CN109665370B - Multifunctional pay-off rack for PE (polyethylene) pipe or cable and using method thereof - Google Patents
Multifunctional pay-off rack for PE (polyethylene) pipe or cable and using method thereof Download PDFInfo
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- CN109665370B CN109665370B CN201811562334.2A CN201811562334A CN109665370B CN 109665370 B CN109665370 B CN 109665370B CN 201811562334 A CN201811562334 A CN 201811562334A CN 109665370 B CN109665370 B CN 109665370B
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- pay
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/30—Swifts or skein holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/33—Hollow or hose-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Unwinding Of Filamentary Materials (AREA)
- Installation Of Indoor Wiring (AREA)
Abstract
The invention relates to a multifunctional pay-off stand for PE (polyethylene) pipes or cables and a using method thereof, wherein the multifunctional pay-off stand comprises a base part, a supporting part and a placing part; the base part comprises channel steel and first angle steel, and the support part is arranged at the cross center of the base part; the supporting part comprises an adjustable jacking groove and an adjustable jacking screw rod; the adjustable jacking screw rod is coaxially provided with a bearing; adjusting nuts for adjusting the height of the bearing are respectively arranged at the upper end and the lower end of the bearing; inclined struts are arranged between the two ends of the lower adjusting nut and the first angle steel; the placing part is welded on the bearing; the placing part comprises a plurality of second angle steels and a door-shaped bracket or a cylindrical bracket. The pay-off device has the advantages of reasonable structural design, convenience in operation and use, convenience in material taking, wide application, low maintenance cost, relatively high automation degree, capability of effectively improving the pay-off efficiency of operation workers and the like, and is particularly applicable to pay-off of PE pipes and cables in municipal engineering such as street lamp engineering and the like.
Description
Technical Field
The invention relates to the technical field of PE pipe or cable installation engineering, in particular to a multifunctional pay-off rack for PE pipes or cables and a using method of the multifunctional pay-off rack.
Background
In the installation work engineering of the PE pipe or the cable, an operator finds that the whole roll of the PE pipe or the cable does not have a central disc, so that the paying-off is time-consuming and labor-consuming, and the work efficiency is seriously influenced. Although the applicant has made relevant applications on the structural design of the pay-off rack, some pay-off racks are convenient to mount and carry but have single functions, and some pay-off racks have high stability but large structural dimensions.
Disclosure of Invention
The invention aims to: the multifunctional pay-off rack for the PE pipes or cables and the use method thereof have the advantages of being reasonable in structural design, convenient to operate and use, convenient to obtain materials, wide in application, low in maintenance cost, relatively high in automation degree, capable of effectively improving the pay-off efficiency of operation workers and the like, and particularly capable of being used for pay-off of the PE pipes and cables in municipal engineering such as street lamp engineering and the like.
In order to achieve the purpose, the invention adopts the following technical scheme:
a multifunctional pay-off stand for PE pipes or cables comprises a base part, a supporting part and a placing part; the base part comprises a channel steel and a first angle steel, and the channel steel and the first angle steel are welded into the base part in a cross mode; the supporting part is arranged at the cross center of the base part; the supporting part comprises an adjustable jacking groove and an adjustable jacking screw rod; the adjustable jacking groove is arranged at the central cross of the base part; the adjustable jacking screw rod is arranged at the center of the top of the adjustable jacking groove; the adjustable jacking screw rod is coaxially provided with a bearing; the upper end and the lower end of the bearing are respectively provided with an upper end adjusting nut and a lower end adjusting nut which are used for adjusting the height of the bearing; inclined struts are further arranged between the two ends of the lower end adjusting nut and the first angle steel; the placing part is welded on the bearing; the placing part comprises a plurality of second angle steels, and each second angle steel is positioned on the same horizontal plane and is welded on the peripheral surface of the bearing in a crossed manner; the placing part also comprises a door-shaped bracket or a cylindrical bracket; the door-shaped support or the cylindrical support is arranged on the upper portion of the horizontal plane where the second angle steel is located and is coaxial with the bearing.
As a further optimization of the scheme, the second angle steel comprises a welding end, a connecting part and a free end, and the welding end and the free end are connected through the connecting part; the welding ends of the second angle steels are mutually welded to form a placing part; the included angle between the free end and the connecting part is an obtuse angle.
As a further optimization of the above scheme, the free end and the connecting part are connected through a hinge; the hinge comprises a left hinge plate, a right hinge plate and a pivot, wherein a left shaft sleeve is arranged on the left hinge plate, a right shaft sleeve is arranged on the right hinge plate, and the pivot is arranged in the left shaft sleeve and the right shaft sleeve; the inner walls of the left shaft sleeve and the right shaft sleeve are respectively provided with a plurality of bulges, and the peripheral surface of the pivot is provided with a concave part matched with the bulges in shape; or the inner walls of the left shaft sleeve and the right shaft sleeve are respectively provided with a plurality of concave parts, and the peripheral surface of the pivot is provided with a convex part matched with the concave parts in shape; the two ends of the pivot are provided with dustproof covers which are in threaded fit connection or insertion connection with the end heads of the left shaft sleeve and the right shaft sleeve; the free end is a telescopic plate; the telescopic plate comprises an outer shell plate and an inner shell plate which is arranged in the outer shell plate in a telescopic sliding fit mode, and the inner shell plate is provided with an elastic protrusion; the shell plate is provided with a plurality of through holes matched with the elastic protrusions in shape, and the through holes are arranged on the shell plate side by side along the sliding direction of the inner shell plate.
As a further optimization of the scheme, the pay-off rack further comprises an automatic control assembly, wherein the automatic control assembly comprises a controller, a power supply and a length sensor for detecting the length of the PE pipe or the cable, and the power supply is electrically connected with the length sensor and the controller; the length sensor is connected with a controller data signal and used for detecting a PE pipe or cable length signal in real time and sending the detected length signal to the controller; the controller converts the received length signal and stores the converted length signal in the memory; the automatic control assembly also comprises a display which is connected with the controller and is used for displaying the length of the PE pipe or the cable; the power supply is also electrically connected to the display.
As a further optimization of the scheme, a level gauge is arranged on the adjustable jacking groove, and the base part further comprises adjusting gaskets arranged at two ends of the bottom of the first angle steel; the adjusting gaskets are detachably arranged at two ends of the bottom of the first angle steel and used for adjusting the levelness of the base part.
As a further optimization of the above scheme, a buffer part is further arranged between the bearing and the adjusting nuts at the upper and lower ends, and the buffer part is made of rubber or a compression spring.
As a further optimization of the above scheme, the inclined strut is a telescopic rod, the first angle steel is provided with a plurality of limiting holes, and the rod end of the telescopic rod is provided with limiting protrusions matched with the limiting holes in shape.
As a further optimization of the scheme, the adjustable jacking screw rod is provided with scales.
The use method of the multifunctional pay-off stand for the PE pipe or cable comprises the following steps:
1) the horizontal position of the base part is adjusted by utilizing a level gauge at the top of the adjustable jacking groove, and the bearing is fixed at a desired height by adjusting an upper end adjusting nut and a lower end adjusting nut;
2) fixing two inclined struts in preset positions of the first angle steel respectively for supporting a lower end adjusting nut;
3) placing a winding roll of the PE pipe or the cable on a door-shaped frame or a cylindrical bracket of the placing part;
4) the free end of the placing part is rotated to a desired angle to limit the winding roll, and the winding roll is fixed at the moment;
5) and after the installation operation of the PE pipe or the cable is finished, the winding roll is taken down from the placing part, the inclined strut is taken down, and the upper end adjusting nut and the lower end adjusting nut are restored to the initial positions.
The multifunctional pay-off rack for the PE pipe or cable and the use method thereof have the following beneficial effects:
(1) structural design is more reasonable, simple to operate, and convenient for material collection can be used to the PE pipe and the cable unwrapping wire of municipal works such as street lamp engineering.
(2) The mounting height of bearing can be adjusted to the adjusting nut at both ends about utilizing, can conveniently adjust the length of telescopic link so that support through adjusting the position of spacing arch in the spacing hole of a plurality of.
(3) Through set up the spirit level on adjustable shore recess, can be convenient for PE pipe or cable operation workman accurate confirm fast whether pay off rack is in the horizontality, if not level, can in time pass through adjusting shim height-adjusting.
(4) The length sensor can be used for facilitating the operation worker to accurately know the length of the operated PE pipe or cable, on one hand, the workload of the operation worker can be conveniently confirmed, and on the other hand, the length of the operated PE pipe or cable and the length of the PE pipe or cable on the residual winding reel can be further determined.
(5) The shock of the winding roll when rotating along with the placing part can be reduced by arranging the buffer part, and the noise is reduced; the height of the pay-off rack can be conveniently and accurately obtained by operation workers through the adjustable jacking screw with the scales.
Drawings
FIG. 1 is a schematic structural view of a multifunctional pay-off stand for PE pipes or cables according to the present invention.
Examples
The multifunctional pay-off stand for PE pipes or cables and the use method thereof according to the present invention will be described in detail with reference to FIG. 1.
A multifunctional pay-off stand for PE pipes or cables comprises a base part 1, a supporting part 2 and a placing part 3; the base part comprises a channel steel 4 and a first angle steel 5, and the channel steel and the first angle steel are welded into the base part in a cross mode; the supporting part is arranged at the cross center of the base part; the supporting part comprises an adjustable jacking groove 6 and an adjustable jacking screw 7; the adjustable jacking groove is arranged at the central cross of the base part; the adjustable jacking screw rod is arranged at the center of the top of the adjustable jacking groove; a bearing 8 is coaxially arranged on the adjustable jacking screw rod; the upper end and the lower end of the bearing are respectively provided with an upper end adjusting nut 9 and a lower end adjusting nut 10 which are used for adjusting the height of the bearing; inclined struts 11 are further arranged between the two ends of the lower end adjusting nut and the first angle steel; the placing part is welded on the bearing; the placing part comprises a plurality of second angle steels 12, and each second angle steel is positioned on the same horizontal plane and is welded on the peripheral surface of the bearing in a crossed manner; the placing part also comprises a door-shaped bracket or a cylindrical bracket; the door-shaped bracket or the cylindrical bracket 13 is arranged on the upper part of the horizontal plane where the second angle steel is arranged and is coaxial with the bearing.
The second angle steel comprises a welding end 121, a connecting part 122 and a free end 123, and the welding end and the free end are connected through the connecting part; the welding ends of the second angle steels are mutually welded to form a placing part; the included angle between the free end and the connecting part is an obtuse angle.
The free end is connected with the connecting part through a hinge; the hinge comprises a left hinge plate, a right hinge plate and a pivot, wherein a left shaft sleeve is arranged on the left hinge plate, a right shaft sleeve is arranged on the right hinge plate, and the pivot is arranged in the left shaft sleeve and the right shaft sleeve; the inner walls of the left shaft sleeve and the right shaft sleeve are respectively provided with a plurality of bulges, and the peripheral surface of the pivot is provided with a concave part matched with the bulges in shape; or the inner walls of the left shaft sleeve and the right shaft sleeve are respectively provided with a plurality of concave parts, and the peripheral surface of the pivot is provided with a convex part matched with the concave parts in shape; the two ends of the pivot are provided with dustproof covers which are in threaded fit connection or insertion connection with the end heads of the left shaft sleeve and the right shaft sleeve; the free end is a telescopic plate; the telescopic plate comprises an outer shell plate and an inner shell plate which is arranged in the outer shell plate in a telescopic sliding fit mode, and the inner shell plate is provided with an elastic protrusion; the shell plate is provided with a plurality of through holes matched with the elastic protrusions in shape, and the through holes are arranged on the shell plate side by side along the sliding direction of the inner shell plate.
The pay-off rack also comprises an automatic control assembly, wherein the automatic control assembly comprises a controller, a power supply and a length sensor for detecting the length of the PE pipe or the cable, and the power supply is electrically connected with the length sensor and the controller; the length sensor is connected with a controller data signal and used for detecting a PE pipe or cable length signal in real time and sending the detected length signal to the controller; the controller converts the received length signal and stores the converted length signal in the memory; the automatic control assembly also comprises a display which is connected with the controller and is used for displaying the length of the PE pipe or the cable; the power supply is also electrically connected to the display.
The adjustable jacking groove is provided with a level gauge, and the base part further comprises adjusting gaskets arranged at two ends of the bottom of the first angle steel; the adjusting gaskets are detachably arranged at two ends of the bottom of the first angle steel and used for adjusting the levelness of the base part.
And a buffer part is also arranged between the bearing and the adjusting nuts at the upper end and the lower end, and the buffer part is rubber or a compression spring.
The bracing is the telescopic link, be provided with the spacing hole of a plurality of on the first angle steel, the rod end of telescopic link is provided with the spacing arch with spacing hole shape complex.
And scales are arranged on the adjustable jacking screw rod.
The use method of the multifunctional pay-off stand for the PE pipe or cable comprises the following steps:
1) the horizontal position of the base part is adjusted by utilizing a level gauge at the top of the adjustable jacking groove, and the bearing is fixed at a desired height by adjusting an upper end adjusting nut and a lower end adjusting nut;
2) fixing two inclined struts in preset positions of the first angle steel respectively for supporting a lower end adjusting nut;
3) placing a winding roll of the PE pipe or the cable on a door-shaped frame or a cylindrical bracket of the placing part;
4) the free end of the placing part is rotated to a desired angle to limit the winding roll, and the winding roll is fixed at the moment;
5) and after the installation operation of the PE pipe or the cable is finished, the winding roll is taken down from the placing part, the inclined strut is taken down, and the upper end adjusting nut and the lower end adjusting nut are restored to the initial positions.
The embodiments described above are intended to facilitate one of ordinary skill in the art in understanding and using the present invention. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the embodiments described herein, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.
Claims (7)
1. The utility model provides a multi-functional pay off rack for PE pipe or cable which characterized in that: the pay-off stand comprises a base part (1), a supporting part (2) and a placing part (3); the base part comprises a channel steel (4) and first angle steel (5), and the channel steel and the first angle steel are welded into the base part in a cross mode; the supporting part is arranged at the cross center of the base part; the supporting part comprises an adjustable top bracing groove (6) and an adjustable top bracing screw rod (7); the adjustable jacking groove is arranged at the central cross of the base part; the adjustable jacking screw rod is arranged at the center of the top of the adjustable jacking groove; a bearing (8) is coaxially arranged on the adjustable jacking screw rod; the upper end and the lower end of the bearing are respectively provided with an upper end adjusting nut (9) and a lower end adjusting nut (10) for adjusting the height of the bearing; an inclined strut (11) is arranged between the two ends of the lower end adjusting nut and the first angle steel; the placing part is welded on the bearing; the placing part comprises a plurality of second angle steels (12), and each second angle steel is positioned on the same horizontal plane and is welded on the peripheral surface of the bearing in a crossed manner; the placing part also comprises a door-shaped bracket or a cylindrical bracket (13); the door-shaped bracket or the cylindrical bracket is arranged on the upper part of the horizontal plane where the second angle steel is arranged and is coaxial with the bearing;
the second angle steel comprises a welding end (121), a connecting part (122) and a free end (123), and the welding end and the free end are connected through the connecting part; the welding ends of the second angle steels are mutually welded to form a placing part; the included angle between the free end and the connecting part is an obtuse angle;
the free end is connected with the connecting part through a hinge; the hinge comprises a left hinge plate, a right hinge plate and a pivot, wherein a left shaft sleeve is arranged on the left hinge plate, a right shaft sleeve is arranged on the right hinge plate, and the pivot is arranged in the left shaft sleeve and the right shaft sleeve; the inner walls of the left shaft sleeve and the right shaft sleeve are respectively provided with a plurality of bulges, and the peripheral surface of the pivot is provided with a concave part matched with the bulges in shape; or the inner walls of the left shaft sleeve and the right shaft sleeve are respectively provided with a plurality of concave parts, and the peripheral surface of the pivot is provided with a convex part matched with the concave parts in shape; the two ends of the pivot are provided with dustproof covers which are in threaded fit connection or insertion connection with the end heads of the left shaft sleeve and the right shaft sleeve; the free end is a telescopic plate; the telescopic plate comprises an outer shell plate and an inner shell plate which is arranged in the outer shell plate in a telescopic sliding fit mode, and the inner shell plate is provided with an elastic protrusion; the shell plate is provided with a plurality of through holes matched with the elastic protrusions in shape, and the through holes are arranged on the shell plate side by side along the sliding direction of the inner shell plate.
2. The multifunctional pay-off stand for PE pipes or cables as claimed in claim 1, wherein: the pay-off rack also comprises an automatic control assembly, wherein the automatic control assembly comprises a controller, a power supply and a length sensor for detecting the length of the PE pipe or the cable, and the power supply is electrically connected with the length sensor and the controller; the length sensor is connected with a controller data signal and used for detecting a PE pipe or cable length signal in real time and sending the detected length signal to the controller; the controller converts the received length signal and stores the converted length signal in the memory; the automatic control assembly also comprises a display which is connected with the controller and is used for displaying the length of the PE pipe or the cable; the power supply is also electrically connected to the display.
3. The multifunctional pay-off stand for PE pipes or cables as claimed in claim 2, wherein: the adjustable jacking groove is provided with a level gauge, and the base part further comprises adjusting gaskets arranged at two ends of the bottom of the first angle steel; the adjusting gaskets are detachably arranged at two ends of the bottom of the first angle steel and used for adjusting the levelness of the base part.
4. The multifunctional pay-off stand for PE pipes or cables as claimed in claim 3, wherein: and a buffer part is also arranged between the bearing and the adjusting nuts at the upper end and the lower end, and the buffer part is rubber or a compression spring.
5. The multifunctional pay-off stand for PE pipes or cables as claimed in claim 4, wherein: the bracing is the telescopic link, be provided with the spacing hole of a plurality of on the first angle steel, the rod end of telescopic link is provided with the spacing arch with spacing hole shape complex.
6. The multifunctional pay-off stand for PE pipes or cables as claimed in claim 5, wherein: and scales are arranged on the adjustable jacking screw rod.
7. Use of the multifunctional pay-off stand for PE pipes or cables according to claim 6, characterized in that the use comprises the following steps:
1) the horizontal position of the base part is adjusted by utilizing a level gauge at the top of the adjustable jacking groove, and the bearing is fixed at a desired height by adjusting an upper end adjusting nut and a lower end adjusting nut;
2) fixing two inclined struts in preset positions of the first angle steel respectively for supporting a lower end adjusting nut;
3) placing a winding roll of the PE pipe or the cable on a door-shaped frame or a cylindrical bracket of the placing part;
4) the free end of the placing part is rotated to a desired angle to limit the winding roll, and the winding roll is fixed at the moment;
5) and after the installation operation of the PE pipe or the cable is finished, the winding roll is taken down from the placing part, the inclined strut is taken down, and the upper end adjusting nut and the lower end adjusting nut are restored to the initial positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811562334.2A CN109665370B (en) | 2018-12-20 | 2018-12-20 | Multifunctional pay-off rack for PE (polyethylene) pipe or cable and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811562334.2A CN109665370B (en) | 2018-12-20 | 2018-12-20 | Multifunctional pay-off rack for PE (polyethylene) pipe or cable and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109665370A CN109665370A (en) | 2019-04-23 |
| CN109665370B true CN109665370B (en) | 2020-11-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811562334.2A Active CN109665370B (en) | 2018-12-20 | 2018-12-20 | Multifunctional pay-off rack for PE (polyethylene) pipe or cable and using method thereof |
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| CN (1) | CN109665370B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113335995A (en) * | 2021-07-14 | 2021-09-03 | 东莞市建远机电有限公司 | Active material placing disc mechanism for rolled ribs |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3815842A (en) * | 1972-08-01 | 1974-06-11 | W Scrogin | Reel |
| JPS5917458A (en) * | 1982-07-19 | 1984-01-28 | Asahi Okuma Ind Co Ltd | Linear material feeding stand for header |
| US9908738B1 (en) * | 2012-06-22 | 2018-03-06 | Csaba Tóth | Cable dispenser |
| CN103752645B (en) * | 2013-11-11 | 2015-12-02 | 浙江博雷重型机床制造有限公司 | A kind of paying out machine |
| CN203562708U (en) * | 2013-11-12 | 2014-04-23 | 国家电网公司 | Bulk cable pay-off rack with adjustable volume diameter |
| CN205953190U (en) * | 2016-08-16 | 2017-02-15 | 国网江苏省电力公司泰州供电公司 | Pay -off for electric power |
| CN206259654U (en) * | 2016-12-03 | 2017-06-16 | 何辉海 | Cable holder for distribution |
| CN206511738U (en) * | 2017-02-23 | 2017-09-22 | 湖南财经工业职业技术学院 | Automate cable unreeling rack operating desk |
| CN206901455U (en) * | 2017-06-21 | 2018-01-19 | 中国能源建设集团安徽电力建设第一工程有限公司 | A kind of lifting type cable reel support meanss |
| CN207312783U (en) * | 2017-08-28 | 2018-05-04 | 浙江胜龙汽车零部件有限公司 | Fastener stock rotary creel stand |
| CN207243122U (en) * | 2017-09-29 | 2018-04-17 | 湖北鸿路钢结构有限公司 | A kind of Simple pay-off device |
| CN207329951U (en) * | 2017-11-01 | 2018-05-08 | 河北亚飞线缆制造有限公司 | A kind of cable unwrapping wire rotates speed governing bracket |
-
2018
- 2018-12-20 CN CN201811562334.2A patent/CN109665370B/en active Active
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