CN109649438A - A kind of goat state monitoring apparatus, monitoring system and monitoring method - Google Patents
A kind of goat state monitoring apparatus, monitoring system and monitoring method Download PDFInfo
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- CN109649438A CN109649438A CN201811641577.5A CN201811641577A CN109649438A CN 109649438 A CN109649438 A CN 109649438A CN 201811641577 A CN201811641577 A CN 201811641577A CN 109649438 A CN109649438 A CN 109649438A
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- information
- indication rod
- actuating strut
- strain gauge
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 106
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- 238000006073 displacement reaction Methods 0.000 claims description 42
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000005611 electricity Effects 0.000 claims description 7
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- 238000007689 inspection Methods 0.000 claims description 2
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- 238000006243 chemical reaction Methods 0.000 description 9
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- 239000000446 fuel Substances 0.000 description 5
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- 230000003068 static effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000010365 information processing Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L23/00—Control, warning or like safety means along the route or between vehicles or trains
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Train Traffic Observation, Control, And Security (AREA)
Abstract
The invention discloses a kind of goat state monitoring apparatus, monitoring system and monitoring methods.The goat state monitoring apparatus includes: information acquisition module, for acquiring the unit information of the goat;The unit information of the goat includes at least one of actuating strut status information, indication rod status information, locking device status information, contact seat status information, bearing block status information and electric circuit status information;Message processing module, the message processing module are electrically connected with the information acquisition module, for being sent to terminal after being handled the unit information of the goat, to indicate that the terminal determines the working condition of the goat.Goat state monitoring apparatus, monitoring system and monitoring method provided by the invention, the components such as actuating strut, indication rod and electric circuit in goat can be monitored, it prevents switch machine part from breaking down, guarantees the normal work of goat, reduce the probability of happening of railway accident.
Description
Technical field
The present embodiments relate to technical field of rail traffic more particularly to a kind of goat state monitoring apparatus, monitoring
System and monitoring method.
Background technique
The characteristics of field of track traffic, that is, track unicity, i.e. train, are only capable of advancing along current orbit, in order to meet
Transport power requirement, the parallel form of multi-track is inevitable choice, and in multi-track, train will must under certain necessary scenes
Track switching must be carried out, the effect of switching device is exactly to make the track of track switch switching point by the push-and-pull action to track
It can flexibly switch tracks, train carries out circuit switching.
Switching device mainly includes two parts content, i.e., outdoor point machine and indoor switch control circuit portion
Point.Outdoor section is movement response part, and indoor section is control section, i.e., send instructions requirement outdoor goat under control circuit
It works, to realize the function that track switch is pulled.
In order to ensure switching device normal work, guarantee railway operation safety, needs to carry out switching device
Monitoring.Presently mainly switching device is monitored using track switch gap monitoring system.Track switch gap monitor system by pair
The notch of the indication rod of point machine carries out video surveillance, realizes goat work in conjunction with sensors such as temperature and humidity, oil pressure, oil levels
The monitoring of work.Track switch gap monitors system and judges whether in place goat pulls work by the notch value of switch machine indication bar;
Oil pressure fuel level sensor is monitored for the liquid pump of hydraulic goat, to judge whether in place goat is pulled.Obviously,
Existing goat monitoring system can only temperature and humidity, oil pressure, the oil level of notch or working environment etc. to goat be monitored,
It modular construction cannot be monitored in the goats such as actuating strut, indication rod actuating circuit to goat, timely and effective cannot send out
Mechanically and electrically failure in existing goat is easy to cause railway accident.
Summary of the invention
The present invention provides a kind of goat state monitoring apparatus, monitoring system and monitoring method, to realize to goat portion
The monitoring of part, prevents switch machine part from breaking down.
In a first aspect, the embodiment of the invention provides a kind of goat state monitoring apparatus, comprising:
Information acquisition module, for acquiring the unit information of the goat;The unit status of the goat is believed
Breath includes actuating strut status information, indication rod status information, locking device status information, contact seat status information, bearing block shape
At least one of state information and electric circuit status information;
Message processing module, the message processing module are electrically connected with the information acquisition module, are used for the turn-out track
The unit information of machine is sent to terminal after being handled, to indicate that the terminal determines the working condition of the goat.
Optionally, the information acquisition module includes actuating strut strain gauge and/or actuating strut displacement sensor, described
Actuating strut strain gauge is set to the outer wall of the actuating strut square hole set of goat, wherein the fixed peace of actuating strut square hole set
On outer wall loaded on goat body, and actuating strut described in actuating strut square hole set ring set;Illustrated acts bar displacement sensor
It is arranged on the actuating strut;
The actuating strut status information of the goat include the actuating strut radial stress information and/or the actuating strut
Axial displacement information;
The actuating strut strain gauge and the actuating strut displacement sensor are respectively used to acquire the diameter of the actuating strut
To the axial displacement information of stress information and the actuating strut.
Optionally, the outer wall of the actuating strut square hole set is provided at least one actuating strut strain gauge.
Optionally, the information acquisition module includes indication rod strain gauge and/or indication rod displacement sensor, described
Indication rod strain gauge is set to the outer wall of the indication rod square hole set of goat, wherein the fixed peace of indication rod square hole set
On outer wall loaded on goat body, and the expression that indication rod square hole set ring set is stretched out by the goat body
Bar;Shown indication rod displacement sensor is arranged on the indication rod;
The indication rod status information of the goat include the indication rod radial stress information and/or the indication rod
Axial displacement information;
The indication rod strain gauge and the indication rod displacement sensor are respectively used to monitor the diameter of the indication rod
To the axial displacement information of stress information and the indication rod.
Optionally, the outer wall of the indication rod square hole set is provided at least one described indication rod strain gauge.
Optionally, the information acquisition module further includes locking strain gauge, and the locking strain gauge is set to
On the outer wall of the latching slot of the goat, the locking strain gauge is used to monitor the locking stress letter of the locking device
Breath;The unit information of the goat further includes the locking stress information of the locking device.
Optionally, the information acquisition module further includes contact seat strain gauge, and the contact seat strain gauge is set
It is placed on the outer wall for checking column described in the contact seat ring set of the goat, the contact seat strain gauge is described for monitoring
Check the radial stress information of column;The unit information of the goat further includes the radial stress letter for checking column
Breath.
Optionally, the information acquisition module further includes bearing block strain gauge, and the bearing block strain gauge is set
It is placed on the outer wall of the bearing block, the bearing block strain gauge is used to monitor the radial direction of the axis of rolling in the bearing block
Stress information, the unit information of the goat further include the radial stress information of the axis of rolling.
Second aspect, the embodiment of the invention also provides a kind of goat condition monitoring system, including terminal and such as the
On the one hand any goat state monitoring apparatus.
The third aspect, the embodiment of the invention also provides a kind of goat state monitoring methods, by any one of first aspect
The goat state monitoring apparatus executes, comprising:
Information acquisition module acquires the unit information of the goat;The unit information of the goat includes
Actuating strut status information, indication rod status information, contact seat status information, locking device status information, bearing block status information
And at least one of electric circuit status information;
Message processing module is sent to terminal after being handled the unit information of the goat, described in instruction
Terminal determines the working condition of the goat.
Goat state monitoring apparatus, monitoring system and monitoring method provided by the invention, by being supervised in goat state
Setting information processing module in device is surveyed, for acquiring actuating strut in goat, indication rod, locking device, contact seat, bearing block
And the status information of the components such as electric circuit, and the unit information of goat is sent to by end by message processing module
End, realizes the condition monitoring to switch machine part, can be to actuating strut, indication rod, locking device, the contact in goat
The components such as seat, bearing block and electric circuit are monitored, and are prevented switch machine part from breaking down, are guaranteed the normal work of goat
Make, reduces the probability of happening of railway accident.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of track switch conversion in the prior art;
Fig. 2 is the structural schematic diagram of goat in Fig. 1;
Fig. 3 is a kind of goat state monitoring apparatus structural schematic diagram provided in an embodiment of the present invention;
Fig. 4 is the structural schematic diagram of another goat state monitoring apparatus provided in an embodiment of the present invention;
Fig. 5 is that the actuating strut strain gauge and actuating strut provided in an embodiment of the present invention along actuating strut axial section is displaced
The mounting structure schematic diagram of sensor;
Fig. 6 is that the actuating strut strain gauge and actuating strut provided in an embodiment of the present invention along actuating strut radial section is displaced
The mounting structure schematic diagram of sensor;
Fig. 7 is that the indication rod strain gauge and indication rod provided in an embodiment of the present invention along indication rod axial section is displaced
The mounting structure schematic diagram of sensor;
Fig. 8 is that the indication rod strain gauge and indication rod provided in an embodiment of the present invention along indication rod radial section is displaced
The mounting structure schematic diagram of sensor;
Fig. 9 is the mounting structure schematic diagram of locking strain gauge provided in an embodiment of the present invention;
Figure 10 is the mounting structure schematic diagram of contact seat strain gauge provided in an embodiment of the present invention;
Figure 11 is the mounting structure schematic diagram of bearing block strain gauge provided in an embodiment of the present invention;
Figure 12 is the structural schematic diagram of another goat state monitoring apparatus provided in an embodiment of the present invention;
Figure 13 is a kind of structural schematic diagram of goat condition monitoring system provided in an embodiment of the present invention;
Figure 14 is a kind of flow chart of goat state monitoring method provided in an embodiment of the present invention.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched
The specific embodiment stated is used only for explaining the present invention rather than limiting the invention.It also should be noted that in order to just
Only the parts related to the present invention are shown in description, attached drawing rather than entire infrastructure.
In rail traffic, multi-track parallel form provides scheme to meet transport power requirement, in the parallel feelings of multi-track
Under condition, switching device realizes the flexible conversion to train travel route.Usual switching device mainly includes setting
In outdoor goat, track switch is pulled by goat, realizes the switching of train path.Fig. 1 is that track switch in the prior art turns
The structural schematic diagram changed, Fig. 2 is the structural schematic diagram of goat in Fig. 1, with reference to Fig. 1 and Fig. 2, wherein in 3 receiving chamber of goat
The control signal of switch control circuit, drive actions bar 31 pull point tongue 6, make point tongue 6 by train is introduced track switch
Main track 1 becomes introducing train into branch line of turnout 2, or from becoming train introducing branch line of turnout 2 that train is introduced track switch main track
1, specifically, the component in goat 3 include actuating strut 31, indication rod 32, power unit 33, locking device 34, bearing block 35,
Contact seat 36 and goat electric circuit 37, electric circuit 37 include actuating circuit 371 and indication circuit 372, wherein movement
Comprising action connection point is arranged on contact seat 36 in circuit 371, indication circuit 372 includes that the expression being arranged on contact seat 36 connects
Point.Each component in goat 3 is arranged at goat internal body.The course of work to the goat 3 and internal structure below
It makes and is briefly described: the control of switch control circuit in 371 receiving chamber of action connection point first in goat electric circuit 37
Signal is controlled by the expression contact 372 in electric circuit 37 to indoor track switch when power unit 33 receives control signal
Circuit sends feedback signal, and power unit 33 carried out by the power transfer structure drive actions bar 31 such as drive shaft it is axial
It is mobile, so that the tongue 6 for driving 31 other end of actuating strut to be fixedly connected, realizes pulling for tongue 6.In actuating strut axial movement
Meanwhile external tongue structure also can drive indication rod 32 to move axially with synchronizing, be wherein arranged on indication rod 32 it is jagged,
By observing and judging that the position of notch can determine whether actuating strut 31 is pulled in place.After being pulled in place for safety action bar
Position is fixed, and avoids tongue mobile, locking device 34 is needed to carry out the locking of actuating strut 31, and wherein locking device 34 may include lock
Close iron and locking block, actuating strut 31 pull in place when locking iron fall into locking block, realized by locking block detent locking iron dynamic
Make the locking of bar 31.In addition bearing block 35 and contact seat 36 are to set as actuating strut 31, indication rod 32, power unit 33
It sets inside goat body 38, bottom bracket 35 is arranged in the drive shaft of goat 3, and contact seat 36 is then arranged in turn-out track
32 top of indication rod of machine 3.Above-mentioned switch machine part structure is the required component of conventional goat, except as shown in Figure 2
Outside goat internal part, there is also other functional parts, seldom repeat herein.
The unit status of goat determines whether goat work is normal, and whether actuating strut is pulled in place, namely determines
Whether normally track switch conversion function is able to carry out.In order to ensure the normal work of the track switch conversion function of goat, this hair
Bright embodiment provides a kind of goat state monitoring apparatus, and Fig. 3 is a kind of goat state prison provided in an embodiment of the present invention
Apparatus structure schematic diagram is surveyed, with reference to Fig. 3, wherein the goat state monitoring apparatus includes information acquisition module 10 and information processing
Module 20: information acquisition module 10, for acquiring the unit information of goat;The unit information of goat includes dynamic
Make bar state information, indication rod status information, locking device status information, contact seat status information, bearing block status information and
At least one of electric circuit status information;Message processing module 20 is electrically connected with information acquisition module 10, is used for turn-out track
The unit information of machine is sent to terminal after being handled, and the working condition of goat is determined with instruction terminal.
Wherein, in the unit information for the goat that information acquisition module 10 acquires, actuating strut status information, indication rod
Status information, locking device status information, contact seat status information, bearing block status information and electric circuit status information are direct
The working condition for illustrating mechanical structure and electrical structure crucial in the goat has also directly reacted the work shape of goat
State passes through actuating strut status information, indication rod status information, locking device status information, contact seat status information, bearing block shape
State information and electric circuit status information can be with the working conditions of the directly monitoring goat, critical failure to appearance and potential
Failure is excluded in time and early warning.The unit information of certain goat further includes other mechanical parts and electrical part
Part, for portion relatively important in goat, being easy there are failure and can judge indirectly by analyzing fault point etc.
Part can carry out status information capture by information acquisition module 10.
It should be noted that information acquisition module 10 is not individual acquisition structure, it is directed to different goats
Component, can be using information acquisition units such as different sensors, so that the information that composition has various information acquisition function is adopted
Collect module 10.Obviously, information acquisition module 10 need to be arranged in goat, and each information acquisition unit needs are correspondingly arranged at
On component, to carry out information collection.After message processing module 20 then receives the unit information of acquisition, certain place is carried out
Reason, such as may include analog-to-digital conversion, data compression, protocol conversion of signal etc..Data that treated can be uploaded to terminal, eventually
End may include the terminals such as server platform or the user mobile phone of the responsible monitoring being arranged in track switch control room, and terminal is then responsible for portion
Part status information analyzes the working condition for determining goat.
Goat state monitoring apparatus provided by the invention, by setting information acquisition module, for acquiring in goat
The unit information of actuating strut, indication rod, locking device, contact seat, bearing block and electric circuit etc., and by information
It manages module and the unit information of goat is sent to terminal, realize the condition monitoring to switch machine part, it can be to turning
The components such as actuating strut, indication rod, locking device, contact seat, bearing block and electric circuit in rut machine are monitored, anti-rotation stop
Rut machine component malfunction, guarantees the normal work of goat, reduces the probability of happening of railway accident.
Fig. 4 is the structural schematic diagram of another goat state monitoring apparatus provided in an embodiment of the present invention, with reference to Fig. 4,
Specifically, for the actuating strut in goat, information acquisition module can be correspondingly arranged actuating strut strain gauge 111 and/or move
Make bar displacement sensor 112, Fig. 5 be the actuating strut strain gauge provided in an embodiment of the present invention along actuating strut axial section and
The mounting structure schematic diagram of actuating strut displacement sensor, Fig. 6 are provided in an embodiment of the present invention along the dynamic of actuating strut radial section
The mounting structure schematic diagram for making stress in the bar sensor and actuating strut displacement sensor, with reference to Fig. 3, Fig. 5 and Fig. 6, optionally, movement
Stress in the bar sensor 111 is set to the outer wall of the actuating strut square hole set 39 of goat, wherein actuating strut square hole set 39 is fixedly mounted
In on the outer wall of goat body 38, and actuating strut square hole covers 39 ring set actuating struts 31;Illustrated acts bar displacement sensor 112 is set
It sets on actuating strut 31;The actuating strut status information of goat includes the radial stress information of actuating strut and/or the axis of actuating strut
To displacement information;The radial direction that actuating strut strain gauge 111 and actuating strut displacement sensor 112 are respectively used to acquisition actuating strut is answered
The axial displacement information of force information and actuating strut.
The actuating strut 31 of goat is stretched out through goat and by the two sides of goat body 38, since actuating strut 31 is to turn
Rut machine direct action device, actuating strut strain gauge 111 will be closely bonded with actuating strut, while need to do safety precautions.
Therefore, the installation of actuating strut strain gauge 111 is needed by installing actuating strut square hole set 391 additional on actuating strut 31, wherein dynamic
Making bar 31 respectively has an actuating strut square hole set 391 by the position that 38 two sides of goat body are stretched out, and actuating strut square hole set 391 is fixed
It is mounted on the outer wall of goat body 38.Optionally, 391 outer walls of actuating strut square hole set are provided at least one movement stress in the bar
Sensor at least can detecte the stress of a certain radial direction, illustratively, the quantity of actuating strut strain gauge 111 can
Even number i.e. 2 or 4 are set as, same dimension can be measured by being oppositely arranged set stress in the bar sensor 111 as shown in Figure 5
Upper opposite stress.Or may be set to be odd number, i.e., a sensing is separately provided individually for the radial stress of certain dimension
Device, for example, make to be located at the tilting of goat one end due to the possible stress and deformation of actuating strut 31, it can be in actuating strut square hole
It covers and an actuating strut strain gauge 111 is separately provided on the outer wall on 391 tops, pointedly monitor 31 deformation of actuating strut and stick up
The stress generated when rising.Actuating strut displacement sensor 112 then need to be only fixed on actuating strut 31, can be with 31 synchronizing moving of actuating strut
?.
Mainly acquisition pulls in goat, crosses vehicle process for actuating strut strain gauge 111 and actuating strut displacement sensor 112
In, actuating strut 31 is spacious dynamic by force information, i.e. the radial impact force and axial displacement, radial impact force of the receiving of actuating strut 31 can produce
The different degrees of stress deformation of raw actuating strut 31, the intensity of radial impact force is excessive or the frequency is excessive, can be gradually to actuating strut
Cause mechanical damage.Pass through the factory attribute and installation rigidity of impact force combination actuating strut, the use of energy intuitive judgment actuating strut
Situation is lost, to judge the life situations of actuating strut, axial displacement can directly judge whether in place pulling for actuating strut 31.
It by the stress and displacement monitoring of actuating strut, can reflect inner locking point tongue resistance variation degree indirectly, forecast dissectible pin
Use state.
With continued reference to Fig. 3, for the indication rod in goat, due to indication rod and actuating strut synchronizing moving, and in structure
It is through goat body and is stretched out from two sides, therefore the monitoring for indication rod, it similarly can be in information acquisition module
Indication rod strain gauge 121 and/or indication rod displacement sensor 122 are set, and Fig. 7 is provided in an embodiment of the present invention along expression
The indication rod strain gauge of bar axial section and the mounting structure schematic diagram of indication rod displacement sensor, Fig. 8 are of the invention real
The mounting structure signal of the indication rod strain gauge and indication rod displacement sensor along indication rod radial section of example offer is provided
Figure, with reference to Fig. 3, Fig. 7 and Fig. 8, optionally, indication rod strain gauge 121 is set to the indication rod square hole set 392 of goat
Outer wall, wherein indication rod square hole set 392 is fixedly installed on the outer wall of goat body 38, and indication rod square hole covers 392 ring sets
The indication rod 32 stretched out by goat body 38;Shown indication rod displacement sensor 122 is arranged on indication rod 32;Goat
Indication rod status information includes the radial stress information of indication rod and/or the axial displacement information of indication rod;Indicate that stress in the bar passes
Sensor 121 and indication rod displacement sensor 122 are respectively used to the radial stress information of monitoring indication rod and the axial position of indication rod
Move information.
Similarly, the indication rod 32 of goat runs through goat, and indication rod 32 is goat direct action device, is passed through
When indication rod strain gauge 121 acquires the radial stress of indication rod the installation of indication rod strain gauge 121 need by
It installs indication rod square hole set 392 on indication rod 32 additional, strain gauge is bonded outside indication rod square hole set 392, by stress sensing
Device acquires the stress deformation of indication rod square hole set 392, to obtain indication rod 32 to the stress of indication rod square hole set 392.It indicates
An indication rod square hole set 392, each indication rod square hole set 392 is respectively arranged by the position that 38 two sides of goat body are stretched out in bar 32
At least one indication rod strain gauge 121 need to be arranged in outer wall, and similarly, the quantity of indication rod strain gauge 121 can also
It is even number such as 2 or 4, or odd number can be set, it can is individually set individually for the radial stress of certain dimension
Set an indication rod strain gauge 121.Indication rod displacement sensor 112 then need to be only fixed on indication rod 32, can be with indication rod
32 synchronizing movings.
Indication rod strain gauge 121 mainly monitoring is during pull, cross vehicle by goat, the spacious dynamic stress of indication rod 32
The impact force that situation, i.e. indication rod are born can intuitive judgment by the factory attribute and installation rigidity of impact force combination indication rod
The service wear situation of indication rod, to judge the life situations of indication rod;Indication rod displacement sensor 122 then can be monitored directly
The displacement of indication rod 32, judges whether indication rod 32 moves in place.It is passed by indication rod strain gauge 121 and indication rod displacement
Sensor 122, to the load-bearing monitor of indication rod 32, can reflect indirectly tongue stroke and closely connected degree.
With continued reference to Fig. 3, in addition for the action connection point that is arranged in goat electric circuit and indicate contact, due to
Indicate to pull and need to carry out switching in period of tongue, with connecting moves contact or indicates contact, thus action connection point with
Indicate that contact is easy to have loss, i.e., resistance value can change, and influence to pull the judgement of tongue instruction.Therefore optionally,
Information acquisition module 11 may also include actuating circuit current sensor 131 and indication circuit current sensor 132, actuating circuit electricity
Flow sensor 131 and indication circuit current sensor 132 are respectively arranged in the actuating circuit of goat and the expression electricity of goat
On the conducting wire on road;Electric circuit status information includes the current information of actuating circuit and the current information of indication circuit;Movement electricity
Road current sensor 131 and indication circuit current sensor 132 are respectively used to the current information of monitoring actuating circuit and indicate electricity
The current information on road.
Wherein, actuating circuit current sensor 131 and indication circuit current sensor 132 are for monitoring action connection point and table
Show the current information in contact handoff procedure, which includes the electricity that indication signal and feedback representation signal are acted in actuating circuit
Flow valuve and current signal time difference can calculate and reflect action connection point and indicate the resistance value of contact.
With continued reference to Fig. 3, except the actuating circuit current sensor and table in above-mentioned actuating strut, indication rod and electric circuit
Show outside circuital current sensor, can also carry out status monitoring to the other structures component in goat, wherein further including locking dress
It sets, contact seat and bearing block etc..Fig. 9 is the mounting structure schematic diagram of locking strain gauge provided in an embodiment of the present invention,
With reference to Fig. 3 and Fig. 9, optionally, information acquisition module 11 further includes locking strain gauge 14, and locking strain gauge 14 is arranged
In on the outer wall of the latching slot of goat, locking strain gauge is used to monitor the locking stress information of locking device;Goat
Unit information further include locking device locking stress information.
It wherein, include locking iron 342 and locking block 341 in the locking device of goat, locking iron 342 is fixed with actuating strut
Connection, actuating strut are pulled to during in place, and locking iron 342 is followed mobile and fallen into locking block 341, right by locking block 341
The limit of locking iron 342 is to realize the locking of actuating strut.When locking iron 342 is located in locking block 341, since there may be dynamic
Make bar still situations such as movement or external tongue receive extruding or deformation has occurred in actuating strut, at this time locking iron 342
To 341 extrusion stress of locking block, the i.e. stress of locking device, locking iron 341 can generate deformation, locking stress when being squeezed
Sensor 14 then reflects stress information according to the deformation of locking iron 341.It is passed by the way that locking stress is arranged in 341 two sides of locking block
Sensor 14 can be in the case where actuating strut stretches out and pulls in two kinds of locking states, locking device when monitoring applies different loads to actuating strut
Stress variation.The stress monitoring of locking device can reflect locking force information in real time, thus reflect locking device unlock and
Locking, and can reflect indirectly movement motor actuating strut in place when still when work, crossing vehicle, tongue is squeezed situation
That is switch point housing degree and situations such as external connection rod piece deformed state.
Figure 10 is the mounting structure schematic diagram of contact seat strain gauge provided in an embodiment of the present invention, with reference to Fig. 3 and figure
10, optionally, information acquisition module 11 further includes contact seat strain gauge 15, and contact seat strain gauge 15 is set to turn-out track
36 ring set of contact seat of machine checks on the outer wall of column 361, checks that column strain gauge 15 is used to monitor the radial stress for checking column
Information;The unit information of goat further includes checking the radial stress information of column.
Inspection column 361 is a metal stick placed vertically, while through in the annular groove of contact seat 36.Indication rod 32
After pulling in place, make to check that column 361 is fallen into the notch of indication rod 32 by the mechanical connecting device linkage inside goat, it is clear that
When indication rod has excessive axial movement, the annular groove inner wall for checking that column 361 is limited docking point seat 36 by notch generates stress.
By the way that contact seat strain gauge is arranged in 36 annular groove outer wall of contact seat, it can be reflected according to the stress deformation of contact seat and be checked
The radial stress of column 361, and the quantity of contact seat strain gauge 15 can be configured according to demand, the stress of contact seat 36
Monitoring can intuitively be reflected in indication rod and stretch out and pull in action process the damage situations for checking column, reflect inner locking road indirectly
The closely connected degree of switch blade rail and the rigidity of mounting device forecast notch variable condition.
Figure 11 is the mounting structure schematic diagram of bearing block strain gauge provided in an embodiment of the present invention, with reference to Fig. 3 and figure
11, information acquisition module 11 may also include bearing block strain gauge 16, and bearing block strain gauge 16 is set to bearing block 35
Outer wall on, the bearing block strain gauge 16 is used to monitor the radial stress letter of the axis of rolling 351 in the bearing block 35
Breath, the unit information of the goat further includes the radial stress information of the axis of rolling.Wherein, bearing block 35 is motor
The bearing deck of the axis of rolling is driven, motor driven drive shaft 352 drives actuating strut to carry out pulling process by the axis of rolling 351, just
Under normal working condition, actuating strut in place when, 35 internal bayonet of bearing block can stablize stuck, bearing block 35 at this time with the axis of rolling 351
Stress is constant and normal.Strain gauge is arranged on the outside of bearing block 35, can be monitored and be stretched out and pull in two kinds of lockings in actuating strut
Bearing block stress variation situation when applying different loads to actuating strut under state.Also, work as motor abnormality or external connection rod piece
When having loosening, motor is persistently exported, though the axis of rolling 351 is stuck with bearing block 35, drive shaft 352 is still in output work, at this time
Bearing block 35 can be squeezed by the rotation of the axis of rolling 351 and generate stress variation.It, can be intuitively anti-by the stress monitoring to bearing block
The conversion power for reflecting output shaft judges the loss situation of bearing in conjunction with the factory attribute of bearing, while can reflect goat power output
Variation tendency and long-term work driving output working condition trend, moreover it is possible to the case where reflecting motor output work and driving force.
In addition, information acquisition module 11 may also include oil pressure sensor 171 and fuel level sensor 172, oil pressure sensor 171
It is set in the oil pipe of the oil pump of goat, fuel level sensor 172 is set in the liquid pump of the oil pump of goat;Oil pressure sensor
171 and fuel level sensor 172 be respectively used to monitoring oil pump oil pressure information and oil level information;The unit information of goat is also
Oil pressure information and oil level information including oil pump.It, can be to oil pump by setting oil pressure sensor 171 and fuel level sensor 172
Hydraulic pressure and oil level be monitored, to avoid oil pump from breaking down and influence the normal work of goat.
Information acquisition module 11 further includes temperature sensor 181, humidity sensor 182 and vibrating sensor 183;Temperature passes
Sensor 181 is used to monitor the internal temperature information of goat body, and humidity sensor 182 is used to monitor the inside of goat body
Humidity information, vibrating sensor 183 are used to monitor the Oscillation Amplitude of goat body;The unit information of goat further includes
The Oscillation Amplitude of the internal temperature information of goat body, the interior humidity information of goat body and goat body.
Wherein, by recording the inside temperature and humidity information of goat body, the other component of goat can be closed
Connection monitoring, can be according to data of the Temperature and Humidity module, under different temperature and humidity to analyze data variation of each component under different temperature and humidity
The state of each component more accurately judged, facilitate the accident analysis for carrying out various dimensions.Vibrating sensor is then used to
When crossing vehicle, the vibration information of monitoring goat body passes through goat body including Oscillation Amplitude or vibration frequency
Vibration information can reflect the connection of goat and tongue and can assist the accident analysis judgement for being attached structure etc..
For the goat state monitoring apparatus, in order to reduce power consumption and avoid the acquisition and storage of excessive data and right
Corresponding monitoring under different conditions are for example crossed vehicle or pulled, can be arranged a variety of monitoring patterns to the status monitoring of goat,
Monitoring pattern is pulled for example including static monitoring techniques mode, dynamic-mistake vehicle monitoring pattern and dynamic-.
Under static monitoring techniques mode, message processing module 20 be also used to control information acquisition module 10 at any time in section
According to the unit information of the first predetermined period acquisition goat.Wherein, the cycle duration of the first predetermined period can basis
The deployment place of goat, track switch composite type, trunks busy rate etc. are designed, such as the control of message processing module 20 is all
Samplings in sensor every 10 minutes it is primary, the status information after acquisition is then subjected to packing upload again.
When train is passed by from track switch, though track switch is in the stationary state not worked, the traveling of train can produce rail
Dynamic effects, these dynamic effects such as raw vibration, friction, extruding can pass through actuating strut, indication rod, locking device etc. and goat
Inside the mechanical part feedback to goat of connection, to be impacted to the mechanical part inside goat.Therefore, accordingly
Monitoring device should be arranged in the case where dynamic-crosses vehicle monitoring pattern, firstly, needing vibration width of the message processing module by goat body
Degree is compared with default Oscillation Amplitude threshold value;And when the Oscillation Amplitude of goat body is without departing from default Oscillation Amplitude threshold value
When, control information acquisition module acquires the unit information of goat according to the first predetermined period;When the vibration of goat body
When dynamic amplitude exceeds default Oscillation Amplitude threshold value, control information acquisition module acquires the component of goat according to the second predetermined period
Status information;Wherein, cycle duration of the cycle duration of the second predetermined period less than the first predetermined period.
Wherein, whether the Oscillation Amplitude of goat body can reflect crosses vehicle, and Oscillation Amplitude is higher than default Oscillation Amplitude threshold
When value, it can be determined that be now in car state.First predetermined period is monitoring cycle under static monitoring techniques mode, it is clear that static mould
Monitoring cycle relative cycle duration under formula is longer;And when judging crossing car state by the Oscillation Amplitude of casing, it can
The sampling period of each sensor in adjustment information acquisition module, therefore the cycle duration of the second predetermined period is default less than first
The cycle duration in period, illustratively, in the case where not crossing car state, it is primary that collection period can be sampling in every 10 minutes, and crosses vehicle
Under state, sampling in settable every 0.5 second is primary.
When there is train that will need track switch handoff path through turnout passing, train control system can pull goat and realize road at this time
Trouble switching, pulling goat is to complete instruction by the switch control circuit of station Machine Room to issue, at this time inside goat
Action connection point electric current is abnormal, and acquisition device carries out track switch by the actuating circuit current sensor judgement acquired at this time and pulls
Work, to carry out each sensor data acquisition.Therefore, dynamic-pull monitoring pattern under, first message processing module need by
The actuating circuit electric current of circuital current sensor acquisition is compared with deliberate action circuital current threshold value;And work as actuating circuit
Current information without departing from deliberate action circuital current threshold value when, control information acquisition module according to the first predetermined period acquisition turn
The unit information of rut machine;When the current information of actuating circuit exceeds deliberate action circuital current threshold value, control information is adopted
Collect module according to the unit information of third predetermined period acquisition goat;Wherein, the cycle duration of third predetermined period is small
In the cycle duration of the first predetermined period.
Similarly, acquisition device starts in vehicle excessively to during vehicle terminates excessively, and the information collection of each component of goat also needs
Increase frequency acquisition, illustratively, each sensing data can be acquired with 0.5 second for cycle duration, and be packaged upload.
Figure 12 is the structural schematic diagram of another goat state monitoring apparatus provided in an embodiment of the present invention, with reference to figure
12, the message processing module in the goat state monitoring apparatus further includes AD conversion unit 19, and AD conversion unit 19 is used
Digital signals format is converted in the unit information of the goat for the analog signal format for acquiring information acquisition module 10
Goat unit information.
2 are continued to refer to figure 1, optionally, in order to realize that unit information is uploaded to the data of terminal, goat state prison
The also settable communication module 30 of device is surveyed, communication module 30 is electrically connected with message processing module 20, and message processing module 20 passes through
The unit information of treated goat is sent to terminal by communication module 30.Communication module 30 can be wire communication,
It is also possible to communication, herein with no restrictions.
The embodiment of the invention also provides a kind of goat condition monitoring system, Figure 13 is provided in an embodiment of the present invention one
The structural schematic diagram of kind of goat condition monitoring system, with reference to Figure 13, the goat condition monitoring system include terminal 200 and
Any one goat state monitoring apparatus 100 provided in an embodiment of the present invention.Wherein, terminal may include being arranged in goat control
Make the user terminals such as indoor monitoring server platform or the mobile phone for monitoring goat state.Due to the goat state
Monitoring system uses above-mentioned goat state monitoring apparatus, therefore the goat condition monitoring system has and goat state
The identical beneficial effect of monitoring device.
The embodiment of the invention also provides a kind of goat state monitoring methods, and the monitoring method is by any one above-mentioned
Goat state monitoring apparatus executes.Figure 14 is a kind of process of goat state monitoring method provided in an embodiment of the present invention
Figure, with reference to Figure 14, which includes:
The unit information of S110, information acquisition module acquisition goat;The unit information of goat includes dynamic
Make bar state information, indication rod status information contact seat status information, locking device status information, bearing block status information and electricity
At least one of gas circuit state message;
S120, message processing module are sent to terminal after being handled the unit information of goat, to indicate end
Hold the working condition for determining goat.
Goat state monitoring apparatus provided by the invention, by setting information processing module, for acquiring in goat
The unit information of actuating strut, indication rod, contact seat, locking device, bearing block and electric circuit etc., and by information
It manages module and the unit information of goat is sent to terminal, realize the condition monitoring to switch machine part, it can be to turning
The components such as actuating strut, indication rod and electric circuit in rut machine are monitored, and prevent switch machine part from breaking down, and guarantee to turn
The normal work of rut machine reduces the probability of happening of railway accident.
Optionally, the information acquisition module in goat state monitoring apparatus further includes vibrating sensor, vibrating sensor
For monitoring the Oscillation Amplitude of goat body;The unit information of goat further includes the Oscillation Amplitude of goat body;
When the Oscillation Amplitude of goat body is without departing from default Oscillation Amplitude threshold value, information acquisition module according to the first predetermined period extremely
The unit information of goat is acquired less;When the Oscillation Amplitude of goat body exceeds default Oscillation Amplitude threshold value, information
Acquisition module acquires the unit information of goat according to the second predetermined period;Wherein, the cycle duration of the second predetermined period
Less than the cycle duration of the first predetermined period.
Optionally, the information acquisition module in goat state monitoring apparatus further includes actuating circuit current sensor, is moved
Make circuital current sensor for monitoring the current information of the actuating circuit in goat;The unit information of goat is also wrapped
Include the current information of actuating circuit;When the current information of actuating circuit is without departing from deliberate action circuital current threshold value, information is adopted
Collect module according to the unit information of third predetermined period acquisition goat;When the current information of actuating circuit is beyond default dynamic
When making circuital current threshold value, information acquisition module acquires the unit information of goat according to third predetermined period;Wherein,
Cycle duration of the cycle duration of three predetermined periods less than the first predetermined period.
Specifically, for collection period of the various kinds of sensors under different monitoring mode in goat state monitoring device
Control, can be completed by the message processing module in goat state monitoring device, can also be carried out by terminal by communication module
Long-range control, herein with no restrictions.
Note that the above is only a better embodiment of the present invention and the applied technical principle.It will be appreciated by those skilled in the art that
The invention is not limited to the specific embodiments described herein, be able to carry out for a person skilled in the art it is various it is apparent variation,
It readjusts and substitutes without departing from protection scope of the present invention.Therefore, although being carried out by above embodiments to the present invention
It is described in further detail, but the present invention is not limited to the above embodiments only, without departing from the inventive concept, also
It may include more other equivalent embodiments, and the scope of the invention is determined by the scope of the appended claims.
Claims (10)
1. a kind of goat state monitoring apparatus characterized by comprising
Information acquisition module, for acquiring the unit information of the goat;The unit information packet of the goat
Include actuating strut status information, indication rod status information, locking device status information, contact seat status information, bearing block state letter
At least one of breath and electric circuit status information;
Message processing module, the message processing module are electrically connected with the information acquisition module, for by the goat
Unit information is sent to terminal after being handled, to indicate that the terminal determines the working condition of the goat.
2. goat state monitoring apparatus according to claim 1, which is characterized in that the information acquisition module includes dynamic
Make stress in the bar sensor and/or actuating strut displacement sensor, the actuating strut strain gauge is set to the actuating strut of goat
The outer wall of square hole set, wherein the actuating strut square hole set is fixedly installed on the outer wall of goat body, and the actuating strut side
Hole covers actuating strut described in ring set;Illustrated acts bar displacement sensor is arranged on the actuating strut;
The actuating strut status information of the goat includes the radial stress information of the actuating strut and/or the axis of the actuating strut
To displacement information;
The radial direction that the actuating strut strain gauge and the actuating strut displacement sensor are respectively used to acquire the actuating strut is answered
The axial displacement information of force information and the actuating strut.
3. goat state monitoring apparatus according to claim 2, which is characterized in that the outer wall of the actuating strut square hole set
It is provided at least one actuating strut strain gauge.
4. goat state monitoring apparatus according to claim 1, which is characterized in that the information acquisition module includes table
Show that stress in the bar sensor and/or indication rod displacement sensor, the indication rod strain gauge are set to the indication rod of goat
The outer wall of square hole set, wherein the indication rod square hole set is fixedly installed on the outer wall of goat body, and the indication rod side
The indication rod that hole set ring set is stretched out by the goat body;Shown indication rod displacement sensor is arranged in the indication rod
On;
The indication rod status information of the goat includes the radial stress information of the indication rod and/or the axis of the indication rod
To displacement information;
The radial direction that the indication rod strain gauge and the indication rod displacement sensor are respectively used to monitor the indication rod is answered
The axial displacement information of force information and the indication rod.
5. goat state monitoring apparatus according to claim 4, which is characterized in that the outer wall of the indication rod square hole set
It is provided at least one described indication rod strain gauge.
6. goat state monitoring apparatus according to claim 1, which is characterized in that the information acquisition module further includes
Locking strain gauge, on the outer wall for the latching slot that the locking strain gauge is set to the goat, the locking is answered
Force snesor is used to monitor the locking stress information of the locking device;The unit information of the goat further includes described
The locking stress information of locking device.
7. goat state monitoring apparatus according to claim 1, which is characterized in that the information acquisition module further includes
Contact seat strain gauge, the contact seat strain gauge are set to inspection column described in the contact seat ring set of the goat
On outer wall, the contact seat strain gauge is used to monitor the radial stress information for checking column;The component of the goat
Status information further includes the radial stress information for checking column.
8. goat state monitoring apparatus according to claim 1, which is characterized in that the information acquisition module further includes
Bearing block strain gauge, the bearing block strain gauge are set on the outer wall of the bearing block, the bearing block stress
Sensor is used to monitor the radial stress information of the axis of rolling in the bearing block, and the unit information of the goat is also wrapped
Include the radial stress information of the axis of rolling.
9. a kind of goat condition monitoring system, which is characterized in that including any turn-out track of terminal and claim 1-8
Machine state monitoring apparatus.
10. a kind of goat state monitoring method, which is characterized in that by goat shape of any of claims 1-8
State monitoring device executes, comprising:
Information acquisition module acquires the unit information of the goat;The unit information of the goat includes movement
Bar state information, indication rod status information, contact seat status information, locking device status information, bearing block status information and electricity
At least one of gas circuit state message;
Message processing module is sent to terminal after being handled the unit information of the goat, to indicate the terminal
Determine the working condition of the goat.
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