, is made The bottom surface of eps foam plate ontology and the eps foam particle of side are molten into fluid state, form fluid layer, molten in EPS particle While change, cavity plate is gradually mobile to punch-pin until mold, cavity plate to the mobile distance of punch-pin be 18mm, after molding to cavity plate into Row is quickly cooled down, and uses water temperature to be cooled down for 30~40 DEG C of water, cavity plate is cooled to 50 DEG C hereinafter, making the liquid of fluid layer EPS condensation, which is hardened can be obtained, is plasticized layer with a thickness of the EPS of 0.6mm;
B2, PE film attach: die sinking, by the eps foam plate ontology Jing Guo epidermis plastics processing from punch-pin be separated to cavity plate that It while going, then will be placed on punch-pin with a thickness of the PE film (polyethylene film) of 0.4mm, then mold, be passed through steam heating from punch-pin, PE film can be made to soften and attach to eps foam plate body upper surface, be opened later and product is ejected into cavity plate, can be obtained has The pallet finished product of high bearing capacity.
In the present embodiment, when eps foam plate ontology epidermis plastics processing, it is equipped with pressure sensor on punch-pin, presets pressure Force value, when cavity plate high temperature melt EPS particle, pressure sensor can experience the variation of pressure reduction, in order to realize default pressure Force value tends towards stability, and will control mould assembling action to guarantee the stabilization of pressure, i.e., in the case where mold temperature is certain, molding is fast Degree is the variation according to pressure and changes.
The present embodiment pallet obtained with high bearing capacity, the maximum dynamic loading that can be born are 800kg, maximum static Lotus is 1500kg.
Embodiment three
Present embodiments provide a kind of pallet with high bearing capacity, including EPS (EPS is polystyrene foam) foam Plate ontology, the bottom surface (corresponding to the bottom surface of pallet when pallet uses here) of the eps foam plate ontology and side are to steep to EPS The bottom surface of foam plate ontology and side carry out plastics processing and are formed by EPS plasticizing layer, the upper surface patch of the eps foam plate ontology With PE (polyethylene) film (corresponding to the upper surface of pallet when pallet uses here);EPS plasticizing layer with a thickness of 0.3mm; The PE film with a thickness of 0.2mm.
The preparation method of pallet provided in this embodiment with high bearing capacity, includes the following steps:
A, by EPS particle after prefoam, curing, it is filled into the shaping mould type chamber that pre- folding die slot does not mold completely In, it is prepared into eps foam plate ontology;The specific process is as follows:
A1, EPS raw material prefoam: 21kg EPS raw material is put into EPS prefoaming machine, then passes to steam and compression is empty Gas, steam valve aperture are 30%, and control effectively even foaming, obtains the EPS of 35 times of expansion ratio of foam beads shape Particle;
A2, the curing of EPS particle: the EPS particle after pre- hair is transported in curing storehouse and is cured, the curing time is 5~ 7 days, curing temperature was room temperature, and EPS particle is placed in curing storehouse, the pressure of EPS inside particles can be made to reach equilibrium state, It prepares for molding;
A3, molding: EPS particle curing after, EPS cure it is particle-filled in advance open and close die slot do not mold completely at In type mold cavity, mold cavity is filled up, steam heating is then passed to, is welded together EPS particle, form eps foam Plate ontology;The width of pre- folding die slot is 9mm, that is to say, that cavity plate needs mobile 9mm that could be molded with punch-pin, meanwhile, The width of this molding seam can guarantee mould inside not material leakage;It does not mold always, keeps in eps foam plate ontology forming process This molding seam;
B, the bottom surface to eps foam plate ontology and side carry out plastics processing, form EPS and are plasticized layer, then add PE film Heat posted is attached to the upper surface of eps foam plate ontology, can be prepared by the pallet with high bearing capacity;The specific process is as follows:
B1, epidermis plastics processing: the cavity plate of the bottom surface and side that contact eps foam plate ontology is warming up to 100 DEG C, is made The bottom surface of eps foam plate ontology and the eps foam particle of side are molten into fluid state, form fluid layer, molten in EPS particle While change, cavity plate is gradually mobile to punch-pin until mold, cavity plate to the mobile distance of punch-pin be 9mm, after molding to cavity plate into Row is quickly cooled down, and uses water temperature to be cooled down for 30~40 DEG C of water, cavity plate is cooled to 50 DEG C hereinafter, making the liquid of fluid layer EPS condensation, which is hardened can be obtained, is plasticized layer with a thickness of the EPS of 0.3mm;
B2, PE film attach: die sinking, by the eps foam plate ontology Jing Guo epidermis plastics processing from punch-pin be separated to cavity plate that It while going, then will be placed on punch-pin with a thickness of the PE film (polyethylene film) of 0.2mm, then mold, be passed through steam heating from punch-pin, PE film can be made to soften and attach to eps foam plate body upper surface, be opened later and product is ejected into cavity plate, can be obtained has The pallet finished product of high bearing capacity.
In the present embodiment, when eps foam plate ontology epidermis plastics processing, it is equipped with pressure sensor on punch-pin, presets pressure Force value, when cavity plate high temperature melt EPS particle, pressure sensor can experience the variation of pressure reduction, in order to realize default pressure Force value tends towards stability, and will control mould assembling action to guarantee the stabilization of pressure, i.e., in the case where mold temperature is certain, molding is fast Degree is the variation according to pressure and changes.
The present embodiment pallet obtained with high bearing capacity, the maximum dynamic loading that can be born are 800kg, maximum static Lotus is 1500kg.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to compared with Good embodiment describes the invention in detail, those skilled in the art should understand that, it can be to skill of the invention Art scheme is modified or replaced equivalently, and without departing from the objective and range of technical solution of the present invention, should all be covered at this In the scope of the claims of invention.

Claims (7)

1. a kind of preparation method of the pallet with high bearing capacity, characterized by the following steps:
A, it by EPS particle after prefoam, curing, is filled into the shaping mould type chamber that pre- folding die slot does not mold completely, It is prepared into eps foam plate ontology;
B, the bottom surface to eps foam plate ontology and side carry out plastics processing, form EPS and are plasticized layer, then heat PE film and paste It is attached to the upper surface of eps foam plate ontology, can be prepared by the pallet with high bearing capacity.
2. the preparation method of the pallet according to claim 1 with high bearing capacity, it is characterised in that: the step b In, the concrete technology of plastics processing the following steps are included:
Cavity plate is warming up to 100~120 DEG C, the eps foam particle of the bottom surface and side that make eps foam plate ontology is molten into stream Body state forms fluid layer, and while EPS particles fuse, cavity plate is gradually mobile to punch-pin until molding, to cavity plate after molding It is rapidly cooled, so that the liquid EPS condensation of fluid layer is hardened can be obtained EPS plasticizing layer.
3. the preparation method of the pallet according to claim 2 with high bearing capacity, it is characterised in that: open and close die slot in advance Width be 9~18mm.
4. the preparation method of the pallet according to claim 3 with high bearing capacity, it is characterised in that: the EPS modeling Change layer with a thickness of 0.3~0.6mm.
5. the preparation method of the pallet according to claim 2 with high bearing capacity, it is characterised in that: the step b In, PE film is placed on punch-pin, then is molded, steam heating is passed through from punch-pin, PE film can be made to soften and attach to eps foam Plate body upper surface.
6. the preparation method of the pallet according to claim 5 with high bearing capacity, it is characterised in that: the PE film With a thickness of 0.2~0.4mm.
7. being prepared using the preparation method of the pallet described in any claim in claim 1-6 with high bearing capacity Pallet with high bearing capacity, it is characterised in that: including eps foam plate ontology, the bottom surface and side of the eps foam plate ontology Face is to carry out plastics processing to the bottom surface of eps foam plate ontology and side to be formed by EPS plasticizing layer, the eps foam plate The upper surface of ontology is pasted with PE film.
CN201910022187.8A 2019-01-10 2019-01-10 The preparation method of pallet with high bearing capacity Pending CN109676949A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114194552A (en) * 2021-12-27 2022-03-18 悦虎晶芯电路(盐城)有限公司 Improved PCB horizontal line transfer tray and preparation process thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2905665Y (en) * 2006-05-25 2007-05-30 郑晓菲 Tray
CN102700142A (en) * 2012-06-06 2012-10-03 北京利达保能科技发展有限责任公司 Method for coating thin floor-heating insulation benzene plate
CN206733463U (en) * 2016-10-31 2017-12-12 江阴市乐牛环保新材料科技有限公司 A kind of foaming and forming apparatus of embedded reinforcement pallet inner core
CN108582632A (en) * 2017-12-13 2018-09-28 苏州富顺新型包装材料股份有限公司 A kind of production technology of polypropylene product and its application

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2905665Y (en) * 2006-05-25 2007-05-30 郑晓菲 Tray
CN102700142A (en) * 2012-06-06 2012-10-03 北京利达保能科技发展有限责任公司 Method for coating thin floor-heating insulation benzene plate
CN206733463U (en) * 2016-10-31 2017-12-12 江阴市乐牛环保新材料科技有限公司 A kind of foaming and forming apparatus of embedded reinforcement pallet inner core
CN108582632A (en) * 2017-12-13 2018-09-28 苏州富顺新型包装材料股份有限公司 A kind of production technology of polypropylene product and its application

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114194552A (en) * 2021-12-27 2022-03-18 悦虎晶芯电路(盐城)有限公司 Improved PCB horizontal line transfer tray and preparation process thereof

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Application publication date: 20190426