CN109673691A - A kind of on-line checking technique and its device based on baked food automated production - Google Patents
A kind of on-line checking technique and its device based on baked food automated production Download PDFInfo
- Publication number
- CN109673691A CN109673691A CN201811495628.8A CN201811495628A CN109673691A CN 109673691 A CN109673691 A CN 109673691A CN 201811495628 A CN201811495628 A CN 201811495628A CN 109673691 A CN109673691 A CN 109673691A
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- China
- Prior art keywords
- weighing
- shovel
- fixed
- mould
- feeding mechanism
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Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B7/00—Baking plants
- A21B7/005—Baking plants in combination with mixing or kneading devices
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/10—Machines or apparatus for shaping batches of dough before subdivision combined with dough-dividing apparatus
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/04—Apparatus for spreading granular material on, or sweeping or coating the surfaces of, pieces or sheets of dough
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
Abstract
The present invention relates to food production manufacturing technology fields, it is concretely a kind of on-line checking technique and its device based on baked food automated production, including feed device, distribute weighing device, flash processing unit, classification discharging device, strip dough will manually be got out, it is put on feed device, by cutting, compacting obtains cake skin, cake skin is moved in distribution weighing device, carry out cake skin weighing and batching weighing, it is every to increase a kind of fillings, once weighed, then it runs at stuffing robot, it completes faric, it enters back into and spills material workspace, it carries out spilling material, flash is cleaned after spilling material；The dessert for having sprayed decoration material enters baking box and is toasted；It after baking, is placed on the discharge belt of classification discharging device, carries out classification discharging, the present invention solves the problems such as flash occurred in existing food production line, food and machine adhesion, ingredient is not rigorous, mistake occurs for Package Classification.
Description
Technical field
The present invention relates to food production manufacturing technology fields, are concretely a kind of based on baked food automated production
On-line checking technique and its device.
Background technique
It improves as people live, the exquisite degree of food safety and food is increasingly paid attention to, existing food is raw
In producing line, it often will appear the problems such as flash, food and machine adhesion, ingredient be not rigorous, mistake occurs for Package Classification.
Design thus a kind of on-line checking technique based on baked food automated production that can solve the above problem and
Its device be very it is necessary to.
Summary of the invention
The present invention breaches the problem of the prior art, and devising one kind can solve flash, food and machine adhesion, ingredient
The on-line checking technique and its device based on baked food automated production of the problems such as mistake occurs for not rigorous, Package Classification.
In order to achieve the above object, the present invention devises a kind of on-line checking dress based on baked food automated production
Set, including feed device, distribution weighing device, flash processing unit, classification discharging device, stuffing robot, spill material spray gun, dry
Oven, it is characterised in that: feed device, distribution weighing device, stuffing robot, flash processing unit, baking box, classification discharging
Device successively with transmission band connection, spills the top that material spray gun is then erected at flash processing unit from left to right；The feed device,
Including transmission device, disconnecting device, feeding mechanism, disconnecting device is fixed on the position of the top of transmission device using hanger, passes
The lower section of device is sent to be equipped with feeding mechanism, feeding mechanism fixes on the ground；The transmission device be divided into horizontal transmission area and tiltedly
Slope transmission area, disconnecting device are located at the top in horizontal transmission area, and the side of the conveyer belt in horizontal transmission area is equipped with infrared ray sensing
Device；The disconnecting device is made of cutting rack, telescopic rod, cutter, driving cylinder, and cutter upper end is fixed with telescopic rod bottom end,
Telescopic rod top end is connected with the drive rod of driving cylinder, drives the cylinder body of cylinder to be then fixed in cutting rack, the feeding
Mechanism includes pedestal, rack, swing rod and catching device, and the pedestal fixes on the ground, and pedestal upper holder is equipped with rack, bottom
It is additionally provided with swing rod on seat, the bottom end of swing rod is connected with the control cabinet of chassis interior, and the top of swing rod is fixed on catching device
On bottom surface, the position on the crossbeam of the rack close to left and right ends is respectively fixed with track one and track two, pacifies in track one
Equipped with clamping jaw one, clamping jaw two is installed in track two, the central location of the crossbeam of rack is fixed with lower platen using elevating lever, rises
Drop bar is then controlled by the control cylinder being fixed on crossbeam；
Weighing device is distributed, including conveyer belt, conveyer belt fixed frame, material platform, conveyer belt are divided into infeed conveyor and ingredient transmission
Band, infeed conveyor are fixed on infeed conveyor fixed frame, and ingredient conveyer belt is fixed on ingredient conveyer belt fixed frame,
Shovel weighing support, the material are equipped at the rear of the infeed conveyor fixed frame joint mutually close with ingredient conveyer belt fixed frame
Shovel weighing support is fixed on the ground, and the center of shovel weighing support is equipped with track, and weighing shovel is combined in track, shovel of weighing
Rear portion and drive cylinder push rod mutually fix, drive the cylinder body of cylinder to be then fixed on the rear portion of shovel weighing support, the ingredient
Proportioner is correspondingly provided with above conveyer belt, proportioner is fixed using hanger, and the two sides of ingredient conveyer belt are respectively equipped with material
Platform, material platform fix on the ground;
Flash processing unit, comprising: flash rack, platform for placing material, landslide and debris box, flash rack fix on the ground, flash
The center of the table top of rack is fixed with platform for placing material, and long strip through hole, the outer rim side of platform for placing material are offered on the table top of flash rack
A circle slideway is offered, through slot is offered on slideway corresponding with long strip through hole top position, the bottom end of through slot and strip are logical
The one end in hole is connected to, and the lower section of long strip through hole is equipped with landslide, the top half position corresponding with long strip through hole of coming down
The top of the side plate of two sides and the bottom surface of flash rack table are welded and fixed, and the bottom end on landslide is erected on debris box；The cunning
Installation is arranged and is magnetic connecting rod in road, and one end of magnetic connecting rod passes through slideway and is connected with driving motor, magnetic connecting rod it is another
End is then connected with Clean Brush for cleaning；
Classification discharging device, including discharge belt, detection device, ventilation shaft, sorter, the two of discharge belt center
Side is respectively equipped with fixed frame plate, and fixed frame plate is fixedly arranged above detection device, the outer surface of the two sides of detection device respectively with it is logical
One end of air piping closely connects, and the other end of ventilation shaft is then connected on external blowing device, the discharge belt
By the test chamber of detection device, the top of discharge belt latter half is equipped with sorter, and the sorter is utilized and hung
Frame is fixed on the upper frame of food production line.
The catching device includes accepting pedestal, duster, raising board, lifting cylinder, and the center for accepting pedestal offers
Groove, groove is interior to be equipped with raising board, and the bottom surface center of raising board is mutually fixed with the push rod of lifting cylinder, and the cylinder body of lifting cylinder is then
Be fixed on the bottom surface for accepting pedestal, before the groove, left and right three directions be respectively equipped with duster, the duster is solid
It is scheduled on the surface for accepting pedestal.
The angle that the swing rod swings is 120 °.
The track one is parallel with track two, and and beam vertical.
The weighing shovel is made of shovel body, push plate, weight sensor, pusher cylinder, the central location of the bottom surface of shovel body
Be embedded with weight sensor, the front of the trailing flank of shovel body be equipped with can the push plate that pushes of front and back, the back of push plate and push gas
The push rod of cylinder is connected, and the cylinder body of pusher cylinder is then fixed on the rear portion of shovel weighing support, the pusher cylinder and driving cylinder
It is arranged in parallel.
The proportioner includes mobile weighing device and blanking device, the blanking device include lower spray gun, batch bin,
Blanking lifting device, mobile weighing device include moving track, moving lifting cylinder, mobile weighing pawl；The top of the lower spray gun
End is connected with batch bin, and the side of lower spray gun is connected with blanking lifting device, the side of batch bin and the side of moving track
Mutually fixed, moving track internal engagement has mobile weighing pawl, and the top of mobile weighing pawl is connected with the push rod of moving lifting cylinder,
The cylinder body of moving lifting cylinder is then located at moving track top outer.
The mobile weighing device is identical with blanking device quantity, and cross-fixing between the two, but blanking device needs
In front of mobile weighing device.
The Clean Brush for cleaning is made of brush holder support, brush head and metallic sheath, and brush head is fixed on one end of brush holder support, the other end of brush holder support
Then it is set in the inside of metallic sheath.
The length of the brush holder support protruded into inside metallic sheath accounts for the half of metallic sheath length, and is interference between metallic sheath and brush holder support
Cooperation.
The inner surface of two sides of the detection device offers several blowholes respectively, and the top surface of detection device is embedded
There is shape sensing device.
The sorter includes track, driving motor, elevating lever, clamping jaw, and track is fixed on food production using hanger
On the upper frame of line, installation is equipped with clamping jaw using elevating lever in track, and bottom end and the clamping jaw of elevating lever are fixed, the top of elevating lever
It is connect with driving motor.
A kind of characterization processes of on-line measuring device based on baked food automated production have also been devised in the present invention, special
Sign is: manually rubbing ready face with the hands and rolls into required strip, is put into the horizontal transmission area of feed device, infrared ray
After sensor sensing to strip face rod, transmission device and disconnecting device are communicated information to, into preparation stage, operator
Start transmission device and disconnecting device, according to preset transmitting range, every one section of transmission, disconnecting device is driven under cutter
Drop cuts off strip face rod, obtains dough；
The control cabinet control swing rod of feeding mechanism chassis interior slowly moves to the lower section of clamping jaw one, stops, clamping jaw one is along track
One movement picks up mould and is put into groove；
The control cabinet of feeding mechanism chassis interior controls swing rod again and slowly moves to below the transmission area of slope, in motion control case
Driving duster sprays flour in mould, stops after allowing mould to be directed at dough setting point, dough is accurately fallen in mould；
The control cabinet of feeding mechanism chassis interior controls swing rod again and slowly moves to immediately below lower platen, control cabinet in motion process
Duster is driven to spray flour on dough simultaneously, after movement in place, feeding mechanism controls cylinder driving lower platen and pushes, and completes
The compacting of cake skin；
The control cabinet of feeding mechanism chassis interior controls swing rod again and slowly moves to the lower section of clamping jaw two, in place after, lifting cylinder is driven
Dynamic raising board rises, and holds up mould, and clamping jaw two declines simultaneously, clamps mould, drives mould to be moved to distribution along track two and claims
It resets above the distribution weighing conveyor belt set, slowly puts down mould；
Distribution weighing conveyor belt drives mould to move in front of shovel weighing support, and shovel drives cylinder driving weighing shovel extension,
Mould is scooped up, weight sensor obtains mould weight, and artificial/register instrument records the weight, is denoted as A；
Weighing shovel is moved on distribution weighing and burden conveyer belt with mould, and the starting of shovel push plate pusher cylinder pushes shovel
Push plate shifts mould on distribution weighing and burden conveyer belt onto, and distribution weighing and burden conveyer belt drives mould to move to proportioner
Lower section carries out ingredient；
Fillings is put into cake skin by lower spray gun under the drive of blanking lifting device, is then moved weighing pawl and is picked up and put ingredient well
Mould is weighed, and artificial/register instrument records the weight, is denoted as B, such mould is always along distribution weighing and burden conveyer belt fortune
It is dynamic, it is every to increase a kind of fillings, it is once weighed, when mistake occurs for weight amount and alarm, staff suspend the biography
Band is sent, the taking-up of wrong mould is placed on the material platform of one side ,/the material reducing that feeds is carried out to this kind of fillings in mould, is then placed into
Conveyer belt opens transmission, continues operation；
Add the mould of fillings to run at stuffing robot, has completed faric；
The dessert wrapped, which enters, spills material workspace, and dessert is put into dish bearing matter, dish bearing matter is placed on flash processing unit
It on platform for placing material, spills material spray gun and carries out spilling material, after spilling material, dish bearing matter is walked by robot/operative employee end, while starting driving electricity
Machine, driving single machine driving Clean Brush for cleaning are cleaned around flash rack table, and clast all passes through long strip through hole and flash
Landslide enters in debris box；
The dessert for having sprayed decoration material enters baking box and is toasted；
It after baking, is placed on the discharge belt of classification discharging device, starter, send band to move to inspection with outflow material
Survey in the test chamber of device, by it is air-cooled while shape sensing device take the shape of dessert, and be transmitted to display
On device, staff can intuitively see whether snack shapes are qualified, and qualified dessert transports always packaging along conveyer belt
In machine, underproof dessert then opens classification clamping jaw driving motor by operator, and driving Classing filing appliance claw clip is walked.
As long as compared with prior art, the present invention feed device replacement lower platen shape suppress it is of different shapes
Cake skin, and do not need subsequent cutting；Dough can be carried out spilling material, such as flour by spilling glassware, prevent dough from sticking in machine
On, the configuration of the present invention is simple is easy to use, reduces the generation of waste material.
Weighing shovel can weigh to the cake skin transmitted in distribution weighing device, and mobile weighing device can be right
Cake skin after being added to fillings is weighed, to obtain the weight of every kind of fillings, is called in the following text as long as staff is sequentially recorded
Weight content and numerical value, that is, may know that whether the weight of every kind of ingredient is up to standard, and in time prevent product not up to standard on material platform,
Subsequent correction is waited, accomplishes to stop loss in time.
Flash device can carry out all can simply being cleaned after pouring leaching with each pair of dessert, so as to avoid the heap of flash
Product, while also avoiding influence of the flash to subsequent dessert.
Classification discharging device can quickly distinguish food shape, it is therefore prevented that the defective food of shape comes into the market, simultaneously
It also avoids mixing when the food discharging of different shapes.
Detailed description of the invention
Fig. 1 is topology connections maps of the invention.
Fig. 2 is the structural schematic diagram of feed device in the present invention.
Fig. 3 is the structural schematic diagram that weighing device is distributed in the present invention.
Fig. 4 is the axis surveys view for distributing in weighing device shovel of weighing.
Fig. 5 is the side view for distributing in weighing device shovel of weighing.
Fig. 6 is the structural schematic diagram for distributing mobile weighing device in weighing device.
Fig. 7 is the structural schematic diagram of flash processing unit.
Fig. 8 is the side view of flash processing unit.
Fig. 9 is the structural schematic diagram of Clean Brush for cleaning in flash processing unit.
Figure 10 is the structural schematic diagram of classification discharging device in the present invention.
Specific embodiment
The present invention is described further in conjunction with attached drawing.
Referring to Fig. 1 ~ 10, the present invention devises a kind of on-line measuring device based on baked food automated production, including
Feed device 1, flash processing unit 3, classification discharging device 4, stuffing robot 5, spills material spray gun 6, dries distribution weighing device 2
Oven 7, it is characterised in that: feed device 1, stuffing robot 5, flash processing unit 3, baking box 7, divides distribution weighing device 2
Class discharging device 4 successively with transmission band connection, spills the top that material spray gun 6 is then erected at flash processing unit 3 from left to right；It is described
Feed device 1 includes transmission device 1-2, disconnecting device 1-1, feeding mechanism 1-3, and disconnecting device 1-1 is fixed on biography using hanger
The position of the top of device 1-2 is sent, the lower section of transmission device 1-2 is equipped with feeding mechanism 1-3, and feeding mechanism 1-3 is fixed on ground
On；The transmission device 1-2 points are horizontal transmission area 1-2-1 and slope transmission area 1-2-2, and disconnecting device 1-1 is located at horizontal pass
The top of area 1-2-1 is sent, the side of the conveyer belt of horizontal transmission area 1-2-1 is equipped with infrared sensor 1-2-3；The cutting dress
It sets 1-1 to be made of cutting rack 1-1-1, cutter telescopic rod 1-1-2, cutter 1-1-3, cutter driving cylinder 1-1-4, cutter 1-1-
3 upper ends are fixed with the bottom end cutter telescopic rod 1-1-2, the drive rod on the cutter top telescopic rod 1-1-2 and cutter driving cylinder 1-1-4
It is connected, the cylinder body of cutter driving cylinder 1-1-4 is then fixed on cutting rack 1-1-1, and the feeding mechanism 1-3 includes feeding
Mechanism base 1-3-1, feeding mechanism rack 1-3-2, swing rod 1-3-3 and catching device 1-3-4, the feeding mechanism pedestal 1-3-
1 fixes on the ground, and feeding mechanism pedestal 1-3-1 upper holder is equipped with feeding mechanism rack 1-3-2, feeding mechanism pedestal 1-3-
Swing rod 1-3-3 is additionally provided on 1, the bottom end of swing rod 1-3-3 is connected with the control cabinet inside feeding mechanism pedestal 1-3-1, swing rod
The top of 1-3-3 is fixed on the bottom surface of catching device 1-3-4, close to left and right on the crossbeam of the feeding mechanism rack 1-3-2
The position at both ends is respectively fixed with two 1-3-6 of one 1-3-5 of track and track, is equipped with one 1-3-7 of clamping jaw in one 1-3-5 of track,
Two 1-3-8 of clamping jaw is installed, the central location of the crossbeam of feeding mechanism rack 1-3-2 utilizes elevating lever 3-9 in two 1-3-6 of track
It is fixed with lower platen 1-3-10, feeding mechanism elevating lever 1-3-9 then controls cylinder 1-3- by the feeding mechanism being fixed on crossbeam
11 controls；
Weighing device 2 is distributed, including distribution weighing conveyor belt 2-1, conveyer belt fixed frame, material platform, distribution weighing conveyor belt are divided into
Distribution weighing infeed conveyor 2-1 and distribution weighing and burden conveyer belt 2-2, distribution weighing infeed conveyor 2-1 are fixed on point
It matches on weight infeed conveyor fixed frame 2-3, it is solid that distribution weighing and burden conveyer belt 2-2 is fixed on distribution weighing and burden conveyer belt
Determine on frame 2-4, it is close in distribution weighing infeed conveyor fixed frame 2-3 and distribution weighing and burden conveyer belt fixed frame 2-4 phase
The rear of joint is equipped with shovel weighing support 2-5, and the shovel weighing support 2-5 is fixed on the ground, shovel weighing support 2-5's
Center is equipped with shovel track 2-6, and weighing shovel 2-7 is combined in shovel track 2-6, and the rear portion for the shovel 2-7 that weighs and shovel are driven
The push rod of cylinder 2-8 of taking offence mutually is fixed, and the cylinder body of shovel driving cylinder 2-8 is then fixed on the rear portion of shovel weighing support 2-5, and described point
With proportioner 2-9 is correspondingly provided with above weighing and burden conveyer belt 2-2, proportioner 2-9 is fixed using ingredient hanger 2-10,
The two sides of distribution weighing and burden conveyer belt 2-2 are respectively equipped with a point ingredient table 2-11, and ingredient table 2-11 is divided to fix on the ground；
Flash processing unit 3 includes: flash rack 3-1, platform for placing material 3-2, flash landslide 3-6 and debris box 3-7, flash rack 3-
1 fixes on the ground, and the center of the table top of flash rack 3-1 is fixed with platform for placing material 3-2, opens up on the table top of flash rack 3-1
There is long strip through hole 3-3, the outer rim side of platform for placing material 3-2 offers a circle platform for placing material slideway 3-4, with long strip through hole 3-3 upper position
It sets and offers through slot 3-5 on corresponding platform for placing material slideway 3-4, the bottom end of through slot 3-5 is connected to one end of long strip through hole 3-3,
The lower section of long strip through hole 3-3 is equipped with flash landslide 3-6, and flash landslide 3-6 top half is corresponding with long strip through hole 3-3
The top of the side plate of the two sides of position and the bottom surface of flash rack 3-1 table top are welded and fixed, and the bottom end of flash landslide 3-6 is erected at
On debris box 3-7；The connecting rod 3-8 that is magnetic is arranged in installation in the platform for placing material slideway 3-4, and one end of magnetic connecting rod 3-8, which passes through, sets
Material platform slideway 3-4 is connected with driving motor, and the other end of magnetic connecting rod 3-8 is then connected with Clean Brush for cleaning 3-9；
Discharging device 4 of classifying includes discharge belt 4-1, detection device 4-2, ventilation shaft 4-3, sorter 4-4, and discharging passes
The two sides with the center 4-1 are sent to be respectively equipped with fixed frame plate, fixed frame plate is fixedly arranged above detection device 4-2, detection device 4-2's
The outer surface of two sides is closely connect with one end of ventilation shaft 4-3 respectively, and the other end of ventilation shaft 4-3 is then connected to external
On blowing device, the discharge belt 4-1 by the test chamber of detection device 4-2, discharge belt 4-1 latter half it is upper
Side is equipped with sorter 4-4, and the sorter 4-4 is fixed on the upper frame of food production line using sorter hanger 4-5.
In the present invention catching device 1-3-4 include accept pedestal 1-3-4-1, duster 1-3-4-2, raising board 1-3-4-3,
Lifting cylinder 1-3-4-4, the center for accepting pedestal 1-3-4-1 open up fluted 1-3-4-5, are equipped with lifting in groove 1-3-4-5
The bottom surface center of plate 1-3-4-3, raising board 1-3-4-3 are mutually fixed with the push rod of lifting cylinder 1-3-4-4, lifting cylinder 1-3-4-
4 cylinder body be then fixed on accept pedestal 1-3-4-1 bottom surface on, before the groove 1-3-4-5, left and right three directions difference
Equipped with duster 1-3-4-2, the duster 1-3-4-2 is fixed on the surface for accepting pedestal 1-3-4-1.
The angle that swing rod 1-3-3 swings in the present invention is 120 °.
One 1-3-5 of middle orbit of the present invention is parallel with two 1-3-6 of track, and hangs down with the crossbeam of feeding mechanism rack 1-3-2
Directly.
Shovel 2-7 is weighed in the present invention by shovel body 2-7-1, shovel push plate 2-7-2, weight sensor 2-7-3, shovel push plate
Pusher cylinder 2-7-4 composition, the central location of the bottom surface of shovel body 2-7-1 are embedded with weight sensor 2-7-3, shovel body 2-7-1's
The front of trailing flank be equipped with can the shovel push plate 2-7-2 that pushes of front and back, the back of shovel push plate 2-7-2 and shovel push plate push
The push rod of cylinder 2-7-4 is connected, and the cylinder body of shovel push plate pusher cylinder 2-7-4 is then fixed on the rear portion of shovel weighing support 2-5,
The shovel push plate pusher cylinder 2-7-4 and shovel driving cylinder 2-8 are arranged in parallel.
Proportioner 2-9 includes mobile weighing device 2-9-1 and blanking device 2-9-2, the blanking device in the present invention
2-9-2 includes lower spray gun 2-9-2-1, batch bin 2-9-2-2, blanking lifting device, and mobile weighing device 2-9-1 includes moving rail
Road 2-9-1-1, moving lifting cylinder 9-1-2, mobile weighing pawl 9-1-3；The top of the lower spray gun 2-9-2-1 and batch bin 2-
9-2-2 is connected, and the side of lower spray gun 2-9-2-1 is connected with blanking lifting device, the side of batch bin 2-9-2-2 and moving rail
The side of road 2-9-1-1 is mutually fixed, and moving track 2-9-1-1 internal engagement has mobile weighing pawl 2-9-1-3, mobile weighing pawl 2-
The top of 9-1-3 is connected with the push rod of mobile weighing pawl lifting cylinder 2-9-1-2, mobile weighing pawl lifting cylinder 2-9-1-2's
Cylinder body is then located at moving track 2-9-1-1 top outer.
Mobile weighing device 2-9-1 is identical with blanking device 2-9-2 quantity in the present invention, and cross-fixing between the two,
But blanking device 2-9-2 needs to be located in front of mobile weighing device 2-9-1.
Clean Brush for cleaning 3-9 is made of brush holder support 3-9-1, brush head 3-9-2 and metallic sheath 3-9-3 in the present invention, and brush head 3-9-2 is solid
It is scheduled on one end of brush holder support 3-9-1, the other end of brush holder support 3-9-1 is then set in the inside of metallic sheath 3-9-3.
The length of the brush holder support 3-9-1 protruded into inside metallic sheath 3-9-3 in the present invention accounts for the half of metallic sheath 3-9-3 length,
It and is interference fit between metallic sheath 3-9-3 and brush holder support 3-9-1.
The inner surface of two sides of detection device 4-2 offers several blowhole 4-2-2, detection dress respectively in the present invention
The top surface for setting 4-2 is embedded with shape sensing device 4-2-1.
Sorter 4-4 includes classification track 4-4-1, classification clamping jaw driving motor 4-4-2, classification clamping jaw liter in the present invention
Bar 4-4-3 drops, classification clamping jaw 4-4-4, classification track 4-4-1 are fixed on the top of food production line using sorter hanger 4-5
On frame, installation is equipped with classification clamping jaw 4-4-4 using classification clamping jaw elevating lever 4-4-3 in classification track 4-4-1, clamping jaw liter of classifying
The bottom end and classification clamping jaw 4-4-4 for dropping bar 4-4-3 are fixed, the top for the clamping jaw elevating lever 4-4-3 that classifies and classification clamping jaw driving electricity
Machine 4-4-2 connection.
In specific implementation, manually ready face is rubbed with the hands and rolls into required strip, be put into the level of feed device 1
It transmits on area 1-2-1, after infrared sensor 1-2-3 senses strip face rod, communicates information to transmission device 1-2 and cut
Disconnected device 1-1, into the preparation stage, operator starts transmission device 1-2 and disconnecting device 1-1, according to preset biography
Distance, every one section of transmission are sent, disconnecting device 1-1 drives cutter 1-1-3 decline, cuts off strip face rod, obtain dough；
Control cabinet control swing rod 1-3-3 inside feeding mechanism pedestal 1-3-1 slowly moves to the lower section of one 1-3-7 of clamping jaw, stops
Only, one 1-3-7 of clamping jaw is moved along one 1-3-5 of track picks up mould and is put into groove 1-3-4-5；
Control cabinet inside feeding mechanism pedestal 1-3-1 controls swing rod 1-3-3 again and slowly moves under slope transmission area 1-2-2
Side, drives duster 1-3-4-2 to spray flour in mould in motion control case, stops after allowing mould to be directed at dough setting point
Only, dough is accurately fallen in mould；
Control cabinet inside feeding mechanism pedestal 1-3-1 controls swing rod 1-3-3 again and slowly moves to immediately below lower platen 1-3-10,
Control cabinet drives duster 1-3-4-2 to spray flour on dough simultaneously in motion process, after movement in place, feeding mechanism control
Cylinder 1-3-11 drives lower platen 1-3-10 to push, and completes the compacting of cake skin；
Control cabinet inside feeding mechanism pedestal 1-3-1 controls swing rod 1-3-3 again and slowly moves to below two 1-3-8 of clamping jaw, arrives
Behind position, lifting cylinder 1-3-4-4 drives raising board 1-3-4-3 to rise, and holds up mould, and two 1-3-8 of clamping jaw declines simultaneously, clamps
Mould drives mould above the distribution weighing conveyor belt 2-1 that two 1-3-6 of track is moved to distribution weighing device 2, slowly puts down
Mould；
Distribution weighing conveyor belt 2-1 drives mould to move in front of shovel weighing support 2-5, and shovel drives cylinder 2-8 driving weighing
Shovel 2-7 extension, mould is scooped up, and weight sensor 2-7-3 obtains mould weight, and artificial/register instrument records the weight, is remembered
For A；
Weighing shovel 2-7 is moved on distribution weighing and burden conveyer belt 2-2 with mould, and shovel push plate pusher cylinder 2-7-4 is opened
It is dynamic, shovel push plate 2-7-2 is pushed, mould is shifted on distribution weighing and burden conveyer belt 2-2, weighing and burden conveyer belt 2-2 is distributed
It drives mould to move to and carries out ingredient below proportioner 2-9；
Fillings is put into cake skin by lower spray gun 2-9-2-1 under the drive of blanking lifting device, then mobile weighing pawl 2-9-1-3
It picks up and puts the mould of ingredient well and weigh, artificial/register instrument records the weight, is denoted as B, and such mould claims along distribution always
Recompounding conveyer belt 2-2 movement, it is every to increase a kind of fillings, it is once weighed, when weight amount occurs wrong and Times
Alert, staff suspends the conveyer belt, and the taking-up of wrong mould is placed on the material platform of one side, is added to this kind of fillings in mould
Then material/material reducing places into conveyer belt, open transmission, continues operation；
The mould of fillings has been added to run at stuffing robot 5, completion is faric, and stuffing robot 5 may be selected common on the market
Conventional stuffing robot 5；
The dessert wrapped, which enters, spills material workspace, and dessert is put into dish bearing matter, dish bearing matter is placed on flash processing unit 3
On platform for placing material 3-2, spills material spray gun 6 and carry out spilling material, after spilling material, dish bearing matter is walked by robot/operative employee end, while starting drive
Dynamic motor, driving single machine driving Clean Brush for cleaning 3-9 are cleaned around flash rack 3-1 table top, and clast all passes through strip
Through-hole 3-3 and flash landslide 3-6 enter in debris box 3-7；
The dessert for having sprayed decoration material enters baking box 7 and is toasted, and routine common on the market may be selected in the selection of baking box 7
Baking box 7, the baking condition of setting then carry out conventional arrangement as needed；
It after baking, is placed on the discharge belt 4-1 of classification discharging device 4, starter, send band 4-1 with outflow material
Move in the test chamber of detection device 4-2, by it is air-cooled while shape sensing device 4-2-1 take the shape of dessert,
And be transmitted on display, staff can intuitively see whether snack shapes are qualified, and qualified dessert is along transmission
Band transports in packing machine always, and underproof dessert then opens classification clamping jaw driving motor 4-4-2, driving point by operator
Class clamping jaw 4-4-4 folder is walked.
In specific implementation, as long as the shape of feed device of the invention replacement lower platen suppress it is of different shapes
Cake skin, and do not need subsequent cutting；Dough can be carried out spilling material, such as flour by spilling glassware, prevent dough from sticking in machine
On, the configuration of the present invention is simple is easy to use, reduces the generation of waste material.
Weighing shovel can weigh to the cake skin transmitted in distribution weighing device, and mobile weighing device can be right
Cake skin after being added to fillings is weighed, to obtain the weight of every kind of fillings, is called in the following text as long as staff is sequentially recorded
Weight content and numerical value, that is, may know that whether the weight of every kind of ingredient is up to standard, and in time prevent product not up to standard on material platform,
Subsequent correction is waited, accomplishes to stop loss in time.
Flash device can carry out all can simply being cleaned after pouring leaching with each pair of dessert, so as to avoid the heap of flash
Product, while also avoiding influence of the flash to subsequent dessert.
Classification discharging device can quickly distinguish food shape, it is therefore prevented that the defective food of shape comes into the market, simultaneously
It also avoids mixing when the food discharging of different shapes.
In conclusion the present invention has overcome, flash, food and machine adhesion, ingredient be rigorous, Package Classification occurs
The problems such as mistake, can be widely used in food processing line.
Claims (12)
1. a kind of on-line measuring device based on baked food automated production, including feed device (1), distribution weighing device
(2), flash processing unit (3), classification discharging device (4), stuffing robot (5), spill material spray gun (6), baking box (7), it is special
Sign is: feed device (1), stuffing robot (5), flash processing unit (3), baking box (7), divides at distribution weighing device (2)
Class discharging device (4) successively with transmission band connection, spills material spray gun (6) and is then erected at the upper of flash processing unit (3) from left to right
Side；The feed device (1) includes transmission device (1-2), disconnecting device (1-1), feeding mechanism (1-3), disconnecting device (1-1)
The position of the top of transmission device (1-2) is fixed on using hanger, the lower section of transmission device (1-2) is equipped with feeding mechanism (1-3),
Feeding mechanism (1-3) fixes on the ground；The transmission device (1-2) is divided into horizontal transmission area (1-2-1) and slope transmission area
(1-2-2), disconnecting device (1-1) are located at the top in horizontal transmission area (1-2-1), the conveyer belt of horizontal transmission area (1-2-1)
Side is equipped with infrared sensor (1-2-3)；The disconnecting device (1-1) is by cutting rack (1-1-1), cutter telescopic rod (1-
1-2), cutter (1-1-3), cutter driving cylinder (1-1-4) composition, the cutter upper end (1-1-3) and the bottom cutter telescopic rod (1-1-2)
End is fixed, and the cutter telescopic rod top (1-1-2) is connected with the drive rod of cutter driving cylinder (1-1-4), cutter driving cylinder
The cylinder body of (1-1-4) is then fixed in cutting rack (1-1-1), and the feeding mechanism (1-3) includes feeding mechanism pedestal (1-3-
1), feeding mechanism rack (1-3-2), swing rod (1-3-3) and catching device (1-3-4), the feeding mechanism pedestal (1-3-1) are solid
Determine on the ground, feeding mechanism pedestal (1-3-1) upper holder is equipped with feeding mechanism rack (1-3-2), feeding mechanism pedestal (1-
It is additionally provided on 3-1) swing rod (1-3-3), the bottom end of swing rod (1-3-3) the control cabinet phase internal with feeding mechanism pedestal (1-3-1)
Connection, the top of swing rod (1-3-3) are fixed on the bottom surface of catching device (1-3-4), the feeding mechanism rack (1-3-2)
Position on crossbeam close to left and right ends is respectively fixed with track one (1-3-5) and track two (1-3-6), track one (1-3-5)
In be equipped with clamping jaw one (1-3-7), be equipped in track two (1-3-6) clamping jaw two (1-3-8), feeding mechanism rack (1-3-2)
The central location of crossbeam be fixed with lower platen (1-3-10) using elevating lever (3-9), feeding mechanism elevating lever (1-3-9) then by
Feeding mechanism control cylinder (1-3-11) control being fixed on crossbeam；
It distributes weighing device (2), including distribution weighing conveyor belt (2-1), conveyer belt fixed frame, material platform, distributes weighing conveyor belt
It is divided into distribution weighing infeed conveyor (2-1) and distribution weighing and burden conveyer belt (2-2), distribution weighing infeed conveyor (2-1)
It is fixed in distribution weighing infeed conveyor fixed frame (2-3), distribution weighing and burden conveyer belt (2-2) is fixed on distribution and claims
On recompounding conveyer belt fixed frame (2-4), in distribution weighing infeed conveyor fixed frame (2-3) and distribution weighing and burden conveyer belt
The rear of the mutually close joint of fixed frame (2-4) is equipped with shovel weighing support (2-5), and the shovel weighing support (2-5) is fixed
On the ground, the center of shovel weighing support (2-5) is equipped with shovel track (2-6), is combined with weighing shovel in shovel track (2-6)
The push rod of (2-7), the rear portion of weighing shovel (2-7) and shovel driving cylinder (2-8) is mutually fixed, and shovel drives cylinder (2-8)
Cylinder body is then fixed on the rear portion of shovel weighing support (2-5), is correspondingly provided with and matches above the distribution weighing and burden conveyer belt (2-2)
Expect device (2-9), proportioner (2-9) is fixed using ingredient hanger (2-10), distributes the two sides of weighing and burden conveyer belt (2-2)
It is respectively equipped with a point ingredient table (2-11), ingredient table (2-11) is divided to fix on the ground；
Flash processing unit (3) includes: flash rack (3-1), platform for placing material (3-2), flash landslide (3-6) and debris box (3-7),
Flash rack (3-1) fixes on the ground, and the center of the table top of flash rack (3-1) is fixed with platform for placing material (3-2), flash rack
It is offered on the table top of (3-1) long strip through hole (3-3), the outer rim side of platform for placing material (3-2) offers a circle platform for placing material slideway (3-
4) it, is offered through slot (3-5) on platform for placing material slideway (3-4) corresponding with the long strip through hole top position (3-3), through slot (3-5)
Bottom end be connected to one end of long strip through hole (3-3), the lower section of long strip through hole (3-3) is equipped with flash landslide (3-6), the flash
The top of the side plate of the two sides of (3-6) top half that comes down position corresponding with long strip through hole (3-3) and flash rack (3-1)
The bottom surface of table top is welded and fixed, and the bottom end on flash landslide (3-6) is erected on debris box (3-7)；The platform for placing material slideway (3-4)
Middle installation arranging is magnetic connecting rod (3-8), and one end of magnetic connecting rod (3-8) passes through platform for placing material slideway (3-4) and driving motor phase
Connection, the other end of magnetic connecting rod (3-8) are then connected with Clean Brush for cleaning (3-9)；
Classification discharging device (4) includes discharge belt (4-1), detection device (4-2), ventilation shaft (4-3), sorter
(4-4), the two sides in the center discharge belt (4-1) are respectively equipped with fixed frame plate, and fixed frame plate is fixedly arranged above detection device (4-
2), the outer surface of the two sides of detection device (4-2) is closely connect with one end of ventilation shaft (4-3) respectively, ventilation shaft (4-3)
The other end be then connected on external blowing device, the discharge belt (4-1) passes through the detection of detection device (4-2)
The top of chamber, discharge belt (4-1) latter half is equipped with sorter (4-4), and the sorter (4-4) utilizes classification dress
Hanger (4-5) is set to be fixed on the upper frame of food production line.
2. a kind of on-line measuring device based on baked food automated production according to claim 1, it is characterised in that:
Catching device (1-3-4) includes accepting pedestal (1-3-4-1), duster (1-3-4-2), raising board (1-3-4-3), lifting cylinder
(1-3-4-4), the center for accepting pedestal (1-3-4-1) open up fluted (1-3-4-5), and lifting is equipped in groove (1-3-4-5)
Plate (1-3-4-3), the bottom surface center of raising board (1-3-4-3) and the push rod of lifting cylinder (1-3-4-4) are mutually fixed, lifting cylinder
The cylinder body of (1-3-4-4) is then fixed on the bottom surface for accepting pedestal (1-3-4-1), before the groove (1-3-4-5), left and right
Three directions are respectively equipped with duster (1-3-4-2), and the duster (1-3-4-2), which is fixed on, accepts pedestal (1-3-4-1)
Surface.
3. a kind of on-line measuring device based on baked food automated production according to claim 1, it is characterised in that:
The angle that the swing rod (1-3-3) swings is 120 °.
4. a kind of on-line measuring device based on baked food automated production according to claim 1, it is characterised in that:
The track one (1-3-5) is parallel with track two (1-3-6), and the beam vertical with feeding mechanism rack (1-3-2).
5. a kind of on-line measuring device based on baked food automated production according to claim 1, it is characterised in that:
The weighing shovel (2-7) is pushed by shovel body (2-7-1), shovel push plate (2-7-2), weight sensor (2-7-3), shovel push plate
Cylinder (2-7-4) composition, the central location of the bottom surface of shovel body (2-7-1) is embedded with weight sensor (2-7-3), shovel body (2-7-
1) front of trailing flank be equipped with can the shovel push plate (2-7-2) that pushes of front and back, the back of shovel push plate (2-7-2) and shovel
The push rod of push plate pusher cylinder (2-7-4) is connected, and the cylinder body of shovel push plate pusher cylinder (2-7-4) is then fixed on shovel weighing
The rear portion of frame (2-5), the shovel push plate pusher cylinder (2-7-4) and shovel driving cylinder (2-8) are arranged in parallel.
6. a kind of on-line measuring device based on baked food automated production according to claim 1, it is characterised in that:
The proportioner (2-9) includes mobile weighing device (2-9-1) and blanking device (2-9-2), the blanking device (2-9-2)
Including lower spray gun (2-9-2-1), batch bin (2-9-2-2), blanking lifting device, mobile weighing device (2-9-1) includes movement
Track (2-9-1-1), moving lifting cylinder (9-1-2), mobile weighing pawl (9-1-3)；The top of the lower spray gun (2-9-2-1)
It is connected with batch bin (2-9-2-2), the side of lower spray gun (2-9-2-1) is connected with blanking lifting device, batch bin (2-9-2-
2) side and the side of moving track (2-9-1-1) are mutually fixed, and moving track (2-9-1-1) internal engagement has mobile weighing pawl
(2-9-1-3), the top of mobile weighing pawl (2-9-1-3) are connected with the push rod of mobile weighing pawl lifting cylinder (2-9-1-2), move
The cylinder body of dynamic weighing pawl lifting cylinder (2-9-1-2) is then located at moving track (2-9-1-1) top outer.
7. a kind of on-line measuring device based on baked food automated production according to claim 6, it is characterised in that:
The mobile weighing device (2-9-1) is identical with blanking device (2-9-2) quantity, and cross-fixing between the two, but blanking fills
(2-9-2) is set to need to be located in front of mobile weighing device (2-9-1).
8. a kind of on-line measuring device based on baked food automated production according to claim 1, it is characterised in that:
The Clean Brush for cleaning (3-9) is made of brush holder support (3-9-1), brush head (3-9-2) and metallic sheath (3-9-3), and brush head (3-9-2) is fixed
In one end of brush holder support (3-9-1), the other end of brush holder support (3-9-1) is then set in the inside of metallic sheath (3-9-3).
9. a kind of on-line measuring device based on baked food automated production according to claim 8, it is characterised in that:
The length for protruding into the internal brush holder support (3-9-1) of metallic sheath (3-9-3) accounts for the half of metallic sheath (3-9-3) length, and metallic sheath (3-
It is 9-3) interference fit between brush holder support (3-9-1).
10. a kind of on-line measuring device based on baked food automated production according to claim 1, feature exist
In: the inner surface of two sides of the detection device (4-2) offers several blowholes (4-2-2), detection device (4- respectively
2) top surface is embedded with shape sensing device (4-2-1).
11. a kind of on-line measuring device based on baked food automated production according to claim 1, feature exist
In: the sorter (4-4) includes classification track (4-4-1), classification clamping jaw driving motor (4-4-2), classification clamping jaw lifting
Bar (4-4-3), classification clamping jaw (4-4-4), classification track (4-4-1) are fixed on food production using sorter hanger (4-5)
On the upper frame of line, installation is equipped with classification clamping jaw (4-4- using classification clamping jaw elevating lever (4-4-3) in classification track (4-4-1)
4), the bottom end of classification clamping jaw elevating lever (4-4-3) and classification clamping jaw (4-4-4) are fixed, the top of classification clamping jaw elevating lever (4-4-3)
End is connect with classification clamping jaw driving motor (4-4-2).
12. based on a kind of on-line measuring device based on baked food automated production any in claim 1 ~ 11
Produce characterization processes, it is characterised in that: carry out as follows:
Manually ready face is rubbed with the hands and rolls into required strip, is put into the horizontal transmission area (1-2-1) of feed device 1,
After infrared sensor (1-2-3) senses strip face rod, transmission device (1-2) and disconnecting device (1- are communicated information to
1), into the preparation stage, operator starts transmission device (1-2) and disconnecting device (1-1), according to it is preset transmit away from
From every one section of transmission, disconnecting device (1-1) drives cutter (1-1-3) decline, cuts off strip face rod, obtains dough；
Internal control cabinet control swing rod (1-3-3) of feeding mechanism pedestal (1-3-1) slowly moves under clamping jaw one (1-3-7)
Side stops, and clamping jaw one (1-3-7) picks up mould along track one (1-3-5) movement and is put into groove (1-3-4-5)；
The internal control cabinet of feeding mechanism pedestal (1-3-1) controls swing rod (1-3-3) again and slowly moves to slope transmission area (1-2-
2) lower section, drives duster (1-3-4-2) to spray flour in mould in motion control case, and mould is allowed to be directed at dough setting point
After stop, dough is accurately fallen in mould；
The internal control cabinet of feeding mechanism pedestal (1-3-1) controls swing rod (1-3-3) again and slowly moves to lower platen (1-3-10)
Underface, control cabinet drives duster (1-3-4-2) to spray flour on dough simultaneously and send after movement in place in motion process
Expect that mechanism controls cylinder (1-3-11) driving lower platen (1-3-10) pushes, completes the compacting of cake skin；
The internal control cabinet of feeding mechanism pedestal (1-3-1) controls swing rod (1-3-3) again and slowly moves under clamping jaw two (1-3-8)
Just, after in place, lifting cylinder (1-3-4-4) drives raising board (1-3-4-3) to rise, and holds up mould, and two (1-3- of clamping jaw simultaneously
8) decline, clamp mould, mould is driven to be moved to the distribution weighing conveyor belt of distribution weighing device (2) along track two (1-3-6)
Above (2-1), mould is slowly put down；
(2-1 drives mould to move in front of shovel weighing support (2-5) to distribution weighing conveyor belt, and shovel drives cylinder (2-8) driving
Weighing shovel (2-7) extension, mould is scooped up, and weight sensor (2-7-3) obtains mould weight, artificial/register instrument record
The weight, is denoted as A；
Weighing shovel (2-7) is moved in distribution weighing and burden conveyer belt (2-2) with mould, shovel push plate pusher cylinder (2-
7-4) start, push shovel push plate (2-7-2), mould is shifted onto distribution weighing and burden conveyer belt (2-2), distributes weighing and burden
Conveyer belt (2-2) drives mould to move to and carries out ingredient below proportioner (2-9)；
Fillings is put into cake skin by lower spray gun (2-9-2-1) under the drive of blanking lifting device, then mobile weighing pawl (2-9-
1-3) pick up and put the mould of ingredient well and weigh, artificial/register instrument records the weight, be denoted as B, such mould always along point
It is moved with weighing and burden conveyer belt (2-2), it is every to increase a kind of fillings, once weighed, when mistake occurs for weight amount, and
Alarm, staff suspend the conveyer belt, by wrong mould taking-up be placed on the material platform of one side, to this kind of fillings in mould into
Then row charging/material reducing places into conveyer belt, open transmission, continues operation；
Add the mould of fillings to run at stuffing robot (5), has completed faric；
The dessert wrapped, which enters, spills material workspace, and dessert is put into dish bearing matter, dish bearing matter is placed on flash processing unit (3)
Platform for placing material (3-2) on, spill material spray gun (6) carry out spilling material, after spilling material, dish bearing matter is walked by robot/operative employee end, simultaneously
Start driving motor, driving single machine driving Clean Brush for cleaning (3-9) is cleaned around flash rack (3-1) table top, and clast is whole
All entered in debris box (3-7) by long strip through hole (3-3) and flash landslide (3-6)；
The dessert for having sprayed decoration material enters baking box (7) and is toasted；
It after baking, is placed on the discharge belt (4-1) of classification discharging device (4), starter, send band with outflow material
(4-1) is moved in the test chamber of detection device (4-2), by it is air-cooled while shape sensing device (4-2-1) take a little
The shape of the heart, and be transmitted on display, staff can intuitively see whether snack shapes are qualified, qualified point
The heart transports in packing machine always along conveyer belt, and underproof dessert then opens classification clamping jaw driving motor (4- by operator
4-2), driving classification clamping jaw (4-4-4) folder is walked.
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| CN201811495628.8A CN109673691B (en) | 2018-12-07 | 2018-12-07 | Online detection process and device based on automatic production of baked food |
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| CN201811495628.8A CN109673691B (en) | 2018-12-07 | 2018-12-07 | Online detection process and device based on automatic production of baked food |
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| CN110275036A (en) * | 2019-05-23 | 2019-09-24 | 中国人民解放军第五七一九工厂 | A kind of off-line type oil liquid granule detecting system and detection method |
| CN112335709A (en) * | 2020-09-15 | 2021-02-09 | 武汉轻工大学 | Pastry production is with cutting in batches and detecting integrated device |
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| KR900007288B1 (en) * | 1984-08-31 | 1990-10-08 | 레온 지도끼 가부시끼가이샤 | Method of continuously measuring a sucessively conveyed lengthy body |
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| CN112335709A (en) * | 2020-09-15 | 2021-02-09 | 武汉轻工大学 | Pastry production is with cutting in batches and detecting integrated device |
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| Publication number | Publication date |
|---|---|
| CN109673691B (en) | 2021-05-18 |
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