CN109652931B - Sewing machine and thread trimming mechanism thereof - Google Patents
Sewing machine and thread trimming mechanism thereof Download PDFInfo
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- CN109652931B CN109652931B CN201910151148.8A CN201910151148A CN109652931B CN 109652931 B CN109652931 B CN 109652931B CN 201910151148 A CN201910151148 A CN 201910151148A CN 109652931 B CN109652931 B CN 109652931B
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- 238000009966 trimming Methods 0.000 title claims abstract description 142
- 238000009958 sewing Methods 0.000 title claims abstract description 53
- 238000001514 detection method Methods 0.000 claims description 13
- 238000010586 diagram Methods 0.000 description 13
- 238000000926 separation method Methods 0.000 description 6
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
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Abstract
本发明公开一种缝纫机剪线机构,包括用于驱动右动刀轴转动的右剪线驱动杆、用于驱动左动刀轴转动的左剪线驱动杆、两端分别与右剪线驱动杆和左剪线驱动杆相铰接的左剪线驱动缸和用于切换左剪线驱动缸的活塞杆与缸筒之间接触状态的切换开关。调节切换开关,活塞杆与缸筒处于相对固定状态,右剪线驱动杆带动左剪线驱动杆同步动作,实现剪断双缝线;再调节切换开关,活塞杆与缸筒处于相对滑动状态,右剪线驱动杆带动缸筒相对于活塞杆滑动,使右剪线驱动杆相对于左剪线驱动杆单独动作,实现剪断单根缝线;当右剪线驱动杆动作时,左剪线驱动杆可以不动作,有效防止缝线脱落,因此工作可靠性有所提升。本发明还公开一种包括缝纫机剪线机构的缝纫机。
The invention discloses a thread trimming mechanism of a sewing machine. A left thread trimmer drive cylinder hinged with the left thread trimmer drive rod and a switch for switching the contact state between the piston rod and the cylinder barrel of the left thread trimmer drive cylinder. Adjust the switch, the piston rod and the cylinder are in a relatively fixed state, the right thread trimmer drive rod drives the left thread trimmer drive rod to act synchronously to cut the double stitches; then adjust the switch, the piston rod and the cylinder are in a relative sliding state, the right The thread trimmer drive rod drives the cylinder to slide relative to the piston rod, so that the right thread trimmer drive rod moves independently relative to the left thread trimmer drive rod to cut a single suture; when the right thread trimmer drive rod moves, the left thread trimmer drive rod It can be inactive to effectively prevent the suture from falling off, so the working reliability is improved. The invention also discloses a sewing machine including a sewing machine thread trimming mechanism.
Description
技术领域technical field
本发明涉及服装设备领域,特别涉及一种缝纫机剪线机构。本发明还涉及一种包含缝纫机剪线机构的缝纫机。The invention relates to the field of clothing equipment, in particular to a thread trimming mechanism of a sewing machine. The invention also relates to a sewing machine comprising a sewing machine thread trimming mechanism.
背景技术Background technique
现有的机电一体化缝纫设备,尤其自动缝纫机,越来越多地被服装生产企业所采用,使得服装生产企业的整体生产效率和产品质量均得到稳步的提升。现有的自动缝纫机通常配置有剪线机构,取代手工剪线,以满足生产效率的提升,因此改进剪线机构显得尤为必要。Existing mechatronics sewing equipment, especially automatic sewing machines, are increasingly used by garment manufacturers, which has steadily improved the overall production efficiency and product quality of garment manufacturers. Existing automatic sewing machines are usually equipped with a thread trimming mechanism to replace manual thread trimming to improve production efficiency, so it is particularly necessary to improve the thread trimming mechanism.
如附图1所示,现有的剪线机构包括右剪线部01、左剪线部02和两端分别与右剪线部01和左剪线部02相铰接的左剪线连接杆03,其中,右剪线部01包括驱动右动刀相对于右定刀动作的右动刀轴,左剪线部02包括驱动左动刀相对于左定刀动作的左动刀轴,从而使右剪线部01和左剪线部02均能用于剪断缝线,且右剪线部01和左剪线部02在剪断缝线后均能够夹持住所剪缝线的一端。当右剪线部01动作时,右剪线部01通过左剪线连接杆03带动左剪线部02同步动作,右动刀轴与左动刀轴同步动作,从而使右剪线部01和左剪线部02实现联动,进而实现剪断双缝线。然而,现有的剪线机构无法使右剪线部01相对于左剪线部02实现单独动作,当右剪线部01单独动作时,左剪线部02极易因随右剪线部01同步动作而使所夹缝线脱落,严重影响左剪线部02的下一次顺利缝制。因此,现有剪线机构的工作可靠性相对较差。As shown in FIG. 1 , the existing thread trimmer mechanism includes a
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种缝纫机剪线机构,右动刀轴能够相对于左动刀轴动作,有效避免缝线脱落,工作可靠性有所提升。本发明的的另一目的在于提供一种包含缝纫机剪线机构的缝纫机,工作效率有所提升。In view of this, the purpose of the present invention is to provide a thread trimming mechanism for a sewing machine, in which the right moving knife shaft can move relative to the left moving knife shaft, effectively preventing the thread from falling off, and improving the working reliability. Another object of the present invention is to provide a sewing machine including a sewing machine thread trimming mechanism, with improved work efficiency.
其具体方案如下:Its specific plan is as follows:
本发明提供一种缝纫机剪线机构,包括:The present invention provides a thread trimming mechanism for a sewing machine, comprising:
用于驱动右动刀轴转动的右剪线驱动杆;The right thread trimmer drive rod used to drive the rotation of the right moving knife shaft;
用于驱动左动刀轴转动的左剪线驱动杆;Left thread trimmer drive rod for driving the rotation of the left moving knife shaft;
两端分别与所述右剪线驱动杆和所述左剪线驱动杆相铰接的左剪线驱动缸;a left thread trimming drive cylinder hinged with the right thread trimmer drive rod and the left thread trimmer drive rod at both ends;
用于切换所述左剪线驱动缸的活塞杆与缸筒之间接触状态的切换开关;当所述活塞杆与所述缸筒处于相对固定状态时,所述左剪线驱动缸带动所述右动刀轴和所述左动刀轴同步转动;当所述活塞杆与所述缸筒处于相对滑动状态时,所述左剪线驱动缸带动所述右动刀轴相对于所述左动刀轴转动。A switch for switching the contact state between the piston rod and the cylinder barrel of the left thread trimming driving cylinder; when the piston rod and the cylinder barrel are in a relatively fixed state, the left thread trimming driving cylinder drives the The right moving knife shaft and the left moving knife shaft rotate synchronously; when the piston rod and the cylinder are in a relative sliding state, the left thread trimming drive cylinder drives the right moving knife shaft to move relative to the left The shaft rotates.
优选地,还包括左梭架和第一端与所述左剪线驱动杆相铰接且第二端与所述活塞杆远离所述缸筒的一端可拆卸连接、用于避让所述左梭架的左剪线连杆。Preferably, it also includes a left shuttle frame, a first end hinged to the left thread trimmer drive rod, and a second end detachably connected to the end of the piston rod away from the cylinder, for avoiding the left shuttle frame of the left trimmer link.
优选地,还包括:Preferably, it also includes:
支撑座;Support base;
第一端铰接于所述支撑座且第二端安装于主驱动凸轮的主驱动杆,所述主驱动杆的第二端具有与所述主驱动凸轮的凸轮槽相配合以驱动所述主驱动杆动作的驱动滚轮;The first end is hinged to the support seat and the second end is mounted on the main driving rod of the main driving cam, and the second end of the main driving rod is matched with the cam groove of the main driving cam to drive the main driving Drive rollers for lever action;
第一端通过右驱动转轴与所述主驱动杆的第二端相铰接且第二端与所述右剪线驱动杆远离所述缸筒的一端相铰接、用于带动所述右剪线驱动杆转动的右剪线连杆。The first end is hinged with the second end of the main drive rod through the right drive shaft, and the second end is hinged with the end of the right wire-cutting drive rod away from the cylinder, for driving the right wire-cutting drive Right thread trimmer link for lever rotation.
优选地,还包括:Preferably, it also includes:
第一端安装于所述右驱动转轴且第二端安装于所述支撑座所设的右支撑柱、用于在所述主驱动杆动作后辅助所述主驱动杆自动复位的右复位弹性件。The first end is installed on the right drive shaft and the second end is installed on the right support column provided by the support base, a right reset elastic member for assisting the automatic reset of the main drive rod after the main drive rod moves .
优选地,还包括:Preferably, it also includes:
第一端安装于所述左剪线驱动杆且第二端安装于所述左梭架所设的左支撑柱、用于在所述活塞杆与所述缸筒处于相对滑动状态时限定所述左剪线驱动杆转动的左限位弹性件。The first end is mounted on the left thread trimmer drive rod and the second end is mounted on the left support column provided by the left shuttle frame, for limiting the The left limit elastic piece for the rotation of the left thread trimmer drive rod.
优选地,还包括:Preferably, it also includes:
右梭架;right shuttle frame;
固设于所述右梭架、用于限定所述右剪线驱动杆转动的右止挡柱;a right stop column fixed on the right shuttle frame and used to limit the rotation of the right thread trimming drive rod;
固设于所述左梭架、用于限定所述左剪线驱动杆转动的左止挡柱。A left stop column fixed on the left shuttle frame and used to limit the rotation of the left thread trimming drive rod.
优选地,还包括:Preferably, it also includes:
固连于所述左剪线连杆与所述活塞杆之间、用于防止二者松动的防松紧固件。An anti-loosening fastener that is fixedly connected between the left thread trimmer connecting rod and the piston rod and is used to prevent the two from loosening.
优选地,还包括分别与所述右动刀轴和所述左动刀轴对应相连的右剪线组件和左剪线组件,所述右剪线组件和所述左剪线组件的结构相同,所述右剪线组件包括:Preferably, it further comprises a right thread trimming assembly and a left thread trimming assembly respectively connected with the right moving knife shaft and the left moving knife shaft, and the structure of the right thread trimming assembly and the left thread trimming assembly is the same, The right thread trimmer assembly includes:
右动刀;right-hand knife
固定于所述右梭架的右定刀;the right fixed knife fixed on the right shuttle frame;
固设于所述右梭架且具有右驱动导槽的右驱动导向架;a right driving guide frame fixed on the right shuttle frame and having a right driving guide groove;
安装于所述右驱动导槽且与所述右动刀相固连、与所述右动刀轴端部所设的右驱动滚柱相配合以在所述右驱动滚柱滑动时带动所述右动刀相对于所述右定刀移动的右动刀驱动滑块;It is installed in the right driving guide groove and is fixedly connected with the right moving knife, and is matched with the right driving roller provided at the end of the right moving knife shaft to drive the right driving roller when the right driving roller slides. a right movable knife driving slider that moves the right movable knife relative to the right fixed knife;
固设于所述右梭架且与所述右动刀的底部相抵、用于支撑所述右动刀使所述右动刀与所述右定刀保持接触的右弹性支撑件。A right elastic support member fixed on the right shuttle frame and abutting against the bottom of the right movable knife for supporting the right movable knife and keeping the right movable knife in contact with the right fixed knife.
优选地,所述左剪线驱动缸具体为气缸,还包括:Preferably, the left thread trimming drive cylinder is specifically an air cylinder, further comprising:
设于所述左剪线驱动缸的无杆腔、用于检测所述无杆腔压力的压力检测装置;a pressure detection device for detecting the pressure of the rodless cavity, which is arranged in the rodless cavity of the left thread trimmer driving cylinder;
与所述无杆腔的进气口相连、用于通过所述进气口为所述无杆腔提供气体的气泵;an air pump connected to the air inlet of the rodless cavity for supplying gas to the rodless cavity through the air inlet;
分别与所述压力检测装置和所述气泵相连、用于根据所述压力检测装置发送的信号控制所述气泵所供气体体积的控制装置。A control device connected to the pressure detection device and the air pump respectively, and used for controlling the volume of the gas supplied by the air pump according to the signal sent by the pressure detection device.
本发明还提供一种缝纫机,缝纫机本体和权利要求1至9任一项所述的设于所述缝纫机本体的缝纫机剪线机构。The present invention also provides a sewing machine, a sewing machine body and the sewing machine thread trimming mechanism provided on the sewing machine body according to any one of
相对于背景技术,本发明所提供的缝纫机剪线机构的缝纫机,包括用于驱动右动刀轴转动的右剪线驱动杆、用于驱动左动刀轴转动的左剪线驱动杆和两端分别与所述右剪线驱动杆和所述左剪线驱动杆相铰接的左剪线驱动缸,还包括用于切换所述左剪线驱动缸的活塞杆与缸筒之间接触状态的切换开关。Compared with the background art, the sewing machine of the sewing machine thread trimming mechanism provided by the present invention includes a right thread trimming drive rod for driving the rotation of the right moving knife shaft, a left thread trimming driving rod for driving the rotation of the left moving knife shaft, and two ends. The left thread trimmer drive cylinder hinged with the right thread trimmer drive rod and the left thread trimmer drive rod respectively includes a switch for switching the contact state between the piston rod and the cylinder barrel of the left thread trimmer drive cylinder switch.
调节所述切换开关,使所述活塞杆与所述缸筒处于相对固定状态,此时所述左剪线驱动缸相当于一根连接杆,当所述右剪线驱动杆动作时,所述右剪线驱动杆通过所述左剪线驱动缸带动所述左剪线驱动杆同步动作,从而使所述右动刀轴和所述左动刀轴同步转动,实现剪断双缝线;Adjust the switch so that the piston rod and the cylinder are in a relatively fixed state. At this time, the left thread trimmer drive cylinder is equivalent to a connecting rod. When the right thread trimmer drive rod moves, the The right thread trimmer drive rod drives the left thread trimmer drive rod to act synchronously through the left thread trimmer drive cylinder, so that the right moving knife shaft and the left moving knife shaft rotate synchronously to cut double stitches;
再次调节所述切换开关,使所述活塞杆与所述缸筒处于相对滑动状态,此时所述左剪线驱动缸相当于一根相互嵌套的伸缩杆,当所述右剪线驱动杆动作时,所述右剪线驱动杆带动所述缸筒相对于所述活塞杆滑动,使所述右剪线驱动杆相对于所述左剪线驱动杆能够单独动作,有效避免所述右剪线驱动杆与所述左剪线驱动杆同步动作,从而使所述右动刀轴能够相对于所述左动刀轴单独转动,实现剪断单根缝线。进一步地,当所述右剪线驱动杆动作时,所述左剪线驱动杆可以不动作,所述左剪线驱动杆因不随所述右剪线驱动杆同步动作而保持夹紧所剪缝线,有效防止缝线脱落。Adjust the switch again so that the piston rod and the cylinder are in a relative sliding state. At this time, the left thread trimmer drive cylinder is equivalent to a telescopic rod nested in each other. When the right thread trimmer drive rod When in action, the right thread trimming drive rod drives the cylinder to slide relative to the piston rod, so that the right thread trimming drive rod can act independently relative to the left thread trimming drive rod, effectively preventing the right thread trimming The thread driving rod and the left thread trimming driving rod act synchronously, so that the right moving knife shaft can rotate independently relative to the left moving knife shaft, so as to cut a single suture. Further, when the right thread trimmer drive lever is actuated, the left thread trimmer drive lever may not act, and the left thread trimmer drive lever does not move synchronously with the right thread trimmer drive lever to keep the seam being cut. thread, effectively preventing the suture from falling off.
因此,本发明所提供的缝纫机剪线机构的工作可靠性有所提升。Therefore, the working reliability of the thread trimming mechanism of the sewing machine provided by the present invention is improved.
本发明所提供的包括缝纫机剪线机构的缝纫机,由于缝纫机剪线机构的工作可靠性的提升,使缝纫机剪线机构的故障率降低,无效工作时间缩短,因此工作效率有所提升。The sewing machine provided by the present invention including the sewing machine thread trimming mechanism improves the working reliability of the sewing machine thread trimming mechanism, reduces the failure rate of the sewing machine thread trimming mechanism, shortens the invalid working time, and thus improves the work efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为现有缝纫机剪线机构的结构图;Fig. 1 is the structure diagram of existing sewing machine thread trimming mechanism;
图2为本发明一种实施例所提供的缝纫机剪线机构的结构图;2 is a structural diagram of a thread trimming mechanism of a sewing machine provided by an embodiment of the present invention;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为安装于支撑座上的零部件的正面组装结构图;Fig. 4 is the front assembly structure diagram of the components installed on the support seat;
图5为图4靠近左剪线驱动缸一侧的零部件的结构爆炸图;Figure 5 is an exploded view of the structure of the parts close to one side of the left thread trimming drive cylinder of Figure 4;
图6为图5的背面结构图;Fig. 6 is the rear structure diagram of Fig. 5;
图7为图5中右剪线组件的结构图;Fig. 7 is the structure diagram of the right trimmer assembly in Fig. 5;
图8为右动刀钩线状态图;Figure 8 is the state diagram of the hook line of the right moving knife;
图9为右动刀剪线状态图。Fig. 9 is the state diagram of the thread trimming of the right moving knife.
附图标记如下:The reference numbers are as follows:
右剪线部01、左剪线部02和左剪线连接杆03;
右动刀轴1、左动刀轴2、右剪线驱动杆3、左剪线驱动杆4、左剪线驱动缸5、切换开关6、左梭架7、左剪线连杆8、支撑座9、主驱动杆10、右剪线连杆11、主驱动凸轮12、主连接板13、右复位弹性件14、左限位弹性件15、右梭架16、右止挡柱17、左止挡柱18、右剪线组件19和左剪线组件20;Right moving
缸筒51、活塞杆52和防松紧固件53;
左针杆分离按钮61、右针杆分离按钮62和主调节按钮63;Left needle
右动刀191、右定刀192、右驱动导向架193、右动刀驱动滑块194和右弹性支撑件195。The right
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为了使本技术领域的人员更好地理解本发明方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to make those skilled in the art better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
请参考图2至图6,图2为本发明一种实施例所提供的缝纫机剪线机构的结构图;图3为图2的俯视图;图4为安装于支撑座上的零部件的正面组装结构图;图5为图4靠近左剪线驱动缸一侧的零部件的结构爆炸图;图6为图5的背面结构图。Please refer to FIGS. 2 to 6. FIG. 2 is a structural diagram of a thread trimming mechanism of a sewing machine provided by an embodiment of the present invention; FIG. 3 is a top view of FIG. 2; Structural diagram; FIG. 5 is a structural exploded view of the components close to the left trimming drive cylinder side of FIG. 4 ; FIG. 6 is the rear structure diagram of FIG. 5 .
本发明实施例公开了一种缝纫机剪线机构,包括右动刀轴1、左动刀轴2、右剪线驱动杆3、左剪线驱动杆4、左剪线驱动缸5和切换开关6。The embodiment of the present invention discloses a thread trimming mechanism of a sewing machine, which includes a right moving
右剪线驱动杆3固套于右动刀轴1的外周,使右剪线驱动杆3驱动右动刀轴1转动。在该具体实施例中,右动刀轴1的横截面优选呈圆形。右剪线驱动杆3的结构呈V型,且其过渡连接处设有具有缺口的圆弧形安装套,且该缺口的两端通过紧定螺钉可拆卸地固连为一体,以便圆弧形安装套适应于安装外径在一定范围内变化的右动刀轴1,有利于提升适应性。The right thread trimming
同样地,左剪线驱动杆4固套于左动刀轴2的外周,使左剪线驱动杆4驱动左动刀轴2转动。在该具体实施例中,左剪线驱动杆4呈盘形,且具有三个均匀分布的连接爪,第一个连接爪与左剪线驱动缸5相铰接,第二个连接爪固设有具有缺口且用于安装左动刀轴2的圆弧形安装套,左动刀轴2的固定方式与右动刀轴1相同,具体参照上述内容。Similarly, the left thread trimming
左剪线驱动缸5的两端分别与右剪线驱动杆3和左剪线驱动杆4相铰接。左剪线驱动缸5具体为单活塞气缸,包括通过转轴与右剪线驱动杆3转动连接的缸筒51和与左剪线驱动杆4转动连接的活塞杆52,从而形成具有活塞杆52的有杆腔和无杆腔,无杆腔设有进气口。当然,左剪线驱动缸5也可以是液压缸,在此不作具体限定。Both ends of the left thread trimming
切换开关具有若干操作按钮,用于切换左剪线驱动缸5的活塞杆52与缸筒51之间的接触状态。其中,一部分操作按钮用于分离左右针杆,具体包括左针杆分离按钮61和右针杆分离按钮62,当按压下左针杆分离按钮61或右针杆分离按钮62时,左针杆或右针杆相应地分离,从而适应于双针杆模式下的拐角缝纫,防止缝线错乱,有利于提升缝料的美观性及质量。一部分操作按钮为用于循环切换活塞杆52与缸筒51的接触状态的主调节按钮63。The switch has several operation buttons for switching the contact state between the
在该具体实施例中,调节切换开关,通过进气口向无杆腔充气,活塞杆52相对于缸筒51向外伸出,当无杆腔气体体积大于一定值后,活塞杆52相对于缸筒51固定,此时左剪线驱动缸5相当于一根连接杆;当右剪线驱动杆3动作时,右剪线驱动杆3通过左剪线驱动缸5带动左剪线驱动杆4同步动作,从而使右动刀轴1和左动刀轴2同步转动,实现剪断双缝线;In this specific embodiment, the switch is adjusted to inflate the rodless chamber through the air inlet, and the
再次调节切换开关,停止向无杆腔充入气体,无杆腔压力减小,活塞杆52的滑动阻力减小,活塞杆52能够相对于缸筒51处于相对滑动,此时左剪线驱动缸5相当于一根相互嵌套的伸缩杆;当右剪线驱动杆3动作时,右剪线驱动杆3带动缸筒51相对于活塞杆52滑动,使右剪线驱动杆3相对于左剪线驱动杆4能够单独动作,有效避免右剪线驱动杆3与左剪线驱动杆4同步动作,从而使右动刀轴1能够相对于左动刀轴2单独转动,实现剪断单根缝线。Adjust the switch again, stop filling the gas into the rodless cavity, the pressure of the rodless cavity is reduced, the sliding resistance of the
综上所述,在切换开关的控制下,右剪线驱动杆3与左剪线驱动杆4可以同步动作,也可以单独动作,意味着当剪断右动刀轴1对应的缝线时可避免因左动刀轴2动作致使所夹缝线脱落,有效保证下一次缝纫动作能够顺利进行,因此工作可靠性有所提升。To sum up, under the control of the switch, the right thread
本发明还包括左梭架7,为避开左梭架7上的已安装部件,本发明还包括左剪线连杆8,左剪线连杆8的第一端与左剪线驱动杆4相铰接,其第二端与活塞杆52远离缸筒51的一端可拆卸连接,从而避让左梭架7所装部件,以防左剪线驱动缸5的活塞杆52在伸缩过程中发生碰撞,有利于延长左剪线驱动缸5的使用寿命。在该具体实施例中,左剪线连杆8大致呈V型,且左剪线连杆8靠近活塞杆52的一端设有与活塞杆52端部的外螺纹相配合的内螺栓,以保证活塞杆52与左剪线连杆8可靠连接。The present invention also includes the
在该具体实施例中,可根据需求适当增长活塞杆52与左剪线连杆8之间的螺纹连接长度,一方面有利于提升活塞杆52与左剪线连杆8的连接可靠性,另一方面有利于方便调节左梭架7与右梭架16之间的间距。In this specific embodiment, the length of the threaded connection between the
为进一步提升活塞杆52与左剪线连杆8的连接可靠性,优选地,本发明还包括固连于左剪线连杆8与活塞杆52之间的防松紧固件53,用于防止左剪线连杆8与活塞杆52在剪线过程中发生松动。具体地,防松紧固件53为防松螺母,但防松紧固件53的类型不限于此。In order to further improve the reliability of the connection between the
为实现剪线功能,本发明还包括支撑座9、主驱动杆10和右剪线连杆11。其中,支撑座9用于支撑其他零部件,在此需要说明的是,左动刀轴2和右动刀轴1均穿过支撑座9,一端在支撑座9的第一侧与左剪线驱动缸5相连,另一端在支撑座9的第二侧与对应的动刀相连,以便合理利用支撑座9,减小占用空间。In order to realize the thread trimming function, the present invention further includes a
主驱动杆10的第一端与支撑座9相铰接,其第二端安装于主驱动凸轮12上。具体地,支撑座9上可拆卸地安装有主连接板13,主连接板13的一端通过螺钉固定于支撑座9上,主连接板13的另一端通过转轴与主驱动杆10的第一端转动连接。主驱动杆10的第二端具有驱动滚轮,相应地,本发明还包括中心轴线与主驱动杆10相交且能够转动的主驱动凸轮12,主驱动凸轮12优选圆柱凸轮,该圆柱凸轮设有与驱动滚轮相配合的凸轮槽。以附图2的当前视图为准,当主驱动凸轮12旋转时,凸轮槽的特殊走势带动驱动滚轮相应地向右或向左移动。The first end of the
右剪线连杆11的第一端通过右驱动转轴与主驱动杆10的第二端相铰接,右剪线连杆11的第二端与右剪线驱动杆3远离缸筒51的一端相铰接,以便右剪线连杆11带动右剪线驱动杆3转动。在该具体实施例中,右剪线连杆11与右剪线驱动杆3也是通过转轴实现转动连接。在此需要说明的是,在文中起转动连接作用的转轴的顶端均设有止挡凸缘,以防转动连接的二者脱离连接,保证转动连接的二者可靠地转动。The first end of the right
优选地,在该具体实施例中,右剪线连杆11包括分别与主驱动杆10和右剪线驱动杆3转动连接的第一连接套和第二连接套,以及通过螺纹连接的方式可拆卸地连接于第一连接套和第二连接套之间的中间连接杆,以便在一定范围内调节右剪线连杆11的长度,补偿相关部件之间的装配误差或加工误差,有利于提升适应性。当然,右剪线连杆11的结构不限于此。Preferably, in this specific embodiment, the right wire-cutting
本发明还包括用于将驱动滚轮吸附至凸轮槽内的电磁驱动件和用于驱动主驱动凸轮12转动的驱动电机,从而为右剪线驱动杆3的转动提供动力。The present invention also includes an electromagnetic driving member for attracting the driving roller into the cam groove and a driving motor for driving the
本发明还包括右复位弹性件14,右复位弹性件14的第一端安装于右驱动转轴,右复位弹性件14的第二端安装于支撑座9所设的右支撑柱上,当主驱动杆10在驱动滚轮的作用下转动至目标位置后,主驱动杆10在凸轮槽的作用下恢复至初始位置,同时右复位弹性件14辅助主驱动杆10复位,以防主驱动杆10与凸轮槽之间摩擦力过大而无法复位,有利于提升可靠性。优选地,右复位弹性件14为两端具有挂钩的普通圆柱弹性,但类型不限于此。The present invention also includes a right reset
本发明还包括左限位弹性件15,左限位弹性件15的第一端安装于左剪线驱动杆4,左限位弹性件15的第二端安装于左梭架7所设的左支撑柱,以便在活塞杆52与缸筒51处于相对滑动状态时左限位弹性件15能够限定左剪线驱动杆4转动。在该具体实施例中,左限位弹性件15优选两端具有挂钩的普通圆柱弹簧,但类型不限于此。具体地,左限位弹性件15的第一端与左剪线驱动杆4的第三连接爪相连。需要说明的是,左限位弹性件15的弹性力需大于活塞杆52与缸筒51之间的摩擦阻力,以保证活塞杆52在相对于缸筒51滑动时左限位弹性件15不转动。The present invention also includes a left limit
为进一步提升可靠性,本发明还包括右梭架16、右止挡柱17和左止挡柱18,右梭架16与左梭架7相对设置。右止挡柱17固设于右梭架16上。当右剪线驱动杆3转动至一定角度后右剪线驱动杆3与右止挡柱17相撞,阻止右剪线驱动杆3因惯性力等因素继续转动,保证右剪线驱动杆3与左剪线驱动杆4之间的转动夹角,从而使左剪线驱动缸5能够可靠地带动左剪线驱动杆4转动。左止挡柱18固设于左梭架7,以便左止挡柱18限定左剪线驱动杆4过渡转动。右止挡柱17和左止挡柱18优选连接螺栓,但不限于此。In order to further improve reliability, the present invention further includes a
请参考图7,图7为图5中右剪线组件的结构图。Please refer to FIG. 7 . FIG. 7 is a structural diagram of the right wire trimmer assembly in FIG. 5 .
本发明还包括分别与右动刀轴1和左动刀轴2对应相连的右剪线组件19和左剪线组件20,其中,右剪线组件19包括右动刀191、右定刀192、右驱动导向架193和右动刀驱动滑块194。The present invention also includes a right
右定刀192通过紧定螺钉可拆卸地固定于右梭架16上。右驱动导向架193固设于右梭架16上,具有用于容纳右动刀驱动滑块194的右驱动导槽。右动刀轴1的一端穿过右梭架16,且右动刀轴1靠近右梭架16的一端设有用于驱动右动刀驱动滑块194移动的右驱动滚柱,相应地,右动刀驱动滑块194设有用于容纳右驱动滚柱的右驱动安装槽。当右动刀轴1在右剪线驱动杆3的驱动下转动时,右驱动滚柱推动右动刀驱动滑块194沿右驱动导槽移动,右动刀驱动滑块194带动右动刀191相对于右定刀192移动。右弹性支撑件195固定于右梭架16上,且右弹性支撑件195与右动刀191的底部相抵,使右动刀191能够始终与右定刀192保持接触状态。在该具体实施例中,右弹性支撑件195优选为两片一端固定于右梭架16上的弹性金属片,但右弹性支撑件195的结构不限于此。The right
为提升通用性,右剪线组件19的结构与左剪线组件20的结构相同,在此不再赘述。In order to improve the versatility, the structure of the right
本发明还包括压力检测装置、气泵和控制装置。压力检测装置设于左剪线驱动缸5的无杆腔内,用于检测无杆腔压力。压力检测装置优选压力传感器,但其类型不限于此。气泵与无杆腔的进气口相连,以便气泵通过进气口为无杆腔提供气体。控制装置分别与压力检测装置和气泵相连,以便控制装置根据压力检测装置发送的信号控制气泵所供气体的体积。当无杆腔压力内压力小于预设压力时,压力检测装置发送信号至控制装置,控制装置控制气泵运转,使气泵为无杆腔充气,增大无杆腔压力,直至无杆腔压力达到预设值;压力检测装置再次发送信号至控制装置,控制装置控制气泵停止充气,从而通过自动为无杆腔充放气进而自动调节无杆腔的压力,使无杆腔的压力恒定,进而保证左剪线驱动杆4稳定工作,有利于进一步提升工作可靠性。The present invention also includes a pressure detection device, an air pump and a control device. The pressure detection device is arranged in the rodless cavity of the left thread trimming
请参考图8和图9,图8为右动刀钩线状态图;图9为右动刀剪线状态图。Please refer to Fig. 8 and Fig. 9, Fig. 8 is a state diagram of the hook thread of the right movable knife; Fig. 9 is a state diagram of the thread trimming state of the right movable knife.
本发明所提供的缝纫机剪线机构的工作原理如下:The working principle of the sewing machine thread trimming mechanism provided by the present invention is as follows:
调节切换开关6,选择双针杆工作模式,左剪线驱动缸5充气,活塞杆52相对于缸筒51固定;Adjust the
电磁驱动件得电吸和,吸附主驱动杆10的驱动滚轮落入主驱动凸轮12的凸轮槽内;当主驱动凸轮12正向转动时,凸轮槽驱动主驱动杆10向右移动;主驱动杆10推动右剪线连杆11右移,右剪线连杆11带动右剪线驱动杆3逆时针转动,右动刀轴1逆时针转动,右驱动滚柱驱动右动刀驱动滑块194沿右驱动导向架193的右驱动导槽前进,右动刀驱动滑块194带动右动刀191相对于右定刀192前进,右动刀191向靠近右旋梭的方向移动,右动刀191出刀钩线;与此同时,右剪线驱动杆3带动通过左剪线驱动缸5驱动左剪线驱动杆4转动,左动刀轴2逆时针转动,左动刀轴2带动左动刀相对于左定刀同步前进,左动刀出刀钩线;The electromagnetic driving element is electrically absorbed, and the driving roller of the adsorption
主驱动凸轮12继续正向转动时,凸轮槽驱动主驱动杆10向左移动,右复位弹性件14辅助主驱动杆10复位,主驱动杆10拉动右剪线连杆11左移,右剪线连杆11带动右剪线驱动杆3顺时针转动,右剪线驱动杆3带动右动刀轴1顺时针转动,右驱动滚柱驱动右动刀驱动滑块194沿右驱动导向架193的右驱动导槽后退,右动刀驱动滑块194带动右动刀191相对于右定刀192后退,右动刀191向远离右旋梭的方向移动,右动刀191在回退过程中与右定刀192相啮合,从而剪断右动刀191所勾缝线;同时右剪线驱动杆3带动左剪线驱动缸5动作,左剪线驱动缸5带动左剪线驱动杆4顺时针转动,左剪线驱动杆4带动左动刀轴2顺时针转动,左动刀轴2带动左动刀相对于左定刀后退,左动刀在回退过程中与左定刀相啮合,从而剪断左动刀所勾缝线;由此实现剪断双缝线。When the
再次调节切换开关6,选择单针杆工作模式左剪线驱动缸5放气,活塞杆52能够相对于缸筒51滑动;Adjust the
电磁驱动件得电吸和,主驱动凸轮12驱动主驱动杆10右移,右剪线连杆11带动右剪线驱动杆3带动右动刀轴1逆时针转动,右动刀轴1通过右动刀驱动滑块194带动右动刀191相对于右定刀192前进,右动刀191出刀钩线;与此同时,右剪线驱动杆3带动缸筒51相对于活塞杆52滑动,左剪线驱动杆4不动作;The electromagnetic drive part is electrically absorbed, the
主驱动凸轮12继续正向转动时,凸轮槽驱动主驱动杆10向左移动,右复位弹性件14辅助主驱动杆10复位,主驱动杆10拉动右剪线连杆11左移,右剪线驱动杆3带动右动刀轴1顺时针转动,右动刀轴1通过右动刀驱动滑块194带动右动刀191相对于右定刀192后退,右动刀191在回退过程中与右定刀192相啮合,从而剪断右动刀191所勾缝线,由此实现剪断单根缝线。When the
本发明还提供一种缝纫机,包括缝纫机本体和上述缝纫机剪线机构,由于缝纫机剪线机构工作可靠性的提升,使缝纫机剪线机构的故障率降低,有利于缩短无效工作时间,因此工作效率有所提升。The present invention also provides a sewing machine, including a sewing machine body and the above-mentioned sewing machine thread trimming mechanism. Due to the improvement of the working reliability of the sewing machine thread trimming mechanism, the failure rate of the sewing machine thread trimming mechanism is reduced, which is beneficial to shorten the invalid working time, so the work efficiency is high. raised.
以上对本发明所提供的缝纫机及其剪线机构进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The sewing machine and its thread trimming mechanism provided by the present invention have been introduced in detail above. The principles and implementations of the present invention are described with specific examples in this paper. Its core idea; at the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. limit.
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CN1118822A (en) * | 1994-05-27 | 1996-03-20 | 重机公司 | Two Needle Sewing Machine |
CN1132278A (en) * | 1995-03-28 | 1996-10-02 | 重机公司 | Thread cutting device of double-needle sewing machine |
JP2003181184A (en) * | 2001-12-18 | 2003-07-02 | Juki Corp | Thread trimmer for twin needle sewing machine |
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