CN109650893A - A kind of method of low temperature preparation titaniferous composite anode - Google Patents

A kind of method of low temperature preparation titaniferous composite anode Download PDF

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CN109650893A
CN109650893A CN201910030250.2A CN201910030250A CN109650893A CN 109650893 A CN109650893 A CN 109650893A CN 201910030250 A CN201910030250 A CN 201910030250A CN 109650893 A CN109650893 A CN 109650893A
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composite anode
titaniferous
titanium
low temperature
titaniferous composite
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陈海贤
曹佳培
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ZHEJIANG HAIHONG HOLDING CO Ltd
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ZHEJIANG HAIHONG HOLDING CO Ltd
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Priority to PCT/CN2019/124487 priority patent/WO2020147464A1/en
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Abstract

The invention discloses a kind of methods of low temperature preparation titaniferous composite anode.The combined inorganic bond of one or more of the combined titaniferous powder of one or more of the oxidation of coal titanium of 80~97%wt or carbon titanium oxynitride, the silicon dioxide gel of 3~20%wt, Aluminum sol, sodium silicate aqueous solution, TiO 2 sol is uniformly mixed and prepares slurry by the method for the present invention; slurry is pressed and molded; blank is dried again, then under vacuum, nitrogen or inert gas shielding at a temperature of 850-1250 DEG C sinter molding.Finally, forming to obtain titaniferous composite anode by surfacing.The titaniferous composite anode of preparation is used for electroextraction by molten salt electrolysis titanium.The present invention can use the oxidation of coal titanium of cheap titanium-containing materials preparation or carbon titanium oxynitride powder is raw material, and greatly reduce sintering temperature, energy saving.

Description

A kind of method of low temperature preparation titaniferous composite anode
Technical field
The invention belongs to smelting field of nonferrous metal, and in particular to a kind of compound sun for electroextraction by molten salt electrolysis titanium The low-temperature sintering forming method of pole.
Background technique
Existing Titanium industrialized preparing process is Kroll technique.The technique includes chlorination TiO in the presence of carbon2Mine Stone, and the TiCl made4It is reacted with magnesium to produce titanium sponge.Kroll complex process, the TiCl in the technique4Purification, TiCl4The separating at high temperature MgCl of reduction and Titanium2Purification is time-consuming, high energy consumption technology.
Generation nineteen fifty, patent US2722509 are described the anode molten-salt electrolysis of TiO and carbon preparation in cathode precipitating metal Titanium.The MER company in the U.S. is reacted under the conditions of 1100 DEG C~1300 DEG C with the mixture of titanium oxide and carbon obtains TiO and TiC Compound, and as electrolytic anode extract Titanium (CN104831318B).Patent CN100415940C using TiO and The composite feedstock of TiC prepares Titanium as anode electrolysis.CN103451682B is with titaniferous material and carbon under nitrogen containing atmosphere Reaction prepares carbon titanium oxynitride (TiCxOyNz, 0 < x≤y≤1,0 < z < 1, x+y+z=1) and it is used as molten-salt electrolysis anode. The anode for the compound that CN102925930B is electrolysed titaniferous material and carbon by two-step method prepares Titanium.
Described in summary, the method for this kind of electroextraction by molten salt electrolysis titanium all use titaniferous composite anode as dissolution anode, The titanium of low price of the composite anode of sinter molding in fused salt Inner electrolysis, anode is dissolved in fused salt and forms Ti2+、Ti3+Titanium from Son, titanium ion are precipitated to obtain Titanium in cathode.Such method cannot be directly electrolysed using titaniferous powder body material, and need to pass through It is reused after high temperature sintering molding.
CN1867702B is by directly mixing TiO2Un-sintered electrode is formed with carbon, and is heated under no air conditions 1000~2200 DEG C, continue 0.1-100 hours, to form titanium suboxide/carbon composite anode.Although prepared by one step of this method Composite anode, but require high-purity TiO2As raw material, otherwise impurity can pollute fused salt and metal titanium products.
Patent CN106315584A is using titaniferous ore or clinker as raw material, and hydrogen, methane are as reducing agent and carburization agent, system Standby oxidation of coal titanium obtains oxidation of coal titanium valve body after broken, fine grinding and except iron.Similarly, patent CN106744960A carbon Powder is that oxidation of coal titanium valve body is prepared in carburization agent.
And oxidation of coal titanium valve body cannot be directly used to molten-salt electrolysis, need to prepare molding block anode by high temperature sintering After can be only used for electroextraction by molten salt electrolysis titanium.Present invention applicant is the study found that if direct high temperature sintering oxidation of coal titanium Or if carbon titanium oxynitride powder, temperature needs 1600~1800 DEG C or so, and temperature requirement is high, causes energy consumption very high.
Other anode sintering forming methods include following methods: patent CN105220180B by simultaneously be added carbon dust with Pitch binder low-temperature sintering anode;Patent CN101949038B directly prepares oxidation of coal titanium (TiC in cathode with electrolysis methodxOy, Wherein 0 < x≤1,1≤y < 2), electrolytic carbon titanium oxide obtains Titanium again later.Patent CN104831318B passes through addition phenol Urea formaldehyde adhesive bonds raw material.The inventors of the present invention discovered through researches that organic bond pitch, phenolic resin etc. are organic viscous The carbon that mixture is brought into can pollute the Titanium of molten salt electrolyte and extraction, reduce Titanium product quality.
The shortcoming of existing method:
The inventors of the present invention discovered through researches that there are two types of the titaniferous composite anodes of process route preparation sinter molding at present. The existing composite anode forming and sintering method for electroextraction by molten salt electrolysis titanium has the disadvantage that
Method 1 and its shortcoming.Use the TiO of high-purity2, TiO, TiC powder be raw material single step reaction, sinter molding The titaniferous composite anode of oxidation of coal titanium or carbon titanium oxynitride.But the TiO for needing high-purity of this method2, TiO, TiC powder system Standby oxidation of coal titanium or carbon titanium oxynitride powder, the TiO of high-purity2, TiO, TiC powder cost of material it is high.Also, research hair Existing, sintering temperature, which is 1600~2000 DEG C, can just obtain qualified titaniferous composite anodes, sintering temperature require it is high, cause energy consumption at This height.
Method 2 and its shortcoming.First using titaniferous materials such as low-grade ilmenite, high titanium slag, synthetic rutiles Oxidation of coal titanium or carbon titanium oxynitride are prepared in 1100~1300 DEG C of temperature ranges, after removing the magazines such as reduced iron, silicate, What is obtained is oxidation of coal titanium or carbon titanium oxynitride titaniferous powder, these titaniferous powders are used further to fused salt electricity after needing sinter molding Solution.For existing step sinter molding titaniferous composite anode in the case where not adding adhesive, sinter molding temperature needs 1600 ~2000 DEG C or so, sintering temperature requires height, causes energy consumption cost high;In the case where adding organic bond, by carbon oxygen Sintering temperature can be reduced after titanium or carbon titanium oxynitride powder addition pitch, the organic bonds such as phenolic resin by changing, but pitch, The carbon that the organic bonds such as phenolic resin are brought into can pollute the Titanium of molten salt electrolyte and extraction, reduce product quality.
Therefore, in order to reduce the temperature and energy consumption of composite anode forming and sintering, and guarantee the matter of the composite anode of preparation Under the requirement of amount, on the Process ba- sis of method 2, a kind of method that the present invention proposes low temperature preparation titaniferous composite anode.
Summary of the invention
The present invention is in view of the above-mentioned problems, provide a kind of method for preparing titaniferous composite anode at a lower temperature.
Inventor is the study found that the oxidation of coal titanium or carbon oxygen prepared with titaniferous ores such as ilmenite, rutile Nitride powder itself contains the impurity such as a small amount of silica, aluminium oxide, titanium dioxide, and in Molten, these are miscellaneous Matter is difficult to dissolve into fused salt, and fused-salt bath is finally removed in the form of anode slime.Therefore, these impurity will not pollute Fused salt and metal titanium products.
In addition, experimental studies have found that, by silicon dioxide gel, Aluminum sol, sodium silicate aqueous solution, TiO 2 sol The inorganic binder of one or more combination, can be effectively reduced the sintering temperature containing Ni―Ti anode.Also, these inorganic binders Silica, aluminium oxide, sodium metasilicate, the titanium dioxide inside contained will not be dissolved in Molten into fused salt, can be with It is removed fused-salt bath in the form of anode slime, is able to satisfy the quality requirement of molten-salt electrolysis.It is therefore proposed that following technical side Case.
Technical solution used by the present invention solves the above problems is:
A method of preparing titaniferous composite anode, comprising the following steps:
Step S1, prepares slurry, and the inorganic binder of the titaniferous powder of 80~97%wt, 3~20%wt is uniformly mixed Prepare slurry, wherein titaniferous powder is oxidation of coal titanium (TiCxOy, 0 < x≤y≤1, x+y=1) or carbon titanium oxynitride (TiCxOyNz, 0 < x≤y≤1,0 < z < 1, x+y+z=1) one or more of combination;Inorganic binder is dioxy The combination of one or more of SiClx colloidal sol, Aluminum sol, sodium silicate aqueous solution, TiO 2 sol;
Slurry after mixing is sent into compression moulding in the molding die of moulding press by step S2, compression molding;
Preferably, titaniferous powder and inorganic binder stir 20~40min in high-speed mixer, in rectangular or cylinder Shape mold energy compression moulding.
Step S3, dry, the blank after compression molding is dried at a temperature of 30-150 DEG C, and the time 1~48 hour;
Preferably, the blank after compression molding is dried at a temperature of 80-120 DEG C, and the time 2~4 hours;It is further preferable that Blank is dried using 80-120 DEG C of dry flue gas.
Step S4, sinter molding, molding mass after the drying sinter molding under vacuum, nitrogen or inert gas shielding, 850-1250 DEG C of sintering temperature;
Preferably, the molding mass after drying under nitrogen protection, the sinter molding in tunnel oven.
Step S5, surface machining are trimmed to titaniferous composite anode finished product.
During titaniferous composite anode sinter molding, part-structure can be caused to deform, need to set by grindings such as cutting machines It is standby to titaniferous composite anode recontour, in favor of the electrolysis of next step.
In step S1, the titaniferous powder average grain diameter is 80~900 mesh.
Preferably, the titaniferous powder average grain diameter is 300~600 mesh.
In step S1, the silica colloidal particles average diameter in the silicon dioxide gel is 5-300nm, quality Percentage composition is 25%~40%.
Preferably, the silica colloidal particles average diameter in the silicon dioxide gel is 10-100nm.
It is further preferable that the silica colloidal particles average diameter in the silicon dioxide gel is 10-30nm.
In step S1, the alumina gel average particle diameter of the Aluminum sol is 5-200nm, and mass percentage is 15%~30%.
Preferably, the alumina gel average particle diameter of the Aluminum sol is 10-50nm.
In step S1, the sodium metasilicate mass percentage in the sodium silicate aqueous solution is 20%~35%.
In step S1, the colloidal particle average diameter of the TiO 2 sol is 5-500nm, and mass percentage is 15%~30%.
Preferably, the colloidal particle average diameter of the TiO 2 sol is 10-30nm.
In step S2, pressure added by the moulding press is 5~200MPa.
Preferably, pressure added by the moulding press is 100~200MPa.
It is further preferable that pressure added by the moulding press is 150~200MPa.
In step S4, heating rate and rate of temperature fall are 5~10 DEG C/min in the sintering process, and sintering time is 0.5-6 hours.
The beneficial effects of the present invention are:
1. the present invention can be used low with ilmenite, high titanium slag, synthetic rutile, natural rutile, vanadium titano-magnetite etc. The oxidation of coal titanium or carbon titanium oxynitride powder of grade titanium-containing materials preparation are raw material, and cost of material is low;
2. the inorganic binder being composed of silicon dioxide gel, Aluminum sol, sodium silicate aqueous solution, TiO 2 sol Sintering temperature is reduced to 850-1250 DEG C, energy saving.
Specific embodiment
The embodiment of the present invention is described in detail below, but what the present invention can be defined by the claims and cover Multitude of different ways is implemented.
Firstly, embodiment prepares oxidation of coal titanium, carbon titanium oxynitride powder.The existing a variety of method preparations of titaniferous composite granule, Such as patent CN106315584A, CN106744960A.The titaniferous composite granule that present example uses is prepared by the following method. Titanium dioxide (99%TiO2, 0.4 micron of average grain diameter) and graphite powder (99.8% phosphorus content, 50 microns of average grain diameter) with mass ratio 8: 2 ratio ground and mixed 3 hours in ball mill, obtained mixed material are pressed under 60MPa pressure directly in steel mold The particle of 12 millimeters of diameter 10mm height.By particle in 1000-1500 DEG C of range, with argon atmosphere or nitrogen and argon gas After preparing 2-18 hours in atmosphere, titanium containing composite material, chemical composition TiC are obtainedxOy(0 < x≤y≤1, x+y=1), or TiCxOyNz(0 < x≤y≤1,0 < z < 1, x+y+z=1);Chemical composition is determined by XRD analysis.Finally, titaniferous is compound Grinding obtains varigrained oxidation of coal titanium, carbon titanium oxynitride powder in material ball mill.
Embodiment 1
By the 45%wt titaniferous composite granule TiC of gross mass 5kg0.3O0.7, 45%wt titaniferous composite granule TiC0.3O0.5N0.2, silicon dioxide gel 5%wt, Aluminum sol 5%wt mixture stirs 30min in high-speed mixer.Titaniferous is multiple It is 300 mesh that powder, which is closed, as partial size;Silica colloid particles average diameter is 20nm in silicon dioxide gel, and mass percentage is 25%, pH are neutral;Silica colloid particles average diameter is 20nm, mass percentage 20% in Aluminum sol.
Slurry after mixing is sent into compression moulding in the molding die of moulding press, pressure 150MPa, obtain 200 × The blank of 100 × 50mm.Blank is 4 hours dry in 110 DEG C of baking ovens.Blank after drying under protection of argon gas, in Muffle Sinter molding in furnace.Heating rate and rate of temperature fall are 5 DEG C/min in sintering process, and 1050 DEG C of temperature, sintering time is 4 small When.Finally, obtaining molding titaniferous composite anode to titaniferous composite anode recontour by cutting machine.
Embodiment 2
By the 90%wt titaniferous composite granule TiC of gross mass 5kg05O0.5, the mixture of silicon dioxide gel 10%wt is in height 40min is stirred in fast blender.Titaniferous composite granule is that partial size is 600 mesh;Silica colloid particles are average in silicon dioxide gel Diameter is 15nm, mass percentage 30%, pH alkalinity.
Slurry after mixing is sent into compression moulding in the molding die of moulding press, pressure 100MPa, obtain 200 × The blank of 100 × 50mm.Blank is 10 hours dry in 60 DEG C of baking ovens.Molding mass after drying under nitrogen protection, in height Sinter molding in warm graphite furnace.Heating rate and rate of temperature fall are 10 DEG C/min in sintering process, 1100 DEG C of temperature, when sintering Between be 3 hours.Finally, obtaining molding titaniferous composite anode to titaniferous composite anode recontour by cutting machine.
Comparative example 2-1
Without using inorganic bond listed by the present invention, with the silicon dioxide gel in deionized water alternate embodiment 2, Remaining experiment condition is same as Example 2, and blank is loose after sintering, is unable to sinter molding titaniferous composite anode.Comparative example card Inorganic bond, which is illustrated, reduces the effect of sintering temperature.
Comparative example 2-2
It is burnt without using inorganic bond listed by the present invention with the silicon dioxide gel in deionized water alternate embodiment 1 1750 DEG C of junction temperature, remaining experiment condition is same as Example 2, and molding titaniferous composite anode is prepared.
Embodiment 3~12
Pulp components and sintering temperature in following table prepare titaniferous composite anode, remaining condition is same as Example 1, point Titaniferous composite anode 3~12 is not prepared.
Wherein, oxidation of coal titanium titaniferous composite granule chemical composition is TiC0.33O0.67, partial size is 500 mesh;Carbon titanium oxynitride contains Titanium composite granule chemical composition is TiC0.3O0.5N0.2, partial size is 600 mesh;Silica colloid particles average diameter in silicon dioxide gel For 20nm, mass percentage 35%, pH alkalinity;Silica colloid particles average diameter is 30nm in Aluminum sol, and quality percentage contains Amount is 20%;Sodium metasilicate mass percentage in sodium silicate aqueous solution is 35%;Colloidal particle is average in TiO 2 sol Diameter is 50nm, mass percentage 15%.
Embodiment 13
The titaniferous composite anode of above embodiments preparation is subjected to the experiment of electroextraction by molten salt electrolysis titanium.Experiment condition is, The metallic titanium plate of 2mm thickness is cathode, with LiCl-NaCl-KCl-TiCl2Fused salt is electrolyte, titanium ion content 4%wt.Electricity It is protected in solution slot with argon gas, is electrolysed under the conditions of 550 DEG C.Bath voltage is 4.1V, anodic current density 0.1A/cm2, Negative electricity current density is 0.2A/cm2.After electrolysis 10 hours, under protection of argon gas, cooling cathode is to 100 DEG C hereinafter, after taking out cathode The Titanium for scraping cathode surface deposition, is cleaned using deionized water.Finally, drying under vacuum conditions, prepared Titanium.Oxygen content elemental analysis is carried out to Titanium, cathode efficiency is calculated according to faraday's principle.Experimental result It is as follows.
As can be seen from the above table, the molten-salt electrolysis of the titaniferous composite anode of embodiment 1-12 preparation prepares the experiment of Titanium As a result close with the experimental result of the titaniferous composite anode of existing high temperature sintering preparation, and the burning of titaniferous composite anode of the invention Junction temperature is significantly less than existing method.
These are only the preferred embodiment of the present invention, is not intended to restrict the invention, for those skilled in the art For member, the invention may be variously modified and varied.All within the spirits and principles of the present invention, it is made it is any modification, Equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of method of low temperature preparation titaniferous composite anode, which comprises the following steps:
Step S1, prepares slurry, and the inorganic binder of the titaniferous powder of 80~97%wt, 3~20%wt is uniformly mixed preparation Slurry, wherein titaniferous powder is oxidation of coal titanium (TiCxOy, 0 < x≤y≤1, x+y=1) or carbon titanium oxynitride (TiCxOyNz, 0 < x≤y≤1,0 < z < 1, x+y+z=1) one or more of combination;Inorganic binder is silicon dioxide gel, aluminium One of colloidal sol, sodium silicate aqueous solution, TiO 2 sol or the combination of more kinds;
Slurry after mixing is sent into compression moulding in the molding die of moulding press by step S2, compression molding;
Step S3, dry, the blank after compression molding is dried at a temperature of 30-150 DEG C, and the time 1~48 hour;
Step S4, sinter molding, molding mass after drying sinter molding, sintering temperature under vacuum or inert gas shielding 850-1250℃;
Step S5, surface machining are trimmed to titaniferous composite anode finished product.
2. the method for low temperature preparation titaniferous composite anode according to claim 1, which is characterized in that described in step S1 Titaniferous powder average grain diameter be 80~900 mesh, preferably 300-600 mesh.
3. the method for low temperature preparation titaniferous composite anode according to claim 1, which is characterized in that described in step S1 Silicon dioxide gel in silica colloidal particles average diameter be 5-300nm, mass percentage be 25%~40%.
4. the method for low temperature preparation titaniferous composite anode according to claim 1, which is characterized in that described in step S1 Aluminum sol alumina gel average particle diameter be 5-200nm, mass percentage be 15%~30%, preferably 10- 50nm。
5. the method for low temperature preparation titaniferous composite anode according to claim 1, which is characterized in that described in step S1 Sodium silicate aqueous solution in sodium metasilicate mass percentage be 20%~35%.
6. the method for low temperature preparation titaniferous composite anode according to claim 1, which is characterized in that described in step S1 TiO 2 sol colloidal particle average diameter be 5-500nm, mass percentage be 15%~30%.
7. the method for low temperature preparation titaniferous composite anode according to claim 1, which is characterized in that described in step S2 Moulding press added by pressure be 5~200MPa, preferably 100-200Mpa, more preferable 150-200Mpa.
8. the method for low temperature preparation titaniferous composite anode according to claim 1, which is characterized in that be molded into step S3 Blank after type is dried at a temperature of 80-120 DEG C, and the time 2~4 hours;Preferably, using 80-120 DEG C of dry flue gas to base Material is dried.
9. the method for low temperature preparation titaniferous composite anode according to claim 3, which is characterized in that described in step S1 Silica colloidal particles average diameter in silicon dioxide gel is 10-100nm;Preferably, the silicon dioxide gel In silica colloidal particles average diameter be 10-30nm.
10. the method for low temperature preparation titaniferous composite anode according to claim 1, which is characterized in that described in step S4 Sintering process in heating rate and rate of temperature fall be 5~10 DEG C/min, sintering time is 0.5-6 hours.
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