CN109672145B - Method for establishing inverse time-limit model for processing time-varying load and overload protection method - Google Patents
Method for establishing inverse time-limit model for processing time-varying load and overload protection method Download PDFInfo
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- CN109672145B CN109672145B CN201811562231.6A CN201811562231A CN109672145B CN 109672145 B CN109672145 B CN 109672145B CN 201811562231 A CN201811562231 A CN 201811562231A CN 109672145 B CN109672145 B CN 109672145B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H7/00—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
- H02H7/08—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors
- H02H7/085—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors against excessive load
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Abstract
The invention relates to a method for processing time-varying loadThe method for establishing the inverse time limit model of the load and protecting the overload comprises the following steps: establishing an inverse time-limited model for processing time-varying load as follows:calculating heat dissipation coefficient K, integral constant C and equivalent thermal time constant T according to the overload protection characteristic valuenLoad current I and load equivalent resistance r at the moment t; k, C, T will be mixednAnd carrying out inverse time limit protection on the motor by utilizing the model. The invention has reasonable design, the established inverse time limit model has definite physical significance, can be realized without table lookup, and has the heat dissipation coefficient K and the equivalent thermal time constant TnOnly 1 time is calculated, so that the real-time model has small calculated amount and high speed, is convenient for DSP programming realization, and avoids the problems that the heat overload capacity of the motor cannot be fully utilized or the heat damage of the motor is caused by the time delay of the overload protection action caused by the advance overload protection action.
Description
Technical Field
The invention belongs to the technical field of electrical control, and particularly relates to a method for establishing an inverse time-lag model for processing time-varying load and protecting overload.
Background
Overload can lead to the inside heat of motor to accumulate gradually during motor operation, and long-time overload operation can make the motor temperature rise gradually, and insulating material can accelerate ageing, burns out the motor when serious, consequently must take overload protection measure to the motor. Since the time allowed to heat up varies with the motor overload factor, the motor overload protection must comply with an inverse time limit characteristic, i.e. the time of the protection action is shorter as the overload factor increases.
The inverse time limit overload protection needs to act in real time according to the overload condition of the motor. If the overload protection action is advanced, the heat overload capacity of the motor cannot be fully utilized, so that the continuity of industrial production is influenced; if the overload protection operation time is delayed, the heat damage of the motor is easily caused.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a method for establishing an inverse time-lag model for processing time-varying load and protecting overload, which is reasonable in design, strong in real-time performance, accurate and reliable.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
an inverse time-lag model establishing and overload protecting method for processing time-varying load comprises the following steps:
step 1, establishing an inverse time-limit model for processing time-varying load as follows;
wherein, theta is temperature rise, P is heating power, r is equivalent resistance of the conductive load, and I is input current.
The heat dissipation coefficient K, the integral constant C and the equivalent thermal time constant TnThe calculation method comprises the following steps:
in the above formula, θ0For the initial temperature rise of the system, I0For the current at the initial time of the system (t ═ 0), IpFor an overcurrent, tpFor overload protectionAs time, θthIs the maximum temperature rise threshold of the motor, INThe starting current is protected for an inverse time-limited action.
When the current input is per unit value, the temperature rise calculation formula is
Wherein, theta is the temperature rise per unit value, I is the current per unit value, K is the heat dissipation coefficient after the per unit value is adopted, and T is the heat dissipation coefficientn *To adopt the thermal time constant after unit value, K ═ K/r, Tn *=Tn/r;
Wherein, I0 *Is the current per unit value at the initial time (t ═ 0) of the system, Ip *Is the per unit value of the overload current, IN *Protecting the starting current per unit value, theta, for inverse time-limited actionth *Is the per unit value of the maximum temperature rise threshold.
The invention has the advantages and positive effects that:
1. the inverse time limit model established by the invention has definite physical significance, can be realized without table lookup, and has the heat dissipation coefficient K and the equivalent thermal time constant TnOnly 1 time is calculated, so that the real-time model has small calculated amount and high speed, is convenient for DSP programming realization, and avoids the problems that the heat overload capacity of the motor cannot be fully utilized or the heat damage of the motor is caused by the time delay of the overload protection action caused by the advance overload protection action.
2. The invention fully considers the initial state of the system, calculates the heating curve closer to the actual load, and effectively prevents the damage of the motor overload to the equipment.
3. The invention provides an inverse time-lag protection model when the input current is a per unit value, which has strong universality and can better adapt to various time-varying loads.
Drawings
FIG. 1 is a block diagram of inverse time-lag protection;
FIG. 2 is a block diagram of inverse time-lag protection when the input current is per unit;
FIG. 3 is an inverse time limit graph of I2T;
FIG. 4 is steady state I0 *The simulation graph of inverse time limit protection when the simulation graph is 100 percent;
FIG. 5 is steady state I0 *An inverse time limit protection simulation graph when the percentage is 110 percent;
FIG. 6 is steady state I0 *The inverse time-lag protection simulation graph at 90 percent.
Detailed Description
The embodiments of the present invention will be described in detail with reference to the accompanying drawings.
An inverse time-lag model establishing and overload protecting method for processing time-varying load comprises the following steps:
step 1, establishing an inverse time limit model for processing time-varying load.
In this step, the inverse time-lag protection model is shown in FIG. 1, where K is the heat dissipation coefficient and T isnIs an equivalent thermal time constant, TsIs a calculation period, and the calculation formula of the temperature rise theta is as follows:
wherein P is heating power, and P is I2r, r are load equivalent resistances, and the above equation can be equivalently processed as:
Is finished to obtain
Namely, it is
The following inverse time-limited model is finally obtained:
where θ is the temperature rise. From the above formula, when the current is constant, it is IxT → ∞ time θx=Ix 2r/K
When theta is>θthAnd when the current time is longer than the preset time, the inverse time limit protection action is carried out.
And 2, calculating parameters in an inverse time-limit model for processing the time-varying load.
Parameters K, C, T in inverse time-lag modelnOverload protection characteristic value (overload current I) capable of being input by userpTime of overload protection action tpIn which IPAnd tpIs a point in the inverse time-limited characteristic curve) is calculated as follows:
when t is equal to 0, the initial temperature rise of the system is already theta0Then calculate outIs substituted to obtain
The maximum temperature rise threshold of the motor is set to be thetathCorresponding to an allowable current of INAnd satisfyThen define INTo protect the starting current for inverse time-limited action
When inputting current IPTime, protective action time tPSubstituting into formula (8) to obtain
Assuming that the system is in a stable state before overload sudden change, namely t is 0 moment, the temperature rise of the system is theta0Current is I0And satisfies K θ0=I0 2r
Finally obtaining the equivalent thermal time constant TnComprises the following steps:
wherein, IpAnd tpIs a point in the inverse time-limited curve, according to IN,IpAnd tpDifferent inverse time characteristic curves can be determined which are adapted to different motor characteristics.
In order to make the patent more versatile, the inverse time-limit protection method for the input current per unit is as follows:
when the current input is per unit value, the temperature rise calculation formula can be equivalent to
Wherein, theta is the temperature rise per unit value, I is the current per unit value, K is the heat dissipation coefficient after the per unit value is adopted, and T is the heat dissipation coefficientn *To adopt the thermal time constant after unit value, K ═ K/r, Tn *=Tn/r
wherein, I0 *Is the current per unit value at the initial time (t ═ 0) of the system, Ip *Is the per unit value of the overload current, IN *Protecting the starting current per unit value, theta, for inverse time-limited actionth *Is the per unit value of the maximum temperature rise threshold.
A control block diagram for inverse time-limit protection by per unit value is shown in fig. 2.
For example, when calculated in per unit:
FIG. 3 is the I2T inverse used in the present inventionTime-limited characteristic curve. In order to verify the correctness of the algorithm, MATLAB is adopted to perform simulation verification on the algorithm. Fig. 4-6 are graphs of simulation results, which can be obtained by comparison: the simulation result is consistent with the calculation result of the model of the invention, and the correctness of the inverse time limit model and the parameter calculation method provided by the invention are verified. FIG. 4 is a drawing showingtP=60s,When the load is larger than the set load, the protection action time of adding 150% of load suddenly is 10 s; FIG. 5 is a schematic view of a process for producing a semiconductor devicetP=60s,When the load is larger than the set load, the protection action time of adding 150% of load suddenly is 8.3 s; FIG. 6 is a schematic view oftP=60s,The protection operation time for the sudden load of 150% is 11.34 s.
It should be emphasized that the embodiments described herein are illustrative rather than restrictive, and thus the present invention is not limited to the embodiments described in the detailed description, but also includes other embodiments that can be derived from the technical solutions of the present invention by those skilled in the art.
Claims (2)
1. An inverse time-limit model establishing and overload protection method for processing time-varying load is characterized by comprising the following steps:
step 1, establishing an inverse time-limit model for processing time-varying load as follows;
step 2, calculating a heat dissipation coefficient K, an integral constant C and an equivalent thermal time constant T according to the overload protection characteristic valuenLoad current I and load equivalent resistance r at the moment t;
the heat dissipation coefficient K, the integral constant C and the equivalent thermal time constant TnThe calculation method comprises the following steps:
in the above formula, θ0For the initial temperature rise of the system, I0Is the initial current of the system, IpFor an overcurrent, tpFor overload protection action time, thetathIs the maximum temperature rise threshold of the motor, INProtecting the starting current for inverse time-limited action;
step 3, K, C, TnBringing the motor into an inverse time limit model and performing inverse time limit protection on the motor by using the model;
where θ is the temperature rise and P is the heating power.
2. The method for establishing an inverse time-lag model for processing time-varying load and protecting against overload as claimed in claim 1, wherein: when the current input is per unit value, the temperature rise calculation formula is as follows:
wherein, theta is the temperature rise per unit value, I is the current per unit value, and K is the heat dissipation coefficient after the per unit value is adopted,Tn *To adopt the thermal time constant after unit value, K ═ K/r, Tn *=Tn/r;
Wherein, I0 *Current per unit value at time t ═ 0, Ip *Is the per unit value of the overload current, IN *Protecting the starting current per unit value, theta, for inverse time-limited actionth *Is the per unit value of the maximum temperature rise threshold.
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CN104124666A (en) * | 2014-07-25 | 2014-10-29 | 苏州汇川技术有限公司 | Permanent magnet synchronous motor temperature rise protection method and system |
JP2015050840A (en) * | 2013-09-02 | 2015-03-16 | パナソニック株式会社 | Overload protection method and servo motor drive method in servo system |
CN106849011A (en) * | 2016-12-30 | 2017-06-13 | 南京埃斯顿自动控制技术有限公司 | A kind of servomotor method for excessive heating protection |
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JP2015050840A (en) * | 2013-09-02 | 2015-03-16 | パナソニック株式会社 | Overload protection method and servo motor drive method in servo system |
CN104124666A (en) * | 2014-07-25 | 2014-10-29 | 苏州汇川技术有限公司 | Permanent magnet synchronous motor temperature rise protection method and system |
CN106849011A (en) * | 2016-12-30 | 2017-06-13 | 南京埃斯顿自动控制技术有限公司 | A kind of servomotor method for excessive heating protection |
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