CN109656236A - A kind of industrial data failure prediction method based on cyclic forecast neural network - Google Patents
A kind of industrial data failure prediction method based on cyclic forecast neural network Download PDFInfo
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- CN109656236A CN109656236A CN201910078393.0A CN201910078393A CN109656236A CN 109656236 A CN109656236 A CN 109656236A CN 201910078393 A CN201910078393 A CN 201910078393A CN 109656236 A CN109656236 A CN 109656236A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
- G05B23/0243—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24065—Real time diagnostics
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- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
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Abstract
The invention proposes a kind of industrial data failure prediction methods based on cyclic forecast neural network, include the following steps: that (1) design pattern explores branch's ring, equipment running status mode is established, for storing and indicating the various operating statuses and sequential relationship of equipment.(2) design cycle property prediction neural network is used under cloud environment, according to the probability of the next state of the time series forecasting of current a cycle and its failure.(3) by the selection of dynamic node, data antithesis in operational process under cloud environment, iteration excavates nonevent new failure, data experiment mechanism is established, to realize failure predication under real-time cloud environment.A kind of industrial data failure prediction method based on cyclic forecast neural network, industrial data failure predication and neural network are combined, and are based on algorithm precision of prediction while cyclic forecast neural network model improves algorithm implementation rate by design.
Description
Technical field
The present invention relates to neural network, failure predication, big data cloud computing environments, and in particular to a kind of based on periodically
The industrial data failure prediction method of prediction neural network.
Background technique
As the extensive use of cloud computing technology is transmitted to cloud after industrial equipment operational management uses field data collection
End carries out Data Analysis Services, this has become a general mode.One urgent problems is having for a large amount of historical datas
How the real-time processing that effect excavates with dynamic operation data organically blends, to realize data intelligence, solves to go out in equipment operation
Existing problem.Obviously, this needs a kind of industrial data failure prediction method based on cyclic forecast neural network, supports big rule
The Intelligent treatment of mould time series data.
The difficult point of fault diagnosis and prediction is: in the extensive time series data being collected into actual scene, fault data is logical
Chang Feichang is rare, and following failure may be the failure that there is no crossing in the past, it is difficult to realize effective accident analysis and prediction.
Various scene restriction bring data it is incomplete be current big data treatment research a common problem.If only from reality
Border data are analyzed, and the issuable all scenes of real system failure institute can not be theoretically verified, to also be difficult to send out
It digs all modes that failure generates and effectively carries out failure predication.
This method can be more accurate using a kind of industrial data failure prediction method based on cyclic forecast neural network
Failure predication.This method improves the speed of algorithm training by establishing periodical neural network prediction model;Worked as by basis
The probability of the next state of the time series forecasting in previous period and its failure reduces prediction data exception error rate and makes
Algorithm stability greatly promotes;
Summary of the invention
To solve shortcoming and defect in the prior art, the invention proposes a kind of based on cyclic forecast neural network
Industrial data failure prediction method carries out industrial data failure predication by cyclic forecast neural network model, accurate to carry out
Industrial equipment failure predication and promotion predictablity rate.
The technical solution of the present invention is as follows:
A. design pattern explores branch's ring, equipment running status mode is established, for storing and indicating the various fortune of equipment
Row state and sequential relationship.
B. design cycle property prediction neural network, under cloud environment, the time series according to current a cycle to be pre-
Survey next state and the probability of its failure.
C. by the selection of dynamic node, data antithesis in operational process under cloud environment, iteration is excavated nonevent new
Failure establishes data experiment mechanism, to realize failure predication under real-time cloud environment.
Beneficial effects of the present invention:
(1) building is based on cyclic forecast neural network model, to improve data forecast quality;
(2) this method improves model training speed by the network structure of Neural memory model;
(3) by the network model of fusion mean square deviation and cross entropy design, prediction accuracy is improved.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of neuron mould of the industrial data failure prediction method based on cyclic forecast neural network of the present invention
Type;
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, in a kind of industrial data failure prediction method based on cyclic forecast neural network model tool
Body design is described in detail:
Cyclic forecast neural network model is based primarily upon GRU, i.e. gate recursive unit.For the spy of periodic data
Point redesigns cyclic forecast neural network model, it is preferred that emphasis is design neuron connection type and loss function.
Neural network output module is designed as two, an output next step state Vi+1, an output is for next step shape
The assessment result P of statei+1。
Q (s_i)=(Vi+1,Pi+1) ⑿
The s_i of cyclic forecast neural network model input is the past data mode for being pushed forward a cycle of current data node
Variation track, the V of outputi+1To select next back end and selecting the probability of malfunction P after iti+1。
The structure of cyclic forecast neural network model is as shown in Figure 1.Output valveFor laststate valueAnd candidate
ValueWithThis update ratio is superimposed to obtain.Determine current input value and laststate input value in current candidate
In shared scale.Calculation formula are as follows:
HereinIt is equivalent to received state value ht-1With current state value xtOne it is cumulative and, WzAnd UzIt is
Corresponding weight.
The calculation formula of current candidate are as follows:
In this rtResetting door is represented, ⊙ represents multiselect state.Work as rtWhen equal to 0, all state values front input are whole
Forget about there will not be any influence to the value newly inputted.rtCalculation formula are as follows:
Its loss function is designed as the function of comprehensive assessment expectation and cross entropy, ydFor prediction result,For expectation as a result,
pdFor prediction probability,For expected probability, λ is empirical parameter, controls mean square deviation weight shared in the loss function:
α is L2 regular terms parameter, and w is the relevant parameter in neural network, and the solution of L2 regularization is all smaller, anti-interference kinetic energy
Power is strong, is conducive to the performance for improving cyclic forecast neural network model.
A kind of industrial data failure prediction method based on cyclic forecast neural network of the invention, by nerve net
Network, gate recursive unit and periodic data feature combine, and this method is able to achieve pre- according to the time series of current a cycle
Next state and the probability of its failure are surveyed, the deficiency for industrial data use of information is avoided.Square by merging
Difference and cross entropy effectively improve computational efficiency, while increasing the accuracy of prediction algorithm;
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (1)
1. a kind of industrial data failure prediction method based on cyclic forecast neural network, which is characterized in that using periodically
Prediction neural network model method, and industrial mass data is combined, carry out equipment fault prediction, comprising the following steps:
Cyclic forecast neural network model is based primarily upon GRU, i.e. gate recursive unit.The characteristics of for periodic data, weight
New design cycle property prediction neural network model, it is preferred that emphasis is design neuron connection type and loss function.
Neural network output module is designed as two, an output next step state Vi+1, an output is for next step state
Assessment result Pi+1。
Q (s_i)=(Vi+1, Pi+1) (1)
The s_i of cyclic forecast neural network model input is that current data node changes toward the data mode for being pushed forward a cycle
Track, the V of outputi+1To select next back end and selecting the probability of malfunction P after iti+1。
The structure of cyclic forecast neural network model is as shown in Figure 1.Output valveFor laststate valueAnd candidate value
WithThis update ratio is superimposed to obtain.Determine current input value and laststate input value institute in current candidate
The scale accounted for.Calculation formula are as follows:
HereinIt is equivalent to received state value ht-1With current state value xtOne it is cumulative and, WzAnd UzIt is corresponding
Weight.
The calculation formula of current candidate are as follows:
In this rtResetting door is represented, ⊙ represents multiselect state.Work as rtWhen equal to 0, all state values that front inputs all are forgotten
Fall, there will not be any influence to the value newly inputted.rtCalculation formula are as follows:
Its loss function is designed as the function of comprehensive assessment expectation and cross entropy, ydFor prediction result,It is expected as a result, pdIt is pre-
Probability is surveyed,For expected probability, λ is empirical parameter, controls mean square deviation weight shared in the loss function:
α is L2 regular terms parameter, and w is the relevant parameter in neural network, and the solution of L2 regularization is all smaller, Ability of Resisting Disturbance
By force, be conducive to improve the performance of cyclic forecast neural network model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110335168A (en) * | 2019-04-22 | 2019-10-15 | 山东大学 | Method and system based on GRU optimization power information acquisition terminal fault prediction model |
CN111160616A (en) * | 2019-12-05 | 2020-05-15 | 广东工业大学 | Kitchen electrical equipment predictive maintenance system and method based on edge cloud cooperation |
CN111221318A (en) * | 2019-12-11 | 2020-06-02 | 中山大学 | Multi-robot state estimation method based on model predictive control algorithm |
CN116403605A (en) * | 2023-06-08 | 2023-07-07 | 宁德时代新能源科技股份有限公司 | Equipment fault prediction method, stacker fault prediction method and related devices |
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2019
- 2019-01-28 CN CN201910078393.0A patent/CN109656236A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110335168A (en) * | 2019-04-22 | 2019-10-15 | 山东大学 | Method and system based on GRU optimization power information acquisition terminal fault prediction model |
CN111160616A (en) * | 2019-12-05 | 2020-05-15 | 广东工业大学 | Kitchen electrical equipment predictive maintenance system and method based on edge cloud cooperation |
CN111160616B (en) * | 2019-12-05 | 2021-09-07 | 广东工业大学 | Kitchen electrical equipment predictive maintenance system and method based on edge cloud cooperation |
CN111221318A (en) * | 2019-12-11 | 2020-06-02 | 中山大学 | Multi-robot state estimation method based on model predictive control algorithm |
CN111221318B (en) * | 2019-12-11 | 2023-03-28 | 中山大学 | Multi-robot state estimation method based on model predictive control algorithm |
CN116403605A (en) * | 2023-06-08 | 2023-07-07 | 宁德时代新能源科技股份有限公司 | Equipment fault prediction method, stacker fault prediction method and related devices |
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