CN109649936B - A kind of metallurgical waste slag treatment and recovery equipment - Google Patents
A kind of metallurgical waste slag treatment and recovery equipment Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
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- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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Abstract
Description
技术领域technical field
本发明涉及一种冶金废渣处理系统,尤其涉及一种冶金废渣处理回收设备。The invention relates to a metallurgical waste slag treatment system, in particular to a metallurgical waste slag treatment and recovery equipment.
背景技术Background technique
冶金废渣是指冶金工业生产过程中产生的各种固体废弃物,主要指炼铁炉中产生的高炉渣。Metallurgical waste slag refers to various solid wastes produced in the production process of the metallurgical industry, mainly referring to the blast furnace slag produced in the ironmaking furnace.
冶金废渣中的钢渣是炼钢过程中排出的固体废物,包括转炉渣、电炉渣等。炼钢过程中的排渣工艺,不仅影响到炼钢技术的发展,也与钢渣的综合利用密切相关。目前,炼钢过程的排渣处理工艺大体可分为如下四种:1、冷弃法:钢渣倒入渣罐,待其缓冷后直接运往渣场堆成渣山,以往多用此法;2、热泼碎石工艺:用吊车将渣罐中的液态钢渣分层泼倒在渣床上(或渣坑内),并同时喷水使其急冷碎裂,而后再运往渣场;3、钢渣水淬工艺:排出的高温液态炉渣,被压力水切割击碎,加之遇水急冷收缩而破裂,在水幕中粒化。具体作法又有盘泼水冷法,炉前水冲法及倾翻罐-水池法等多种方法;4、风淬法:其主要优点是可回收高温熔渣所含的热量(约2100-2200MJ/t)的41%,避免了熔渣遇水爆炸的问题,并改善了操作环境。钢渣可风淬成3mm以下的坚硬球体,可直接用作灰浆的细骨料。迄今,人们已开发了多种有关钢渣综合利用的途径,主要包括冶金、建筑材料、农业利用、回填几个领域。The steel slag in the metallurgical waste slag is the solid waste discharged during the steelmaking process, including converter slag, electric furnace slag, etc. The slag removal process in the steelmaking process not only affects the development of steelmaking technology, but is also closely related to the comprehensive utilization of steel slag. At present, the slag discharge treatment process in the steelmaking process can be roughly divided into the following four types: 1. Cold disposal method: the steel slag is poured into the slag tank, and after being slowly cooled, it is directly transported to the slag yard to form a slag mountain. This method was often used in the past; 2. , Hot stone crushing process: use a crane to pour the liquid steel slag in the slag tank onto the slag bed (or in the slag pit) in layers, and spray water at the same time to make it quench and break, and then transport it to the slag yard; 3. Water quenching of the steel slag Process: The discharged high-temperature liquid slag is cut and crushed by the pressure water, and then shrunk and broken when it is quenched by water, and then granulated in the water curtain. The specific methods include the pan-splashing water cooling method, the water flushing method in front of the furnace and the tipping tank-pool method. /t) of 41%, avoiding the problem of slag explosion in contact with water, and improving the operating environment. Steel slag can be air-quenched into hard spheres below 3mm, which can be directly used as fine aggregate for mortar. So far, people have developed a variety of ways of comprehensive utilization of steel slag, mainly including metallurgy, building materials, agricultural utilization, backfilling several fields.
现有技术中,往往要对渣场中的冶金废渣进行筛选,将冶金废渣中的有用钢渣筛选出来,将钢渣和渣土分离,通常的做法是采用电磁盘吸附钢渣,通过电磁桥式起重机驱动电磁盘对下面的渣场进行逐步吸附钢渣,然后把吸附的钢渣转运到车上。这种电磁桥式起重机的电磁盘吸附的方式,工作效率低,而且只能吸附废渣表面的钢渣,渣场中的冶金废渣中被吸附的钢渣还不到70%,大大降低了钢渣的回收率。In the prior art, it is often necessary to screen the metallurgical waste slag in the slag field, to screen out the useful steel slag in the metallurgical waste slag, and to separate the steel slag from the slag. The electro-magnetic disk gradually adsorbs the steel slag in the slag field below, and then transfers the adsorbed steel slag to the car. The electromagnetic disk adsorption method of this electromagnetic bridge crane has low work efficiency and can only absorb the steel slag on the surface of the waste slag. The absorbed steel slag in the metallurgical waste slag in the slag field is less than 70%, which greatly reduces the recovery rate of the steel slag. .
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的上述不足,本发明提供了一种渣场中的冶金废渣中的钢渣回收率高,且回收速度更快的冶金废渣处理回收设备。In view of the above-mentioned deficiencies in the prior art, the present invention provides a metallurgical waste slag processing and recycling equipment with high recovery rate of steel slag in metallurgical waste slag in a slag field and faster recovery speed.
为了解决上述技术问题,本发明采用了如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种冶金废渣处理回收设备,包括废渣提升机构、废渣筛选机构、废渣输送机构、钢渣吸附机构、钢渣收集机构和废渣收集机构;A metallurgical waste slag treatment and recovery equipment, comprising a waste slag lifting mechanism, a waste slag screening mechanism, a waste slag conveying mechanism, a steel slag adsorption mechanism, a steel slag collection mechanism and a waste slag collection mechanism;
所述废渣提升机构包括提升主动轮、提升被动轮和提升带;所述提升带绕过提升主动轮和提升被动轮,所述提升带上均布设置多个横向挡板,所述提升带斜向设置;The waste residue lifting mechanism includes a lifting driving wheel, a lifting passive wheel and a lifting belt; the lifting belt bypasses the lifting driving wheel and the lifting passive wheel, a plurality of transverse baffles are evenly arranged on the lifting belt, and the lifting belt is inclined. direction setting;
所述废渣筛选机构包括振动筛网、振动电机、支撑弹簧和支撑座,所述振动筛网倾斜设置,振动筛网四角的下方分别设置有支撑座,在每个支撑座上设置有支撑弹簧,所述支撑弹簧的一端固定压在对应的支撑座上,支撑弹簧的另一端固定压在振动筛网底部的对应位置,所述提升带的出料口朝上并位于振动筛网的中部上方;The waste slag screening mechanism includes a vibrating screen, a vibrating motor, a support spring and a support seat, the vibrating screen is arranged obliquely, a support seat is respectively provided under the four corners of the vibrating screen, and a support spring is arranged on each support seat, One end of the support spring is fixedly pressed on the corresponding support seat, the other end of the support spring is fixedly pressed on the corresponding position of the bottom of the vibrating screen, and the discharge port of the lifting belt is upward and located above the middle of the vibrating screen;
所述废渣输送机构包括第一级废渣传送机构和第二级废渣传送机构;第一级废渣传送机构和第二级废渣传送机构均包括传送带、主动轮、导向轮Ⅰ、导向轮Ⅱ、导向轮Ⅲ、导向轮Ⅳ、导向轮Ⅴ、导向轮Ⅵ、导向轮Ⅶ、从动轮、第一压紧导向机构、第二压紧导向机构、第三压紧导向机构、第四压紧导向机构、第一支撑导向机构、第二支撑导向机构和第三支撑导向机构;所述主动轮、导向轮Ⅰ、导向轮Ⅱ、导向轮Ⅲ、导向轮Ⅳ、导向轮Ⅴ、导向轮Ⅵ、导向轮Ⅶ和从动轮从左到右依次设置,所述主动轮、导向轮Ⅰ、导向轮Ⅳ和导向轮Ⅶ在同一水平高度,所述导向轮Ⅱ、导向轮Ⅲ、导向轮Ⅴ、导向轮Ⅵ和从动轮在同一水平高度,所述主动轮、导向轮Ⅰ、导向轮Ⅳ和导向轮Ⅶ的位置高于导向轮Ⅱ、导向轮Ⅲ、导向轮Ⅴ、导向轮Ⅵ和从动轮的位置,所述传送带绕过主动轮、导向轮Ⅰ、导向轮Ⅱ、导向轮Ⅲ、导向轮Ⅳ、导向轮Ⅴ、导向轮Ⅵ、导向轮Ⅶ和从动轮;所述第一压紧导向机构、第二压紧导向机构、第三压紧导向机构、第四压紧导向机构、第一支撑导向机构、第二支撑导向机构和第三支撑导向机构均包括导向筒、导向弹簧、滑块、导向杆和导向轮Ⅷ,所述导向弹簧和滑块安装在导向筒内,所述导向弹簧的一端压在导向筒内的一端,所述导向弹簧的另一端压在滑块上,所述滑块与导向筒的内壁滑动配合,所述导向杆的一端固定在滑块上,所述导向杆的另一端伸出导向筒的另一端,所述导向轮Ⅷ安装在导向杆的另一端上并与导向杆的另一端转动配合;所述第一压紧导向机构、第二压紧导向机构、第三压紧导向机构、第四压紧导向机构、第一支撑导向机构、第二支撑导向机构和第三支撑导向机构均竖直设置,所述第一压紧导向机构上的导向轮Ⅷ朝下压在传送带上并位于导向轮Ⅱ的正上方,所述第二压紧导向机构上的导向轮Ⅷ朝下压在传送带上并位于导向轮Ⅲ的正上方,所述第三压紧导向机构上的导向轮Ⅷ朝下压在传送带上并位于导向轮Ⅴ的正上方,所述第四压紧导向机构上的导向轮Ⅷ朝下压在传送带上并位于导向轮Ⅵ的正上方;所述第一支撑导向机构上的导向轮Ⅷ朝上顶紧传送带并位于导向轮Ⅰ的正下方,所述第二支撑导向机构上的导向轮Ⅷ朝上顶紧传送带并位于导向轮Ⅳ的正下方,所述第三支撑导向机构上的导向轮Ⅷ朝上顶紧传送带并位于导向轮Ⅶ的正下方;第一级废渣传送机构上的传送带的上料端位于振动筛网的下方,第一级废渣传送机构上的传送带的出料端位于第二级废渣传送机构上的传送带的上料端的上方;The waste residue conveying mechanism includes a first-level waste residue transmission mechanism and a second-level waste residue transmission mechanism; the first-level waste residue transmission mechanism and the second-level waste residue transmission mechanism include a conveyor belt, a driving wheel, a guide wheel I, a guide wheel II, and a guide wheel. Ⅲ, guide wheel Ⅳ, guide wheel Ⅴ, guide wheel Ⅵ, guide wheel Ⅶ, driven wheel, the first pressing and guiding mechanism, the second pressing and guiding mechanism, the third pressing and guiding mechanism, the fourth pressing and guiding mechanism, the first pressing and guiding mechanism a support guide mechanism, a second support guide mechanism and a third support guide mechanism; the driving wheel, guide wheel I, guide wheel II, guide wheel III, guide wheel IV, guide wheel V, guide wheel VI, guide wheel VII and The driven wheels are arranged in sequence from left to right, the driving wheel, the guide wheel I, the guide wheel IV and the guide wheel VII are at the same level, the guide wheel II, the guide wheel III, the guide wheel V, the guide wheel VI and the driven wheel At the same level, the positions of the driving wheel, the guide wheel I, the guide wheel IV and the guide wheel VII are higher than the positions of the guide wheel II, the guide wheel III, the guide wheel V, the guide wheel VI and the driven wheel. Passing the driving wheel, the guiding wheel I, the guiding wheel II, the guiding wheel III, the guiding wheel IV, the guiding wheel V, the guiding wheel VI, the guiding wheel VII and the driven wheel; the first pressing and guiding mechanism, the second pressing and guiding mechanism , The third pressing and guiding mechanism, the fourth pressing and guiding mechanism, the first supporting and guiding mechanism, the second supporting and guiding mechanism and the third supporting and guiding mechanism all include a guiding cylinder, a guiding spring, a sliding block, a guiding rod and a guiding wheel Ⅷ, The guide spring and the slider are installed in the guide cylinder, one end of the guide spring is pressed against one end in the guide cylinder, the other end of the guide spring is pressed on the slider, and the slider slides with the inner wall of the guide cylinder Matching, one end of the guide rod is fixed on the slider, the other end of the guide rod protrudes from the other end of the guide cylinder, and the guide wheel Ⅷ is installed on the other end of the guide rod and rotates with the other end of the guide rod Cooperate; the first pressing and guiding mechanism, the second pressing and guiding mechanism, the third pressing and guiding mechanism, the fourth pressing and guiding mechanism, the first supporting and guiding mechanism, the second supporting and guiding mechanism and the third supporting and guiding mechanism are all Vertically arranged, the guide wheel VIII on the first pressing and guiding mechanism presses down on the conveyor belt and is located directly above the guiding wheel II, and the guiding wheel VIII on the second pressing and guiding mechanism presses down on the conveyor belt It is located directly above the guide wheel III, the guide wheel VIII on the third pressing and guiding mechanism is pressed down on the conveyor belt and is located directly above the guiding wheel V, and the guiding wheel on the fourth pressing and guiding mechanism Ⅷ is pressed down on the conveyor belt and is located just above the guide wheel VI; the guide wheel VIII on the first supporting and guiding mechanism is facing up and pressing the conveyor belt and is located directly under the guiding wheel I, and the second supporting and guiding mechanism is on the conveyor belt. The guide wheel VIII on the third supporting and guiding mechanism pushes the conveyor belt upwards and is located just below the guide wheel IV, and the guide wheel VIII on the third supporting and guiding mechanism pushes the conveyor belt upward and is located directly under the guide wheel VII; the first-stage waste residue conveying mechanism The feeding end of the upper conveyor belt is located below the vibrating screen, and the discharging end of the conveyor belt on the first-stage waste residue conveying mechanism is located above the feeding end of the conveyor belt on the second-stage waste residue conveying mechanism;
所述钢渣吸附机构包括第一吸附机构和第二吸附机构,所述第一吸附机构和第二吸附机构均包括n型外壳、环形轨道、链条、吊杆和电磁盘;所述环形轨道由前轨道、左轨道、后轨道和右轨道围成,所述前轨道与左轨道之间、左轨道与后轨道之间、后轨道与右轨道之间以及右轨道与前轨道之间通过过渡轨道连接,所述环形轨道和过渡轨道设置在n型外壳内;所述前轨道、左轨道、后轨道和右轨道的两侧分别设置供链条滑动的凹槽Ⅰ和供滚轮滑动的凹槽Ⅱ,所述前轨道、左轨道、后轨道和右轨道的一端设置主动链轮,所述前轨道、左轨道、后轨道和右轨道的另一端设置从动链轮,所述前轨道、左轨道、后轨道和右轨道上分别设置一条链条,所述前轨道、左轨道、后轨道和右轨道上的链条分别绕过其上的一侧的凹槽Ⅰ、主动链轮、其上的另一侧的凹槽Ⅰ和从动链轮,所述链条上的外链板的外侧均布设置多个推板;所述吊杆的顶端设置U型杆,U型杆从环形轨道的底部伸向环形轨道的两侧,在U型杆的顶部两端上分别设置伸进对应两侧的凹槽Ⅱ内的支撑杆,所述支撑杆上安装滚轮,所述滚轮与凹槽Ⅱ滚动配合,所述推板的底部低于支撑杆;所述U型杆的外侧与导电块的一端铰接,所述n型外壳内壁靠外侧并与左轨道和右轨道对应的位置分别设置导电轨,所述左轨道和右轨道上对应的导电块的另一端搭在对应的导电轨上,所述导电轨两端的位置低于导电轨除两端以外的位置,所述前轨道、左轨道、后轨道和右轨道两侧的凹槽Ⅱ的底部靠近滚轮滑出端的位置逐渐升高;所述过渡轨道的顶部为中间高、两侧底,所述过渡轨道顶部两侧的位置从滚轮进入的一端向滚轮滑出的一端由高到低逐渐过渡;所述前轨道、左轨道、后轨道和右轨道两侧的凹槽Ⅱ的出口与对应的过渡轨道顶部两侧的高位置对接并圆滑过渡,所述前轨道、左轨道、后轨道和右轨道两侧的凹槽Ⅱ的进口与对应的过渡轨道顶部两侧的低位置对接并圆滑过渡;所述环形轨道上设置多个吊杆,每个吊杆的底部设置一个电磁盘;第一吸附机构设置在第一级废渣传送机构的上方,第二吸附机构设置第二级废渣传送机构的上方,所述左轨道上的电磁盘位于对应的导向轮Ⅱ和导向轮Ⅲ之间的传送带上,所述右轨道上的电磁盘位于对应的导向轮Ⅴ和导向轮Ⅵ之间的传送带上;The steel slag adsorption mechanism includes a first adsorption mechanism and a second adsorption mechanism, and both the first adsorption mechanism and the second adsorption mechanism include an n-type casing, an annular track, a chain, a boom and an electro-magnetic disk; A track, a left track, a rear track and a right track are enclosed, and the front track and the left track, between the left track and the rear track, between the rear track and the right track, and between the right track and the front track are connected by transition tracks , the annular track and the transition track are arranged in the n-type housing; the two sides of the front track, the left track, the rear track and the right track are respectively provided with grooves I for chain sliding and grooves II for roller sliding, so One end of the front rail, left rail, rear rail and right rail is provided with a driving sprocket, the other ends of the front rail, left rail, rear rail and right rail are provided with driven sprockets, the front rail, left rail, rear A chain is respectively set on the track and the right track, and the chains on the front track, left track, rear track and right track respectively go around the groove I on one side, the driving sprocket, and the chain on the other side. Groove I and the driven sprocket, a plurality of push plates are evenly arranged on the outer side of the outer chain plate on the chain; the top end of the hanger is provided with a U-shaped rod, and the U-shaped rod extends from the bottom of the ring track to the ring track. On both sides of the U-shaped rod, support rods extending into the grooves II on the corresponding sides are respectively provided on both ends of the top of the U-shaped rod. Rollers are installed on the support rods, and the rollers roll with the grooves II. The bottom of the plate is lower than the support rod; the outer side of the U-shaped rod is hinged with one end of the conductive block, and the inner wall of the n-type housing is on the outer side and is respectively provided with a conductive rail at the position corresponding to the left rail and the right rail, and the left rail and The other end of the corresponding conductive block on the right rail is placed on the corresponding conductive rail, the positions of both ends of the conductive rail are lower than the positions of the conductive rail except for the two ends, the front rail, the left rail, the rear rail and the right rail are two. The position of the bottom of the side groove II near the sliding-out end of the roller gradually rises; the top of the transition track is high in the middle and bottom on both sides, and the positions on both sides of the top of the transition track are from the end where the roller enters to the roller slides out. One end gradually transitions from high to low; the exits of the grooves II on both sides of the front rail, left rail, rear rail and right rail are butted with the high positions on both sides of the top of the corresponding transition rail and smoothly transition, the front rail, The inlets of the grooves II on both sides of the left rail, the rear rail and the right rail are butted with the low positions on both sides of the top of the corresponding transition rail and make a smooth transition; a plurality of booms are arranged on the annular rail, and the bottom of each boom is provided with An electro-magnetic disk; the first adsorption mechanism is set above the first-stage waste residue conveying mechanism, the second adsorption mechanism is set above the second-stage waste residue conveying mechanism, and the electro-magnetic disc on the left track is located on the corresponding guide wheel II and guide wheel On the conveyor belt between III, the electro-magnetic disk on the right track is located on the conveyor belt between the corresponding guide wheel V and guide wheel VI;
所述前轨道和后轨道上的电磁盘的下方均设置有一个钢渣收集机构;所述第二级废渣传送机构上的传送带的出料端位于废渣收集机构的正上方。A steel slag collection mechanism is arranged below the electro-magnetic disks on the front track and the rear track; the discharge end of the conveyor belt on the second-stage waste slag conveying mechanism is located just above the waste slag collection mechanism.
作为本发明的一种优选方案,所述钢渣收集机构包括液压缸和钢渣接料斗,所述液压缸的活塞竖直向上,所述钢渣接料斗固定在液压缸的活塞杆的顶部。As a preferred solution of the present invention, the steel slag collecting mechanism includes a hydraulic cylinder and a steel slag receiving hopper, the piston of the hydraulic cylinder is vertically upward, and the steel slag receiving hopper is fixed on the top of the piston rod of the hydraulic cylinder.
作为本发明的另一种优选方案,所述废渣收集机构包括基座Ⅰ、支撑柱Ⅰ和废渣接料斗,所述支撑柱Ⅰ竖直设置,所述支撑柱Ⅰ的底部固定在基座Ⅰ上,所述废渣接料斗固定在支撑柱Ⅰ的顶部,所述废渣接料斗位于第二级废渣传送机构上的传送带的出料端下方。As another preferred solution of the present invention, the waste slag collection mechanism includes a base I, a support column I and a waste slag receiving hopper, the support column I is arranged vertically, and the bottom of the support column I is fixed on the base I , the waste slag receiving hopper is fixed on the top of the support column I, and the waste slag receiving hopper is located below the discharge end of the conveyor belt on the second-stage waste slag conveying mechanism.
作为本发明的一种改进方案,该冶金废渣处理回收设备还包括较大固体物收集机构,所述较大固体物收集机构包括基座Ⅱ、支撑柱Ⅱ和固体物接料斗,所述支撑柱Ⅱ竖直设置,所述支撑柱Ⅱ的底部固定在基座Ⅱ上,所述固体物接料斗固定在支撑柱Ⅱ的顶部,所述固体物接料斗位于振动筛网最低一端的下方。As an improved solution of the present invention, the metallurgical waste slag treatment and recovery equipment further includes a larger solids collection mechanism, and the larger solids collection mechanism includes a base II, a support column II, and a solid material receiving hopper. The support column II is arranged vertically, the bottom of the support column II is fixed on the base II, the solid material receiving hopper is fixed on the top of the supporting column II, and the solid material receiving hopper is located below the lowest end of the vibrating screen.
作为本发明的另一种改进方案,所述导电块的中部与对应的U型杆的外侧之间设置预拉弹簧。As another improved solution of the present invention, a pretension spring is arranged between the middle part of the conductive block and the outer side of the corresponding U-shaped rod.
本发明的技术效果是:本发明巧妙的将废渣提升机构、废渣筛选机构、废渣输送机构和钢渣吸附机构进行结合;通过传送带不断的输送废渣,通过传送带上方的电磁盘轮换不断的吸附废渣中的钢渣,钢渣的回收速度更快,且传送带有高有低,废渣在输送过程中因倾斜度可自行翻动,一旦废渣底部的钢渣在输送过程中进入上部,就会被电磁盘吸附,这样大大提高了钢渣的回收率。The technical effects of the present invention are: the present invention skillfully combines the waste slag lifting mechanism, the waste slag screening mechanism, the waste slag conveying mechanism and the steel slag adsorption mechanism; the waste slag is continuously transported through the conveyor belt, and the electro-magnetic disks above the conveyor belt are rotated and continuously adsorbed in the waste slag. Steel slag, the recovery speed of steel slag is faster, and the conveyor belt is high and low, and the waste slag can be turned over by itself during the conveying process due to the inclination. the recovery rate of steel slag.
附图说明Description of drawings
图1为一种冶金废渣处理回收设备的结构示意图;Fig. 1 is the structural representation of a kind of metallurgical waste slag treatment and recovery equipment;
图2为废渣提升机构的结构示意图;Fig. 2 is the structural representation of the waste residue lifting mechanism;
图3为废渣筛选机构的结构示意图;Fig. 3 is the structural representation of waste residue screening mechanism;
图4为压紧导向机构和支撑导向机构的结构示意图;FIG. 4 is a schematic structural diagram of a pressing and guiding mechanism and a supporting and guiding mechanism;
图5为废渣输送机构的局部结构示意图;Fig. 5 is the partial structure schematic diagram of the waste residue conveying mechanism;
图6为钢渣吸附机构的结构示意图;6 is a schematic structural diagram of a steel slag adsorption mechanism;
图7为环形轨道的结构示意图;Fig. 7 is the structural representation of the annular track;
图8为n型外壳、右轨道以及右轨道上的吊杆配合的横截面的结构示意图;8 is a schematic structural diagram of the cross-section of the n-type housing, the right rail and the hanger rod on the right rail;
图9为n型外壳、前轨道以及前轨道上的吊杆配合的横截面的结构示意图;Fig. 9 is the structural schematic diagram of the cross-section of the n-type housing, the front rail and the hanger rod on the front rail;
图10为过渡轨道与吊杆配合的横截面的结构示意图;Figure 10 is a schematic structural diagram of the cross-section of the transition rail and the boom;
图11为外链板上设置推板的结构示意图;Figure 11 is a schematic structural diagram of a push plate provided on the outer chain plate;
图12为图8中A处的放大结构示意图。FIG. 12 is an enlarged schematic view of the structure at A in FIG. 8 .
图中:1—提升主动轮;2—提升被动轮;3—提升带;4—横向挡板;5—振动筛网;6—振动电机;7—支撑弹簧;8—支撑座;9—传送带;10—主动轮;11—导向轮Ⅰ;12—导向轮Ⅱ;13—导向轮Ⅲ;14—导向轮Ⅳ;15—导向轮Ⅴ;16—导向轮Ⅵ;17—导向轮Ⅶ;18—从动轮;19—第一压紧导向机构;20—第二压紧导向机构;21—第三压紧导向机构;22—第四压紧导向机构;23—第一支撑导向机构;24—第二支撑导向机构;25—第三支撑导向机构;26—导向筒;27—导向弹簧;28—滑块;29—导向杆;30—导向轮Ⅷ;31—n型外壳;32—链条;33—吊杆;34—电磁盘;35—前轨道;36—左轨道;37—后轨道;38—右轨道;39—过渡轨道;40—凹槽Ⅰ;41—凹槽Ⅱ;42—主动链轮;43—从动链轮;44—外链轮;45—推板;46—U型杆;47—支撑杆;48—滚轮;49—导电块;50—导电轨;51—液压缸;52—钢渣接料斗;53—基座Ⅰ;54—支撑柱Ⅰ;55—废渣接料斗;56—基座Ⅱ;57—支撑柱Ⅱ;58—固体物接料斗;59—预拉弹簧。In the figure: 1—lifting driving wheel; 2—lifting passive wheel; 3—lifting belt; 4—transverse baffle; 5—vibrating screen; 6—vibrating motor; 7—supporting spring; 8—supporting seat; 9—conveyor belt ;10—drive wheel; 11—guide wheel I; 12—guide wheel II; 13—guide wheel III; 14—guide wheel IV; 15—guide wheel V; 16—guide wheel VI; 17—guide wheel VII; 18— 19—the first pressing and guiding mechanism; 20—the second pressing and guiding mechanism; 21—the third pressing and guiding mechanism; 22—the fourth pressing and guiding mechanism; 23—the first supporting and guiding mechanism; 24—the first Two support guide mechanism; 25—third support guide mechanism; 26—guide cylinder; 27—guide spring; 28—slider; 29—guide rod; 30—guide wheel Ⅷ; 31—n-type shell; 32—chain; 33 - boom; 34 - electro-magnetic disk; 35 - front track; 36 - left track; 37 - rear track; 38 - right track; 39 - transition track; 40 - groove I; 41 - groove II; 42 - active chain wheel; 43—driven sprocket; 44—outer sprocket; 45—push plate; 46—U-shaped rod; 47—support rod; 48—roller; 49—conductive block; 50—conductor rail; 51—hydraulic cylinder; 52—steel slag receiving hopper; 53—base I; 54—support column I; 55—slag receiving hopper; 56—base II; 57—support column II; 58—solid material receiving hopper; 59—pretension spring.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细地描述。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1所示,一种冶金废渣处理回收设备,包括废渣提升机构、废渣筛选机构、废渣输送机构、钢渣吸附机构、钢渣收集机构、废渣收集机构和较大固体物收集机构。As shown in Figure 1, a metallurgical waste slag treatment and recovery equipment includes a waste slag lifting mechanism, a waste slag screening mechanism, a waste slag conveying mechanism, a steel slag adsorption mechanism, a steel slag collection mechanism, a waste slag collection mechanism and a larger solids collection mechanism.
废渣提升机构包括提升电机、提升主动轮1、提升被动轮2和提升带3。提升带3绕过提升主动轮1和提升被动轮2,提升带3上均布设置多个横向挡板4,提升带3斜向设置,如图2所示,提升电机驱动提升主动轮1,进而带动提升带3转动,通过横向挡板4带动落入提升带3上的废渣斜向上移动。The waste residue lifting mechanism includes a lifting motor, a lifting driving wheel 1 , a lifting
废渣筛选机构包括振动筛网5、振动电机6、支撑弹簧7和支撑座8,如图3所示,振动筛网5倾斜设置,振动筛网5四角的下方分别设置有支撑座8,在每个支撑座8上设置有支撑弹簧7,支撑弹簧7的一端固定压在对应的支撑座8上,支撑弹簧7的另一端固定压在振动筛网5底部的对应位置,提升带3的出料口朝上并位于振动筛网5的中部上方。通过提升带3提升的废渣落入振动筛网5上,开启振动电机6,振动电机6驱动振动筛网5在四个支撑弹簧7上不停的晃动,特别较大的固体物沿着倾斜设置的振动筛网5向下滚落并最终落入较大固体物收集机构中,剩下的废渣通过振动筛网5上的筛孔落入传送带9。较大固体物收集机构包括基座Ⅱ56、支撑柱Ⅱ57和固体物接料斗58,支撑柱Ⅱ57竖直设置,支撑柱Ⅱ57的底部固定在基座Ⅱ56上,固体物接料斗58固定在支撑柱Ⅱ57的顶部,固体物接料斗58位于振动筛网5最低一端的下方。The waste slag screening mechanism includes a vibrating
废渣输送机构包括第一级废渣传送机构和第二级废渣传送机构;第一级废渣传送机构和第二级废渣传送机构均包括传送带9、主动轮10、导向轮Ⅰ11、导向轮Ⅱ12、导向轮Ⅲ13、导向轮Ⅳ14、导向轮Ⅴ15、导向轮Ⅵ16、导向轮Ⅶ17、从动轮18、第一压紧导向机构19、第二压紧导向机构20、第三压紧导向机构21、第四压紧导向机构22、第一支撑导向机构23、第二支撑导向机构24和第三支撑导向机构25,如图1所示。主动轮10、导向轮Ⅰ11、导向轮Ⅱ12、导向轮Ⅲ13、导向轮Ⅳ14、导向轮Ⅴ15、导向轮Ⅵ16、导向轮Ⅶ17和从动轮18从左到右依次设置,主动轮10、导向轮Ⅰ11、导向轮Ⅳ14和导向轮Ⅶ17在同一水平高度,导向轮Ⅱ12、导向轮Ⅲ13、导向轮Ⅴ15、导向轮Ⅵ16和从动轮18在同一水平高度,主动轮10、导向轮Ⅰ11、导向轮Ⅳ14和导向轮Ⅶ17的位置高于导向轮Ⅱ12、导向轮Ⅲ13、导向轮Ⅴ15、导向轮Ⅵ16和从动轮18的位置。传送带9绕过主动轮10、导向轮Ⅰ11、导向轮Ⅱ12、导向轮Ⅲ13、导向轮Ⅳ14、导向轮Ⅴ15、导向轮Ⅵ16、导向轮Ⅶ17和从动轮18。第一压紧导向机构19、第二压紧导向机构20、第三压紧导向机构21、第四压紧导向机构22、第一支撑导向机构23、第二支撑导向机构24和第三支撑导向机构25均包括导向筒26、导向弹簧27、滑块28、导向杆29和导向轮Ⅷ30,导向弹簧27和滑块28安装在导向筒26内,导向弹簧27的一端压在导向筒26内的一端,导向弹簧27的另一端压在滑块28上,滑块28与导向筒26的内壁滑动配合,导向杆29的一端固定在滑块28上,导向杆29的另一端伸出导向筒26的另一端,导向轮Ⅷ30安装在导向杆29的另一端上并与导向杆29的另一端转动配合,如图4所示。第一压紧导向机构19、第二压紧导向机构20、第三压紧导向机构21、第四压紧导向机构22、第一支撑导向机构23、第二支撑导向机构24和第三支撑导向机构25均竖直设置,第一压紧导向机构19上的导向轮Ⅷ30朝下压在传送带9上并位于导向轮Ⅱ12的正上方,第二压紧导向机构20上的导向轮Ⅷ30朝下压在传送带9上并位于导向轮Ⅲ13的正上方,第三压紧导向机构21上的导向轮Ⅷ30朝下压在传送带9上并位于导向轮Ⅴ15的正上方,第四压紧导向机构22上的导向轮Ⅷ30朝下压在传送带9上并位于导向轮Ⅵ16的正上方,如图5所示。第一支撑导向机构23上的导向轮Ⅷ30朝上顶紧传送带9并位于导向轮Ⅰ11的正下方,第二支撑导向机构24上的导向轮Ⅷ30朝上顶紧传送带9并位于导向轮Ⅳ14的正下方,第三支撑导向机构25上的导向轮Ⅷ30朝上顶紧传送带9并位于导向轮Ⅶ17的正下方,如图5所示;第一级废渣传送机构上的传送带9的上料端位于振动筛网5的下方,第一级废渣传送机构上的传送带9的出料端位于第二级废渣传送机构上的传送带9的上料端的上方。The waste residue conveying mechanism includes a first-level waste residue transmission mechanism and a second-level waste residue transmission mechanism; the first-level waste residue transmission mechanism and the second-level waste residue transmission mechanism include a
在本实施例中,第一级废渣传送机构和第二级废渣传送机构中的导向轮Ⅰ11和导向轮Ⅱ12之间的传送带1的倾斜度以及导向轮Ⅳ14和导向轮Ⅴ15之间的传送带1的倾斜度均为30°~35°,有利于该倾斜度对应的传送带1上的废渣在下降过程中几乎都能自行翻动;第一级废渣传送机构和第二级废渣传送机构中的导向轮Ⅲ13和导向轮Ⅳ14之间的传送带1的倾斜度以及导向轮Ⅵ16和导向轮Ⅶ17之间的传送带1的倾斜度均为18°~20°,既不会影响该倾斜度对应的传送带1上的废渣上升,又可以促进该倾斜度对应的传送带1上的废渣在上升过程中部分可翻动。In this embodiment, the inclination of the conveyor belt 1 between the guide wheel I11 and the guide wheel II12 in the first-stage waste residue conveying mechanism and the second-stage waste residue conveying mechanism and the inclination of the conveyer belt 1 between the guide wheel IV14 and the guide wheel V15 The inclinations are all 30° to 35°, which is beneficial for the waste residue on the conveyor belt 1 corresponding to the inclination to be able to turn over by itself during the descending process. The inclination of the conveyor belt 1 between the guide wheel IV14 and the guide wheel VI16 and the guide wheel VII17 is 18°~20°, which will not affect the waste residue on the conveyor belt 1 corresponding to the inclination. Ascending, it can also promote that the waste residue on the conveyor belt 1 corresponding to the inclination can be partially turned over during the ascending process.
钢渣吸附机构包括第一吸附机构和第二吸附机构,第一吸附机构和第二吸附机构均包括n型外壳31、环形轨道、链条32、吊杆33和电磁盘34,如图6、图7、图8、图9和图10所示。环形轨道由前轨道35、左轨道36、后轨道37和右轨道38围成,前轨道35与左轨道36之间、左轨道36与后轨道37之间、后轨道37与右轨道38之间以及右轨道38与前轨道35之间通过过渡轨道39连接,如图7所示,环形轨道和过渡轨道39设置在n型外壳31内。前轨道35、左轨道36、后轨道37和右轨道38的两侧分别设置供链条滑动的凹槽Ⅰ40和供滚轮滑动的凹槽Ⅱ41,前轨道35、左轨道36、后轨道37和右轨道38的一端设置主动链轮42,前轨道35、左轨道36、后轨道37和右轨道38的另一端设置从动链轮43,前轨道35、左轨道36、后轨道37和右轨道38上分别设置一条链条32,前轨道35、左轨道36、后轨道37和右轨道38上的链条32分别绕过其上的一侧的凹槽Ⅰ40、主动链轮42、其上的另一侧的凹槽Ⅰ40和从动链轮43,链条32上的外链板44的外侧均布设置多个推板45(可根据电磁盘34的尺寸大小进行设置推板45,如间隔0.5米、1米等设置一个推板45),如图11所示。吊杆33的顶端设置U型杆46,U型杆46从环形轨道的底部伸向环形轨道的两侧,在U型杆46的顶部两端上分别设置伸进对应两侧的凹槽Ⅱ41内的支撑杆47,支撑杆47上安装滚轮48,滚轮48与凹槽Ⅱ41滚动配合,推板45的底部低于支撑杆47,如图8和图9所示。U型杆46的外侧与导电块49的一端铰接,n型外壳31内壁靠外侧并与左轨道36和右轨道38对应的位置分别设置导电轨50,左轨道36和右轨道38上对应的导电块49的另一端搭在对应的导电轨50上,如图12所示,导电块49的中部与对应的U型杆46的外侧之间设置预拉弹簧59,导电轨50两端的位置低于导电轨50除两端以外的位置。前轨道35、左轨道36、后轨道37和右轨道38两侧的凹槽Ⅱ41的底部靠近滚轮48滑出端的位置逐渐升高。过渡轨道39的顶部为中间高、两侧底,过渡轨道39顶部两侧的位置从滚轮48进入的一端向滚轮48滑出的一端由高到低逐渐过渡。前轨道35、左轨道36、后轨道37和右轨道38两侧的凹槽Ⅱ41的出口与对应的过渡轨道39顶部两侧的高位置对接并圆滑过渡,前轨道35、左轨道36、后轨道37和右轨道38两侧的凹槽Ⅱ41的进口与对应的过渡轨道39顶部两侧的低位置对接并圆滑过渡。环形轨道上设置多个吊杆33,每个吊杆33的底部设置一个电磁盘34。在本实施例中,电磁盘34通过导线与导电块49连接,导电轨50与电源连接。第一吸附机构设置在第一级废渣传送机构的上方,第二吸附机构设置在第二级废渣传送机构的上方,左轨道36上的电磁盘位于对应的导向轮Ⅱ12和导向轮Ⅲ13之间的传送带9上,右轨道38上的电磁盘位于对应的导向轮Ⅴ15和导向轮Ⅵ16之间的传送带9上。The slag adsorption mechanism includes a first adsorption mechanism and a second adsorption mechanism. The first adsorption mechanism and the second adsorption mechanism both include an n-
在n型外壳31上且与四个主动链轮42对应设置四个电机。右轨道38上方的电机驱动右轨道38一端的主动链轮42,主动链轮42驱动右轨道38上的链条32在右轨道38两侧的凹槽Ⅰ40内滑动,右轨道38上的链条32带动其上的推板45不断推动右轨道38上的吊杆33前行,在推板45的推力作用下,右轨道38上的支撑杆47上的滚轮48在右轨道38两侧的凹槽Ⅱ41内滚动,滚轮48沿着右轨道38两侧的凹槽Ⅱ41的底部先平行滚动,到达右轨道38两侧的凹槽Ⅱ41的出口时,滚轮48沿着右轨道38两侧的凹槽Ⅱ41的底部逐渐向高处滚动,滚轮48脱离右轨道38时立即进入过渡轨道39,同时,U型杆46的外侧的导电块49脱离n型外壳31右侧的内壁外侧上的导电轨50,滚轮48在过渡轨道39顶部的两侧上由高到低自动滚动,随后进入前轨道35;前轨道35上方的电机驱动前轨道35一端的主动链轮42,主动链轮42驱动前轨道35上的链条32在前轨道35两侧的凹槽Ⅰ40内滑动,前轨道35上的链条32带动其上的推板45不断推动前轨道35上的吊杆33前行,在推板45的推力作用下,前轨道35上的支撑杆47上的滚轮48在前轨道35两侧的凹槽Ⅱ41内滚动,滚轮48沿着前轨道35两侧的凹槽Ⅱ41的底部先平行滚动,到达前轨道35两侧的凹槽Ⅱ41的出口时,滚轮48沿着前轨道35两侧的凹槽Ⅱ41的底部逐渐向高处滚动,滚轮48脱离前轨道35时立即进入过渡轨道39,滚轮48在过渡轨道39顶部的两侧上由高到低自动滚动,随后进入左轨道36,同时,U型杆46的外侧的导电块49搭在n型外壳31左侧的内壁外侧上的导电轨50上;左轨道36上方的电机驱动左轨道36一端的主动链轮42,主动链轮42驱动左轨道36上的链条32在左轨道36两侧的凹槽Ⅰ40内滑动,左轨道36上的链条32带动其上的推板45不断推动左轨道36上的吊杆33前行,在推板45的推力作用下,左轨道36上的支撑杆47上的滚轮48在左轨道36两侧的凹槽Ⅱ41内滚动,滚轮48沿着左轨道36两侧的凹槽Ⅱ41的底部先平行滚动,到达左轨道36两侧的凹槽Ⅱ41的出口时,滚轮48沿着左轨道36两侧的凹槽Ⅱ41的底部逐渐向高处滚动,滚轮48脱离左轨道36时立即进入过渡轨道39,同时,U型杆46的外侧的导电块49脱离n型外壳31左侧的内壁外侧上的导电轨50,滚轮48在过渡轨道39顶部的两侧上由高到低自动滚动,随后进入后轨道37;后轨道37上方的电机驱动后轨道37一端的主动链轮42,主动链轮42驱动后轨道37上的链条32在后轨道37两侧的凹槽Ⅰ40内滑动,后轨道37上的链条32带动其上的推板45不断推动后轨道37上的吊杆33前行,在推板45的推力作用下,后轨道37上的支撑杆47上的滚轮48在后轨道37两侧的凹槽Ⅱ41内滚动,滚轮48沿着后轨道37两侧的凹槽Ⅱ41的底部先平行滚动,到达后轨道37两侧的凹槽Ⅱ41的出口时,滚轮48沿着后轨道37两侧的凹槽Ⅱ41的底部逐渐向高处滚动,滚轮48脱离后轨道37时立即进入过渡轨道39,滚轮48在过渡轨道39顶部的两侧上由高到低自动滚动,随后进入右轨道38,同时,U型杆46的外侧的导电块49搭在n型外壳31右侧的内壁外侧上的导电轨50上。Four motors are provided on the n-
前轨道35和后轨道37上的电磁盘34的下方均设置有一个钢渣收集机构。钢渣收集机构包括液压缸51和钢渣接料斗52,液压缸51的活塞竖直向上,钢渣接料斗52固定在液压缸51的活塞杆的顶部。进入前轨道35和后轨道37上的电磁盘34,因导电块49脱离导电轨50,电磁盘34断电,电磁盘34上的钢渣脱离电磁盘34落入钢渣接料斗52内。A steel slag collection mechanism is provided below the electro-
第二级废渣传送机构上的传送带9的出料端位于废渣收集机构的正上方。废渣收集机构包括基座Ⅰ53、支撑柱Ⅰ54和废渣接料斗55,支撑柱Ⅰ54竖直设置,支撑柱Ⅰ54的底部固定在基座Ⅰ53上,废渣接料斗55固定在支撑柱Ⅰ54的顶部,废渣接料斗55位于第二级废渣传送机构上的传送带9的出料端下方。通过传送带9输送的废渣被电磁盘34吸附钢渣后在传送带9出口进入废渣接料斗55,而进入废渣接料斗55内的几乎为渣土和其他一些杂质。The discharge end of the
使用该一种冶金废渣处理回收设备时,通过废渣提升机构将渣场的废渣提升到废渣筛选机构的上方,特别较大的固体物沿着倾斜设置的振动筛网5向下滚落到固体物收集斗58中,剩下的废渣通过振动筛网5上的筛孔落入传送带9上,剩下的废渣随着传送带9移动,第一吸附机构上左轨道36上的电磁盘34轮换不断的吸附废渣中的钢渣,钢渣在通过导向轮Ⅲ13和导向轮Ⅳ14之间以及导向轮Ⅳ14和导向轮Ⅴ15之间的传送带时因倾斜度可自行翻动,一旦废渣底部的钢渣在输送过程中进入上部,就会被第一吸附机构上的右轨道38上的电磁盘34轮换不断的吸附,剩下的废渣由从动轮18上的传送带9输出端落入第二级废渣传送机构上的传送带9,在第二级废渣传送机构上的传送带9上移动,第二级废渣传送机构上的废渣同样因倾斜度会自行翻动,第二吸附机构上左轨道36和右轨道38上的电磁盘34轮换不断的吸附,钢渣的回收速度不但更快,而且大大提高了钢渣的回收率,钢渣回收率可达90%以上。When using the metallurgical waste slag treatment and recovery equipment, the waste slag in the slag field is lifted to the top of the waste slag screening mechanism by the waste slag lifting mechanism, and the particularly large solid objects roll down along the inclined vibrating
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.
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DE2202849A1 (en) * | 1972-01-21 | 1973-10-25 | Badische Maschf Gmbh | TWO-MASS vibratory conveyor |
CN87202382U (en) * | 1987-02-23 | 1987-12-02 | 毛金明 | Dual-magnetic scutcher |
CN1308093C (en) * | 2004-12-20 | 2007-04-04 | 天津大学 | Double super stable energy saving screen |
CN2933614Y (en) * | 2006-08-01 | 2007-08-15 | 刘春祥 | Magnetic driving vibrating sieve |
CN107185632A (en) * | 2017-06-19 | 2017-09-22 | 南京朝阳玻璃有限公司 | A kind of breaker for glass |
CN108015000B (en) * | 2017-11-08 | 2020-12-22 | 界首市金龙机械设备有限公司 | Cleaning sieve device |
-
2018
- 2018-12-20 CN CN201811561305.4A patent/CN109649936B/en not_active Expired - Fee Related
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CN109649936A (en) | 2019-04-19 |
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