CN109668731A - The method for detecting abnormality of rolling bearing system and bearing portion - Google Patents
The method for detecting abnormality of rolling bearing system and bearing portion Download PDFInfo
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- CN109668731A CN109668731A CN201811189533.3A CN201811189533A CN109668731A CN 109668731 A CN109668731 A CN 109668731A CN 201811189533 A CN201811189533 A CN 201811189533A CN 109668731 A CN109668731 A CN 109668731A
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- bearing portion
- pump
- function
- rotation status
- test section
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- 238000005096 rolling process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000005856 abnormality Effects 0.000 title claims abstract description 7
- 238000012545 processing Methods 0.000 claims abstract description 64
- 238000012360 testing method Methods 0.000 claims abstract description 52
- 239000000446 fuel Substances 0.000 claims abstract description 51
- 239000003921 oil Substances 0.000 claims abstract description 48
- 238000001514 detection method Methods 0.000 claims abstract description 26
- 239000010687 lubricating oil Substances 0.000 claims abstract description 24
- 230000001050 lubricating effect Effects 0.000 claims abstract description 20
- 230000002159 abnormal effect Effects 0.000 claims description 15
- 238000005086 pumping Methods 0.000 abstract description 8
- 230000008859 change Effects 0.000 description 19
- 238000010586 diagram Methods 0.000 description 8
- 238000012795 verification Methods 0.000 description 8
- 238000004891 communication Methods 0.000 description 7
- 239000004519 grease Substances 0.000 description 7
- 239000002828 fuel tank Substances 0.000 description 5
- 230000008439 repair process Effects 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000011796 hollow space material Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
- G01M13/045—Acoustic or vibration analysis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/6659—Details of supply of the liquid to the bearing, e.g. passages or nozzles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
- F16C19/16—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls
- F16C19/163—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls with angular contact
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6637—Special parts or details in view of lubrication with liquid lubricant
- F16C33/6659—Details of supply of the liquid to the bearing, e.g. passages or nozzles
- F16C33/6674—Details of supply of the liquid to the bearing, e.g. passages or nozzles related to the amount supplied, e.g. gaps to restrict flow of the liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2233/00—Monitoring condition, e.g. temperature, load, vibration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2322/00—Apparatus used in shaping articles
- F16C2322/39—General buildup of machine tools, e.g. spindles, slides, actuators
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- General Physics & Mathematics (AREA)
- Rolling Contact Bearings (AREA)
Abstract
The present invention provides the method for detecting abnormality of a kind of rolling bearing system and bearing portion.Rolling bearing system has: bearing portion, has inner ring, outer ring and multiple rolling elements: oil supply unit, has the pump to the annulus supply lubricating oil formed between inner ring and outer ring；First test section, for detecting the movement of pump；Second test section (sensor), for detecting the rotation status of bearing portion；And processing unit, the detection signal of detection signal and the second test section (sensor) based on the first test section generate judgement information related with the lubricating status of bearing portion.When processing unit is appropriate in the movement for being judged to pumping and the rotation status of bearing portion is inappropriate, it is used for the command signal of fuel feeding to pump output, after the stipulated time, is determining whether the rotation status of bearing portion is appropriate again.
Description
The Japanese patent application 2017-199422's that on October 13rd, 2017 submits exists including specification, drawings and abstract
Interior disclosure, is incorporated herein by reference in their entirety.
Technical field
The present invention relates to rolling bearing system and the method for detecting abnormality of bearing portion.
Background technique
In recent years, in various lathes, in order to improve processing efficiency and production efficiency, it is desirable that main shaft high speed.Work as master
Axis rotate at high speed when, in the bearing portion of supports main shaft, especially lubricity becomes problem.Therefore, it is proposed in the axial direction with axis
Bearing portion is disposed adjacently the rolling bearing system of oil supply unit (referring to Japanese Unexamined Patent Publication 2017-26157 bulletin).The fuel feeding list
Member has pump etc., to supply lubricating oil to bearing portion.
For the oil supply unit documented by the Japanese Unexamined Patent Publication 2017-26157 bulletin, pump sprays lubricating oil and forms several picoliters
~several nanoliters of oil droplet, the raceway that the rolling element (ball) and rolling element of bearing portion are in rolling contact is as the target of oil droplet.
Oil supply unit as described above is once assembled in inside device, then cannot be from the external lubrication shape for grasping bearing portion
State.That is, cannot judge whether the pump of oil supply unit suitably acts to spray lubricating oil, whether oil droplet reaches desired target
To be used to lubricate.Even if pump is normally acted, but in the case where oil droplet does not reach target, may be lubricated at bearing portion
Shortage of oil and a problem that scorification occurs.
Summary of the invention
An object of the present invention is that bearing portion is inhibited to be in poor lubricating status and unfavorable condition occurs at bearing portion.
Feature in the structure of the rolling bearing system of a technical solution of the invention is to have: bearing portion, is had interior
Circle, outer ring and the multiple rolling elements being set between the inner ring and the outer ring；Oil supply unit, have to the inner ring with
The pump of the annulus supply lubricating oil formed between the outer ring；First test section, for detecting the movement of the pump；Second
Test section, for detecting the rotation status of the bearing portion；And processing unit, detection signal based on first test section and
The detection signal of second test section generates judgement information related with the lubricating status of the bearing portion, the processing unit
Have the function of the detection signal based on first test section and determines the movement whether appropriate first of the pump and be based on institute
Rotation status the second function whether appropriate of bearing portion described in the detection signal determining of the second test section is stated, the processing unit is also
Has the function of following third: when the movement for being determined as the pump by first function is appropriate and by second function
It is when being determined as that the rotation status of the bearing portion is inappropriate, the command signal for being used to carry out fuel feeding by the pump is defeated to the pump
Out, after the stipulated time, determine whether the rotation status of the bearing portion is appropriate again at least through second function.
Detailed description of the invention
Above-mentioned and further feature of the invention, advantage, referring to attached drawing and according to following illustrative implementation
The explanation of mode defines, and in the accompanying drawings, uses same tag to indicate identical components.
Fig. 1 is the cross-sectional view for showing an example of rolling bearing system.
Fig. 2 is the figure from end on observation oil supply unit.
Fig. 3 is the block diagram for illustrating oil supply unit.
Fig. 4 be show for transfer tube it is normal when driving voltage explanatory diagram.
Fig. 5 is the explanatory diagram of driving voltage when showing exception.
Fig. 6 is the flow chart for the processing for illustrating that control unit carries out.
Fig. 7 is the explanatory diagram for showing the mode of judgement of control unit progress.
Specific embodiment
Fig. 1 is the cross-sectional view for showing an example of rolling bearing system.Rolling bearing system shown in FIG. 1 10 (in the following,
Also referred to as " bearing arrangement 10 ") axis (main shaft) 7 of main shaft device possessed by lathe is supported as that can rotate, it is contained in main shaft
In the bear box 8 of device.In Fig. 1, axis 7 and bear box 8 are indicated with double dot dash line.In addition, the axis of rolling of the invention
Bearing apparatus can also be applied other than lathe.In addition, in the following description, it will be parallel with the central axis C of bearing arrangement 10
Direction is known as " axial direction ", will be known as " radial direction " with the axially vertical direction.
Bearing arrangement 10 shown in FIG. 1 has bearing portion 20 and oil supply unit 40.Bearing portion 20 has inner ring 21, outer ring
22, multiple balls (rolling element) 23 and the retainers 24 of above-mentioned multiple balls 23 is kept, constitutes the ball bearing (axis of rolling
It holds).Moreover, the bearing arrangement 10 has cylindrical inner ring lining ring 17 and cylindrical outer ring lining ring 18.
Oil supply unit 40 is whole annular in shape, is set to the adjacent position in the axial direction of bearing portion 20.Present embodiment
Oil supply unit 40 is set to the radially inner side of outer ring lining ring 18, positioned at being formed by annulus between inner ring 21 and outer ring 22
Adjacent position in 11 axial direction.Oil supply unit 40 has the function to the annulus 11 supply lubricating oil.Oil supply unit 40
Structure and function be explained below.In addition, although not shown, but oil supply unit 40 (aftermentioned body part 41) can also be made
It is formed as one with outer ring lining ring 18, and oil supply unit 40 has the function as outer ring lining ring.
In the present embodiment, outer ring 22, outer ring lining ring 18 and oil supply unit 40 cannot be rotatably mounted to cartridge housing
Body 8, inner ring 21 and inner ring lining ring 17 rotate together with axis 7.Therefore, outer ring 22 is the retainer plate without rotation, inner ring 21
For the rotation circle rotated together with axis 7.
Inner ring 21 is the cylindric component for being coated at axis 7, and it is (hereinafter referred to as " interior to be formed with raceway in the periphery of inner ring 21
Enclose raceway 25 ").In the present embodiment, inner ring 21 and inner ring lining ring 17 are seperated, although not illustrating, inner ring 21
It is also possible to one with inner ring lining ring 17 (one is inseparable).Outer ring 22 is affixed to the cylinder of the inner peripheral surface of bear box 8
The component of shape, the inner circumferential in outer ring 22 are formed with raceway (hereinafter referred to as " outer ring raceway 26 ").In the present embodiment, outer ring 22
It is seperated with outer ring lining ring 18, but although it is not shown, outer ring 22 and outer ring lining ring 18 can be one (one is inseparable).
Ball 23 rolls on inner ring raceway 25 and outer ring raceway 26 between inner ring 21 and outer ring 22.Retainer
24 is annular in shape, is circumferentially formed with the pocket hole 27 of multiple receiving balls 23.Ball 23 and retainer 24 are set to the ring
Shape space 11.
Retainer 24 is whole annular in shape, has the annulus 28a of the axial side of ball 23, the axial other side of ball 23
Annulus 28b and multiple column portions 29.Column portion 29 links above-mentioned annulus 28a, 28b.It is between annulus 28a, 28b and all
The part between adjacent column portion 29,29 is formed as pocket hole 27 upwards, and a ball 23 is accommodated in each pocket hole 27.According to the knot
Multiple balls 23 can be remained interval in the circumferential by structure, retainer 24.
In the retainer 24, the annulus 28a of axial side (40 side of oil supply unit) can be with the shoulder 30 of outer ring 22
Sliding contact.As a result, radially, retainer 24 is positioned by outer ring 22.That is, for the bearing portion 20, at
The bearing of outer ring guidance (guidance of raceway circle) is carried out for retainer 24.In addition between ball 23 and inner ring 21 and ball 23 with
Become except fuel feeding position between outer ring 22, the sliding contact between the annulus 28a and outer ring 22 (shoulder 30) of retainer 24
Portion also becomes fuel feeding position.If lubricating shortage of oil at fuel feeding position, becomes and occur in vibration or temperature in bearing portion 20
It rises or the reason of the generations such as outer ring 22 set unimaginable strain energy.In addition, from inner ring 21 or outer ring 22 along ball 23
Fuel feeding is carried out to the sliding contact portion between retainer 24 and outer ring 22.
Fig. 2 is the figure from end on observation oil supply unit 40.Oil supply unit 40 is whole to have annulus shape, has cricoid
Body portion 41, fuel tank 42 and pump 43.The oil supply unit 40 of present embodiment is also equipped with sensor 50, control unit 44 and power supply unit
45。
Body part 41 is, for example, annular component made of resin, also has the function of the frame as receiving (holding) pump 43 etc.
Energy.That is, being formed with hollow space in body part 41.Fuel tank 42, pump 43, sensor 50, control unit 44 and power supply unit 45 are arranged
In the hollow space.It as a result, include the confession of body part 41, fuel tank 42, pump 43, sensor 50, control unit 44 and power supply unit 45
Oily unit 40 is integrally constituted.
Fuel tank 42 is for accumulating lubricating oil (oil), in order to supply lubricating oil to pump 43, is connect by flow path with pump 43.Pump
43 have the function to the annulus 11 of bearing portion 20 supply lubricating oil.In order to play the function, pump 43 has pump ontology 48,
The ejiction opening (nozzle) 51 of removal of lubricant is provided on the pump ontology 48.Pump ontology 48 includes grease chamber (inner space) 54,
It is the space that lubricating oil is connect and accumulated with ejiction opening 51；And piezoelectric element 55.Composition grease chamber is provided in pump ontology 48
A part of 54 wall and the oscillating plate 47 for capableing of flexible deformation.Piezoelectric element 55 is installed on the oscillating plate 47.By right
The piezoelectric element 55 applies voltage, and piezoelectric element 55 deforms oscillating plate 47, so that the volume of grease chamber 54 changes.
The ejiction opening 51 of present embodiment is made of the small through hole formed in the wall portion that pump ontology 48 has.Spray
Outlet 51 is open in the side of the wall portion.The side that ejiction opening 51 is open becomes a part of phase with the annulus 11
Pair face.
As described above, being acted by piezoelectric element 55, the volume variation of grease chamber 54.Thereby, it is possible to make grease chamber 54
Lubricating oil is ejected to the annulus 11 of bearing portion 20 from ejiction opening 51.It is acted, is lubricated especially by piezoelectric element 55
Oil is formed as oil droplet and is discharged in a manner of with initial velocity from ejiction opening 51.That is, oil droplet circles in the air (ejection) from ejiction opening 51.
The inner ring raceway 25 of ejiction opening 51 towards bearing portion 20 is open.Even if the oil droplet and the ball 23 that are sprayed from ejiction opening 51 collide or
Pass through between adjacent ball 23,23, can also be collided with inner ring raceway 25.Oil supply unit 40 can be to the confession as a result,
Oil level sets carry out fuel feeding.
Control unit 44 has the function of being controlled the opportunity for acting pump 43.Power supply unit 45 (referring to Fig. 2) supplies
To the electric power of the movement of pump 43, control unit 44 and sensor 50.
According to the above, pump 43 receives the lubricating oil of fuel tank 42 in grease chamber 54.Also, become the profit for making the grease chamber 54
Lubricating oil is formed as the structure that oil droplet sprays (circling in the air) from ejiction opening 51 towards the target of bearing portion 20.From the sight for efficiently utilizing lubricating oil
From the point of view of point, the oil droplet of specified amount is sprayed by a discharging operation in pump 43, the oil droplet is made to reach the target of bearing portion 20.Pass through
The one-off of pump 43, the lubricating oil of several picoliters~several nanoliters are formed as oil droplet and spray from ejiction opening 51.In present embodiment
The target is ball 23 and inner ring raceway 25.
Fig. 3 is the block diagram for illustrating oil supply unit 40.Control unit 44 is by including programmed micro computer, computing circuit and each
The substrate circuit of kind element etc. is constituted.Control unit 44 has the processing unit 61 as the function part realized by micro computer, and has
The standby drive circuit 62 as the function part by the realizations such as computing circuit and various elements.Oil supply unit 40 is also equipped with to drive
The first test section 63 that the driving voltage of dynamic circuit portion 62 is detected.It is illustrated later, 62 pairs of drive circuit pumps 43
Piezoelectric element 55 apply driving voltage.First test section 63 has the function as the potentiometer for detecting the driving voltage.The
One test section 63 can be made of the computing circuit of the substrate circuit and various elements etc..Oil supply unit 40 has and will handle
The communication unit 64 that the processing result (aftermentioned judgement information) in portion 61 is output to the outside.It can by the communication device that communication unit 64 is realized
It to be wired, but is in the present embodiment wireless.
Drive circuit 62 has switch element etc., to pumping 43 outputting drive voltages.The driving voltage is applied to pump 43
Piezoelectric element 55, the discharge of Lai Jinhang oil droplet.Drive circuit 62 is based on the command signal from processing unit 61, defined
The driving voltage of opportunity output prescribed level.That is, being controlled by processing unit 61 movement of pump 43.
Processing unit 61 is also equipped with the first following function other than having the function of the movement of control pump 43 as described above
Energy, the second function and third function.Here, illustrating in the outline of the first above-mentioned function, the second function and third function
Hold, illustrates concrete example later.
First function: the movement function whether appropriate of the detection signal determining pump 43 based on the first test section 63.
Second function: the rotation status of detection signal determining bearing portion 20 based on sensor 50 (the second test section) is
No function appropriate.
Third function: the rotation status function whether appropriate of bearing portion 20 is determined again.
Processing unit 61 also has as follows other than having the function of such first, the second function and third function
Function: the detection signal of detection signal and sensor 50 (the second test section) based on the first test section 63, generation and bearing
The related judgement information of the lubricating status in portion 20." the judgement information related with lubricating status " includes " for notifying exception
Abnormal information occurs ".It is for notifying that bearing portion 20 becomes poor lubricating status and exists to manager that information, which occurs, for the exception
Lubricating status becomes the information of a possibility that bad.
First test section 63 is detected by the driving voltage to drive circuit 62 and exports the circuit portion of detection signal
(potentiometer) is constituted.Fig. 4 be for transfer tube 43 and from drive circuit 62 be applied to pump 43 driving voltage explanatory diagram.?
In present embodiment, as described in Figure 4, by the way that the driving voltage of triangular wave is applied to pump 43, pump 43 is normally lubricated oil
Discharging operation.Therefore, the first test section 63 since generating driving voltage (point T0) it is multiple after the stipulated time
Point (being 3 points T1, T2, T3 in legend), the voltage that measurement is exported from drive circuit 62 to 43 (piezoelectric elements 55) of pump.
The voltage measured is exported as testing result to processing unit 61.Processing unit 61 is regulation in the voltage that the multiple point measures
Voltage range (Va, Vb, Vc) in the case where, be determined as normal (first function).
In contrast, in the case where outside the range that the voltage measured is in defined voltage, it can be determined that abnormal.
Fig. 5 show from drive circuit 62 export exception when driving voltage, be rectangle voltage waveform.This is for example because of driving electricity
The failure in road portion 62 and the example of driving voltage exported.In the case of fig. 5, since generating driving voltage
The multiple point (described 3 points T1, T2, T3) of (point T0) after the stipulated time, the measurement of the first test section 63 are electric from driving
The voltage that road portion 62 exports, as a result, the voltage is in assigned voltage range (Va, Vb, Vc) outside.Based on this, processing unit 61 can
It is judged to that the normally movement of pump 43 (that is, remarkable action of pump 43) (first function) cannot be made.In this way, the first test section 63
Be for detecting the driving voltage from the drive circuit 62 driven to pump 43, with detect pump 43 movement it is normal or different
Normal sensor portion.According to the first test section 63, it is able to detect whether pump 43 is electrically normally being acted.
The sensor 50 detects the vibration sound wave that perhaps temperature or detection are radiated from bearing portion 20 of bearing portion 20.
That is, sensor 50 is vibrating sensor, temperature sensor or AE sensor (acoustic emission sensor).Alternatively, sensor 50 can be with
It is multiple in the sensor.In the case where sensor 50 is vibrating sensor, which passes through outer ring lining ring 18
Detect the vibration occurred in bearing portion 20.It is that contactless sensor is (red in the case where sensor 50 is temperature sensor
Outside line sensor), such as the temperature of detection retainer 24 (annulus 28a).In the case where sensor 50 is AE sensor, when
When the strain energy of the inside of bearing portion 20 (such as outer ring 22) forms elastic wave and radiates, sensor 50 detects elastic wave conduct
Sound wave.
For example, when bearing portion 20 becomes poor lubricating status, in bearing portion 20, vibration become larger perhaps temperature increase or
Accumulation sets unimaginable strain energy and radiates elastic wave (sound wave).Therefore, the output of sensor 50 and the vibration of bearing portion 20
Size, temperature or the corresponding detection signal of received sound wave.It can be said that the temperature of bearing portion 20 or variation, the sound wave (bullet of vibration
Property wave) generation be exactly bearing portion 20 rotation status variation.Based on this, sensor 50 becomes for detecting bearing portion 20
Second test section of rotation status.The testing result of sensor 50 is exported to processing unit 61.Processing unit 61 is by comparing sensor
Whether 50 testing result and defined threshold value, the rotation status to determine bearing portion 20 are appropriate.That is, processing unit 61 is based on sensing
Whether the rotation status of the detection signal determining bearing portion 20 of device 50 (the second test section) is appropriate (second function).
To by having the above structure sensor 50 and control unit 44 carry out processing movement be illustrated.Fig. 6 is to say
The flow chart for the processing that bright sensor 50 and control unit 44 carry out.Fig. 7 is the mode for the judgement for illustrating that control unit 44 carries out
Explanatory diagram.
In the state that bearing portion 20 is rotating, as the first detecting step S1 (referring to Fig. 6), based on from the first inspection
The detection signal in survey portion 63 is confirmed (first function) to the movement of pump 43.It is judged to pumping 43 when by processing unit 61
Remarkable action when " NG " (exception) (in step sl for), processing unit 61 is as determining that it is abnormal for notifying that information is generated
It is abnormal that information (processing step S11) occurs.The exception occurs information and for example wirelessly exports from communication unit 64 to lathe
Control panel etc., the exception of bearing arrangement 10 can be reported to manager.Manager stops the operating of lathe as a result, to axis
Bearing apparatus 10 repairs.Mode 1 and mode 2 as shown in Figure 7 (is " NG in Fig. 7 in the remarkable action of pump 43 like that
(×) ") in the case where, the rotation status regardless of bearing portion 20 is all determined as that " abnormal (be NG in Fig. 7 to bearing arrangement 10
(×))”。
In contrast, (in step s in fig. 6 (just for " OK " when the movement for being judged to pumping 43 by processing unit 61 is normal
In the case where often)), as the second detecting step S2, based on the detection signal from sensor 50 (the second test section), to bearing
The rotation status in portion 20 is confirmed (second function).When being determined as that the rotation status of bearing portion 20 is normal by processing unit 61
When (in step s 2 for " OK " in the case where), processing unit 61 is as determining that information generates for notifying normally to be supplied
The normal information (processing step S12) of oil (that is, normal).The normal information is exported by communication unit 64 to the control panel of lathe
Deng so as to be normal to manager's report.Mode 3 as shown in Figure 7 is like that, normal (in Fig. 7 in the movement of pump 43
For " OK (zero) ") and in the case where the rotation status of bearing portion 20 normal (being in Fig. 7 " OK (zero) "), it is determined as bearing arrangement
10 be that " normal (is " OK (zero) " in Fig. 7, the operating of lathe continues.
Mode 4 as shown in Figure 7 like that, in the first detecting step S1, be judged to pumping 43 movement it is normal.But
In second detecting step S2, (it is in the step S2 of Fig. 6 " NG " in the case where being determined as the rotation status exception of bearing portion 20
In the case where), into verification step S13.In verification step S13, the contorted of bearing portion 20 is being determined as by sensor 50
After state exception, the number for being changed (change step S14) to the fuel delivery of pump 43 and carrying out fuel feeding confirms.The change
The specified value of number sets (in the present embodiment, it is specified that value is " 3 times ") in control unit 44 in advance.Sentence by sensor 50
It is set to after the rotation status exception of bearing portion 20, due to not carrying out fuel feeding also, by processing unit 61 in verification step S13
It is determined as " No " (no), into the change step S14 of fuel delivery.
In the change step S14 of fuel delivery, processing unit 61 generates the command signal for making the fuel delivery variation of pump 43, and will
The command signal is exported to pump 43.In the present embodiment, it generates and exports the increased command signal of fuel delivery for making pump 43.?
In present embodiment, (in the case where poor lubrication) shortens the tap-off cycle of the lubricating oil from pump 43.Thus, that is, pass through
It is higher than previous to make the discharge frequency of lubricating oil, and increases the fuel delivery of pump 43.In addition, command signal is also possible to make pump 43
The signal that fuel delivery reduces.In addition, (in the case where lubricating oil excess supply), it can also be according to the testing result of sensor 50
And with the difference for the threshold value that the testing result is compared, change the degree (amount of change) of the change of fuel delivery.In addition, in order to make
Fuel delivery changes (increase), is also possible to change the means from other than the means of the tap-off cycle of 43 removal of lubricants of pump.For example,
The amount for the lubricating oil being discharged by a discharging operation of pump 43 can also be changed.
From change step S14 complete and from carrying out fuel feeding after the stipulated time (such as after a few minutes), into
The secondary first detecting step S1 of row.Also, (in step sl for " OK " the case where when the movement for being judged to pumping 43 is normal
Under), carry out secondary second detecting step S2.When the rotation status for being determined as bearing portion 20 by processing unit 61 is normal (
In the case where being " OK " in step S2), processing unit 61 is generated as judgement information for notifying normally to carry out the normal of fuel feeding
Information (processing step S12).In this case, pass through the profit carried out by pump 43 by the change along with previous fuel delivery
The supply (step S14) of lubricating oil suitably carries out fuel feeding to bearing portion 20.As a result, the lubricating status of bearing portion 20 obtains
Improve, rotation status becomes normal.
In contrast, in secondary second detecting step S2's the result is that being determined as the rotation status of bearing portion 20 again
In the case where exception (in step s 2 for " NG " in the case where), into verification step S13.Fuel feeding (step is carried out by pump 43
S14 number) is " 1 time ", not up to as " 3 times " of specified value.It therefore, is " No " in verification step S13, into fuel delivery
Change step S14.Hereinafter, similarly, carrying out the fuel feeding of the change along with fuel delivery carried out by pump 43.
Although being acted in pump 43, lubricating oil does not reach the fuel feeding position of bearing portion 20, what lubricating status did not improved
In the case of, become as follows.That is, carrying out the first detecting step S1 and the second detecting step S2 of third time, walked in confirmation
In rapid S13, when the number that the fuel feeding (step S14) for pumping 43 is repeated reaches specified value " 3 times ", into processing step S15.
In processing step S15, processing unit 61 is generated for notifying the abnormal abnormal information that occurs as judgement information.Though that is, will
It so increases the rotation status of fuel delivery but bearing portion 20 and is estimated as being abnormal the case where improvement.Abnormal generation generated
Information is issued from communication unit 64, observes that the manager for reflecting the control panel of the information stops the operating of lathe, to bearing
Device 10 repairs.
In the above-described embodiment, following situation is illustrated, that is, the second detecting step S2 shown in Fig. 6
In, in the case where being determined as the unsuitable situation of rotation status of bearing portion 20, make the fuel delivery variation (the step S14 of Fig. 6) of pump 43,
Determined again at least through the second detecting step S2.But it is also possible to not make the fuel feeding quantitative change of pump 43 in step S14
Change.In this case, in verification step S13, after being determined as NG in the second detecting step S2, the fuel feeding of pump 43 will be implemented
Number be compared with set value.Also, if implementing the fuel feeding of the number of set value repeatedly, enter processing step S15.
As described above, the bearing arrangement 10 of present embodiment has the first test section 63, sensor (the second test section) 50
With processing unit 61.First test section 63 detects the movement of pump 43 possessed by oil supply unit 40.Sensor (the second detection
Portion) rotation status of 50 pairs of bearing portions 20 detects.Detection signal of the processing unit 61 based on the first above-mentioned test section 63 with
And the detection signal of sensor 50 generates judgement information related with the lubricating status of bearing portion 20.Also, by the bearing arrangement
10 methods detected to the exception of bearing portion 20 carried out include the first detecting step (S1 of Fig. 6), the second detecting step
(S2 of Fig. 6) and processing step (S11, S12, S15 of Fig. 6).In the first detecting step, the movement of detection pump 43.?
In two detecting steps, the rotation status of bearing portion 20 is detected.In processing step, generate related with the lubricating status of bearing portion 20
Judgement information.In processing step (S11, S12, S15 of Fig. 6), based on the first detecting step (S1) testing result and
The testing result of second detecting step (S2) generates judgement information related with the lubricating status of bearing portion 20.
According to the method for detecting abnormality in such bearing arrangement 10, although such as in the normally movement of pump 43 not to the phase
In the case where the fuel feeding position fuel feeding of prestige, change the rotation status of bearing portion 20 because lubricating shortage of oil, therefore the variation quilt
Sensor 50 detects.Processing unit 61 can be determined as that the lubricating status of bearing portion 20 is inappropriate according to the testing result, the judgement
Result export as the judgement information to external control panel.Manager can repair bearing arrangement 10 as a result,
Deng being able to suppress the generation of the unfavorable condition of bearing portion 20.
In this case, as illustrated according to Fig. 4, the driving electricity of the first test section 63 detection pump 43
Pressure.Driving voltage of the processing unit 61 by judgement as the pump 43 of the testing result of first test section 63, to the dynamic of pump 43
Make whether suitably to be determined.As a result, for example, if there are failures (the first of Fig. 6 in the drive circuit 62 of transfer tube 43
In the case where being " NG " in detecting step S1), then detect the failure (processing step S11).
In addition, in the present embodiment, using sensor 50 as the second test section, detecting the vibration from bearing portion 20
(or temperature, sound wave).Processing unit 61 passes through the vibration of the bearing portion 20 to the testing result as sensor 50 (or temperature, sound
Wave) determined whether suitably determine come the rotation status to bearing portion 20.Even if normally being acted in pump 43 as a result,
Such as pump 43 the blocking of ejiction opening 51 and cannot fuel feeding location-appropriate to bearing portion 20 in the case where fuel feeding (the of Fig. 6
In the case where being " NG " in two detecting step S2, via verification step S13), it is determined as that the rotation status of bearing portion 20 is inappropriate
(processing step S15).
Moreover, processing unit 61 also has the function of third other than having the function of described first and second function.
Third function is following function: (in the first detecting step S1 being when the movement for being judged to pumping 43 by the first function is appropriate
" OK "), and be determined as that the rotation status of bearing portion 20 is inappropriate by the second function and (in the second detecting step S2 be
" NG ") when, to the output of pump 43 for the command signal (change step S14) by 43 fuel feeding of pump, after the stipulated time, then
It is secondary to carry out the second of the first detecting step S1 for confirming the movement of pump 43 and the rotation status for confirming bearing portion 20
Detecting step S2.In addition, also can be omitted the first detecting step S1 after the stipulated time in the third function.
That is, processing unit 61 has the function of the rotation status third function whether appropriate for determining bearing portion 20 again at least through described second
Energy.In addition, in the present embodiment, the command signal for the fuel delivery variation for making pump 43 is exported to pump as described instruction signal
43 (change step S14).
According to the third function, there are following situations: although the movement of pump 43 is appropriate, such as bearing because of bearing portion 20
State change is carried, shortage of oil is thus lubricated, and becomes inappropriate the rotation status of bearing portion 20.At this point, the fuel delivery of pump 43
Variation after the stipulated time, is determining whether the rotation status of bearing portion 20 is appropriate again.For example, in the negative of bearing portion 20
In the case where carrying state change, there are following situations: even if temporarily becoming the insufficient state of lubricating oil, by increasing fuel feeding
Amount, can also eliminate the temporary lubrication shortage of oil.If the result determined again becomes suitable for the rotation status of bearing portion 20
When (being in the second detecting step S2 " OK "), then can continue to operate.And the lubrication shape of suitable load condition can be obtained
State.
In contrast, when processing unit 61 carries out the processing of multiple third function and is sentenced by (this more than time) second function
Be set to bearing portion 20 rotation status it is inappropriate when (in verification step S13 for " YES " (YES) in the case where), generate for leading to
Know the abnormal abnormal information that occurs as the judgement information (processing step S15).According to this structure, as described above, it is if logical
It crosses 43 progress fuel feeding of pump and the rotation status of bearing portion 20 becomes suitably, then remains in operation with remaining unchanged (processing step S12).
It is but even if carry out the processing of multiple third function and the rotation status of bearing portion 20 is also inappropriate, then at this moment, raw
Information (entering processing step S15) occurs at abnormal.The exception occurs information and is sent to outside by communication unit 64.It confirmed this
The abnormal manager that information occurs is able to carry out the disposition such as stopping the operating of lathe, can carry out to bearing arrangement 10
Maintenance.
As previously discussed, bearing arrangement 10 according to the present embodiment, although such as there is pump and 43 normally act
The case where not to desired fuel feeding position fuel feeding.At this point, bearing portion 20 becomes poor lubricating status, the rotation status hair of bearing portion 20
Changing, therefore the variation is detected by sensor 50.As a result, when the lubricating status for being determined as bearing portion 20 is inappropriate,
By the control panel of result (the judgement information) output of the judgement to such as lathe.Manager can be (described based on the judgement
Determine information) it repairs.As previously discussed, it is able to suppress the generation of the unfavorable condition of bearing portion 20, manager can put
Heart uses the lathe including bearing portion 20.
Disclosed embodiment as described above is all in all respects illustration, rather than restrictive.That is, of the invention
Rolling bearing system is not limited to the mode of diagram, can be other modes within the scope of the present invention.For example, shown in Fig. 1
Bearing portion 20 be angular contact ball bearing, but the form of bearing is without being limited thereto, is also possible to deep groove ball bearing.In addition, axis
Bearing portion 20 is that have roller as the tapered roller bearing of rolling element or cylinder roller bearing etc..
According to the present invention, in the case where such as in pump normally movement but not to desired fuel feeding position fuel feeding, by
It changes in the rotation status of bearing portion, so detecting the variation.Become unsuitable situation in the rotation status of bearing portion
Under, fuel feeding is carried out by pump, after the stipulated time, determines whether the rotation status of bearing portion is appropriate again.As a result
It in unsuitable situation, repairs, thus, it is possible to inhibit that unfavorable condition occurs in bearing portion.Manager can put as a result,
Heart uses the machine including rolling bearing system.
Claims (4)
1. a kind of rolling bearing system, comprising:
Bearing portion has inner ring, outer ring and the multiple rolling elements being set between the inner ring and the outer ring；
Oil supply unit has the pump to the annulus supply lubricating oil formed between the inner ring and the outer ring；
First test section, for detecting the movement of the pump；
Second test section, for detecting the rotation status of the bearing portion；And
Processing unit, based on first test section detection signal and second test section detection signal, generate with it is described
The related judgement information of the lubricating status of bearing portion,
The processing unit has the detection signal based on first test section and determines the movement of the pump whether appropriate the
One function and detection signal based on second test section and the rotation status whether appropriate second for determining the bearing portion
Function,
The processing unit also has the function of following third: when the movement for being determined as the pump by first function is appropriate and
By second function be determined as the bearing portion rotation status it is inappropriate when, will be used to carry out fuel feeding by the pump
Command signal is exported to the pump, after the stipulated time, determines the bearing portion again at least through second function
Whether rotation status is appropriate.
2. rolling bearing system according to claim 1, wherein
The processing unit is appropriate in the movement for being determined as the pump by first function and is determined by second function
When inappropriate for the rotation status of the bearing portion, using the command signal for changing the fuel delivery generated as the pump as described in
Command signal is exported to the pump.
3. rolling bearing system according to claim 1 or 2, wherein
The processing unit is carrying out the repeatedly processing of the third function and is being determined as the bearing portion by second function
Rotation status it is inappropriate when, generate for notifying the abnormal abnormal information that occurs as the judgement information.
4. a kind of method for detecting abnormality of bearing portion, detects the exception of bearing portion, the bearing portion has inner ring, outer ring
And multiple rolling elements between the inner ring and the outer ring are set to, the bearing portion is by pump in the inner ring and the outer ring
Between the annulus supply lubricating oil that is formed, the method for detecting abnormality of the bearing portion includes:
First detecting step detects the movement of the pump；
Second detecting step detects the rotation status of the bearing portion；And
Processing step, the testing result of testing result and second detecting step based on first detecting step generate
Judgement information related with the lubricating status of the bearing portion,
In the processing step, the testing result based on first detecting step and determine whether the movement of the pump fits
When, and the testing result based on second detecting step and determine whether the rotation status of the bearing portion appropriate,
It in the processing step, is also handled as follows: when the movement for being determined as the pump is appropriate and the rotation of the bearing portion
Turn state it is inappropriate when, the command signal that will be used to carry out fuel feeding by the pump is exported to the pump, after the stipulated time,
At least determine whether the rotation status of the bearing portion is appropriate again.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017-199422 | 2017-10-13 | ||
| JP2017199422A JP7087335B2 (en) | 2017-10-13 | 2017-10-13 | Anomaly detection method for rolling bearing devices and bearings |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109668731A true CN109668731A (en) | 2019-04-23 |
| CN109668731B CN109668731B (en) | 2022-11-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811189533.3A Active CN109668731B (en) | 2017-10-13 | 2018-10-12 | Rolling bearing device and bearing part abnormality detection method |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US11092197B2 (en) |
| JP (1) | JP7087335B2 (en) |
| CN (1) | CN109668731B (en) |
| DE (1) | DE102018124995A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110196166A (en) * | 2019-05-28 | 2019-09-03 | 重庆邮电大学 | A kind of localization method of rolling bearing high-speed motion rolling element |
| WO2020215315A1 (en) * | 2019-04-26 | 2020-10-29 | 舍弗勒技术股份两合公司 | Bearing lubrication system and control method therefor |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3309529B1 (en) * | 2016-10-11 | 2022-02-23 | ABB Schweiz AG | Prediction of remaining useful lifetime for bearings |
| CN117515043B (en) * | 2023-10-23 | 2024-08-20 | 广州市昊志机电股份有限公司 | Bearing lubrication structure, high-speed motorized spindle and bearing lubrication method |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109668731B (en) | 2022-11-04 |
| JP7087335B2 (en) | 2022-06-21 |
| US11092197B2 (en) | 2021-08-17 |
| DE102018124995A1 (en) | 2019-04-18 |
| US20190113081A1 (en) | 2019-04-18 |
| JP2019074113A (en) | 2019-05-16 |
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