CN1096609C - Method for on-line testing sodium aluminate solution in production of aluminium oxide - Google Patents

Method for on-line testing sodium aluminate solution in production of aluminium oxide Download PDF

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Publication number
CN1096609C
CN1096609C CN 97107437 CN97107437A CN1096609C CN 1096609 C CN1096609 C CN 1096609C CN 97107437 CN97107437 CN 97107437 CN 97107437 A CN97107437 A CN 97107437A CN 1096609 C CN1096609 C CN 1096609C
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temperature
conductivity
sodium aluminate
aluminate solution
solution
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Expired - Fee Related
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CN 97107437
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CN1175691A (en
Inventor
周霁明
毕诗文
冯绍忠
潘跃智
石崇光
骆其均
杨毅宏
邹斌
何军
石祖莉
候莹莹
李殿锋
付高峰
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GUIZHOU ALUMINIUM PLANT
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GUIZHOU ALUMINIUM PLANT
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Abstract

The present invention discloses a method for detecting sodium aluminate solution on line in the process of producing aluminum oxide. In the production process, the method detects the actual temperature T1 and the electric conductivity Y1 at one point and the temperature T2 and the electric conductivity Y2 after the temperature is changed and calculates the contents of caustic soda and aluminum oxide in the sodium aluminate solution according to the detected temperature T1 and T2 and the electric conductivity Y1 and Y2. The present invention has the advantages of high measurement precision, high detection speed, continuous detection, easy realization of real-time control of the full automation production, etc.

Description

Method for on-line testing sodium aluminate solution in the aluminum oxide production process
The present invention relates to a kind of detection method of concentration of electrolyte solutions.
At present, in the alumina producing flow process, the industrial sodium aluminate solution composition relies on hand sampling always, chemico-analytic means obtain, because hand sampling, sample presentation and chemical analysis need the long time, mass flow can not in time be adjusted according to the variation of solution composition in the production control post, and the qualification rate of production technology index is difficult to guarantee; And the external method that generally adopts now is: earlier solution is taken a sample, progressively with solution dilution, measure the conductivity of variable concentrations simultaneously, and then the composition of calculating solution, whole testing process all will be carried out under constant temperature, and this detection method not only detection speed is slow but also can not detect continuously.
The objective of the invention is: the online detection method method to sodium aluminate solution in the aluminum oxide production process is provided in one, in time be transferred to real-time detected solution concentration value and molecular proportion in the production control system, for the automatic control of production run provides foundation, improve technic index, improve product quality and yield, reduce consuming.
The present invention is achieved in that the actual temperature T of the sodium aluminate solution of certain point in process of production 1With conductivity Y 1And with the temperature T behind its alternating temperature 2With conductivity Y 2Carry out online detection, and according to detected temperature T 1, T 2With conductivity Y 1, Y 2By the mathematical model and the corresponding mathematical operation of setting up, calculate the content and the solution molecule ratio of sodium hydroxide and aluminium oxide in the sodium aluminate solution;
Its conductivity mathematical model adopts following formula:
Y=C 0+C 1N K+C 2α K+C 3T+C 4N Kα K+C 5N KT+C 6α KT+C 7N K 2+C 8α K 2+C 9T 2
In the formula, C 0~C 9Be the regression equation coefficient, i.e. the constant that test obtains;
Y is into the conductivity of grinding mother liquor, the S.cm of unit -1
N KBe caustic soda concentration, the g/l of unit;
T is for going into to grind the mother liquor temperature, unit ℃;
Figure C9710743700031
Be α K=1.645N K/ A, A is into the alumina concentration that grinds mother liquor in the formula, the g/l of unit).
The present invention compares with conventional detection, has the accuracy of detection height, detection speed is fast and can detects, realize easily full-automatic advantages such as real-time control continuously.Because the correspondence of the solution temperature of online detection and conductivity is good, accuracy is high and set up conductivity easily and temperature and detected solution parameter between the mathematical model that concerns, and the simulation of the conductivity mathematical model of being set up is good, shoot straight, so only need the high-temperature conductivity Y with the same solution of online detection 1And low-temperature conductivity Y 2And corresponding temperature T 1, T 2Measure and the substitution mathematical model in can obtain sodium hydroxide and alumina content and solution molecule ratio in the sodium aluminate solution after machine is handled as calculated.
Embodiments of the invention: go into to grind to get in the mother liquor two groups in solution sample from aluminum oxide production process, one group directly enters detecting device, measures temperature T 1With conductivity Y 1, another group enters detecting device again after the subcooler cooling, measure temperature T 2With conductivity Y 2, detecting device is with the T that measures 1, T 2, Y 1, Y 2Be input to computing machine, calculate in the mathematical model that computing machine is set up the data substitution that records, thereby calculate the sodium hydroxide in the solution and the content and the solution molecule ratio of aluminium oxide.To going into to grind mother liquor in the aluminum oxide production process, the mathematical model of conductivity is:
Y=C 0+C 1N K+C 2αK+C 3T+C 4N KαK+C 5N KT+C 6αKT+C 7N K 2+C 8αK 2+C 9T 2
In the formula, C 0~C 9Be the regression equation coefficient, i.e. the constant that test obtains;
Y is into the conductivity of grinding mother liquor, the S.cm of unit -1
N KBe caustic soda concentration, the g/l of unit;
T is for going into to grind the mother liquor temperature, unit ℃;
Figure C9710743700041
Be α K=1.645N K/ A, A is into the alumina concentration that grinds mother liquor in the formula, the g/l of unit).
To detect temperature T 1, T 2With conductivity Y 1, Y 2Substitution conductivity digital model obtains following two equations:
Y 1=C 0+C 1N K+C 2αK+C 3T 1+C 4N KαK+C 5N KT 1+C 6αKT 1+C 7N K 2+C 8αK 2+C 9T 1 2
Y 2=C 0+C 1N K+C 2αK+C 3T 2+C 4N KαK+C 5N KT 2+C 6αKT 2+C 7N K 2+C 8αK 2+C 9T 2 2
Above-listed two equation solutions of simultaneous can obtain N KWith α K, pass through formula α K=1.645N K/ A obtains A.

Claims (1)

1, method for on-line testing sodium aluminate solution in a kind of aluminum oxide production process is characterized in that: to the actual temperature T of the sodium aluminate solution of certain point in process of production 1With conductivity Y 1And with the temperature T behind its alternating temperature 2With conductivity Y 2Carry out online detection, and according to detected temperature T 1, T 2With conductivity Y 1, Y 2By the mathematical model and the corresponding mathematical operation of setting up, calculate the content and the solution molecule ratio of sodium hydroxide and aluminium oxide in the sodium aluminate solution;
Its conductivity mathematical model adopts following formula:
Y=C 0+C 1N K+C 2α K+C 3T+C 4N Kα K+C 5N KT+C 6α KT+C 7N K 2+C 8α K 2+C 9T 2
In the formula, C 0~C 9Be the regression equation coefficient, i.e. the constant that test obtains;
Y is into the conductivity of grinding mother liquor, the S.cm of unit -1
N KBe caustic soda concentration, the g/l of unit;
T is for going into to grind the mother liquor temperature, unit ℃;
α KBe the molecular proportion of solution, i.e. α K=1.645N K/ A, A is into the alumina concentration that grinds mother liquor in the formula, the g/l of unit).
CN 97107437 1997-04-09 1997-04-09 Method for on-line testing sodium aluminate solution in production of aluminium oxide Expired - Fee Related CN1096609C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 97107437 CN1096609C (en) 1997-04-09 1997-04-09 Method for on-line testing sodium aluminate solution in production of aluminium oxide

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 97107437 CN1096609C (en) 1997-04-09 1997-04-09 Method for on-line testing sodium aluminate solution in production of aluminium oxide

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CN1096609C true CN1096609C (en) 2002-12-18

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101281182B (en) * 2008-05-22 2012-02-22 沈阳东大自动化有限公司 Method for soft measuring sodium aluminate solution component concentration
WO2017172866A1 (en) * 2016-03-31 2017-10-05 Invista North America S.A R.L. Electrical conductivity or resistivity measurement and polyamide synthesis
CN107764850B (en) * 2016-08-23 2021-02-12 沈阳铝镁设计研究院有限公司 Method for online detection of molecular ratio of alumina high-pressure digestion pulp

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