CN109666498A - A kind of the reworked material feeding system and charging method of bituminous mixing plant - Google Patents
A kind of the reworked material feeding system and charging method of bituminous mixing plant Download PDFInfo
- Publication number
- CN109666498A CN109666498A CN201910113818.7A CN201910113818A CN109666498A CN 109666498 A CN109666498 A CN 109666498A CN 201910113818 A CN201910113818 A CN 201910113818A CN 109666498 A CN109666498 A CN 109666498A
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- reworked material
- temperature
- drying roller
- blending bunker
- switching device
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- 239000000463 material Substances 0.000 title claims abstract description 130
- 238000002156 mixing Methods 0.000 title claims abstract description 86
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 82
- 238000010438 heat treatment Methods 0.000 claims abstract description 21
- 238000002485 combustion reaction Methods 0.000 claims description 40
- 238000012545 processing Methods 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 15
- 238000011897 real-time detection Methods 0.000 claims description 14
- 230000004913 activation Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000010030 laminating Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 11
- 239000002699 waste material Substances 0.000 description 10
- 239000010426 asphalt Substances 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 5
- 238000004064 recycling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001535 kindling effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10C—WORKING-UP PITCH, ASPHALT, BITUMEN, TAR; PYROLIGNEOUS ACID
- C10C3/00—Working-up pitch, asphalt, bitumen
- C10C3/002—Working-up pitch, asphalt, bitumen by thermal means
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Thermal Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Civil Engineering (AREA)
- Physics & Mathematics (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Road Paving Machines (AREA)
- Drying Of Solid Materials (AREA)
Abstract
A kind of the reworked material feeding system and charging method of bituminous mixing plant, a kind of reworked material feeding system of bituminous mixing plant, bituminous mixing plant includes drying roller, drying roller is for heating reworked material, including reworked material feeding mechanism, elevator, switching device and blending bunker, reworked material feeding mechanism is used to supply reworked material to promotion machine inlet;The connection of the discharge port of switching device and elevator, control reworked material enter drying roller or enter blending bunker;Blending bunker receives reworked material and is delivered to promotion machine inlet, the flow direction of reworked material can be quickly controlled by switching device, production efficiency is improved, the reworked material laminating production standard of production is made, reduces the risk of multiple components such as adherency drying roller barrel, hot material temporary storing bin, weigher, chute.
Description
Technical field
The invention belongs to pitch preparation fields, and in particular to a kind of reworked material feeding system of bituminous mixing plant and feeding side
Method.
Background technique
Asphalt mixture heat regeneration technology is a kind of technology for being recycled waste asphalt mixture, cold waste and old drip
Green mixture is sent into after drying heating system carries out drying heat treatment, then is mixed with a certain proportion of new pitch mixture
It closes.In existing hot in-place recycling, cold waste asphalt mixture be by multiple cold burden storehouses, belt conveyer, elevator, will be waste and old
Asphalt, which is sent directly into inside drying roller, carries out drying heating.
Presently, there are following problems for this material-uploading style: since hot-mix plant recycling equipment drying roller setting height is higher,
Often apart from drying roller feed end apart from farther out, the feeding time is longer in cold burden storehouse, leads to the extremely difficult control of feeding opportunity, if first
Feeding, burner start to light a fire again, once burner ignition fails, will lead to a large amount of cold waste asphalt mixtures and are admitted to drying
Roller, the cold waste asphalt mixture that drying roller is sent into this part can not directly participate in producing and using, it is necessary in time will regeneration
Cold waste asphalt mixture in equipment all can continue to produce after discharge, not only affect manufacturing schedule, and once into
The cold waste asphalt mixture for entering again generating apparatus is all discharged not in time, after being mixed with the hot material of subsequent heat, will generate
A collection of temperature is relatively low, and viscosity greatly regenerates hot material, adheres to drying roller barrel, hot material temporary storing bin, weigher, chute for increasing
Etc. the risk of multiple components, equipment failure rate is considerably increased, once sizing, putty occurs, will lead to equipment can not normally be transported
Turn;If burner is first lighted a fire, cold waste asphalt mixture is gone up after success to be fired again, at this point, from cold burden storehouse to drying roller
Distance farther out, once feeding is not in time, easily causes burner hearth and drums inside temperature to overstep the extreme limit temperature, not only there is windburns
Danger, and cause the waste of the energy.
Summary of the invention
The purpose of the present invention is overcoming the prior art, a kind of reworked material feeding system of bituminous mixing plant is provided
System, another object are to provide a kind of reworked material charging method using above-mentioned feeding system.
The present invention adopts the following technical scheme:
A kind of reworked material feeding system of bituminous mixing plant, bituminous mixing plant include drying roller, and drying roller is for adding
Hot recycling material, including reworked material feeding mechanism, elevator, switching device and blending bunker, reworked material feeding mechanism are used for mentioning
It rises machine inlet and supplies reworked material;The discharge port of switching device and elevator connection, control reworked material enter drying roller or into
Enter blending bunker;Blending bunker receives reworked material and is delivered to promotion machine inlet.
It further, further include controller, controller is connect with switching device, and control switching device makes reworked material enter baking
Dry drum enters blending bunker.
It further, further include the first temperature sensor, the bituminous mixing plant further includes burner and combustion chamber, burning
Device is connect with controller, is used for drying roller heat supply, and combustion chamber is connected between drying roller output end and burner, and first
The temperature of temperature sensor real-time detection combustion chamber simultaneously feeds back to controller, when the burning room temperature that the first temperature sensor detects
Degree is greater than combustion chamber preset temperature, and controller controls switching device, so that reworked material is entered drying roller, when the first temperature sensor
The chamber temperature detected is less than combustion chamber preset temperature, and controller controls switching device, reworked material is made to enter blending bunker.
It further, further include second temperature sensor, the bituminous mixing plant further includes exhaust gas processing device, at tail gas
The input terminal for managing device and drying roller connects, and the temperature of second temperature sensor real-time detection exhaust gas processing device is simultaneously fed back to
Controller, when the exhaust gas processing device temperature that second temperature sensor detects is greater than exhaust gas processing device preset temperature, control
Device controls burner and stops heat supply, and controls switching device, and reworked material is made to enter blending bunker.
Further, the switching device is three-way valve, three-way valve respectively with drying roller and mixture feed bin
Feed inlet connection.
Further, reworked material is delivered to the feed inlet of elevator by belt conveyor by the blending bunker.
Further, it is connected between the switching device and the feed inlet of blending bunker by the first chute.
Further, the second chute, second chute one end are provided between the switching device and drying roller input terminal
It is connect with switching device, the other end extends in drying roller.
Further, it is provided with level sensor in the mixing feed bin, level sensor is connect with controller, is examined in real time
Survey blending bunker in material position information and feed back to controller.
A kind of reworked material charging method of bituminous mixing plant, includes the following steps:
(1) activation system, reworked material feeding mechanism supply reworked material to elevator, and burner is to drying roller heat supply, and the
The temperature of one temperature sensor real-time detection combustion chamber, the temperature of second temperature sensor real-time detection exhaust gas processing device;
(2) when the chamber temperature that the first temperature sensor detects is less than combustion chamber preset temperature, controller control is cut
Changing device makes reworked material enter blending bunker, and reworked material is sent into elevator again by blending bunker, makes reworked material in elevator and mixes
It closes and is recycled between feed bin, when the chamber temperature that the first temperature sensor detects is greater than combustion chamber preset temperature, controller control
Switching device processed makes reworked material enter drying roller and carries out heating, drying;
(3) temperature of the exhaust gas processing device detected when second temperature sensor is greater than the default temperature of exhaust gas processing device
Degree, controller controls burner and stops heat supply, and controls switching device, and reworked material is made to enter blending bunker, continues in elevator
It is recycled between blending bunker.
By the above-mentioned description of this invention it is found that compared with prior art, the beneficial effects of the present invention are: by being promoted
Switching device is arranged in machine discharge port, when heating temperature needed for not reaching reworked material in the temperature of combustion chamber, controls reworked material
Into in blending bunker, recycle reworked material between elevator and blending bunker, when the temperature of combustion chamber reaches reworked material institute
When the heating temperature needed, control reworked material enters heating, drying in drying roller, can quickly control reworked material by switching device
Flow direction, improve production efficiency, make the reworked material laminating production standard of production, it is temporary to reduce adherency drying roller barrel, hot material
The risk of multiple components such as storehouse, weigher, chute, while after can also realizing that chamber temperature reaches, just there is reworked material to enter baking
Drying heating is carried out in dry drum, prevents combustion chamber and drying roller internal temperature from overstepping the extreme limit temperature, generates combustion chamber and baking
The problem of dry drum catches fire generates, and energy saving;Second temperature sensor is provided on exhaust gas processing device, when what is detected
When the temperature of exhaust gas processing device is more than the limiting temperature of exhaust gas processing device, controller controls three-way valve, controller control
Burner stops heat supply, and controls switching device, and reworked material is made to enter blending bunker, continues between elevator and blending bunker
Circulation, prevents exhaust gas processing device from damaging.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is structure principle chart of the invention;
Fig. 3 is the enlarged drawing in Fig. 1 at A;
In figure, 1- reworked material feeding mechanism, 2- elevator, 3- switching device, 4- blending bunker, 5- belt conveyor, 6-
Drying roller, 7- burner, the combustion chamber 8-, 9- exhaust gas processing device, 0- controller, 11- cold burden storehouse, 12- feeding belt, 13-
Gather materials belt, the first blanking detection device of 14-, 21- promotion machine inlet, 22- elevator discharge port, the first chute of 31-, 32-
Second chute, 41- level sensor, the second blanking detection device of 42-, the first temperature sensor of 81-, 91- second temperature sensing
Device.
Specific embodiment
Below by way of specific embodiment, the invention will be further described.
Referring to figs. 1 to shown in Fig. 3, a kind of reworked material feeding system of bituminous mixing plant, including reworked material feeding mechanism 1,
Elevator 2, switching device 3, blending bunker 4, belt conveyor 5,1, second temperature sensor 91, the first chute 312 and second
Chute 32.
Bituminous mixing plant includes drying roller 6, burner 7, combustion chamber 8 and exhaust gas processing device 9, and drying roller 6 is used for
Drying heating is carried out to reworked material;Burner 7 is used for 6 heat supply of drying roller;The output of drying roller 6 is arranged in combustion chamber 8
Between end and burner 7;Exhaust gas processing device 9 is connect with the input terminal of drying roller 6, for handle drying roller 6 come out
Tail gas.
Reworked material feeding mechanism 1 is used to supply reworked material, including cold burden storehouse 11, feeding belt 12 to 2 feed inlet of elevator
With the belt 13 that gathers materials, cold burden storehouse 11 be provided with it is multiple, be respectively used to storage different gradation reworked material;Feeding skin, 12 are provided with
It is multiple, it is arranged in a one-to-one correspondence with multiple cold burden storehouses 11, is located at 11 lower section of cold burden storehouse, receives reworked material;The belt 13 that gathers materials setting exists
Multiple 12 lower sections of feeding belt, receive the reworked material of different gradation and are delivered to promotion machine inlet 21, specifically, cold burden storehouse 11
Discharge port go out be provided with the first blanking detection device 14, connect with controller 0, the first blanking detection device 14 be approach open
It closes, whether have material transmission, and will test information and feed back to controller 0 if detecting on feeding belt 12.
Elevator 2 is for receiving and conveying reworked material into drying roller 6 or blending bunker 4.
Switching device 3 is arranged at the discharge port 22 of elevator 2, connect with controller 0, and controller 0 controls switching device 3
So that reworked material is entered drying roller 6 or enter blending bunker 4, switching device 3 is three-way valve, and three-way valve is rolled with drying respectively
The connection of the feed inlet of cylinder 6 and blending bunker 4, is slipped specifically, being provided with second between 6 input terminal of switching device 3 and drying roller
Road 32,32 one end of the second chute are connect with switching device 3, and the other end extends in drying roller 6.
Blending bunker 4 is at different levels with mixed reworked material for keeping in, and the feed inlet of blending bunker 4 passes through the first chute 31
It is connect with switching device 3, receive reworked material and is delivered to the feed inlet 21 of elevator 2, material position sensing is provided in blending bunker 4
Device 41, level sensor 41 are connect with controller 0, and the material position information in real-time detection blending bunker 4 simultaneously feeds back to controller 0,
Specifically, reworked material is delivered to by blending bunker 4 by belt conveyor 5 promotes machine inlet 21, the setting of belt conveyor 5 exists
Below the discharge port of blending bunker 4, further, the discharge port of blending bunker 4 is provided with the second blanking detection device 42, and second
Blanking detection device 42 is connect with controller, and whether have material transmission, and will test information and feed back to if detecting on belt conveyor 5
Controller 0, the second blanking detection device 42 are specially close to switch.
First temperature sensor 81 is arranged on combustion chamber 8, connect with controller 0, the temperature of real-time detection combustion chamber 8 is simultaneously
Controller 0 is fed back to, when the temperature for the combustion chamber 8 that the first temperature sensor 81 detects is greater than combustion chamber preset temperature, control
Device 0 controls switching device 3, so that reworked material is entered heating, drying in drying roller 6, when the combustion that the first temperature sensor 81 detects
It burns 8 temperature of room and is less than combustion chamber preset temperature, controller 0 controls switching device 3, so that reworked material is entered blending bunker 4, then by skin
Band conveyer 5 is sent to machine inlet 21 is promoted, and recycles reworked material between elevator 2 and blending bunker 4, specifically, burning
Room preset temperature is drying temperature needed for reworked material.
Second temperature sensor 91 is arranged on exhaust gas processing device 9, connect with controller 0, real-time detection vent gas treatment
The temperature of device 9 simultaneously feeds back to controller 0, when the temperature for the exhaust gas processing device 9 that second temperature sensor 91 detects is greater than
Exhaust gas processing device preset temperature, controller 0 controls burner 7 and stops heat supply, and controls switching device 3, enters reworked material
Blending bunker 4, continuation recycle between elevator 2 and blending bunker 4, after the reworked material in drying roller 6 is all discharged, control
Device 0 processed, which controls burner 7, to be continued to 6 heat supply of drying roller, after in combustion chamber, 8 temperature reaches combustion chamber preset temperature, controller 0
Switching device 3 is controlled, reworked material is made to enter 6 heating, drying of drying roller, exhaust gas processing device preset temperature is vent gas treatment dress
The limiting temperature for setting 9, when overstepping the extreme limit, temperature will damage exhaust gas processing device 9.
Controller 0 respectively with switching device 3, the first temperature sensor 81, second temperature sensor 91, feeding belt 12,
Belt conveyor 5, the first blanking detection device 14, the second blanking detection device 42, level sensor 41 and burner 7 connect,
Controller 0 is specially cpu controller, and controller 0 can control the transmission speed of feeding belt 12 and belt conveyor 5, can also
The temperature data control switching device 3 fed back according to the first temperature sensor 81 and second temperature sensor 92 is to control reworked material
Flow direction, also can receive the first blanking detection device 14 and the second blanking detection device 42 feedback information, when controller 0 receive
When the fracture information fed back to feeding belt 12 or belt conveyor 5, staff's processing is reminded in the capable of emitting alarm of controller 0
Situation, specifically, when reworked material recycles between elevator 2 and blending bunker 4, controller 0 can reduce feeding belt 12 with
The transmission speed of belt conveyor 5, when reworked material is sent into 6 heating, drying of drying roller, feeding belt 12 is can be improved in controller 0
With the transmission speed of belt conveyor 5.
A kind of reworked material charging method of bituminous mixing plant, includes the following steps:
(1) activation system, reworked material feeding mechanism 1 supply reworked material to elevator 2, and burner 7 is supplied to drying roller 6
Heat, the temperature of 81 real-time detection combustion chamber 8 of the first temperature sensor, 91 real-time detection exhaust gas processing device of second temperature sensor
9 temperature;
(2) when the chamber temperature that the first temperature sensor 81 detects is less than combustion chamber preset temperature, controller 0 is controlled
Switching device 3, makes reworked material enter blending bunker 4, and reworked material is sent into elevator 2 again, is promoting reworked material by blending bunker 4
It is recycled between machine 2 and blending bunker 4, when the chamber temperature that the first temperature sensor 81 detects is greater than the default temperature in combustion chamber
Degree, controller 0 control switching device 3, so that reworked material is entered drying roller 6 and carry out heating, drying;
(3) temperature of the exhaust gas processing device 9 detected when second temperature sensor 91 is default greater than exhaust gas processing device
Temperature, controller 0 controls burner 7 and stops heat supply, and controls switching device 3, and reworked material is made to enter blending bunker 4, continues
It is recycled between elevator 2 and blending bunker 4, after the reworked material in drying roller 6 is all discharged, controller 0 controls burner 7
Continue to 6 heat supply of drying roller, after chamber temperature reaches combustion chamber preset temperature, controller 0 controls switching device 3, makes
Reworked material enters 6 heating, drying of drying roller.
By the way that switching device 3 is arranged in elevator discharge port 22, the temperature in combustion chamber 8 does not reach needed for reworked material
When heating temperature, control reworked material enters in blending bunker 4, recycles reworked material between elevator 2 and blending bunker 4, when
When heating temperature needed for the temperature of combustion chamber 8 reaches reworked material, control reworked material enters heating, drying in drying roller 6, leads to
The flow direction of reworked material can quickly be controlled by crossing switching device 3, improve production efficiency, make the reworked material laminating production standard of production, drop
The risk of multiple components such as low adherency drying roller barrel, hot material temporary storing bin, weigher, chute, while can also realize combustion chamber
After temperature reaches, just there is reworked material to enter and carry out drying heating in drying roller 6, prevents 6 inside temperature of combustion chamber 8 and drying roller
The problem of spending the temperature that oversteps the extreme limit, combustion chamber 8 and the kindling of drying roller 6 generates, and energy saving.
The foregoing is only a preferred embodiment of the present invention, therefore cannot be limited the scope of implementation of the present invention with this, i.e.,
According to equivalent changes and modifications made by scope of the present invention patent and description, it should still belong to what the invention patent covered
In range.
Claims (10)
1. a kind of reworked material feeding system of bituminous mixing plant, bituminous mixing plant includes drying roller, and drying roller is for heating
Reworked material, it is characterised in that: including reworked material feeding mechanism, elevator, switching device and blending bunker, reworked material feeding mechanism
For supplying reworked material to promotion machine inlet;The connection of the discharge port of switching device and elevator, control reworked material enter drying
Roller enters blending bunker;Blending bunker receives reworked material and is delivered to promotion machine inlet.
2. a kind of reworked material feeding system of bituminous mixing plant according to claim 1, it is characterised in that: further include control
Device, controller are connect with switching device, and control switching device makes reworked material enter drying roller or enters blending bunker.
3. a kind of reworked material feeding system of bituminous mixing plant according to claim 2, it is characterised in that: further include first
Temperature sensor, the bituminous mixing plant further include burner and combustion chamber, and burner is connect with controller, for rolling to drying
Cylinder heat supply, combustion chamber are connected between drying roller output end and burner, the first temperature sensor real-time detection combustion chamber
Temperature simultaneously feeds back to controller, when the chamber temperature that the first temperature sensor detects is greater than combustion chamber preset temperature, control
Device controls switching device, and reworked material is made to enter drying roller, when the chamber temperature that the first temperature sensor detects is less than combustion
Room preset temperature is burnt, controller controls switching device, reworked material is made to enter blending bunker.
4. a kind of reworked material feeding system of bituminous mixing plant according to claim 2, it is characterised in that: further include second
Temperature sensor, the bituminous mixing plant further include exhaust gas processing device, the input terminal company of exhaust gas processing device and drying roller
It connects, the temperature of second temperature sensor real-time detection exhaust gas processing device simultaneously feeds back to controller, when second temperature sensor is examined
The exhaust gas processing device temperature measured is greater than exhaust gas processing device preset temperature, and controller controls burner and stops heat supply, and
Switching device is controlled, reworked material is made to enter blending bunker.
5. a kind of reworked material feeding system of bituminous mixing plant according to any one of claims 1 to 4, it is characterised in that:
The switching device is three-way valve, and three-way valve is connect with the feed inlet of drying roller and mixture feed bin respectively.
6. a kind of reworked material feeding system of bituminous mixing plant according to any one of claims 1 to 4, it is characterised in that:
Reworked material is delivered to the feed inlet of elevator by belt conveyor by the blending bunker.
7. a kind of reworked material feeding system of bituminous mixing plant according to any one of claims 1 to 4, it is characterised in that:
It is connected between the switching device and the feed inlet of blending bunker by the first chute.
8. a kind of reworked material feeding system of bituminous mixing plant according to any one of claims 1 to 4, it is characterised in that:
The second chute is provided between the switching device and drying roller input terminal, second chute one end is connect with switching device, separately
One end extends in drying roller.
9. a kind of reworked material feeding system of bituminous mixing plant according to any one of claims 1 to 4, it is characterised in that:
It is provided with level sensor in the mixing feed bin, level sensor is connect with controller, the material in real-time detection blending bunker
Position information simultaneously feeds back to controller.
10. a kind of reworked material charging method of bituminous mixing plant, it is characterised in that: described in any item using claim 1 to 9
Reworked material feeding system, includes the following steps:
(1) activation system, reworked material feeding mechanism supply reworked material to elevator, and burner is warm to drying roller heat supply, first
Spend the temperature of sensor real-time detection combustion chamber, the temperature of second temperature sensor real-time detection exhaust gas processing device;
(2) when the chamber temperature that the first temperature sensor detects is less than combustion chamber preset temperature, controller control switching dress
It sets, reworked material is made to enter blending bunker, reworked material is sent into elevator again by blending bunker, makes reworked material in elevator and mixture
It is recycled between storehouse, when the chamber temperature that the first temperature sensor detects is greater than combustion chamber preset temperature, controller control is cut
Changing device makes reworked material enter drying roller and carries out heating, drying;
(3) temperature of the exhaust gas processing device detected when second temperature sensor is greater than exhaust gas processing device preset temperature, control
Device processed control burner stops heat supply, and controls switching device, and reworked material is made to enter blending bunker, continue elevator with mix
It is recycled between feed bin.
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CN201910113818.7A CN109666498B (en) | 2019-02-14 | 2019-02-14 | Reclaimed material feeding system and method of asphalt mixing plant |
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CN201910113818.7A CN109666498B (en) | 2019-02-14 | 2019-02-14 | Reclaimed material feeding system and method of asphalt mixing plant |
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CN109666498B CN109666498B (en) | 2024-03-15 |
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Cited By (1)
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GB0815194D0 (en) * | 2008-03-31 | 2008-09-24 | Lagan Technology Ltd | A method for the handling of aggregate in an asphalt plant |
ITUD20130032A1 (en) * | 2012-03-05 | 2013-09-06 | Famaro Sas | "COVERING CENTER AND PROCESS OF PRODUCTION OF BITUMATED GRAINS, IN PARTICULAR FOR ROAD COVERINGS" |
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