CN109667722B - Air pipe orifice horizontal butt joint device and method positioned by magnetic spherical hinge - Google Patents

Air pipe orifice horizontal butt joint device and method positioned by magnetic spherical hinge Download PDF

Info

Publication number
CN109667722B
CN109667722B CN201910153955.3A CN201910153955A CN109667722B CN 109667722 B CN109667722 B CN 109667722B CN 201910153955 A CN201910153955 A CN 201910153955A CN 109667722 B CN109667722 B CN 109667722B
Authority
CN
China
Prior art keywords
rope
pipe orifice
hemispherical
pipe
telescopic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201910153955.3A
Other languages
Chinese (zh)
Other versions
CN109667722A (en
Inventor
赵得成
宋松霖
裴金海
陈文�
刘伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
North Minzu University
Original Assignee
North Minzu University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by North Minzu University filed Critical North Minzu University
Priority to CN201910153955.3A priority Critical patent/CN109667722B/en
Publication of CN109667722A publication Critical patent/CN109667722A/en
Application granted granted Critical
Publication of CN109667722B publication Critical patent/CN109667722B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

The air pipe orifice horizontal butt joint device and the butt joint method are used for positioning and butt joint of an impeller and a host of a wind driven generator, and are composed of a positive spherical surface electromagnetic hinge mechanism, a positive spherical surface telescopic moving mechanism and a negative spherical surface guide rope mechanism, wherein the positive spherical surface electromagnetic hinge mechanism and the negative spherical surface electromagnetic hinge mechanism are arranged, the positive spherical surface electromagnetic hinge mechanism and the negative spherical surface telescopic moving mechanism are arranged along the central line of a pipe orifice, two spherical surfaces with the same diameter are arranged, one spherical surface is an outer multi-hemispherical body (1), an electromagnet (21) is arranged in the spherical surface electromagnetic hinge mechanism, the other spherical surface. The method comprises the following steps: the central line positions of the multi-hemispherical body (1) and the few-hemispherical shell (2) are respectively communicated with a rope through hole, a pull rope (6) is inserted into the rope through holes, the two connection pipe openings are firstly closed by the pull rope, and the multi-hemispherical body (1) and the few-hemispherical shell (2) generate a magnetic spherical hinge function through magnetic force to complete indirect butt joint. And then gradually shrinking the regular pyramid frame telescopic mechanisms into the pipe orifices to complete the direct alignment of the pipe orifices in the two air, and folding and converging the installation equipment.

Description

Air pipe orifice horizontal butt joint device and method positioned by magnetic spherical hinge
Technical Field
The invention relates to a technology capable of horizontally butting two large pipe orifices suspended in the air in pairs, which is mainly used for mounting equipment such as efficient positioning and butting of an impeller and a main engine of a wind driven generator and belongs to the field of mechanical equipment.
Background
With the vigorous development of the large-scale equipment manufacturing industry, some large-scale tubular parts are often installed at high altitude after being lifted. However, the pipe orifice is difficult to butt joint and position, the installation efficiency is low, particularly for large-scale wind driven generators, the impeller is large in size and heavy by tens of tons, and the pipe orifice of the impeller hub and the pipe orifice of the main shaft of the generator are difficult to butt joint in the air. The high-altitude operation has high danger, long time consumption and high equipment collision damage rate, and at present, no technology and method for effectively solving the problem exist in China.
Disclosure of Invention
The invention aims to provide an aerial pipe orifice horizontal butt joint device and a butt joint method positioned by using a magnetic spherical hinge.
The invention relates to an aerial pipe orifice horizontal butt joint device and a butt joint method positioned by a magnetic spherical hinge, wherein the aerial pipe orifice horizontal butt joint device positioned by the magnetic spherical hinge comprises a spherical crown inner surface and outer surface electromagnetic hinge mechanism, a telescopic device of the spherical crown inner surface and the spherical crown outer surface along the center line of a pipe orifice and a guide rope mechanism, the spherical crown spherical electromagnetic hinge mechanism mainly comprises a spherical crown outer surface 31 and a spherical crown inner surface 32 with the same radius in a matching mode of a concave-convex spherical hinge, and the area of the spherical crown outer surface 31 is larger than that of the spherical crown inner surface 32; the outer surface 31 of the spherical crown is positioned on the multi-hemispherical body 1, the inner surface 32 of the spherical crown is positioned on the less-hemispherical shell 2, the first pipe orifice 3 and the second pipe orifice 4 are butted in the air, the first central line 8 of the multi-hemispherical body 1 and the second central line 8 'of the less-hemispherical shell 2 are required to be respectively collinear with the third central line 13 and the fourth central line 13' of the two butted pipe orifices, and at least one of the outer surface 31 of the spherical crown or the inner surface 32 of the spherical crown can move back and forth along the central line of the pipe orifice, or both can move back and forth along the central line of the pipe orifice; the regular pyramid of the regular pyramid type telescopic device is a regular triangular pyramid, a regular rectangular pyramid or a regular pentagonal pyramid; the regular pyramid type telescopic device comprises a side edge synchronous telescopic mechanism and a bottom telescopic mechanism; the telescopic devices of the outer surface 31 of the spherical cap and the inner surface 32 of the spherical cap along the center line of the pipe orifice are composed of two regular pyramid type telescopic devices or a regular pyramid type telescopic device and an independent plane star-shaped telescopic device.
The invention relates to an aerial pipe orifice horizontal butt joint method using magnetic spherical hinge positioning, which comprises the following steps:
(1) firstly, preparing a regular triangular pyramid telescopic mechanism, a pull rope, a rope clamp and a hydraulic pipe, a hydraulic port or a portable hydraulic pump which are related to the equipment and are provided with positive and negative spherical surfaces, installing the regular triangular pyramid telescopic mechanism, the pull rope, the rope clamp and the hydraulic pipe, the hydraulic port or the portable hydraulic pump in the corresponding butt joint pipe port, transmitting the pull rope 6 into a first rope hole 5 or a second rope hole 5' which is provided with a rope receiver 16, and leaving more allowance on a section transmitted by the pull rope; inserting a power plug into the electromagnet socket;
(2) hoisting the pipe orifice: lifting the second nozzle 4 to a position level with the first nozzle 3 by a crane;
(3) rope threading and traction: an installer in the pipe orifice provided with the rope collecting device 16 throws one end of the pull rope 6 which penetrates out of the first rope hole 5 into the opposite pipe orifice, and the installer in the opposite pipe orifice penetrates out of the second rope hole 5' to pull the pull rope 6 tightly and fixes the pull rope by using the rope clamping device 17;
(4) tightening the pull rope: an installer shakes the rope collector crank 14 to wind the pull rope 6, so that the multi-hemisphere body 1 and the few-hemisphere shell 2 gradually approach to each other;
(5) when the distance is close enough, the hemispheroid 1 and the less hemispheroid shell 2 are magnetically attracted to form a spherical hinge to realize indirect butt joint, when two pipe orifices are flush and realize indirect butt joint, or the fourth central lines 13 of the two pipe orifices form different included angles α, the magnetic spherical hinge formed by the more hemispheroid 1 and the less hemispheroid shell 2 can adapt to the condition of different included angles in a preset range and can also adapt to the condition that the pipe orifices slightly rotate around the fourth central line 13 when the flange plates of the two pipe orifices are in butt joint with screw holes;
(6) direct alignment: after the two pipe orifices are indirectly butted, the side edge synchronous telescopic rods 7 of the two regular pyramids are gradually contracted to ensure that the two pipe orifices are directly aligned;
(7) equipment detachment: and after the two pipe orifices are directly butted and installed, the installation equipment is detached.
The invention has the advantages that: 1. the invention adopts step butt joint, from indirect butt joint to direct alignment, from flexible butt joint to rigid alignment, and step by step, so that the two butt joint pipe orifices do not collide directly, and the invention has high safety and no damage. 2. The invention adopts the pull rope, the spherical surface hinge technology and the contraction mechanism as the installation equipment for butting and positioning the pipe orifice in the air, the equipment has small size and light weight, and particularly adopts the hydraulic or pneumatic telescopic mechanism, thereby being convenient for detachment, folding and bundling. 3. Because the wind driven generator is very high in installation height, the crane boom is very long, the vertical precision control of the crane boom on a hoisted object is high, but the precision control of the horizontal swing angle of the boom is relatively low. The invention has spherical joint function by adopting spherical electromagnetic hinging technology, not only can prevent the rigid collision of two pipe orifices, but also can adapt to the problem that the left and right directions of the pipe orifices are not consistent when the directions of the pipe orifices are accurately aligned. 4. The pull rope can enable the butted pipe orifices to be close to each other, and after the pull rope is straightened, the straight line trend of the pull rope has visual lifting positioning reference function for crane operators. 5. The wind power equipment installation operation is carried out in the field, and resources such as a power supply, hoisting equipment, hydraulic equipment in a motor and the like on the spot are more. Therefore, the installation positioning device fully utilizes the field resources in the functional use, so that the utilization rate of field equipment is high, and the transportation and installation cost is saved.
Drawings
FIG. 1 is a perspective view of a multi-hemispheroid and a few-hemispheroid articulated with each other, FIG. 2 is an exploded view of the multi-hemispheroid and the few-hemispheroid along an axis, FIG. 3 is a front view of the multi-hemispheroid, FIG. 4 is a sectional view taken from A-A in FIG. 3, FIG. 5 is a perspective view of a structure of two regular triangular pyramid synchronous telescoping mechanisms, FIG. 6 is a perspective view of two regular triangular pyramid synchronous telescoping mechanisms in a patent of the invention installed in two docking pipes, FIG. 7 is an exploded view of a central connecting piece at the bottom of a regular triangular pyramid frame and one of the bottom telescoping rods in the patent of the invention, FIG. 8 is a perspective view of a state of the regular triangular pyramid synchronous telescoping mechanism with the multi-hemispheroid, FIG. 9 is a perspective view of the state of the regular pyramid synchronous telescoping mechanism with the few-hemispheroid, FIG. 10 is a flow chart of the implementation of the docking of two pipe orifices, FIG. 11 is a top view of the two regular triangular pyramid synchronous, fig. 12 is a top view of the situation that the center lines of pipe orifices form different included angles after magnetic spherical hinges are butted, fig. 13 is a state perspective view when the pipe orifices of air butt joint are directly aligned, fig. 14 is a collinear perspective view of the center lines of a regular triangular pyramid synchronous telescopic mechanism and an independent shape checking support, fig. 15 is an explosion perspective view of an independent Y-shaped telescopic mechanism, fig. 16 is a folding and bundling state perspective view of the independent Y-shaped synchronous telescopic mechanism, fig. 17 is a perspective view when a main pipe orifice of a generator impeller hub and a main shaft pipe orifice of a generator are pulled by a pull rope, and fig. 18 is a perspective view after the main pipe orifice of the generator impeller hub and the main shaft pipe orifice of the.
Reference numerals and corresponding names: 1. a plurality of hemispheroids, 2 a plurality of hemispheroids, 3 a first pipe orifice, namely an air fixed pipe orifice, 4 a second pipe orifice, namely an air suspended pipe orifice, 5 a first rope hole, namely a plurality of hemispheroids rope pulling hole, 5'. a second rope hole, a plurality of hemispheroids rope pulling hole, 6 a pulling rope, 7 a side edge synchronous telescopic rod, namely a regular triangular pyramid frame side edge synchronous telescopic rod, 8 a first central line, namely a plurality of hemispheroids central line, 8'. a second central line, namely a plurality of hemispheroids shell central line, 9 a bottom central connecting piece shaft, namely a regular triangular pyramid frame bottom central connecting piece shaft, 10 a bottom star telescopic rod, namely a regular triangular pyramid frame bottom star telescopic rod, 11 a star telescopic rod central connecting piece, namely a regular triangular pyramid frame bottom star telescopic rod central connecting piece, 12 a central connecting piece long circular hole, namely a regular triangular pyramid bottom star telescopic rod central connecting piece long circular hole, 13. the device comprises a third central line, namely a central line of an aerial fixed pipe orifice, 13', a fourth central line, namely a central line of an aerial suspension pipe orifice, 14, a rope collector crank, 15, a top foot, 16, a rope collector, 17, a rope clamp, 18, an electromagnet power connection socket, 19, a hydraulic pipe interface, 20, a regular triangular pyramid bottom surface telescopic rod limiting jack, 21, a multi-hemispherical body inner electromagnet, 22, an electromagnet coil group, 23, a multi-hemispherical body bracket, 23', a small hemispherical body bracket, 24, a wind driven generator impeller hub main pipe orifice, 25, a wind driven generator main shaft pipe orifice, 26, an upper plane of an independent Y-shaped synchronous telescopic rod, 27, an independent Y-shaped synchronous telescopic rod, 28, an independent Y-shaped synchronous telescopic rod long circular hole, 29, a hemispherical body or small hemispherical body bracket flange plate, 30, a bracket hinge shaft, 31, an outer surface of a spherical crown and 32, an inner surface of a spherical crown.
Detailed Description
As shown in fig. 1 to 6, the invention is an aerial pipe orifice horizontal butt joint device and a butt joint method positioned by a magnetic spherical hinge, the aerial pipe orifice horizontal butt joint device positioned by the magnetic spherical hinge comprises a spherical crown inner surface and outer surface electromagnetic hinge mechanism, a telescopic device and a guide rope mechanism, wherein the spherical crown inner surface and outer surface telescopic device are arranged along the center line of a pipe orifice, the spherical crown spherical electromagnetic hinge mechanism is mainly formed by matching a spherical crown outer surface 31 and a spherical crown inner surface 32 with the same radius in a concave-convex spherical hinge mode, and the area of the spherical crown outer surface 31 is larger than the area of the spherical crown inner surface 32; the outer surface 31 of the spherical crown is positioned on the multi-hemispherical body 1, the inner surface 32 of the spherical crown is positioned on the less-hemispherical shell 2, the first pipe orifice 3 and the second pipe orifice 4 are butted in the air, the first central line 8 of the multi-hemispherical body 1 and the second central line 8 'of the less-hemispherical shell 2 are required to be respectively collinear with the third central line 13 and the fourth central line 13' of the two butted pipe orifices, and at least one of the outer surface 31 of the spherical crown or the inner surface 32 of the spherical crown can move back and forth along the central line of the pipe orifice, or both can move back and forth along the central line of the pipe orifice; the regular pyramid of the regular pyramid type telescopic device is a regular triangular pyramid, a regular rectangular pyramid or a regular pentagonal pyramid; the regular pyramid type telescopic device comprises a side edge synchronous telescopic mechanism and a bottom telescopic mechanism; the telescopic devices of the outer surface 31 of the spherical cap and the inner surface 32 of the spherical cap along the center line of the pipe orifice are composed of two regular pyramid type telescopic devices or a regular pyramid type telescopic device and an independent plane star-shaped telescopic device.
As shown in fig. 1 and 4, the electromagnet 21 is installed on the multi-hemispherical body 1 or the few-hemispherical shell 2, or both the electromagnets 21 are installed on the multi-hemispherical body 1 or the few-hemispherical shell 2, and the center line of the electromagnet coil group 22 can be collinear with the first center line 8 of the multi-hemispherical body 1 or the second center line 8' of the few-hemispherical shell 2; when the power is on, the multi-hemisphere body 1 and the few-hemisphere shell 2 can form a magnetic sphere hinge.
As shown in fig. 1 and 4, a first rope hole 5 penetrating through the multi-hemispherical body 1 and a second rope hole 5 'penetrating through the small hemispherical body 2 are respectively arranged along a first central line 8 of the multi-hemispherical body 1 and a second central line 8' of the small hemispherical body 2, and the central lines of the rope holes and the central line of the electromagnet coil group 22 are collinear.
As shown in fig. 1 to 5, the telescopic moving mechanism of the spherical crown inner and outer surfaces along the pipe orifice center line includes a bottom telescopic mechanism and a side edge synchronous telescopic mechanism of a regular pyramid frame, wherein the bottom telescopic mechanism of the regular pyramid frame is composed of a plurality of synchronous hydraulic telescopic rods 10 using a bottom center connecting piece 11 as a support, and each synchronous hydraulic telescopic rod 10 is provided with a hydraulic pipe interface 19; all synchronous telescopic rods 10 positioned at the bottom are connected with a bottom center connecting piece 11 in a manner of long circular hole hinge joint, the tail ends of the synchronous hydraulic telescopic rods 10 are connected with a top leg 15, and the bottom of the top leg 15 is in a sawtooth shape; the bottom telescopic mechanism of the regular pyramid frame can synchronously extend under the hydraulic action, so that all the top feet 15 at the bottom of the telescopic mechanism are pressed against the inner wall of the pipe orifice, and the regular pyramid frame is fixed in the pipe orifice;
the side edge synchronous telescopic mechanism of the regular pyramid frame is formed by connecting a plurality of side edge synchronous telescopic rods 7 with a multi-hemispherical body bracket 23 or a few-hemispherical shell bracket 23 'through a bracket hinge shaft 30, and the multi-hemispherical body 1 and the few-hemispherical shell 2 are arranged on the top of a regular pyramid formed by the side edge synchronous telescopic rods 7 through the multi-hemispherical body bracket 23 and the few-hemispherical shell bracket 23'; the number of the side edge synchronous telescopic rods 7 is equal to that of the synchronous hydraulic telescopic rods 10, and each side edge synchronous telescopic rod 7 is provided with a hydraulic pipe connector 19.
As shown in fig. 1 and 5, the multi-hemispherical body 1 is supported by the multi-hemispherical body bracket 23, and the low-hemispherical shell 2 is supported by the low-hemispherical shell bracket 23'; at least 3 bracket hinge shafts 30 are arranged on the multi-hemispherical body bracket 23 and the few-hemispherical shell bracket 23', and the hinge shafts on the brackets are distributed in a circumferential array mode by taking a first central line 8 of the multi-hemispherical body 1 or a second central line 8' of the few-hemispherical shell 2 as the center; the number of the bracket hinge shafts 30 distributed in the circumferential array is equal to the number of the regular pyramid frame side edge synchronous telescopic rods 7.
As shown in fig. 2 and 7, in the case where the telescopic means of the inner and outer surfaces 31 of the spherical cap along the center line of the nozzle is composed of a regular pyramid type telescopic means and a separate plane star type telescopic means, a star type synchronous telescopic mechanism is provided in the nozzle having a short nozzle content space, all independent Y-shaped synchronous telescopic rods 27 of the star-shaped synchronous telescopic mechanism are connected with the multi-hemispheroid bracket 23 of the less-hemispheroid shell 2 in a manner of long circular hole hinge joint, the end of the independent Y-shaped synchronous telescopic rods 27 connected with the multi-hemispheroid bracket 23 is set as a semi-cylindrical outer cambered surface, the semi-cylindrical outer arc surface and the semi-cylindrical inner arc surface close to the inner surface of the long circular hole 28 of the independent Y-shaped synchronous telescopic rod are concentric cylindrical surfaces, and the distance between the two cambered surfaces is equal to the distance between the inner plane of the oblong hole 28 of the independent Y-shaped synchronous telescopic rod and the upper plane 26 of the independent Y-shaped synchronous telescopic rod at the tail end of the independent Y-shaped synchronous telescopic rod 27; the distance from the axis of the bracket hinge shaft 30 to the upper plane 26 of the independent Y-shaped synchronous telescopic rod at the tail end of the independent Y-shaped synchronous telescopic rod 27 is equal to the distance from the axis of the bracket hinge shaft 30 to the lower plane of the hemispherical surface or less hemispherical shell bracket flange 29.
As shown in fig. 1, 5, 11-18, the guiding rope mechanism is composed of a pulling rope 6 penetrating through a first rope hole 5 of the multi-hemispherical body 1 and a second rope hole 5' of the small hemispherical shell 2, and a rope collector 16 and a rope gripper 17 at two ends of the pulling rope; if the rope collecting device 16 is positioned at one side of the first rope hole 5 of the multi-hemispherical body 1 facing the pipe orifice, the rope clamping device 17 is positioned at one side of the second rope hole 5' of the less-hemispherical shell 2 facing the pipe orifice; on the contrary, if the rope collector 16 is located at the side of the second rope hole 5' of the less hemispherical shell 2 facing the pipe orifice, the rope clamp 17 is located at the side of the first rope hole 5 of the more hemispherical body 1 facing the pipe orifice.
The invention discloses an aerial pipe orifice horizontal butt joint method using magnetic spherical hinge positioning, which comprises the following steps as shown in figures 1-18:
(1) firstly, preparing a regular triangular pyramid telescopic mechanism, a pull rope, a rope clamp and a hydraulic pipe, a hydraulic port or a portable hydraulic pump which are related to the equipment and are provided with positive and negative spherical surfaces, installing the regular triangular pyramid telescopic mechanism, the pull rope, the rope clamp and the hydraulic pipe, the hydraulic port or the portable hydraulic pump in the corresponding butt joint pipe port, transmitting the pull rope 6 into a first rope hole 5 or a second rope hole 5' which is provided with a rope receiver 16, and leaving more allowance on a section transmitted by the pull rope; inserting a power plug into the electromagnet socket;
(2) hoisting the pipe orifice: lifting the second nozzle 4 to a position level with the first nozzle 3 by a crane;
(3) rope threading and traction: an installer in the pipe orifice provided with the rope collecting device 16 throws one end of the pull rope 6 which penetrates out of the first rope hole 5 into the opposite pipe orifice, and the installer in the opposite pipe orifice penetrates out of the second rope hole 5' to pull the pull rope 6 tightly and fixes the pull rope by using the rope clamping device 17;
(4) tightening the pull rope: an installer shakes the rope collector crank 14 to wind the pull rope 6, so that the multi-hemisphere body 1 and the few-hemisphere shell 2 gradually approach to each other;
(5) when the distance is close enough, the hemispheroid 1 and the less hemispheroid shell 2 are magnetically attracted to form a spherical hinge to realize indirect butt joint, when the two pipe orifices are parallel and level and realize indirect butt joint, or the fourth central lines 13 of the two pipe orifices form different included angles α, wherein the included angle is more than or equal to 0 degrees and less than or equal to α and less than or equal to 45 degrees, the magnetic spherical hinge formed by the more hemispheroid 1 and the less hemispheroid shell 2 can adapt to the condition of different included angles in a preset range and can also adapt to the fine adjustment rotation of the pipe orifices around the fourth central line 13 when the flange plates of the two pipe orifices are in butt joint with screw holes;
(6) direct alignment: after the two pipe orifices are indirectly butted, the side edge synchronous telescopic rods 7 of the two regular pyramids are gradually contracted to ensure that the two pipe orifices are directly aligned;
(7) equipment detachment: and after the two pipe orifices are directly butted and installed, the installation equipment is detached.
The positive and negative spherical surface telescopic moving mechanism along the central line of the pipe orifice is technically characterized in that: the invention is further developed in the following with reference to the accompanying drawings.
As shown in fig. 1 and 6, when two nozzles 3 and 4 are in air butt joint operation, the central lines 8 and 8 'of the more hemispherical body 1 and the less hemispherical body 2 must be respectively positioned on the central lines 13 and 13' of the two butt joint nozzles and can move back and forth along the central lines of the respective nozzles. Therefore, a regular pyramid (regular triangular pyramid, regular rectangular pyramid or regular pentagonal pyramid) frame synchronous telescopic mechanism is required to be arranged, and the regular pyramid frame synchronous telescopic mechanism is composed of a bottom synchronous telescopic mechanism and a side edge synchronous telescopic mechanism. The bottom synchronous telescopic mechanism and the lateral edge synchronous telescopic mechanism can realize synchronous telescopic through a hydraulic technology.
As shown in fig. 1 and 5, the bottom telescoping mechanism of the regular pyramid frame is composed of a plurality of bottom star-shaped telescoping rods 10 supported by a star-shaped telescoping rod central connecting piece 11, and each bottom star-shaped telescoping rod 10 is provided with a hydraulic pipe connector 19. All bottom star-shaped telescopic rods 10 and star-shaped telescopic rod central connecting pieces 11 are connected in a long circular hole hinged mode, and the tail ends of the star-shaped telescopic rods are connected with a top foot 15; the bottom telescopic mechanisms of the regular pyramid frames can synchronously extend under the hydraulic action, so that all the supporting feet 15 at the bottoms of the regular pyramid frames are pressed against the inner wall of the pipe orifice, and the regular pyramid frames are fixed in the pipe orifice. The bottom of the top leg 15 is serrated, so that the friction force between the synchronous telescopic rod 10 and the pipe wall is increased, and the sliding is prevented.
As shown in fig. 1 to 6, the side edge synchronous telescopic mechanism of the regular pyramid frame is composed of a plurality of side edge synchronous telescopic rods 7 using a plurality of hemispherical body brackets (23) or a few hemispherical shell brackets 23' as connecting pieces, the number of the side edge synchronous telescopic rods 7 is equal to that of the bottom star-shaped telescopic rods 10, and each side edge synchronous telescopic rod 7 is provided with a hydraulic pipe connector 19. The multi-hemispherical body 1 and the small hemispherical shell 2 are arranged on the top of a regular pyramid consisting of lateral edge synchronous telescopic rods 7 through a multi-hemispherical body bracket 23 and a small hemispherical shell bracket 23', and when the two pipe orifices 3 and 4 are butted in the air, the central lines 8 and 8' of the multi-hemispherical body 1 and the small hemispherical shell 2 are superposed with the central lines 13 and 13' of the two butted pipe orifices. The side edge synchronous telescopic rod 7 is connected with the multi-hemispherical body bracket 23 or the few-hemispherical body bracket 23 'and the top foot 15 on which the multi-hemispherical body bracket or the few-hemispherical body bracket 23' is arranged in a hinged manner. When all the side edge rods 7 of the regular pyramid frame device contract synchronously, the multi-hemispherical body 1 or the low-hemispherical shell 2 can move along the central line of the respective pipe orifice.
The synchronous telescopic mechanism of the regular pyramid frame has two states. When all bottom star-shaped telescopic rods 10 of the bottom telescopic mechanism of the regular pyramid frame extend, the top foot 15 is fixed on the pipe wall, the side edge synchronous telescopic rod 7 can synchronously extend and retract, and at the moment, the regular pyramid frame synchronous telescopic mechanism is in a use function; after the equipment is used, the bottom central connecting piece shaft 9 can be synchronously contracted, the tight jacking and fixing with the pipe wall are released, and the telescopic mechanism is folded and contracted to be in a retracted state. In order to realize the switching between the two states of the synchronous telescopic mechanism of the regular pyramid frame, a central connecting piece long circular hole 12 and a telescopic rod limiting insertion hole 20 on the bottom surface of the regular pyramid are arranged on a star-shaped telescopic rod central connecting piece 11 on the bottom surface of the regular pyramid, so that the bottom central connecting piece shaft 9 can be switched between an extension locking state and a contraction state.
If the content space of the butt joint pipe orifice is limited, the bottom star-shaped telescopic mechanism of the regular pyramid can be omitted, so that all the independent Y-shaped synchronous telescopic rods 27 are connected with the multi-hemispherical body bracket 23 or the few-hemispherical shell bracket 23' in a manner of long circular hole hinge to form the independent star-shaped synchronous telescopic mechanism. The independent star-shaped synchronous telescopic mechanism can be switched between a hinged rotation state and a locked rotation state through the independent Y-shaped synchronous telescopic rod long circular hole 28. When the telescopic rod is used, the hinging and rotating functions of all the independent Y-shaped synchronous telescopic rods 27 and the multi-hemispherical body bracket 23 or the few-hemispherical shell bracket 23' are locked, and the central lines of the independent Y-shaped synchronous telescopic rods 27 are positioned in the same plane. After the use is finished, the independent Y-shaped synchronous telescopic rod 27 is drawn out along the long round hole 28 of the independent Y-shaped synchronous telescopic rod and then folded and bundled.
As shown in fig. 1 to 5, the guide rope mechanism is composed of a pull rope 6 inserted through a first rope hole 5 of the multi-hemispherical body 1 and a second rope hole 5' of the small hemispherical shell 2, and a rope receiver 16 and a rope gripper 17 at both ends of the pull rope. When the two pipe orifices are in butt joint in the air, if the rope collecting device 16 is positioned at one side of the first rope hole 5 facing the pipe orifices, the rope clamping device 17 is positioned at one side of the second rope hole 5' facing the pipe orifices; on the contrary, if the rope retracting device 16 is located at the side of the second rope hole 5' facing the pipe orifice, the rope clamping device 17 is located at the side of the first rope hole 5 facing the pipe orifice.
The butt joint method comprises four processes of installation equipment, indirect butt joint, direct alignment and detachment.
Firstly, fixing a regular pyramid frame synchronous telescopic mechanism provided with a plurality of hemispherical bodies 1 (or fixing an independent star-shaped synchronous telescopic mechanism provided with a plurality of hemispherical bodies 1) in a pipe orifice 3, and fixing a regular pyramid frame synchronous telescopic mechanism provided with a few hemispherical shells 2 in a pipe orifice 4; or the regular pyramid frame synchronous telescopic mechanism provided with the less hemispherical shell 2 (or the independent star-shaped synchronous telescopic mechanism provided with the less hemispherical shell 2) can be fixed in the pipe orifice 4, and the regular pyramid frame synchronous telescopic mechanism provided with the more hemispherical bodies 1 can be fixed in the pipe orifice 4. The first rope hole 5 or the second rope hole 5' provided with the rope collecting device 16 is conveyed into the pull rope 6, and a section of the pull rope conveyed out is left with more allowance.
The centre lines 13 and 13' of the two nozzles are then lifted to the same height by means of a lifting device. The surplus stay rope 6 section which is worn out by the worker in the pipe orifice provided with the rope collecting device 16 is thrown into the opposite pipe orifice provided with the rope clamping device 17, the worker in the pipe orifice penetrates the stay rope 6 from the first rope hole 5 or the second rope hole 5' in the pipe orifice to the inner direction of the pipe orifice from the outside of the pipe orifice, the stay rope 6 is tensioned after the stay rope passes out, and the stay rope 6 is clamped and fixed by the rope clamping device 17 at the outer side of the rope hole.
And (3) indirect butt joint, wherein the pull rope 6 is continuously tightened through the rope stirring and rotating collector 16, so that the multi-hemispherical body 1 and the few-hemispherical shell 2 are gradually close to each other, and after the distance is close, the electromagnet in the multi-hemispherical body 1 is electrified, and the multi-hemispherical body 1 and the few-hemispherical shell 2 are attracted to form a spherical hinge, so that the indirect butt joint is realized. The flexibility of the rotation of the spherical hinge can be adjusted along with the adjustment of the electromagnetic iron magnetism.
And (3) direct alignment, namely after the multi-hemispherical body 1 and the few-hemispherical shell 2 form a spherical hinge, gradually contracting through a side edge telescopic mechanism of the regular pyramid frame to enable the pipe orifice 3 and the pipe orifice 4 to gradually approach, and finally realizing the direct alignment of the two pipe orifices.
And (3) detaching, namely after the equipment is used, synchronously contracting the two synchronous telescopic mechanisms (or contracting the independent star-shaped synchronous telescopic mechanisms) of the regular pyramid, releasing the tight jacking and fixing state of the regular pyramid frame and the pipe wall, and folding and bundling the telescopic mechanisms.
As shown in fig. 1, the multi-hemispherical body bracket 23 and the small hemispherical body bracket 23' respectively support the multi-hemispherical body 1 and the small hemispherical body 2 with the same radius; a first rope hole 5 and a second rope hole 5' which are communicated are respectively arranged in the multi-hemisphere body 1 and the few-hemisphere shell 2; the multi-hemispherical body 1 is internally provided with an electromagnet 21, the multi-hemispherical body 1 is provided with an electromagnet power connection socket 18, and the electromagnet 21 can be powered through the socket 18; as shown in fig. 2, when the power is turned on, the multi-hemispherical body 1 and the multi-hemispherical body 2 can form a magnetic spherical hinge.
Fig. 4 is a cross-sectional view a-a of fig. 3, in which the first cord hole 5 passes through the center of the electromagnet coil assembly 22.
Fig. 5 shows that the multi-hemispheroid 1 and the small hemispheroid 2 are respectively hinged with the regular triangular pyramid side edge telescopic rod 7 through the multi-hemispheroid bracket 23 and the small hemispheroid bracket 23', and when the side edge synchronous telescopic rod 7 makes synchronous telescopic motion, the multi-hemispheroid 1 or the small hemispheroid 2 moves along with the central line 8 or 8'.
Fig. 6 shows that when the regular triangular pyramid frame synchronous telescoping mechanism is installed in the butt joint pipe orifice 3 or 4, the central lines 8 and 8 'of the multi-hemispherical body 1 and the few-hemispherical shell 2 should coincide with the central lines 13 and 13' of the two butt joint pipe orifices respectively, and can move along the respective pipe orifice central lines along with the telescoping motion of the side edge synchronous telescoping rod 7.
Figure 7 is an exploded view of the right triangular pyramid frame bottom center coupler and one of the bottom telescoping rods of the present invention patent. It is shown that each bottom star-shaped telescopic rod 10 is connected with a star-shaped telescopic rod central connecting piece 11 in an oblong hole mode. The star-shaped telescopic rod central connecting piece 11 is provided with a long circular hole 12 and a regular triangular pyramid bottom surface telescopic rod limiting insertion hole 20, and when the bottom star-shaped telescopic rod 10 is inserted into the regular triangular pyramid bottom surface telescopic rod limiting insertion hole 20, the hinged rotation function of the bottom star-shaped telescopic rod 10 and the bottom central connecting piece shaft 9 is locked; the articulated rotation function of the bottom star-shaped telescopic rods 10 relative to the bottom central joint axis 9 is effected when the bottom star-shaped telescopic rods 10 are extracted from the regular triangular pyramid bottom telescopic rod limit insertion holes 20, the bottom star-shaped telescopic rods 10 being rotatable downwards about the bottom central joint axis 9. The long round hole connection mode can lead the bottom center connecting piece shaft 9 of the regular pyramid bottom synchronous telescopic mechanism to be switched between the locking and jacking states and the converging state.
Fig. 8 and 9 are perspective views of the two regular triangular pyramid synchronous telescopic mechanisms in the patent of the invention in a converging state. The synchronous telescopic mechanism of the regular triangular pyramid frame has two states, namely a use state, wherein the star-shaped telescopic rods 10 at the bottoms of the regular triangular pyramids are synchronously extended, and the top feet 15 are tightly propped against the tube wall and are in a use function; the second is a retracted state, wherein fig. 8 is a three-dimensional view of the beam retracting state of the regular triangular pyramid synchronous telescopic mechanism provided with the multi-hemispherical body 1, and fig. 9 is a three-dimensional view of the beam retracting state of the regular triangular pyramid synchronous telescopic mechanism provided with the small hemispherical shell 2.
Fig. 10 is a flow chart of the invention for realizing the butt joint of two pipe orifices, and the following describes specific steps and installation methods of the invention for the aerial pipe orifice butt joint with reference to fig. 11 to 15:
early preparation: firstly, preparing a regular triangular pyramid telescopic mechanism with positive and negative spherical surfaces, a pull rope, a rope clamp, a hydraulic pipe, a portable hydraulic pump and the like related to the equipment, installing the regular triangular pyramid telescopic mechanism, the pull rope, the rope clamp, the hydraulic pipe, the portable hydraulic pump and the like in corresponding butt joint pipe openings, transmitting the pull rope 6 into a first rope hole 5 or a second rope hole 5' provided with a rope receiver 16, and leaving more allowance on a section of the pull rope; and inserting the power plug into the electromagnet socket.
Hoisting the pipe orifice: the nozzle 4 is lifted by a crane to a position level with the nozzle 3 (this is easily achieved with existing crane lifting techniques).
Rope threading and traction: as shown in fig. 11, the installer who is equipped with the rope retractor 16 in the pipe orifice throws one end of the pulling rope 6 which is threaded out of the first rope hole 5 into the opposite pipe orifice, and the installer in the opposite pipe orifice threads out the pulling rope 6 from the second rope hole 5', tightens it and fixes it with the rope gripper 17.
Tightening the pull rope: the installer shakes the rope collector crank 14 to wind the pull rope 6, so that the multi-hemisphere body 1 and the few-hemisphere shell 2 gradually approach.
Magnetic hinge, as shown in fig. 12, when the distance is close enough, the more hemispherical body 1 and the less hemispherical shell 2 are attracted magnetically to form a spherical hinge to realize indirect butt joint, the magnitude of the magnetic force can be adjusted according to the magnitude of the current, fig. 12 is a top view of the situation that the central lines of pipe orifices form different included angles after the magnetic spherical hinge is in butt joint, when the two pipe orifices are flush and realize indirect butt joint, the situation that the central lines 13 of the two pipe orifices form different included angles α can also exist, the magnetic spherical hinge formed by the more hemispherical body 1 and the less hemispherical shell 2 can adapt to the situation of different included angles in a certain range, and can also adapt to the problem that the pipe orifices slightly adjust and rotate around the central lines 13 of the pipe orifices when the flange plates of the two pipe orifices are in butt joint with screw holes, and.
Direct alignment: figure 13 is a perspective view of the aerial docking nozzle in direct alignment. After the two pipe orifices are indirectly butted, the synchronous telescopic rods 7 of the side edges of the two regular pyramids are gradually contracted, so that the two pipe orifices are directly aligned.
FIG. 14 is a collinear perspective view of the center lines of the right pyramid synchronous telescoping mechanism and the independent Y-shaped support in the patent of the invention. For some implementation conditions with short butt joint pipe orifice space, the bottom star-shaped telescopic mechanism of the regular pyramid can be omitted, so that all the side edge telescopic rods are connected with the multi-hemispherical body bracket 23 or the few hemispherical shell brackets 23' in an oblong hole hinged mode to form an independent Y-shaped synchronous telescopic mechanism. In fig. 14, the independent Y-shaped synchronous telescopic rod 27 of the independent Y-shaped synchronous telescopic mechanism is locked with the multi-hemispherical body bracket 23 or the few-hemispherical shell bracket 23', and the independent Y-shaped synchronous telescopic rod 27 can only be synchronously telescopic and cannot be folded and rotated.
Equipment detachment: after the two pipe orifices are directly butted and installed, the installation equipment of the invention can be detached and collected as shown in fig. 8 and 9. For a certain pipe orifice, an independent Y-shaped synchronous telescopic mechanism is adopted, and the independent Y-shaped synchronous telescopic mechanism can realize folding conversion by adopting the following structural characteristics.
Fig. 15 is an exploded perspective view of the independent Y-shaped telescopic mechanism, in fig. 15, the independent Y-shaped synchronous telescopic rod 27 is connected with the less hemispherical shell bracket 23' in a slotted hole manner, and the end of the upper plane 26 of the independent Y-shaped synchronous telescopic rod is set to be a semi-cylindrical cambered surface. When the independent Y-shaped synchronous telescopic rod 27 is inserted inwards along the long circular hole 28 of the independent Y-shaped synchronous telescopic rod, the upper plane 26 of the independent Y-shaped synchronous telescopic rod is in surface sliding fit with the lower plane of the flange 29 of the small hemispherical shell bracket, the hinging and rotating functions of the independent Y-shaped synchronous telescopic rod 27 relative to the bracket hinging shaft 30 are invalid, and at the moment, the independent Y-shaped synchronous telescopic rod 27 and the inner wall of the butt pipe orifice are in a jacking state; when the independent Y-shaped synchronous telescopic rod 27 is drawn out, the semi-cylindrical arc end of the upper plane 26 of the independent Y-shaped synchronous telescopic rod is in running fit with the lower surface of the flange 29 of the less semi-spherical shell bracket, at this time, the hinging and rotating function of the independent Y-shaped synchronous telescopic rod 27 relative to the bracket hinge shaft 30 is effective, and as shown in fig. 16, the independent Y-shaped synchronous telescopic rod 27 can rotate around the bracket hinge shaft 30 to be folded and bundled.

Claims (8)

1. An aerial pipe orifice horizontal butt joint device positioned by utilizing a magnetic spherical hinge comprises a spherical crown inner surface and outer surface electromagnetic hinge mechanism, a telescopic device of the spherical crown inner surface and the spherical crown outer surface along the central line of a pipe orifice and a guide rope mechanism, and is characterized in that the spherical crown spherical electromagnetic hinge mechanism is mainly formed by a spherical crown outer surface (31) and a spherical crown inner surface (32) with the same radius in a matching mode of a concave-convex spherical hinge, wherein the area of the spherical crown outer surface (31) is larger than that of the spherical crown inner surface (32); the outer surface (31) of the spherical crown is positioned on the multi-hemispherical body (1), the inner surface (32) of the spherical crown is positioned on the less-hemispherical shell (2), the first pipe orifice (3) and the second pipe orifice (4) are butted in the air, the first central line (8) of the multi-hemispherical body (1) and the second central line (8 ') of the less-hemispherical shell (2) are required to be collinear with the third central line (13) and the fourth central line (13') of the two butted pipe orifices respectively, and at least one of the outer surface (31) of the spherical crown or the inner surface (32) of the spherical crown can move back and forth along the central line of the pipe orifice, or both can move back and forth along the central line of the pipe orifice; the regular pyramid of the regular pyramid type telescopic device is a regular triangular pyramid, a regular rectangular pyramid or a regular pentagonal pyramid; the regular pyramid type telescopic device comprises a side edge synchronous telescopic mechanism and a bottom telescopic mechanism; the telescopic device of the outer surface (31) of the spherical crown and the inner surface (32) of the spherical crown along the central line of the pipe orifice consists of two regular pyramid type telescopic devices or consists of a regular pyramid type telescopic device and an independent plane star-shaped telescopic device.
2. The aerial pipe orifice horizontal butt joint device positioned by utilizing the magnetic spherical hinge according to claim 1, characterized in that the multi-hemispherical body (1) or the few-hemispherical shell (2) or both are provided with the electromagnet (21), and the central line of the electromagnet coil set (22) can be collinear with the first central line (8) of the multi-hemispherical body (1) or the second central line (8') of the few-hemispherical shell (2); when the power is on, the multi-hemispherical body (1) and the few-hemispherical shell (2) can form a magnetic spherical hinge.
3. The aerial pipe orifice horizontal butt joint device positioned by using the magnetic spherical hinge according to claim 1 is characterized in that a first rope hole (5) penetrating through the multi-hemispherical body (1) and a second rope hole (5 ') penetrating through the few-hemispherical shell (2) are respectively arranged along a first central line (8) of the multi-hemispherical body (1) and a second central line (8') of the few-hemispherical shell (2), and the central lines of the rope holes are collinear with the central line of the electromagnet coil group (22).
4. The aerial pipe orifice horizontal docking device positioned by the magnetic spherical hinge according to claim 1, wherein the telescopic moving mechanism of the inner and outer surfaces of the spherical cap along the center line of the pipe orifice comprises a bottom telescopic mechanism and a side edge synchronous telescopic mechanism of a regular pyramid frame,
the bottom telescopic mechanism of the regular pyramid frame is composed of a plurality of synchronous hydraulic telescopic rods (10) which take a bottom center connecting piece (11) as a support, and each synchronous hydraulic telescopic rod (10) is provided with a hydraulic pipe interface (19); all synchronous telescopic rods (10) positioned at the bottom are connected with a bottom center connecting piece (11) in a long round hole hinged mode, the tail ends of the synchronous hydraulic telescopic rods (10) are connected with a top foot (15), and the bottom of the top foot (15) is in a sawtooth shape; the bottom telescopic mechanism of the regular pyramid frame can synchronously extend under the hydraulic action, so that all supporting feet (15) at the bottom of the regular pyramid frame are pressed against the inner wall of the pipe orifice, and the regular pyramid frame is fixed in the pipe orifice;
the side edge synchronous telescopic mechanism of the regular pyramid frame is formed by connecting a plurality of side edge synchronous telescopic rods (7) with a multi-hemispherical body bracket (23) or a few-hemispherical shell bracket (23 ') through a bracket hinge shaft (30), and the multi-hemispherical body (1) and the few-hemispherical shell (2) are arranged on the top of a regular pyramid formed by the side edge synchronous telescopic rods (7) through the multi-hemispherical body bracket (23) and the few-hemispherical shell bracket (23'); the number of the side edge synchronous telescopic rods (7) is equal to that of the synchronous hydraulic telescopic rods (10), and each side edge synchronous telescopic rod (7) is provided with a hydraulic pipe connector (19).
5. The aerial pipe orifice horizontal docking device positioned by using the magnetic spherical hinge according to claim 1, wherein the multi-hemispherical body (1) is supported by a multi-hemispherical body bracket (23), and the few-hemispherical shell (2) is supported by a few-hemispherical shell bracket (23'); at least 3 bracket hinge shafts (30) are arranged on the multi-hemispherical body bracket (23) and the few-hemispherical shell bracket (23 '), and the hinge shafts on the brackets are distributed in a circumferential array mode by taking a first central line (8) of the multi-hemispherical body (1) or a second central line (8') of the few-hemispherical shell (2) as the center; the number of the bracket hinge shafts (30) distributed in the circumferential array is equal to the number of the regular pyramid frame side edge synchronous telescopic rods (7).
6. The aerial pipe orifice horizontal butt joint device positioned by using the magnetic spherical hinge according to claim 1, when the telescopic device of the inner and outer surfaces (31) of the spherical crown along the center line of the pipe orifice consists of a regular pyramid type telescopic device and an independent plane star-shaped telescopic device, characterized in that a star-shaped synchronous telescopic mechanism is arranged in the pipe orifice with shorter pipe orifice content space, all independent Y-shaped synchronous telescopic rods (27) of the star-shaped synchronous telescopic mechanism are connected with a plurality of hemispherical body brackets (23) of a small hemispherical shell (2) in a manner of long circular hole hinge joint, the end of the connection of the independent Y-shaped synchronous telescopic rods (27) and the plurality of hemispherical body brackets (23) is set as a semi-cylindrical outer arc surface, the semi-cylindrical inner arc surface close to the semi-cylindrical inner arc surface in the inner surface of the long circular hole (28) of the independent Y-shaped synchronous telescopic rods is a concentric cylindrical surface, and the distance between the two arc surfaces is equal to the distance between the inner plane of the independent Y The distance of an upper plane (26) of the independent Y-shaped synchronous telescopic rod at the tail end of the Y-shaped synchronous telescopic rod (27); the distance from the axis of the bracket hinge shaft (30) to the upper plane (26) of the independent Y-shaped synchronous telescopic rod at the tail end of the independent Y-shaped synchronous telescopic rod (27) is equal to the distance from the axis of the bracket hinge shaft (30) to the lower plane of the semi-spherical surface or less semi-spherical shell bracket flange plate (29).
7. The aerial pipe orifice horizontal butt joint device positioned by the magnetic spherical hinge according to claim 1, characterized in that the guiding rope mechanism is composed of a pulling rope (6) which penetrates through a first rope hole (5) of the multi-hemispherical body (1) and a second rope hole (5') of the small hemispherical shell (2), and a rope collector (16) and a rope clamp (17) at two ends of the pulling rope; if the rope collecting device (16) is positioned at one side of the first rope hole (5) of the multi-semispherical surface body (1) facing the inside of the pipe orifice, the rope clamping device (17) is positioned at one side of the second rope hole (5') of the less semispherical shell (2) facing the inside of the pipe orifice; on the contrary, if the rope collecting device (16) is positioned on one side of the second rope hole (5') of the less hemispherical shell (2) facing the inside of the pipe orifice, the rope clamping device (17) is positioned on one side of the first rope hole (5) of the multi-hemispherical body (1) facing the inside of the pipe orifice.
8. An air pipe orifice horizontal butt joint method using magnetic spherical hinge positioning is characterized by comprising the following steps:
step 1, firstly, preparing a regular triangular pyramid telescopic mechanism, a pull rope, a rope clamp and a hydraulic pipe, a hydraulic port or a portable hydraulic pump which are related to the equipment and are provided with positive and negative spherical surfaces, installing the regular triangular pyramid telescopic mechanism, the pull rope, the rope clamp and the hydraulic pipe, the hydraulic port or the portable hydraulic pump in corresponding butt joint pipe ports, transmitting the pull rope (6) into a first rope hole (5) or a second rope hole (5') which is provided with a rope collector (16), and leaving more allowance on a section transmitted by the pull rope; inserting a power plug into the electromagnet socket;
step 2, hoisting the pipe orifice: lifting the second nozzle (4) to a position level with the first nozzle (3) by a crane;
step 3, rope threading and traction: an installer in the pipe orifice provided with a rope collector (16) throws one end of the pull rope (6) which penetrates out of the first rope hole (5) into the opposite pipe orifice, and the installer in the opposite pipe orifice penetrates out of the pull rope (6) from the second rope hole (5'), tensions the pull rope and fixes the pull rope by using a rope clamp (17);
step 4, tensioning the pull rope: an installer shakes the rope collector crank (14) to wind the pull rope (6) so that the multi-hemisphere body (1) and the few-hemisphere shell (2) gradually approach to each other;
step 5, magnetic hinging, wherein when the distance is close enough, the semispherical body (1) and the less semispherical shell (2) are magnetically attracted to form a spherical hinge to realize indirect butt joint, when two pipe orifices are parallel and level and realize indirect butt joint, or when the central lines (13) of the two pipe orifices form different included angles α, the included angles are more than or equal to 0 degree and less than or equal to α and less than or equal to 45 degrees, the magnetic spherical hinge formed by the semispherical body (1) and the less semispherical shell (2) can adapt to the conditions of different included angles in a preset range and can also adapt to the fine adjustment rotation of the pipe orifices around the central lines (13) of the pipe orifices when the flange plates of the two;
step 6, direct alignment: after the two pipe orifices are indirectly butted, the side edge synchronous telescopic rods (7) of the two regular pyramids are gradually contracted to ensure that the two pipe orifices are directly aligned;
step 7, equipment detachment: and after the two pipe orifices are directly butted and installed, the installation equipment is detached.
CN201910153955.3A 2019-03-01 2019-03-01 Air pipe orifice horizontal butt joint device and method positioned by magnetic spherical hinge Active CN109667722B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910153955.3A CN109667722B (en) 2019-03-01 2019-03-01 Air pipe orifice horizontal butt joint device and method positioned by magnetic spherical hinge

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910153955.3A CN109667722B (en) 2019-03-01 2019-03-01 Air pipe orifice horizontal butt joint device and method positioned by magnetic spherical hinge

Publications (2)

Publication Number Publication Date
CN109667722A CN109667722A (en) 2019-04-23
CN109667722B true CN109667722B (en) 2020-04-28

Family

ID=66151465

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910153955.3A Active CN109667722B (en) 2019-03-01 2019-03-01 Air pipe orifice horizontal butt joint device and method positioned by magnetic spherical hinge

Country Status (1)

Country Link
CN (1) CN109667722B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110206684A (en) * 2019-05-15 2019-09-06 西北工业大学 A kind of three-dimensional crank slide block mechanical device
CN110482234B (en) * 2019-09-30 2024-03-08 中冶建工集团有限公司 Device convenient to secondary butt joint of ground pump line
CN114775785B (en) * 2022-03-23 2024-01-23 中国建筑第八工程局有限公司 Rapid assembling device for steel structure net rack ball node connecting rod pieces and construction method thereof
CN115367075A (en) * 2022-09-13 2022-11-22 中交第三航务工程局有限公司江苏分公司 Olecranon hook pile turning method for offshore wind power engineering jacket foundation in deep sea area

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103161688A (en) * 2011-12-16 2013-06-19 远景能源(江苏)有限公司 A wind turbine nacelle cover and a method for installing a generator on a mainframe in a nacelle
CN104340861A (en) * 2013-07-29 2015-02-11 西门子公司 Blade gripping device
CN106395601A (en) * 2016-11-30 2017-02-15 北京金风科创风电设备有限公司 Air dismounting device for air guide sleeve and wind generating set
CN106976801A (en) * 2017-05-04 2017-07-25 中国矿业大学 It is a kind of to restrain stable servicing unit and application method that weight upper air installing swings and rotated

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DK2226502T3 (en) * 2009-03-03 2013-03-25 Siemens Ag Method and device for installing a wind turbine
US8443571B2 (en) * 2009-09-19 2013-05-21 Btpatent Llc Wind power equipment and assembly

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103161688A (en) * 2011-12-16 2013-06-19 远景能源(江苏)有限公司 A wind turbine nacelle cover and a method for installing a generator on a mainframe in a nacelle
CN104340861A (en) * 2013-07-29 2015-02-11 西门子公司 Blade gripping device
CN106395601A (en) * 2016-11-30 2017-02-15 北京金风科创风电设备有限公司 Air dismounting device for air guide sleeve and wind generating set
CN106976801A (en) * 2017-05-04 2017-07-25 中国矿业大学 It is a kind of to restrain stable servicing unit and application method that weight upper air installing swings and rotated

Also Published As

Publication number Publication date
CN109667722A (en) 2019-04-23

Similar Documents

Publication Publication Date Title
CN109667722B (en) Air pipe orifice horizontal butt joint device and method positioned by magnetic spherical hinge
JP2019528402A (en) Method and apparatus for performing maintenance on wind turbine components
CN105398990B (en) Electric power angle steel tower auxiliary lifting apparatus
CN108963869B (en) Clamp for assisting cable erection and wire drawing device using same
CN205187730U (en) Electric power angle -steel tower is with supplementary hoisting device
CN206733012U (en) A kind of eedle threader of high-tension line electrified Work robot
CN216950677U (en) A butt joint positioner that is used for cabin and tower section of thick bamboo of offshore wind turbine installation
CN110356959A (en) A kind of wind wheel hoisting fixture
CN203403717U (en) Tower body erecting and descending mechanism of tower crane
CN114789964A (en) Suspension arm system for autonomous installation of fan and large-scale construction equipment
CN110011216B (en) Crossing frame
CN209578683U (en) A kind of device carrying out the docking of aerial pipe mouth horizontal location using pull rope mechanism
CN109416027A (en) Installation unit is being mounted on component, installation kit used in wind turbine tower and method
CN208361610U (en) Hose laying and reclaimer
CN217741127U (en) Rotary-twisting type protective umbrella for distribution network maintenance
CN206040921U (en) Cable drum device and have device's lift antenna system
CN106429783A (en) Lifting device of concrete tower drum and lifting method applying lifting device
CN214564884U (en) Tower barrel transition and installation device of wind power generator
CN217741128U (en) Folding protective umbrella for distribution network maintenance
CN216819647U (en) Damage-proof dismounting device for motor stator and rotor
CN204876739U (en) Salvage accurate festival of tower beacon
CN209844406U (en) Crossing structure interfacing apparatus
CN218931006U (en) High-altitude bulb replacing device
CN220264923U (en) Wind power tower barrel lifting device
CN212958960U (en) Engine base mounting structure for mounting offshore wind generating set

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant